CD Mechanism Unit (BRS1C), Order No. PSG1102001CE
Speaker system SB-AKX14LM-K, Order No. PMX
1206002CE
Nota: El idioma original de este Manual de Servicio es en idioma inglés, sin embargo algunas notas aquí
mencionadas serán escritas en español para mejor descripción para Centros de Servicio de México.
3 Service Navigation
1 Safety Precautions
1.1. General Guidelines
1.3. Before Repair and Adjustment
1.4. Protection Circuitry
1.5. Caution For Fuse Replacement
1.6. Safety Parts Information
2 Warning
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostatic Sensitive (ES) Devices
8.3. Reliability Test Mode (CD Mechanism Unit
(BRS1C))
8.4. Self-Diagnostic Mode
8.5. Self-Diagnostic Error Code Table
8.6. Sales Demonstration Lock Function
9 Troubleshooting Guide
9.1. Part Location
9.2. Troubleshooting Guide for F61 and/or F76
9.3. D-Amp IC Operation & Control
10 Service Fixture & Tools
11 Disassembly and Assembly Instructions
11.1. Disassembly Flow Chart
11.2. Main Components and P.C.B. Locations
11.3. Disassembly of Top Cabinet
11.4. Disassembly of Tuner P.C.B.
11.5. Disassembly of Front Panel Unit
11.6. Disassembly of Panel P.C.B.
11.7. Disassembly of Remote Sensor P.C.B.
11.8. Disassembly of USB P.C.B.
11.9. Disassembly of LCD P.C.B.
11.10. Disassembly of CD Lid
11.11. Disassembly of Main P.C.B.
11.12. Replacement of Voltage Regulator Transistor
(Q2022)
11.13. Replacement of Audio Digital Amp IC
(IC5902)
11.14. Disassembly of SMPS P.C.B.
11.15. Replacement of Switching Regulator IC
hh(IC5701)
11.16. Replacement of Rectifier Diode (D5702)
11.17. Replacement of Rectifier Diode (D5801)
11.18. Replacement of Rectifier Diode (D5802)
11.19. Replacement of Regulator Diode (D5803)
11.20. Disassembly of CD Mechanism Unit (BRS1C)
11.21. Disassembly of Rear Panel
18 Printed Circuit Board
18.1. CD Servo P.C.B.
18.2. Main & Tuner P.C.B.
18.3. Panel, LCD, Remote Sensor & USB P.C.B.
18.5. SMPS P.C.B.
19 Appendix Information of Schematic Diagram
19.1. Voltage & Waveform Chart
19.2. Illustration of ICs, Transistor and Diode
19.3. Terminal Function of ICs
20 Exploded View and Replacement Parts List
20.1. Exploded View and Mechanical replacement
Part List
20.2. Electrical Replacement Part List
12 Replacement of Traverse Unit
12.1. Disassembly of Traverse Unit
12.2. Assembly of Traverse Unit
12.3. Disassembly of CD Servo P.C.B.
13 Service Position
13.1. Checking and Repairing of Main P.C.B.
13.2. Checking and Repairing of Panel P.C.B.
13.3. Checking and Repairing of LCD P.C.B.-
13.4. Checking and Repairing of SMPS P.C.B.
13.5. Checking and Repairing of CD Servo P.C.B.-
14 Simplified Block Diagram
14.1. Overall Simplified Block Diagram
14.2. Power Block Diagram
15 Block Diagram
15.1. Servo & System Control
15.2. Audio
15.3. Power Supply
16 Wiring Connection Diagram
17 Schematic Diagram
17.1. Schematic Diagram Notes
17.2. CD Servo Circuit
17.3. Main Circuit
17.4. Panel, LCD, Remote Sensor & USB Circuit
17.5. Tuner
17.6. SMPS Circuit
3
1Safety Precautions
1.1.General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1.Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1M and 5.2M .
When the exposed metal does not have a return path to the chassis, the reading must be
1.1.2.Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5k , 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent)
may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the
limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is
returned to the customer.
Figure 1
1.3.Before Repair and Adjustment
Disconnect AC power to discharge unit AC Capacitors as such (C5700, C5701, C5703, C5708)
through a 10 , 10 W resistor to ground.
Caution:
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consumption at ~127 V ac /60 Hz in Power ON, FM Tuner, No Signal, volume minimal mode should be
~ 500 mA (PH).
Current consumption at 127 V ac, 60 Hz in Power ON, FM Tuner, No Signal, volume minimal mode should be ~ 500 mA.
4
1.4.Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
s No sound is heard when the power is turned on.
s Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
1.5.Caution For Fuse Replacement
5
1.6.Safety Parts Information
K
Safety Parts List:
There are special components used in this equipment which are important for safety.
These parts are marked byin the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these
critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the
original design without permission of manufacturer.
Modelo:
Nombre del componente
CABLE TOMACORRIENTE.
CONECTOR TOMACORRIENTE
TRANSFORMADOR DE PODER
SC-AKX14LM-
TRANSFORMADOR DE
RESPALDO
FUSIBLE PRIMARIO
ZNR
CAPACITOR DE AC
CAPACITOR DE AC
CAPACITOR DE AC
CAPACITOR DE AC
OPTOACOPLADOR
PCB SMPS
BOBINA PRIMARIO
GAB. MET. SIN DOBLAR
BRS1C CD UNIT
REAR PANEL
INSTRUCTIVO
Numero de ParteSeguridad
K2CB2YY00059
K2AB2B000007
G4DYZ0000057
ETS19AB2E6AG
K5D802APA008
ERZV05Z471CS
F1BAF1020020
F0CAF224A105
F0CAF104A105
F1BAF471A013
B3PBA0000579
RJB3568A-1
G0B612H00004
RKMX1011Z-KL
RD-DDL081-PX
RXTM0002E-A
RQTM0187
!
!
!
!
!
!
!
!
!
!
!
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!
!
!
!
!
6
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive
(ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) suf-
ficient to damage an ES device).
7
2.2.Precaution of Laser Diode
Caution:
This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens.
Wavelength: 790 nm (CD)
Maximum output radiation power from pickup: 100 PW/VDE
Laser radiation from the pickup unit is safety level, but be sure the followings:
1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pickup lens for a long time.
8
2.3.Service caution based on Legal restrictions
2.3.1.General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86qF) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the
lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30 degrees
C (662±86qF).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
9
2.4.Handling Precautions for Traverse Unit
The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be
taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit.
2.4.1.Cautions to Be Taken in Handling the Optical Pickup Unit
The laser diode in the optical pickup unit may be damaged due to electrostatic discharge generating from clothes or human body.
Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.
1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.
2. To prevent the laser diode from the electrostatic discharge damage, the flexible cable of the optical pickup unit removed
should be short-circuited with a short pin or a clip.
3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.
4. The antistatic FPC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexible cable, cut off the antistatic FPC.
10
2.4.2.Grounding for electrostatic breakdown prevention
Some devices such as the DVD player use the optical pickup (laser diode) and the optical pickup will be damaged by static electricity in the working environment. Proceed servicing works under the working environment where grounding works is completed.
2.4.2.1.Worktable grounding
1. Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed, and ground the sheet.
2.4.2.2.Human body grounding
1. Use the anti-static wrist strap to discharge the static electricity form your body.
11
3Service Navigation
3.1.Service Information
This service manual contains technical information which will allow service personnel’s to understand and service this model.
Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service
manual.
• CD Mechanism Unit (BRS1C):
1) This model uses CD Mechanism Unit (BRS1C).
• Micro-processor:
1) The following components are supplied as an assembled part.
- Micro-processor IC, IC2003 (*MN101EF16KXW) * Este material se encuentra sin programar, necesita ser programado.
• Speaker System:
1) This model uses Speaker System, SB-AKX14LM-K.
12
4Specifications
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Consumo de energía en modo normal
MFedsarosime03
MAedsarosime51
58Wh/día (considerando 1 hora de uso al día).
Consumo de energía en modo de espera
4,6Wh/día (considerando 23 horas en modo de espera
al día).
Here is the procedure to carry out cold-start or initialize to shipping mode.
1. Unplug AC power cord
2. Press & hold [POWER] button
3. Plug AC power cord while [POWER] button being pressed
FL Display will show “_ _ _ _ _ _ _ _”
4. Release [POWER] button
18
8.2.Doctor Mode Table
8.2.1.Doctor Mode Table 1
Doctor Mode
EEPROM
checksum
check
Item
DescriptionMode Name
To enter into Doctor ModeIn CD Mode:
Displaying of
1. Year Develop.
2. Model Type.
3. ROM Type.
4. Firmware Version.
Version No. (001 ~ 999) specific for each firmware
2341
FL Display
(Decimal)
Key Operation
1. Press [ ] button on
main unit follow by [4]
and [7] on remote
control.
2. To exit, press [DELETE]
button on remote control
or, press [POWER, /I] button
on Main Unit
In CD mode:
1. Enter Doctor Mode
Front Key
Cold StartTo active cold start upon next AC
power up when reset start is
execute the next time .
In Doctor Mode :
1. Press [SLEEP] button
on remote control.
19
8.2.2.Doctor Mode Table 2
Volume Setting
Check
FL Display
Check
BRS1C Reliability
Test (Traverse)
Item
DescriptionMode Name
To check the volume setting of a main
unit.
To check the FL segment display
All segment will light up while all LED
blink at 0.5s,intervals.(if any)
To determine CD Mechanism BRS1C
Access Inner & Outer disc operation.
In this mode,ensure the CD is in the
main unit.
Note: Refer to Section 6.3 Fig 2. for
process flow.
FL Display
Press [7]: VOL50
Press [8]: VOL35
Press [9]: VOL0
The counter will
increment by one.
When reach 9999
will change to 0000
Cancellation Display
Key Operation
Front Key
In Doctor Mode:
1. Press [7], [8], [9] button
on remote control.
Volume
In Doctor mode:
1. Press [1] button on
remote control.
2. To cancel, press [0]
on remote control.
In Doctor Mode:
1. Press [10] [1] [2] button
on remote control.
2. To cancel, press [0]
on remote control.
BRS1C Reliability
Test
(Combination)
BRS1C Reliability
Test (Loading)
To determine CD Mechanism Unit
(BRS1C) Open/Close & Access Inner &
Outer Disc Operation.
In this mode,ensure the CD is in the
main unit.
Note: Refer to Section 6.3 Fig 3. for
process flow.
To determine CD Mechanism Unit
(BRS1C) Open/Close operation.
In this mode, the tray will open &
close.
Note: Refer to Section 6.3 Fig 1 for
process flow.
In Doctor Mode:
1. Press [10] [1] [5] button
on remote control.
The counter will
increment by one.
When reach 9999
will change to 0000
Cancellation Display
2. To cancel, press [0]
on remote control.
In Doctor Mode:
1. Press [10] [2] [1] button
on remote control.
The counter will
increment by one.
When reach 9999
will change to 0000
Cancellation Display
2. To cancel, press [0]
on remote control.
20
8.2.3.Doctor Mode Table 3
CD
Self- Adjustment
(AJST)
Result Display
CD LSI
Version Check
Item
DescriptionMode Name
i. Function: To display result of
self-adjustment for CD .
This is used for servicing
and analysis.
For checking CD LSI Version and
checksum information.
FL Display
Display of auto
adjustment result
Reference table:
ERROR Code
Status
Condition
012468 ACEF
AOC1/AOC2OO OOOOOO -
ABC2/ABC1O - XOXOXO X -
nd
AOC1O - O X X O O X X -
2
FAGC/T AGCO - O O O XXXX -
AGC2O - OOOOOO O
O: OK ;
X: NG (In case that time out happens.)
: Either one of FO AOC, TR AOC and
FO coarse AGC is NG.
: If the AGC is NG (ignore others).
Key Operation
Front Key
In Doctor Mode:
1. Press [10] [1] [4] button
on remote control .
2.To cancel, press [0]
on remote control .
In Doctor Mode :
1. Press [4] button
on remote control .
Version (Decimal)Checksum (Hex)
(Display 1)
ROM Version
(Display 2)
Year
Year
Develop
Develop
ROM
Type
Version (Decimal)
2.To cancel, press [0]
on remote control .
after
2 sec
21
8.3.Reliability Test Mode (CD Mechanism Unit (BRS1C))
Below is the process flow chart of the aging test for the CD Mechanism Unit (BRS1C).
OPEN
Operation
OPEN wait
for 1 s
CLOSE
Operation
CLOSE wait
for 4 s
Fig. 1. Reliability Test (Loading)
Count up
First Track
Access
First Track
Play 10 s
First Track
Access
First Track
Play 5 s
Last Track
Access
Last Track
Play 5 s
Fig. 2. Reliability Test (Traverse)
Count up
Last Track
Access
Last Track
Play 10 s
Open
Operation
Open wait
for 1 s
CLOSE
Operation
Fig. 3. Reliability Test (Combination)
Count up
22
8.4.Self-Diagnostic Mode
Mode Name
Self Diagnostic
Mode
Error code
information
Delete error
code
Item
Description
To enter into self diagnostic checking
System will perform a check on any
unusual/error code from the memory
To clear the stored in memory
(EEPROM IC)
Example:
FL Display
Step 1: Select CD mode
(Ensure no disc is inserted).
Step 2: Press & hold [ ] follow by
[
seconds.
Step 1: In self diagnostic mode,
Press [ ] on main unit.
To exit, press [^/I] on main
unit or remote control.
Step 1: In self diagnostic mode,
Press [0] on remote control.
To exit, press [^/I] on main
unit or remote control.
Key Operation
Front Key
/
] on main unit for 2
8.5.Self-Diagnostic Error Code Table
Self-Diagnostic Function (Refer Section 6.4. Self-Diagnostic Mode) provides information on any problems occurring for the unit and
its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held
unless it is cleared.
The error code is automatically display after entering into self-diagnostic mode.
8.5.1.Power Supply Error Code Table
23
8.5.2.CD Mechanism Error Code Table (CD Mechanism Unit (BRS1C))
Error CodeDiagnostic ContentsDescription of errorAutomatic FL DisplayRemarks
CD H15CD Open AbnormalDuring operation
POS_SW_R On fail to be
detected with 4 sec. Error
No. shall be clear by force
or during cold start.
CD H16CD Closing AbnormalDuring operation
POS_SW_CEN On fail to
be detected with 4 sec.
Error No. shall be clear by
force or during cold start.
Press [
next error.
Press [
next error.
] on main unit for
] on main unit for
F26Communication between
CD servo LSI and micro-p
abnormal.
During switch to CD function, if SENSE = “L” within
failsafe time of 20ms.
8.6.Sales Demonstration Lock Function
8.6.1.Entering into sales Demo Mode
Here is the procedures to enter into Sales Demonstration Lock.
Step 1: Turn on the unit.
Step 2: Select to any mode function.
Step 3: Press [
Step 4: The display will show upon entering into this mode for 2 sec..
Note: [
8.6.2.Cancellation
Step 1: Turn on the unit.
Step 2: Select to any mode function.
Step 3: Press [
Step 4: The display will show upon entering into this mode for 2 sec..
OPEN/CLOSE] key then [ / ] key at the same time,press and hold both [ OPEN/CLOSE] and [ / ] keys for 5 sec.
OPEN/CLOSE] button is invalid and the main unit displays “LOCKED” while the lock function mode is entered.
OPEN/CLOSE] key then [ / ] key at the same time,press and hold both [ OPEN/CLOSE] and [ / ] keys for 5 sec.
Press [
next error.
] on main unit for
24
9Troubleshooting Guide
9.1.Part Location
9.1.1.SMPS P.C.B.
SMPS Control IC:
IC5799
Switching Regulator IC:
IC5701
Thermistor:
TH5860
AC Inlet:
P5701
Fuse:
F1
Photocoupler:
PC5702, PC5799
Photocoupler:
PC5720
Fig. 1 SMPS P.C.B.
Rectifier Diode
D5801, D5802
Main Transformer:
T5701
Connector:
CN5802
25
9.1.2.Main P.C.B.
Resistor Defective
R5905
Audio Digital
IC5902
Regulator Circuit
D2017
Regulator Circuit
Q2000
Resistor Defective
R5936
Amp IC
Resistor Defective
R5926
Regulator Circuit
Q2022
Switching Voltage Regulator
IC2011
Resistor Defective
R5928
Voltage Regulator Circuit
D2004
Cable Wire
CN2000
Voltage Regulator Circuit
IC2021
Voltage Regulator
IC2009
Fig. 2 Main P.C.B.
26
9.2.Troubleshooting Guide for F61 and/or F76
This section illustrates the checking procedures when upon detecting the error of “F61” and/or “F76” after power up of the unit. It is
for purpose of troubleshooting and checking in SMPS & Main P.C.B.
SymptomRemarks
Set cannot ON1AC Cord1 AC Cord Faulty, Loose connection.
Set can ON
then F6 1
Set can ON
then F7 6
Set can ON
working normally
for some time
then F7 6
2
AC Inlet, P5701P5701 solder crack, dry joint.
3F use, F13 Fuse, F1 Open.
4P hotocoupler4 PC5702/PC5799 solder crack.
PC5702, PC5799Dry joint, short circuit, open circuit.
5S witching Regulator5 IC5701 Faulty.