Colour
(S)... Silver Type
(K)... Black Type (For E only)
ORDER NO. MD0403117C2
Specification
n Amplifier Section
RMS Power output
10% Total harmonic distortion
1 kHz, both channels driven
(Low channel)35 W per channel (6 Ω)
8 kHz, both channels driven
(High channel)35 W per channel (6 Ω)
Total Bi-Amp power70 W per channel
Output Impedance
Headphone16Ω -32Ω
n FM Tuner Section
Frequency range87.50 - 108.00 MHz (50 kHz
steps)
Sensitivity1.5 µV (IHF)
S/N 26 dB1.5 µV
ntenna terminal(s)75 Ω (unbalanced)
n AM Tuner Section
Frequency range522 kHz - 1629 kHz (9 kHz
steps)
520 kHz - 1630 kHz (10 kHz
steps)
Sensitivity
S/N 20 dB (at 999 kHz)560 µV/m
n Cassette Deck Section
Track system4 track, 2 channel
Heads
Record/playbackSolid permalloy head
ErasureDouble gap ferrite head
MotorDC servo motor
Recording systemAC bias 100 kHz
Erasing systemAC erase 100 kHz
Tape speed4.8 cm/s
Overall frequency response (+3 dB, -6 dB at Deck Out)
Normal (Type I)35 Hz - 14 kHz
S/N RATIO45 dB (A weighted)
Wow and flutter0.10% (WRMS)
Fast forward and rewind timesApprox. 120 seconds with C-60
cassette tape
n CD Section
Disc
CD, CD-R, CD-RW, MP38cm/12cm
Sampling frequency44.1 kHz
Decoding16 bit linear
Pickup
Beam source/ WavelengthSemiconductor laser / 780 nm
Number of channelsStereo
Frequency response20 Hz - 20 kHz (+1dB, -2dB)
Wow and flutterBelow measurable limit
Digital filter8fs
16.6. Transformer Circuit and Speaker Terminal Circuit
16.7. CD Loading Circuit
17 Printed Circuit Board
17.1. CD Servo P.C.B. (SIDE A and SIDE B)
17.2. Main P.C.B.
17.3. Panel P.C.B. and Tact Switch P.C.B.
69
71
74
75
76
76
78
80
17.4. Switch P.C.B., Headphone P.C.B. and Speaker Terminal
P.C.B.
17.5. Deck P.C.B. and Tape Eject P.C.B.
17.6. Deck Mechanism P.C.B. and CD Loading P.C.B.
81
82
83
17.7. Power P.C.B.
17.8. Transformer P.C.B.
18 Wiring Connection Diagram
19 Illustration of IC 痴, Transistors and Diodes
20 Terminal Function of ICエs
20.1. IC701 (AN22004A-NF) IC HEAD AMP
20.2. IC702 (MN6627934CH) IC LSI
20.3. IC703 (BA5948FPE2) IC 4CH DRIVE
20.4. IC302 (C2CBJF000016) MICRO PROCESSOR
21 Troubleshooting Flowchart (CD Section Circuit)
22 Parts Location and Replacement Parts List
22.1. Deck Mechanism
22.2. CD Loading Mechanism
22.3. Cabinet
22.4. Electrical Part List
22.5. Packaging Materials & Accessories Parts List
22.6. Packaging
84
85
86
88
89
89
89
90
90
92
94
95
97
102
105
113
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SA-PM19E / SA-PM19EB / SA-PM19EG
1 Caution for AC Mains Lead
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2 Before Repair and Adjustment
Disconnect AC power, discharge Power Supply Capacitors C506, C507, C508, C584 & C311 through a 10Ω, 5W resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
·Current consumption at AC 230V, 50 Hz in NO SIGNAL mode should be ~300 mA. (For E, EG)
·Current consumption at AC 230V - 240V, 50 Hz in NO SIGNAL mode should be ~300 mA. (For EB)
3 Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
·No sound is heard when the power is turned on.
·Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
"shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
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4 Handling the Lead-free Solder
4.1. About lead free solder (PbF)
Distinction of PbF P.C.B.:
P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B.
Caution:
· Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please
use a high temperature soldering iron. In case of soldering iron with temperature control, please set it to 700 ± 20°F (370 ±
10°C).
·Pb free solder will tend to splash when heated too high (about 1100°F/600°C).
·When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the
soldering points with the Pb free solder until it melts enough.
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5 Precaution of Laser Diode
Caution :
This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens.
Wavelength : 780 nm
Maximum output radiation power from pick up : 100 µW/VDE
Laser radiation from pick up unit is safety level, but be sure the followings:
1. Do not disassemble the optical pick up unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pick up unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pick up lens for a long time.
ACHTUNG :
Dieses Produkt enthält eine Laserdiode. Im eingeschalteten Zustand wird unsichtbare Laserstrahlung von der Lasereinheit
abgestrahlt.
Wellenlänge : 780nm
Maximale Strahlungsleistung der Lasereinheit :100µW/VDE
Die Strahlung an der Lasereinheit ist ungefährlich, wenn folgende Punkte beachtet werden:
1. Die Lasereinheit nicht zerlegen, da die Strahlung an der freigelegten Laserdiode gefährlich ist.
2. Den werkseitig justierten Einstellregler der Lasereinhit nicht verstellen.
3. Nicht mit optischen Instrumenten in die Fokussierlinse blicken.
4. Nicht über längere Zeit in die Fokussierlinse blicken.
ADVARSEL :
I dette a apparat anvendes laser.
CAUTION!
THIS PRODUCT UTILIZES A LASER.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
n Use of Caution Labels
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6 Handling Precautions For Traverse Deck
The laser diode in the traverse deck (optical pickup) may break
down due to potential difference caused by static electricity of
clothes or human body.
So, be careful of electrostatic breakdown during repair of the
traverse deck (optical pickup).
l Handling of CD traverse deck (optical pickup)
1. Do not subject the traverse deck (optical pickup) to
static electricity as it is extremely sensitive to electrical
shock.
2. The short land between the No.4 (LD) and No.5 (GND)
pins on the flexible board (FFC) is shorted with a solder
build-up to prevent damage to the laser diode (Fig 1).
3. Take care not to apply excessive stress to the flexible
board (FPC board).
4. Do not turn the variable resistor (laser power
adjustment). It has already been adjusted.
Fig 1
l Grounding for electrostatic breakdown prevention
1. Human body grounding (Fig 2)
Use the anti-static wrist strap to discharge the static
electricity from your body.
2. Work table grounding (Fig 2)
Put a conductive material (sheet) or steel sheet on the
area where the traverse deck (optical pickup) is placed,
and ground the sheet.
Caution :
The static electricity of your clothes will not be grounded
through the wrist strap. So, take care not to let your
clothes touch the traverse deck (optical pickup).
Fig 2
Caution when Replacing the Optical Pickup :
The traverse has a short point shorted with solder to protect
the laser diode against electrostatics breakdown. Be sure to
remove the solder from the short point before making
connections.
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7 Accessories
Note : Refer to Packing Materials & Accessories for part number.
AC mains lead (For
EB only)
ACmains lead
(For E & EG
only)
SA-PM19E / SA-PM19EB / SA-PM19EG
FM indoor
antenna
AM loop antenna
Remote control
transmitter
Antenna plug
adaptor (For EB
only)
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8 Operation Procedures
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9 Assembling and Disassembling
9.1. Disassembly flow chart
The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the
servicing.
To assemble the unit, reverse the steps shown in the chart below.
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9.2. Disassembly of Side Panel L &
R
Step 1 : Remove all the screws.
Step 2 : Remove the screw.
Step 3 : Remove the panel L as arrow shown.
Step 1 : Remove the screws.
Step 2 : Lift up the Top Cabinet and push backward as arrow
shown, flip Top Cabinet sideway.
Step 4 : Remove all the screws.
Step 5 : Remove the screw.
Step 6 : Remove the panel R as arrow shown.
9.3. Disassembly of Top Cabinet
· Follow the (Step 1) - (Step 6) of Item 9.2.
Step 3 : Detach the FFC Connector Board CN309.
9.4. Disassembly of Deck P.C.B. &
Tape Eject P.C.B.
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
Step 1 : Remove the screw.
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Step 2 : Release the clutch.
Step 3 : Remove all the screws.
Step 4 : Press the lever as arrow shown and remove the Deck
Mechanism.
9.5. Disassembly of Front Panel
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
SA-PM19E / SA-PM19EB / SA-PM19EG
Step 1 : Detach the FFC Board (CN308).
Step 2 : Detach the wire at CN505 Connector.
Step 3 : Release all the Claw.
Step 4 : Push the Front Panel as arrow shown.
9.6. Disassembly of Panel P.C.B.,
Headphone P.C.B. and Switch
P.C.B.
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
Step 1 : Remove all the screws.
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Step 2 : Detach the CN603A Connector.
Step 1 : Detach the wire at CN303 Connector.
9.7. Disassembly of Tact Switch
P.C.B.
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 2) of Item 9.6.
Step 2 : Remove all the screws.
Step 3 : Release the Claws and remove Rear Panel as arrows
shown.
9.9. Disassembly of Main P.C.B.
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
Step 1 : Remove all the screws.
Step 2 : Remove the Volume Knob.
9.8. Disassembly of Rear Panel
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
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Step 1 : Remove the screw and CN504 Connector.
Step 1 : Remove the CN301, CN302 Connector and FFC
CN305, CN306 .
Step 2 : Remove the Main P.C.B as arrow shown.
9.10. Disassembly of Transformer
P.C.B.
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
9.12. Disassembly of Power P.C.B
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) - (Step 2) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.10.
·Follow the (Step 1) of Item 9.11.
Step 1 : Remove all the screws.
Step 2 : Detach the CN506 Connector.
9.11. Disassembly of Speaker
Terminal P.C.B
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) - (Step 2) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.10.
Step 1 : Remove all the screws.
9.13. Disassembly of CR16
Mechanism
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) - (Step 2) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.10.
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·Follow the (Step 1) of Item 9.11.
·Follow the (Step 1) of Item 9.12.
Step 1 : Remove the screw.
Step 2 : Remove 2 screws. Lift up the CD Mecha Unit.
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9.14. Checking Procedure for Each Major P.C.B.
9.14.1. Replacement of the Power Amplifier IC
·Replacement of the Power Amplifier IC
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) - (Step 2) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.10.
·Follow the (Step 1) of Item 9.11.
·Follow the (Step 1) of Item 9.12.
Step 1 : Remove 2 screws fixed to the Power Amp I.C.
SA-PM19E / SA-PM19EB / SA-PM19EG
Step 2 : Unsolder the terminals of Power Amp IC, transistor and
replace the component.
9.15. Procedure for Replacing Cassette Holder
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
Step 4 : Press the lever to open the cassette cover.
Step 5 : Remove the cassette mechanism unit.
Step 1 : Remove the screw.
Step 2 : Release the clutch.
Step 3 : Remove all the screws.
Step 6 : Remove the screw and damper gear.
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Step 7 : Remove the cassette open spring.Step 8 : Pull out the cassette holder to the direction of the
arrow shown.
9.16. Procedure for Replacing Pinch Roller and Head Block (Cassette
Mechanism Unit)
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 5) of Item 9.15.
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9.17. Procedure for Replacing Motor, Capstan Belt A, Capstan Belt B, and
Winding Belt (Cassette Mechanism Unit)
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 5) of Item 9.15.
·Follow the (Step 1) - (Step 5) of Item 9.16.
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9.18. Procedure for Replacing Parts on Mechanism PCB
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 5) of Item 9.15.
·Follow the (Step 1) - (Step 5) of Item 9.16.
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9.19. Replacement of CD traverse deck
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
SA-PM19E / SA-PM19EB / SA-PM19EG
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9.20. Replacement of optical pickup unit (CD mechanism)
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
·Follow the (Step 1) - (Step 2) of Item 9.19.
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9.21. Replacement of a traverse gear A and a traverse gear B
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
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·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
·Follow the (Step 1) - (Step 2) of Item 9.19.
·Follow the (Step 1) - (Step 12) of Item 9.20.
9.22. Procedure for removing CD loading mechanism
1. Turn off by pressing power SW in the body.
2. Unplug AC power cord after the indication of [GOOD-BYE],
then disassemble the body.
3. Disassemblethe body, and take outCD loading
mechanism.
4. Perform disassembly according to the following procedure
for disassembly.
9.23. CR16 mechanism disassembly procedure
9.23.1. Gear for servicing information
· This unit has a gear which used for checking items
(open/close of disc tray, up/down operation of traverse unit
by manually) when servicing. (For gear information, that is
described on the items for disassembly procedures.)
· For preparation of gear (for servicing), perform the
procedures as follows.
· In case of re-servicing the same set, the “ gear for servicing”
may be took off because it had been used. So, the “gear for
servicing” must be stored.
1. Remove the gear attached to top cover of CD loading
mechanism.
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2. Insert the hexgonal wrench (2.5mm) into the gear.
SA-PM19E / SA-PM19EB / SA-PM19EG
9.23.2. Replacement for the disc tray
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
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9.23.3. Replacement for the traverse deck
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
·Follow the (Step 1) - (Step 10) of item 9.23.2.
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9.23.4. Disassembly for CD loading unit
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
·Follow the (Step 1) - (Step 10) of item 9.23.2.
·Follow the (Step 1) - (Step 4) of item 9.23.3.
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9.24. CR16 MECHANISM ASSEMBLY
PROCEDURE
The following specified greases and/or oil must be applied
when some specific parts are changed.
1. Floil grease (VFK1298) : The floil grease must be
applied to tray, tray (L) and tray (R).
2. Hanarl oil (VFK1700) : The hanarl oil must be applied to
any parts with grease other than the said parts.
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of item 9.3.
·Follow the (Step 1) - (Step 4) of item 9.5.
·Follow the (Step 1) - (Step 3) of item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
·Follow the (Step 1) - (Step 10) of item 9.23.2.
·Follow the (Step 1) - (Step 4) of item 9.23.3.
·Follow the (Step 1) - (Step 22) of item 9.23.4.
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9.25. Disassembly of traverse mechanism
·Follow the (Step 1) - (Step 6) of Item 9.2.
·Follow the (Step 1) - (Step 3) of Item 9.3.
·Follow the (Step 1) - (Step 4) of Item 9.5.
·Follow the (Step 1) - (Step 3) of Item 9.8.
·Follow the (Step 1) of Item 9.9.
·Follow the (Step 1) - (Step 2) of Item 9.13.
·Follow the (Step 1) - (Step 2) of Item 9.19.
SA-PM19E / SA-PM19EB / SA-PM19EG
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Step 1 : If the cassette tape is not ejected due to twinng around
capstan or pinch roller during playing or recording, rotate a
flywheel F to the arrow direction to remove twined tape.
Step 2 : Push the lever to the arrow direction, open the
cassette cover and take out the cassette tape.
9.26. Handling of cassette tape jam
· Follow the (Step 1) - (Step 6) of Item 9.2.
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10 Service Positions
10.1. Checking procedure
Note : For the disassembling procedure, see the section 9.
10.2. Checking the major P.C.B.
1. Disassembly of Side Panel L & R
2. Disassembly of Top Cabinet
3. Disassembly of Deck Mechanism
4. Disassembly of Front Panel
5. Disassembly of Panel P.C.B., Headphone P.C.B. and Switch P.C.B.
6. Disassembly of Tact Switch P.C.B.
7. Disassembly of Rear Panel P.C.B.
8. Disassembly of Main P.C.B.
9. Disassembly of Transformer P.C.B.
10. Disassembly of Speaker Terminal P.C.B.
11. Disassembly of Power P.C.B.
12. Disassembly of CR16 Mechanism
SA-PM19E / SA-PM19EB / SA-PM19EG
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11 Self-Diagnostic Display Function
This unit is equipped with a self-diagnostic display function, which will be useful during servicing and maintenance.
· Refer to the next page for display symbols, symptoms, etc.
11.1. Preparations
1. A Cr02-positioned blank cassette tape with an erase prevention niche on either Side A or B.
2. A normal-positioned music tape with erase prevention niches on both Sides A and B. Both tapes are halfway forwarded in
advance.
3. The remote controller that comes with this unit.
11.2. Setting of the Self-Diagnostic Mode
No.Operation ProcedureOperation and Processing of Microcomputer
1Switch the SELECTOR to TAPE. There should be NO
cassettes loaded.
2Press the [STOPn /-DEMO] key for 2 sec and press
/FF/] for another 2 sec, it shall enter into the self-
[
diagnostic mode.
11.3. Restoring Normal Display
[T ] shall be displayed in the FL.
·From the F76 display, the normal display does not appear till an error is recovered.
·For displays other than F76, press “POWER” button to turn off the power, and then turn on the power.
11.4. Clearing Self-Diagnostic Memory
<CD Section> (F15, F17, F22, F26, F27, F28, F29)
1. Enter a self-diagnostic mode.
2. Press "STOPn/-DEMO" button. A symbol of self-diagnostic is indicated on the display if an error is found. If several errors are
found, a respective indication is displayed when "STOPn/-DEMO" button is pressing repeatedly. (e.g. H01 → CD F15 → F01)
If no error is found, only "T " indication is displayed and remains unchange even if "STOPn/-DEMO" button is pressed.
11.5. Displaying Self-Diagnostic Results
<Cassette Deck Section> (H01, H02, H03, F01, F02)
1. Enter the self-diagnostic mode, following the instructions described in [11.2. Entering Self-Diagnostic Mode].
2. Insert a normal-positioned music tape with erase prevention niches on both Sides A and B. Press [TAPE
the TPS operation so that the tape automatically stops at an interval between music selections.
3. Press [STOPn /-DEMO] and [TAPE
4. Then, insert a Cr02-positioned blank cassette tape with an erase prevention niche of Side A or B set to the left side.
5. Press [
6. Remove the cassette tape, and set the other side.
7. Press [
8. Press [STOPn/-DEMO] button on the unit.
If an error is found, a self-diagnostic key appears on the display.
If several errors are found, the display shows these keys when [STOPn/-DEMO] button is pressed repeatedly. (Ex.: H01 - H02
- F01 - H01)
/FF/] button. The tape will be forwarded and automatically stop after two seconds.
/REW/] button. The tape will be rewound and automatically stops after two seconds.
] buttons together on the remote controller. (Recording does not start.)
46
] button to activate
Page 47
SA-PM19E / SA-PM19EB / SA-PM19EG
If no error is found, only the message, “CD TEST” appears on the display.
(*1) TPS operation (music search) detects the blank sections between music selections. Therefore, do not use tapes with the
following conditions:
·A blank section that lasts only 4 seconds or less.
·No blank sections (recording through microphones, etc.).
·Music selections that have extremely low pitches or prolonged silent sections (such as classical music).
·and/or Music recorded with fade in/out effect.
11.5.1. Error detection for CD Block
Error CodeAbnormal ItemsPossible Cause
F15CD REST SW abnormalCD traverse position intial setting operation failsafe counter (1000 ms) waiting for REST SW to
H15The CD tray closesCD disc tray detect switch NG. (Check and replace)
F26CD servo LSI command
signal abnormal
F28DISC LOAD abnormalWhile going to play position, if failsafe counter is finished and switch o change or switch
F29DISC unload abnormalWhile going to play position, if failsafe counter is finished and switch no change or switch
F27Slide operation abnormalDuring vertical operation, if failsafe timer is finished and switch no change or switch target
F17Down SW abnormalDuring vertical operation going to the bottom position, if failsafe timer is finished and switch
F22Loading Mode / Mecha
abnormal
Abnormal itemError DisplayMethod of detection
F75CD power abnormalUnder normal operation (self-diagnostic mode inclusive), check if CDRST is H for SELECTOR
turn on. Error No. shall be clear by force or during coldstart.
CD function DTMS command, after system setting, If SENSE = ‘L’ cannot be detected.
Memory shall contain F26 code. After Power on, CD function shall continue, error shall occur
“NO DISC”.
Error No. shall be clear by force or coldstart.
target condition was not achieve, this error shall be memorized. Next time mechanism
operates, it shall do coldstart.
Error No. shall be clear by force or coldstart.
target condition was not achieve, this error shall be memorized. Next time mechanism
operates, it shall do coldstart.
Error No. shall be clear by force or coldstart.
condition was not achieve, this error shall be memorized. Next time mechanism operates, it
shall do coldstart.Error No. shall be clear by force or coldstart.
no change or switch target condition was not achieve, this error shall be memorized. The
Next time mechanism operates, it shall do mechanism initialization.Error No. shall be clear by
force or coldstart.
During mecha initialization, Loading mode mechanism abnormal, normal operation cannot be
achieve. The next time mechanism operates, it shall do mechanism initialization.Error No.
shall be clear by force or coldstart.
at CD. If it is not H after 1 sec, it shall be memorised as an error.
11.5.2. Error detection code for Cassette Mechanism Block
Error CodeAbnormal ItemsPossible Cause
H01MODE SW abnormalNormal operation during mecha transition, MODE SW abnormal is memorised. The content
of abnormality can be confirmed in the abnormal detection mode explained in the later
section.
The content of abnormality can be confirmed in the abnormal detection mode explained in
the later section.
11.5.3. Doctor Mode set up
a) At any more (CD, TAPE, TUNER).
b) To enter Doctor Mode, press Doctor Mode key [C2DF] of special remote control or input 4 then 7 from the remote control while
pressing STOP n key of the main set.
11.5.4. Cold start setting
47
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SA-PM19E / SA-PM19EB / SA-PM19EG
(Note) In the case that you unplug from AC outlet after this mode was set, then plug to AC again, a cold start shall begin.
And “- - - - - - - - -” is displayed in the FL for 2 seconds.
48
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SA-PM19E / SA-PM19EB / SA-PM19EG
12 Procedure for Checking Operation of Individual Parts of
Cassette Mechanism Unit
12.1. Operation Check with Cassette Tape
1. Pull up the EJECT lever using a rubber band. (Cf. Fig. 6)
2. Supply DC5V to MOTOR. (→ MOTOR rotates.) (Cf. Fig. 5)
3. Insert a cassette tape to the unit.
4. Supply DC9V to the plunger, and turn the power ON and OFF. (→ Power +PL, -PL) (Cf. Fig. 5)
a. FWD PLAY: Supply the plunger power in a flash. (ON: approx. 5msec)
b. FWD FF: Supply the plunger power in a flash at PLAY mode. (ON: approx. 5msec)
c. STOP: Supply the plunger power in a flash at FWD FF mode. (ON: approx. 5msec)
d. REV PLAY: Supply the plunger power in a normal timing at STOP mode. (ON: approx. 200msec)
e. REV REW: Supply the plunger power in a flash at REV PLAY mode. (ON: approx. 50msec)
f. STOP: Supply the plunger power in a flash at FF mode. (ON: approx. 50msec)
Repeat the operation (→ FWD PLAY)
(Note) Other operation may start if a timing of supplying the plunger power is missed.
12.1.1. Connection Status between Mechanism and Power Supply (Motor, Plunger)
12.1.2. Operative Parts of Mechanism Unit (EJECT lever fitted with rubber band,
Plunger/Rib operation)
Fig. 6
12.2. Operation Check without Cassette Tape
1. Pull up the EJECT lever using a rubber band. (Cf. Fig. 6)
2. Supply DC5V to MOTOR. (→ MOTOR rotates.)
3. Lift up the mechanism unit’s plunger/rib with the tip of a negative screwdriver, and operate the unit in the same timing as
supplying the power. (Cf. Fig. 7)
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SA-PM19E / SA-PM19EB / SA-PM19EG
Fig. 7
50
Page 51
13 Measurement And Adjustments
13.1. Tuner/CD Sections
No adjustment required.
13.2. Cassette Deck Section
13.2.1. Requirements
·Test tape (QZZCFM) (QZZCWAT)
·Normal blank cassette tape (QZZCRA)
·Frequency indicator
·Oscilloscope
·Electrical voltmeter
·Headphone jack output jig (Cf. Fig. 8)
13.2.2. Setting of Unit
·VOLUME: MAX
13.2.3. Preparations
SA-PM19E / SA-PM19EB / SA-PM19EG
1. Apply [9. Assembling and Disassembling].
2. Remove 4 screws from the mechanism unit to disassemble. [9. Assembling and Disassembling].
3. Connect the headphone jack output jig (Cf. Fig. 8) to headphone jack.
Fig. 8
Fig. 9
13.2.4. Tape Speed Adjustment
· Normal speed adjustment (only during forward playback)
(Product reference value: 3,000±90Hz)
1. Connect a frequency indicator. (Cf. Fig. 12)
2. Playback the middle portion of the test tape (QZZCWAT).
3. Adjust the motor screw so that the following output level is produced. (Cf. Fig. 10)
Adjustment Range: 3,000 ± 90Hz (a constant speed)
· The voltage value and waveforms are the reference voltage
of this unit measured by DC electronic voltmeter (high
impedance) and oscilloscope on the basis of chassis.
Accordingly, there may arise some error in voltage values
and waveforms depending upon the internal impedance of
the tester or the measuring unit.
No mark: Playback
<< >>: Rec
(( )): CD
<>:FM
():AM
·Importance safety notice :
Componentsidentifiedby
characteristics important for safety. Furthermore, special
parts which have purposes of fire-retardant (resistors), highquality sound (capacitors), low-noise (resistors), etc. are
used. When replacing any of components, be sure to use
only manufacturer´s specified parts shown in the parts list.
Caution !
IC, LSI and VLSI are sensitive to static electricity.
Secondary trouble can be prevented by taking care during
repair.
markhavespecial
·Cover the parts boxes made of plastics with aluminium foil.
·Put a conductive mat on the work table.
·Ground the soldering iron.
·Do not touch the pins of IC, LSI or VLSI with fingers directly.
60
Page 61
16 Schematic Diagram
16.1. CD Servo Circuit
SCHEMATIC DIAGRAM-1
SA-PM19E / SA-PM19EB / SA-PM19EG
CD SERVO CIRCUIT
GND
E
F
Vref
Vcc
A
HUL7213
B
NC
LD
LPD
C9 0.22
VR1
LDG
GND
TRACKING COIL
FOCUS COIL
23
LD
C
30
31
VCC
B
: CD SIGNAL LINE
50
0.47
C702
4
5678
RFIN
EQSW
RFOUT
AN22004A-NF
D
F
29
C711 0.1
R737 6.8K
C712 0.1
R738 6.8K
E
27
28
R708
0
42
51
0.1
C705
AGC
CAGC
IC701
IC HEAD AMP
TBAL
FBAL
25
26
R707
0
C707
0.039
9
24
33
R743
4.7K
10
HPF_AMP
GCTL
23 22
C747
470P
R744
39K
R706
1K
C716
680P
C706
3TOUT
FEOUT
1F
11
32
12 13
HPFDET
FEN
21
C703
6.3V100
R742
10K
BDO
OFTCONT
TEOUT
TEN
20
C710
470P
R702
4.7K
C749 3900P
R704
1K
R705
39K
C704
0.1
14
19
OFTR
VREF
15 16
/RFDET
EQBST
18
LDON
GND
17
C742
0.047
: +B SIGNAL LINE
R701
C701
4.7
Q701
0.1
2SA1037AKSTX
SWITCH
R754
5.6
0.1
C713
0.1
C751
LD GND
GND
VREF
VCC
LPD
CN701
VCC
1
1
F
E
LD
A
B
T-
T+
F-
F+
F
2
2
E
3
3
LD
4
4
LD GND
5
5
GND
6
6
A
7
7
GND(GUARD)
8
8
B
9
9
VREF
10
10
LPD
11
11
GND(GUARD)
12
12
T-
13
13
T+
14
14
F-
15
15
F+
16
16
C750
C2 0.0
C1
0.47
GND(GUARD)
GND(GUARD)
6.3V33
1
LPD
A
32
C735
0.1
C734
10V220
D3-
39
D3+
D2+
D2-
C736
0.1
M
M701
TRV MOTOR
R729 1KR728 18K
R727
1K
C752
C739
0.018
0.018
R736
100
1910181117
20 21
PVCC2
PGND2
PVCC1
PGND1NCGND
9
C737
0.01
NC
IC703
BA5948FPE2
IC 4CH DRIVE
8
D4-
D4+
D1+
D1-
1216131514
36
38
GND
NC
NC
37
25424523
NC
NC
VCC
NC
NC
PC1
6227
M
M702
SP MOTOR
2827
26
IN4
VREF
IN1
PC2
321
R732
1K
IN3
IN2
R723
3.3K
C714
6.3V100
C738
0.056
R725
330
C715
0.47
R735
100
R731
22K
R749
18K
R715
3.3K
61
Page 62
SA-PM19E / SA-PM19EB / SA-PM19EG
SCHEMATIC DIAGRAM-2
CD SERVO CIRCUIT
C757
6.3V100
C718
0.082
C741
820
R712
C744 0.015
45
44
PLFF
DSLF
ADPVCC
(DRF)RFSW
DVSS2A3A2A1A0A9A4A5A6A7A8
16
17431842194120
A3A2A1A0A9A4A5A6A7A8A10
R711 82K
C729 0.1
C717
0.1
R709 100K
40
39
37
36
35
34
32
31
30
29
28
27
26
25
24
23
22
21
C733
0.1
IREF
ARF
LDON
BDO
NRFDET
OFT
RFENV
TE
FE
FBAL
TBAL
IOVDD1
FOM (GCTL)
FOP
TRM
TRP
TRVM
TRVP
SPOUT
DVDD2
1DRVDDIDRAM interface power supply
2D0I/ODRAM data input-output 0
3D1I/ODRAM data input-output 1
4NEWODRAM ROM enable signal
5NRASODRAM RAS control signal
6D2I/ODRAM data input-output 2
7D3I/ODRAM data input-output 3
8NCASOODRAM CAS control 0
9NCASIODRAM CAS control 1
10A8ODRAM Address 8
11A7ODRAM Address 7
12A6ODRAM Address 6
13A5ODRAM Address 5
14A4ODRAM Address 4
15A9ODRAM Address 9
16A0ODRAM Address 0
17A1ODRAM Address 1
18A2ODRAM Address 2
19A3ODRAM Address 3
20DVSS2-Digital GND
21DVDD2-Digital power supply
22SPOUTOSpindle motor drive output signal
terminal
19VREFOVREF output terminal
20TENIAmp inverting input terminal
21TEOUTOTE amp output terminal
22FENIAmp inverting input terminal
23FEOUTOFE amp output terminal
24GCTL-GCTL terminal
25FBALIFBAL control terminal
26TBALITBAL control terminal
27EOTracking signal input terminal 1
28FOTracking signal input terminal 2
29DOTracking signal input terminal 4
30BOTracking signal input terminal 2
31COTracking signal input terminal 3
32AOTracking signal input terminal 1
Pin No.MarkI/OFunction
36NRFDETIRF detective signal input (L:
detection)
37BDOIDrop out signal input (H: drop out)
38LDONOLaser ON signal input (H: ON)
39ARFIRF signal input
40IREFI/OResistance terminal for current
electricity setting
41ADPVCCIAnalog power supply voltage
output)
52DVSS3-Digital GND
53DVDD3-Digital power supply
54IOVDD2-IO power supply
55FLAGOFlag output
56EXT2I/OExtension input-output port 2
57EXT0I/OExtension input-output port 0
58EXT1I/OExtension input-output port 1
59REGONI”In-housed regulator control (H:
ON
60TXODigital audio interface output
61MCLKIMicon command clock input
62MDATAIMicon command data input
63MLDIMicon command load input (L:
Load)
64BLKCKOSub code block clock (f-75Hz:
normal play)
65PWMSELI”PWM output mode switch input
(L: direct
66SMCKO4.2336MHz/8.4672MHz clock
output
89
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SA-PM19E / SA-PM19EB / SA-PM19EG
Pin No.MarkI/OFunction
67SBCKI/OSub code serial output clock input
68STATOStatus output
69NRSTIReset input (L: reset)
70SPPOLOSpindle motor drive output signal
(polarity output)
71PMCKO88.2kHz clock output
72DQSYOCD TEXT data back output
73TXTDOCD TEXT data output
20.3. IC703 (BA5948FPE2) IC 4CH DRIVE
Pin No.MarkI/O Function
1IN2IMotor Driver 92 Input
2PC2ITurntable Motor Drive Signal
(“L”:ON)
3IN1IMotor Driver (1) Input
4PC1-Traverse Motor Drive Signal
1CH_SWIChange Switch (CR16)
2TU_TUNEDITuner tuned signal
3TU_STITuner Stereo signal
4TU_CKITuner Serial Clock Input
5TU_SDAITuner Serial Data Input
6MBP1OMicrocomputer Beat Proof
Output 1 (CONTROL)
7MBP2OMicrocomputer Beat Proof
Output 2 (CONTROL)
8BYTE-External Data Bus Width Select
Input (Connect To Ground)
9CNVSS-Flash Mode Terminal (Connect
To Ground)
10XCIN-32.768 kHz Sub Clock
11XCOUT-32.768 kHz Sub Clock
12/RESET-Reset Input (ACTIVEL)
13XOUT-10 MHz Main Clock
14VSS-Ground (0V)
15XIN-10 MHz Main Clock
16VCC-Power Sipply (+5V)
17/NMI-Connect to Vcc (+5V)
18RMTIRemote Control Input
19BLKCKICD Block Clock Input (Inverted)
20SYNCIAC Failure Detect Input
21MUTE_HOHIC Mute
22EE_CS/OEEPROM Chip Select
23EE_CLKOEEPROM CLOCK
24MUTE_TOH=Tuner muting
25MUTE_XOA=AUX muting
26FL_CS1OFL Driver Chip Select (Master)
27FL_CS2OFL Driver Chip Select (PM 29
28FL_CLKOSerial Clock to FL Driver
29/FL_RESETOReset Input (ACTIVEL)
30FL_DOUTOSarial Data To FL Driver
31RXD-No Connection
32TXD-No Connection
33SCLK-No Connection
34BUSY-No Connection
35MEM_SIOFlash Memory Serial Input
36MEM_SOIFlash Memory Serial Output
37MEM_CKOFlash Memory Serial Clock
38MEM_CSOFlash Memory Chip Select
39MCLKOCD Command CLK Output
40MUTE_AOAudio Mute
41EPM-42MDATAOCD Command Data Output
43MLDOCD Command Load Output/
44RDS_CLKIRDS Clock Input
45RDS_DATIRDS Data Input
46CEO47DCDETIDC Detect Input
48STATUSICD Servo LSI Status Input
Low)
80CD_RSTOCD Reset Output
81N.C.-No Connection
82/RESTSWICD Limit Switch Input for the
Most Inner Point (Active Low)
83N.C.-No Connection
84N.C.-No Connection
85SSEQ_LEDOSuper Sound EQ LED Control
86RE_LEDOMP3/WMA Re-master Control
87MOTOROMOTOR Control Output L=OFF,
H=ON
88PLUNGERODeck PLUNGER Control Output
L=OFF, H=ON
89DECK_AD1IDECK AD Input 1
90DECK_AD2IDECK AD Input 2
91REG1IRegion Setting 1
92KEY3IKEY3 INPUT
93KEY2IKEY2 INPUT
94KEY1IKEY1 INPUT
95VOL_JOG1IVolume Jog 1
96AVSS-Analog Power Supply Input
(Connect to GND)
97N.C.-No Connection
98VREF-Reference for A-D (5V)
99AVCC-Analog Power Supply Input
100N.C.-No Connection
SA-PM19E / SA-PM19EB / SA-PM19EG
91
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SA-PM19E / SA-PM19EB / SA-PM19EG
21 Troubleshooting Flowchart (CD Section Circuit)
92
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SA-PM19E / SA-PM19EB / SA-PM19EG
93
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SA-PM19E / SA-PM19EB / SA-PM19EG
22 Parts Location and Replacement Parts List
Notes:
· Important safety notice:
Components identified by
Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise
(resistors), etc are used.
When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
· The parenthesized indications in the Remarks columns specify the areas or colour. (Refer to the cover page for area or colour)
Parts without these indications can be used for all areas.
· Warning: This product uses a laser diode. Refer to Precaution of Laser Diode.
ACTUNG:
Die Lasereinheit nicht zerlegen.
Die Lasereinheit darf nur gegen eine vom Hertsteller spezifizierte Einheit ausgetauscht werden.
·Capacitor values are in microfarads (µF) unless specified otherwise, P= Pico-farads (pF), F= Farads.
·Resistance values are in ohms, unless specified otherwise, 1K=1,000 (OHM).
·The marking (RTL) indicates that the Retention Time is limited for this items. After the discontinuation of this assembly in
production, the item will continue to be available for a specific period of time. The retention period of a availability is dependent
on the type of assembly, and in accordance with the laws governing part and product retention. After the end of this period, the
assembly will no longer be available.
·[M] Indicates in the Remarks columns indicates parts supplied by PAVCSG.
·The “(SF)” mark denotes the standard part.
·Reference for O/I book languages are as follows:
Ar:ArabicDu:DutchIt:ItalianSp:Spanish
Cf:Canadian FrenchEn:EnglishKo:KoreanSw:Swedish
Cz:CzechFr:FrenchPo:PolishCo:Traditional Chinese
Da:DanishGe:GermanRu:RussianCn:Simplified Chinese
Pe:Persian
mark have special characteristics important for safety.
94
Page 95
22.1. Deck Mechanism
22.1.1. Deck Mechanism Parts Location (RAA4402-S)
SA-PM19E / SA-PM19EB / SA-PM19EG
95
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SA-PM19E / SA-PM19EB / SA-PM19EG
22.1.2. Deck Mechanism Parts List
Ref. No.Part No.Part Name & DescriptionRemarks
101RED0067R/P HEAD BLOCK UNIT[M]
103RDG0300REEL BASE GEAR[M]
104RDG0301WINDING RELAY GEAR[M]
105RDK0026MAIN GEAR[M]
107RDV0033-4WINDING BELT[M]
108RDV0064CAPSTAN BELT[M]
110RMB0312TRIGGER LEVER SPRING[M]
111RMB0400REEL SPRING[M]
112RMB0403HEAD PANEL SPRING[M]
113RMB0404BRAKE ROD SPRING[M]
114RMB0406FR LEVER SPRING[M]
115RMB0408THRUST SPRING[M]
116RML0370TRIGGER LEVER[M]
117RML0371FR LEVER[M]
118RML0372WINDING LEVER[M]
119RML0374EJECT LEVER[M]
120RMM0131BRAKE ROD[M]
121RMM0133EJECT ROD[M]
122RMQ0519REEL HUB[M]
123RMS0398-1MOVING CORE[M]
124RXQ0470PLUNGER[M]
125RMC0061PACK SPRING[M]
126RXF0061FLYWHEEL F ASSY[M]
128RXG0040FF RELAY GEAR ASSY[M]
129RMK0283A-JSUB-CHASSIS[M]
130RXL0124PINCH ROLLER F ASSY[M]
130-1RMB0401PINCH ARM SPRING F[M]
132RXL0126WINDING ARM ASSY[M]
133RXQ0412HEAD PANEL ASSY[M]
133-1RMB0405FR ROD SPRING[M]
133-2RMM0132FR ROD[M]
134REM0098CAP MOTOR ASSY[M]
135RHD26022MOTOR SCREW[M]
136XTW2+5LHEAD BLOCK UNIT SCREW[M]
137XTW26+10SSUB-CHASSIS SCREW[M]
138XYC2+JF17PCB EARTH SCREW[M]
139RFKJSTR280PP CHASSIS ASS’Y[M]
CASSETTE DECK
96
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22.2. CD Loading Mechanism
22.2.1. CD Loading Mechanism Parts Location
SA-PM19E / SA-PM19EB / SA-PM19EG
97
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SA-PM19E / SA-PM19EB / SA-PM19EG
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SA-PM19E / SA-PM19EB / SA-PM19EG
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SA-PM19E / SA-PM19EB / SA-PM19EG
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