Panasonic PV-GS250PP Service manual

Digital Video Camcorder

PV-GS250PP

A-MECHANISM

Color

(S)...... Silver Type

ORDER NO.MKE0501404C1

PV-GS250PP

CONTENTS

Page Page

1 SERVICE INFORMATION 4

1.1. Service Information Regarding IC2001 of PV-GS250PP

1.2. Service Information Regarding Simultaneous Exchange of MONITOR C.B.A. and LCD PANEL UNIT of PV-GS250PP

2 INTRODUCTION

2.1. INTRODUCTION

2.2. ABOUT LEAD FREE SOLDER (PbF)

3 SAFETY PRECAUTIONS

3.1. GENERAL GUIDELINES

3.2. LEAKAGE CURRENT COLD CHECK

3.3. LEAKAGE CURRENT HOT CHECK (See Figure. 1)

4 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD) TO

ELECTROSTATICALLY SENSITIVE (ES) DEVICES

5 HOW TO REPLACE THE LITHIUM BATTERY (PROCEDURE) 10

6 HOW TO RECYCLE THE LITHIUM BATTERY 7 ADJUSTMENT PROCEDURES

7.1. DISASSEMBLE FLOW CHART

7 7

8 8 8

7.2. DISASSEMBLY PROCEDURES

7.3. DISASSEMBLY PROCEDURES MECHA. UNIT

7.4. DISASSEMBLY PROCEDURES OF CAMERA LENS UNIT

8 SERVICE CAUTION

8.1. HOW TO DISCHARGE THE CAPACITOR ON FRONT C.B.A.

8.2. EEPROM DATA FOR SPARE PARTS OF THE MAIN C.B.A.

11 12

12 13 22

8.3. SERVICE EXTENSION CABLE FOR ALL C.B.A. INCLUDED IN MODULE UNIT

8.4. LOCATION FOR CONNECTORS OF THE MAIN C.B.A. & SUB C.B.A.

8.5. CSP IC LOCATION OF THE MAIN C.B.A. & SUB C.B.A.

8.6. TEMPERATURE PROFILE FOR HEAT RESISTANCE OF CSP IC

9 ELECTRICAL ADJUSTMENT PROCEDURES

9.1. COMPUTER ASSISTED ADJUSTMENT SYSTEM <TATSUJIN> ADJUSTMENT.

9.2. SET-UP MANUAL FOR DV-Camcorder.

9.3. SET UP PC-EVR ADJUSTMENT PROGRAM

9.4. INITIAL GUIDELINE

10 MECH ANICAL ADJUSTMENT PROCEDUR ES

10.1. ADJUSTMENT ITEM

10.2. ADJUSTMENT PROCEDURES

11 SERV ICE MODE

11.1. ERROR DISPLAY

11.2. SERVICE MENU

12 ABBREVIATIONS 13 BLOCK DIAGRAM

13.1. OVERALL BLOCK DIAGRAM

13.2. CAMERA 1 BLOCK DIAGRAM (SENSOR BLOCK DIAGRAM)

13.3. CAMERA 2 BLOCK DIAGRAM (PROCESS BLOCK DIAGRAM)

13.4. LENS DRIVE BLOCK DIAGRAM

13.5. CONTROL 1 BLOCK DIAGRAM

13.6. CONTROL 2 BLOCK DIAGRAM

13.7. VIDEO BLOCK DIAGRAM

13.8. MONITOR BLOCK DIAGRAM

14 SCHE MATIC DIAGRAMS

14.1. INTERCONNECTION SCHEMATIC DIAGRAM

14.2. SIDE (L) FLEX. CARD / CASSETTE COVER SCHEMATIC DIAGRAM

14.3. LCD HINGE (MONITOR FLEX.) SCHEMATIC DIAGRAM

14.4. MF SENSOR SCHEMATIC DIAGRAM

14.5. REAR OPERATION UNIT SCHEMATIC DIAGRAM

14.6. EVF SCHEMATIC DAIGRAM

14.7. CCD FLEX. CARD SCHEMATIC DIAGRAM

14.8. FRONT SCHEMATIC DIAGRAM

14.9. JACK SCHEMATIC DIAGRAM

14.10. SIDE (R) / LCD DET. SCHEMATIC DIAGRAM

14.11. MONITOR SCHEMATIC DIAGRAM

14.12. SUB (SUB CONNECTION) SCHEMATIC DIAGRAM

14.13. SUB (LCD) SCHEMATIC DIAGRAM

14.14. SUB (SUB POWER) SCHEMATIC DIAGRAM

14.15. SUB (LENS DRIVE) SCHEMATIC DIAGRAM

14.16. SUB (CAMERA) SCHEMATIC DIAGRAM

14.17. MAIN (MAIN CONNECTION) SCHEMATIC DIAGRAM

14.18. MAIN (AVIO) SCHEMATIC DIAGRAM

14.19. MAIN (EX INPUT) SCHEMATIC DIAGRAM 34 34 37 38

39 39

41 41

43 51

14.20. MAIN (VIDEO) SCHEMATIC DIAGRAM

14.21. MAIN (POWER) SCHEMATIC DIAGRAM

14.22. MAIN (CONTROL) SCHEMATIC DIAGRAM

15 CIRCU IT BOARD ASSEMBLIES

15.1. EVF C.B.A.

15.2. LCD DET C.B.A.

15.3. SIDE (R) C.B.A.

15.4. CCD FLEX. CARD C.B.A.

15.5. FRONT C.B.A.

15.6. JACK C.B.A.

15.7. MONITOR C.B.A.

15.8. SUB C.B.A. (COMPONENT SIDE)

15.9. SUB C.B.A. (FOIL SIDE)

15.10. MAIN C.B.A. (COMPONENT SIDE) 52

15.11. MAIN C.B.A. (FOIL SIDE)

16 CHEC KING POINT OF THE CSP IC

53 54 55 56 57 58

16.1. CHECKING POINT TABLE

16.2. WAVEFORM TABLE (PLAY MODE)

17 EXPLO DED VIEWS

17.1. FRAME & CASING SECTION (1)

17.2. FRAME & CASING SECTION (2)

17.3. LCD SECTION

17.4. CAMERA LENS SECTION

17.5. VCR MECHANISM SECTION

17.6. PACKING PARTS & ACCESSORIES SECTION 61

18 REPL ACEMENT PARTS LIST

18.1. FRAME & CASING SECTION (1) PARTS LIST 61 61 62 62 63 64 65

18.2. FRAME & CASING SECTION (2) PARTS LIST

18.3. LCD SECTION PARTS LIST

18.4. CAMERA LENS SECTION PARTS LIST

18.5. VCR MECHANISM SECTION PARTS LIST

18.6. PACKING PARTS & ACCESSORIES SECTION PARTS

LIST

18.7. ELECTRICAL REPLACEMENT PARTS LIST

PV-GS250PP

66 67 68 70 71 72 74 80 83 84 86 90 92

97 97 97 98

99 100 101 102 103 105 106

109

109 124

130

130 131 132 133 134 135

136

136 136 136 137 137

137 138

PV-GS250PP

1 SERVICE INFORMATION

1.1. Service Information Regarding IC2001 of PV-GS250PP

1.1.1. Overview

· DVC model PV-GS250PP will be manufactured 2 distinctly different IC2001.

· These 2 version of IC2001 will be referred to as IC type “FLASH” and “MASK”.

· Supply of the replacement part asks to cause with only “MASK TYPE”.

1.1.2. How to Distinguish the Types of IC2001

1.1.3. Attention for exchanges the IC2001

· There are not the exchangeability between the “FLASH TYPE” and “MASK TYPE” of IC2001.

· Do the addition (R2031and R2150) and also deletion (R2008 and R2022) of the following part simultaneously, when exchange

to the “MASK TYPE” from the “FLASH TYPE” of IC2001.

· It exchange only IC, in the case that IC2001 is “MASK TYPE”. (The exchange of the chip resistor is not necessary.)

PV-GS250PP

1.2. Service Information Regarding Simultaneous Exchange of MONITOR C.B.A. and LCD PANEL UNIT of PV-GS250PP

1.2.1. Overview

· DVC model PV-GS250PP will be manufactured 4 distinctly different MONITOR C.B.A. and 2 distinctly different LCD PANEL

UNIT.

· These 4 version of MONITOR C.B.A. will be referred to as C.B.A. type “A”, “B”, “C” and “D”.

· These 2 version of LCD PANEL UNIT will be referred to as UNIT type “A” and “B”.

· There are not the exchangeability between the “A”, “B”, “C” and “D” of MONITOR C.B.A..

· There are not the exchangeability between the “A” and “B” of LCD PANEL UNIT.

· MONITOR C.B.A. and LCD PANEL UNIT supply it the kit.

(Do not supply it in one of each individually MONITOR C.B.A. and LCD PANEL UNIT.)

1.2.2. How to Distinguish the Types of MONITOR C.B.A. and LCD PANEL UNIT

PV-GS250PP

1.2.3. Difference Comparison Chart

1.2.4. Attention for exchange the MONITOR C.B.A..

· In the case that the LCD PANEL UNIT is TYPE “A”.

Replace the chip resistor of R901 and R910 to the chip resistor that is doing the same pack to the kit.

R901 ERJ3RBD182 ® ERJ3GEY0R00 R910 ERJ3RBD822 ® ERJ3RBD682

· In the case that the LCD PANEL UNIT is TYPE “B”.

Exchange only the MONITOR C.B.A..

1.2.5. Attention for exchange the LCD PANEL UNIT.

· In the case that the MONITOR C.B.A. is TYPE “A” and “B”.

Replace the chip resistor of R901 and R910 to the chip resistor that is doing the same pack to the kit.

R901 ERJ3RBD182 ® ERJ3GEY0R00 R910 ERJ3RBD822 ® ERJ3RBD682

· In the case that the MONITOR C.B.A. is TYPE “C” and “D”.

Exchange only the LCD PANEL UNIT.

CAUTION:

It does the confirmation of the MONITOR C.B.A. and LCD PANEL UNIT without fail on the occasion of the repair and please do the part exchange.

PV-GS250PP

2 INTRODUCTION

2.1. INTRODUCTION

This service manual contains technical information which will allow service personnel´s to understand and service this model.Please place orders using the parts list and not the drawing reference numbers.

If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with o riginal service manual.

Note 1:

These movie camera uses AC Adaptor is PV-DAC14D

2.2. ABOUT LEAD FREE SOLDER (PbF)

PV-GS250PP

3 SAFETY PRECAUTIONS

3.1. GENERAL GUIDELINES

1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These parts are marked by Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock fire, or other hazards. Do not modify the original design without permission of manufacturer.

2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing.

3. When servicing, observe the original lead dress. It a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

3.2. LEAKAGE CURRENT COLD CHECK

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MW and 5.2MW. When the exposed metal does not have a return path to the chassis, the reading must be infinity.

in the

3.3. LEAKAGE CURRENT HOT CHECK (See Figure 1)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect “A” to exposed metallic part on the set. And connect “B” to a good earth ground, as shown in Figure 1.

3. Use an AC voltmeter, with 1 kW/V or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the ACplugin the ACoutlet and repeateach of the above measurements.

6. The potential at any point should not exceed 0.25 V RMS. A leakage current tester (Simpson Model 229 or equivalent)

may be used to make the hot checks, leakage current must not exceed 1/2 mA. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

Figure 1

PV-GS250PP

4 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD)

TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an antistatic solder removal device. Some solder removal devices not classified as “antistatic (ESD protected)” can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

CAUTION:

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

PV-GS250PP

5 HOW TO REPLACE THE LITHIUM BATTERY

(PROCEDURE)

1. Remove the Side Case (L) C.B.A.. (Refer to Disassembly Procedures.)

2. Unsolder the Lithium Battery “ML920S/F9D” and then replace the new one. (See Fig. B1.)

3. Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

Fig. B1

Note:

The lithium battery is a critical component. (Type No.: N9ZZ00000297.) It must never be subjected to excessive heat or discharge. It must therefore only be fitted in equipment designed specifically for its use. Replacement batteries must be of the same type and manufacture. They must be fitted in the same manner and location as the original battery, with the correct polarity contacts observed. Do not attempt to re-charge the old battery or re-use it for any other purpose. It should be disposed of in waste products destined for burial rather than incineration.

6 HOW TO RECYCLE THE LITHIUM BATTERY

PV-GS250PP

7 ADJUSTMENT PROCEDURES

7.1. DISASSEMBLE FLOW CHART

This flow chart indicates the disassembly steps the cabinet parts, C.B.A. and Mecha. Unit in order to access to be serviced. When reinstalling, perform the steps in the reverse order.

7.2. DISASSEMBLY PROCEDURES

Flow-Chart for Disassembly Procedure

No. Item / Part Fig. Removal (Screw,Connector,Flex. &

1 Front Case

Unit

2 Side Case (R)

Unit / LCD Unit

3 Lens Unit Fig. D10 1-Screw (H)

4 EVF Unit Fig. D11 1-Screw (I), 1-Screw (J)

5 Rear

Operation Unit / Sub C.B.A.

6 Main C.B.A. Fig. D13 8-Connectors FP2201, FP2202,

7 Mecha. Unit Fig. D14 Open the Cassette Cover

8 Jack C.B.A. Fig. D15 1-Screw (O), 1-Screw (P), 1-Screw (Q)

9 Front C.B.A. Fig. D16 3-Screws (R), 1-Screw (S)

10 Monitor C.B.A. Fig. D17 1-Screw (T), 1-Screw (U), 1-Screw (V),

11 EVF C.B.A. Fig. D23 2-Screws (Z)

Fig. D2 Remove the Grip Belt Piece with the

procedure of arrow 1,2,3. Fig. D3 2-Screws (A), 2-Screws (B) Fig. D4 2-Screws (C) Fig. D5 Open the LCD Unit

1-Screw (D) Fig. D6 1-Connector FP4801

Front Case Unit Fig. D7 3-Screws (E) Fig. D8 Tilt up the EVF

1-Screw (F), 1-Screw (G) Fig. D9 2-Connectors FP602, FP6503

2-Tabs

Side Case (R) Unit / LCD Unit

2-Connectors FP201, FP701

Lens Unit

2-Connectors FP601, FP3402

EVF Unit Fig. D12 1-Screw (K), 1-Screw (L)

2-Connectors FP1001, FP6502

Rear Operation Unit

1-Connector FP4002

Sub C.B.A.

FP2203, FP2204, FP5001, FP6501,

FP6504, FP6505

1-Screw (M)

2-Tabs

Main C.B.A.

3-Screws (N)

Mecha. Unit

Jack C.B.A.

1-Tab

Front C.B.A.

1-Screw (W)

Hinge Support Plate Fig. D18 1-Screw (X) Fig. D19 1-Tab

R Cover / LCD Unit Fig. D20 2-Screws (Y)

6-Tabs

LCD Case (Upper) Unit Fig. D21 1-Connector FP902

LCD Hinge Unit Fig. D22 1-Connector FP901

2-Tabs

Monitor C.B.A.

EVF Slide Fig. D24 1-Tab

View ADJ. Unit Fig. D25 Remove a,b,c,d department (remove

department previously).

EVF Case (Upper) Unit

Remove e,f department.

EVF Case (Lower) Unit Fig. D26 2-Connectors FP801,FP802

2-Tabs

EVF C.B.A.

Other)

PV-GS250PP

Fig. D1

Fig. D2

PV-GS250PP

Fig. D3

Fig. D5

Fig. D6

Fig. D4

PV-GS250PP

Fig. D7

Fig. D9

Fig. D8

PV-GS250PP

Fig. D10

Fig. D11

Fig. F12

PV-GS250PP

Fig. D13

Fig. D15

Fig. D14

PV-GS250PP

Fig. D16

Fig. D17

PV-GS250PP

Fig. D18

Fig. D20

Fig. D19

Fig. D21

PV-GS250PP

Fig. D22

Fig. D24

Fig.D25

Fig. D23

PV-GS250PP

Fig. D26

PV-GS250PP

7.3. DISASSEMBLY PROCEDURES MECHA. UNIT

Flow-Chart for Disassmbly Procedures

No. Item / Part Fig. Removal (Screw, Connector, Flex. & Other)

1 Cassette Up Unit Fig. M1 It makes the mechanism position in Eject condition (For Battery)

Fig. M2 3-Screws (A) Fig. M3 3-Tabs Fig. M4 It remove the piece arrangement unit from rail department

2 Cylinder Unit Fig. M5 1-Screw (B)

Fig. M6 3-Screw (C)

Cylinder Unit

Fig. M1

Fig. M2

PV-GS250PP

Fig. M3

PV-GS250PP

Fig. M4

Fig. M5

PV-GS250PP

Fig. M6

PV-GS250PP

7.4. DISASSEMBLY PROCEDURES OF CAMERA LENS UNIT

The following flowchart describes order or steps for removing the Camera lens unit and certain printed circuit boards in order to make access to the item needing service.

To reassemble the unit follow the steps in reverse order.

Fig. L1

Fig. L2

8 SERVICE CAUTION

8.1. HOW TO DISCHARGE THE CAPACITOR ON FRONT C.B.A.

8.2. EEPROM DATA FOR SPARE PARTS OF THE MAIN C.B.A.

PV-GS250PP

When the Main C.B.A. is replaced, the fixed and average data must be changed by Tatsujin kit according to the Movie Camera’s suffix.

Then, confirm and/or adjust the VTR and Camera section one by one.

8.3. SERVICE EXTENSION CABLE FOR ALL C.B.A. INCLUDED IN MODULE UNIT

This models is required the following extension cables for all connections. Use the following extension cables when checking or adjusting individual circuit boards.

PV-GS250PP

How to use extension cables.

Fig. T1

8.4. LOCATION FOR CONNECTORS OF THE MAIN C.B.A. & SUB C.B.A.

8.4.1. MAIN C.B.A.

FP6503

K1MN26A00068

FP3402

K1MN10A00074

148

IC2006

(EEPROM)

FP6505

K1MN21BA0058

PS3001

K1KBC0A00037

PV-GS250PP

FP1001

K1MN14BA0062

FP5001

K1MN08BA0009

FP2204

K1MN08BA0010

FP2202

K1MN10BA0008

FP6501

K1MN12BA0059

FP2203

K1MN18BA0010

FP2201

K1MN18BA0008

PP3001

K1KA20B00154

(COMPONENT SIDE)

FP2001

K1MN06BA0107

FP6502

K1MN14BA0061

FP6504

K1MN27BA0058

(FOIL SIDE)

PV-GS250PP

8.4.2. SUB C.B.A.

FP601

K1MN22A00065

FP4002

K1MN12BA0067

FP701

K1MN45AA0017

FP201

K1MN39BA0058

FP602

K1MN27BA0058

PP301

K1KAC0A00014

(COMPONENT SIDE)

(FOIL SIDE)

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