Panasonic PV-GS150PP Service Manual

Digital Video Camcorder

PV-GS150PP

A-MECHANISM

Color

(S)...... Silver Type

ORDER NO.MKE0501403C1

PV-GS150PP

CONTENTS

Page Page

1 SERVICE INFORMATION 4

1.1. Service Information Regarding IC2001 of PV-GS150PP

1.2. Service Information Regarding Simultaneous Exchange of

MONITOR C.B.A. and LCD PANEL UNIT of PV-GS150PP

2 INTRODUCTION

2.1. INTRODUCTION

2.2. ABOUT LEAD FREE SOLDER (PbF)

3 SAFETY PRECAUTIONS

3.1. GENERAL GUIDELINES

3.2. LEAKAGE CURRENT COLD CHECK

3.3. LEAKAGE CURRENT HOT CHECK (See Figure. 1)

4 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD) TO

ELECTROSTATICALLY SENSITIVE (ES) DEVICES

5 HOW TO REPLACE THE LITHIUM BATTERY (PROCEDURE)

6 HOW TO RECYCLE THE LITHIUM BATTERY

7 ADJUSTMENT PROCEDURES

7.1. DISASSEMBLE FLOW CHART

7.2. DISASSEMBLY PROCEDURES

7.3. DISASSEMBLY PROCEDURES MECHA. UNIT

7.4. DISASSEMBLY PROCEDURES OF CAMERA LENS UNIT

8 SERVICE CAUTION

8.1. HOW TO DISCHARGE THE CAPACITOR ON FRONT

C.B.A.

8.2. EEPROM DATA FOR SPARE PARTS OF THE MAIN

C.B.A.

8.3. SERVICE EXTENSION CABLE FOR ALL C.B.A.

INCLUDED IN MODULE UNIT

8.4. LOCATION FOR CONNECTORS OF THE MAIN C.B.A. &

SUB C.B.A.

8.5. CSP IC LOCATION OF THE MAIN C.B.A. & SUB C.B.A.

8.6. TEMPERATURE PROFILE FOR HEAT RESISTANCE OF

CSP IC

9 ELECTRICAL ADJUSTMENT PROCEDURES

9.1. COMPUTER ASSISTED ADJUSTMENT SYSTEM

<TATSUJIN> ADJUSTMENT.

9.2. SET-UP MANUAL FOR DV-Camcorder.

9.3. SET UP PC-EVR ADJUSTMENT PROGRAM

9.4. INITIAL GUIDELINE

10 MECHANICAL ADJUSTMENT PROCEDURES

10.1. ADJUSTMENT ITEM

10.2. ADJUSTMENT PROCEDURES

11 SERVICE MODE

11.1. ERROR DISPLAY

11.2. SERVICE MENU

12 ABBREVIATIONS

13 BLOCK DIAGRAM

13.1. OVERALL BLOCK DIAGRAM

13.2. CAMERA 1 BLOCK DIAGRAM (SENSOR BLOCK

DIAGRAM)

13.3. CAMERA 2 BLOCK DIAGRAM (PROCESS BLOCK

DIAGRAM)

13.4. LENS DRIVE BLOCK DIAGRAM

13.5. CONTROL 1 BLOCK DIAGRAM

13.6. CONTROL 2 BLOCK DIAGRAM

13.7. VIDEO BLOCK DIAGRAM

13.8. MONITOR BLOCK DIAGRAM

14 SCHEMATIC DIAGRAMS

14.1. INTERCONNECTION SCHEMATIC DIAGRAM

14.2. SIDE (L) FLEX. CARD / CASSETTE COVER

SCHEMATIC DIAGRAM

14.3. LCD HINGE (MONITOR FLEX.) SCHEMATIC DIAGRAM

14.4. REAR OPERATION UNIT SCHEMATIC DIAGRAM

14.5. EVF SCHEMATIC DIAGRAM

14.6. CCD FLEX. CARD SCHEMATIC DIAGRAM

14.7. FRONT SCHEMATIC DIAGRAM

14.8. JACK SCHEMATIC DIAGRAM

14.9. SIDE (R) / LCD DET. SCHEMATIC DIAGRAM

14.10. MONITOR SCHEMATIC DIAGRAM

14.11. SUB (SUB CONNECTIO N) SCHEMATIC DIAGRAM

14.12. SUB (LCD) SCHEMATI C DIAGRAM

14.13. SUB (LENS DRIVE) SCHEMATI C DIAGRAM

14.14. SUB (SUB POW ER) SCHEMATI C DIAGRAM

14.15. SUB (CAMERA) SCHEMATI C DIAGRAM

14.16. MAIN (MAIN CONNECTIO N) SCHEMATIC DIAGRAM

14.17. MAIN (AVIO ) SCHEMATIC DIAGRAM

14.18. MAIN (VIDEO) SCHEMATI C DIAGRAM

14.19. MAIN (POW ER) SCHEMATI C DIAGRAM

14.20. MAIN (CONTROL ) SCHEMATIC DIAGRAM

15 CIRCUIT BOARD ASSEMBLIES

15.1. EVF C.B.A.

15.2. LCD DET C.B.A.

15.3. SIDE (R) C.B.A.

15.4. CCD FLEX. CARD C.B.A.

15.5. FRONT C.B.A.

15.6. JACK C.B.A.

15.7. MONITOR C.B.A.

15.8. SUB C.B.A. (COMPONENT SIDE)

15.9. SUB C.B.A. (FOIL SIDE)

15.10. MAIN C.B.A . (COMPONENT SIDE)

15.11. MAIN C.B.A . (FOIL SIDE)

16 CHECKING POINT OF THE CSP IC

16.1. CHECKING POINT TABLE

16.2. WAVEFORM TABLE (PLAY MODE)

17 EXPLODED VIEWS

17.1. FRAME & CASING SECTION (1)

17.2. FRAME & CASING SECTION (2)

17.3. LCD SECTION

17.4. CAMERA LENS SECTION

17.5. VCR MECHANISM SECTION

17.6. PACKING PARTS & ACCESSORIES SECTION

18 REPLACEMENT PARTS LIST

18.1. FRAME & CASING SECTION (1) PARTS LIST

18.2. FRAME & CASING SECTION (2) PARTS LIST

18.3. LCD SECTION PARTS LIST

18.4. CAMERA LENS SECTION PARTS LIST

18.5. VCR MECHANISM SECTION PARTS LIST

18.6. PACKING PARTS & ACCESSORIES SECTION PARTS

LIST

18.7. ELECTRICAL REPLACEMENT PARTS LIST

PV-GS150PP

101

114

120

121

122

123

124

125

126

127

PV-GS150PP

1 SERVICE INFORMATION

1.1. Service Information Regarding IC2001 of PV-GS150PP

1.1.1. Overview

· DVC model PV-GS150PP will be manufactured 2 distinctly different IC2001.

· These 2 version of IC2001 will be referred to as IC type “FLASH” and “MASK”.

· Supply of the replacement part asks to cause with only “MASK TYPE”.

1.1.2. How to Distinguish the Types of IC2001

1.1.3. Attention for exchanges the IC2001

· There are not the exchangeability between the “FLASH TYPE” and “MASK TYPE” of IC2001.

· Do the addition (R2031and R2150) and also deletion (R2008 and R2022) of the following part simultaneously, when exchange

to the “MASK TYPE” from the “FLASH TYPE” of IC2001.

· It exchange only IC, in the case that IC2001 is “MASK TYPE”. (The exchange of the chip resistor is not necessary.)

PV-GS150PP

1.2. Service Information Regarding Simultaneous Exchange of MONITOR C.B.A. and LCD PANEL UNIT of PV-GS150PP

1.2.1. Overview

· DVC model PV-GS150PP will be manufactured 4 distinctly different MONITOR C.B.A. and 2 distinctly different LCD PANEL

UNIT.

· These 4 version of MONITOR C.B.A. will be referred to as C.B.A. type “A”, “B”, “C” and “D”.

· These 2 version of LCD PANEL UNIT will be referred to as UNIT type “A” and “B”.

· There are not the exchangeability between the “A”, “B”, “C” and “D” of MONITOR C.B.A..

· There are not the exchangeability between the “A” and “B” of LCD PANEL UNIT.

· MONITOR C.B.A. and LCD PANEL UNIT supply it the kit.

(Do not supply it in one of each individually MONITOR C.B.A. and LCD PANEL UNIT.)

1.2.2. How to Distinguish the Types of MONITOR C.B.A. and LCD PANEL UNIT

PV-GS150PP

1.2.3. Difference Comparison Chart

1.2.4. Attention for exchange the MONITOR C.B.A..

· In the case that the LCD PANEL UNIT is TYPE “A”.

Replace the chip resistor of R901 and R910 to the chip resistor that is doing the same pack to the kit.

R901 ERJ3RBD182 ® ERJ3GEY0R00

R910 ERJ3RBD822 ® ERJ3RBD682

· In the case that the LCD PANEL UNIT is TYPE “B”.

Exchange only the MONITOR C.B.A..

1.2.5. Attention for exchange the LCD PANEL UNIT.

· In the case that the MONITOR C.B.A. is TYPE “A” and “B”.

Replace the chip resistor of R901 and R910 to the chip resistor that is doing the same pack to the kit.

R901 ERJ3RBD182 ® ERJ3GEY0R00

R910 ERJ3RBD822 ® ERJ3RBD682

· In the case that the MONITOR C.B.A. is TYPE “C” and “D”.

Exchange only the LCD PANEL UNIT.

CAUTION:

It does the confirmation of the MONITOR C.B.A. and LCD PANEL UNIT without fail on the occasion of the repair and please do the part exchange.

PV-GS150PP

2 INTRODUCTION

2.1. INTRODUCTION

This service manual contains technical information which will allow service personnel´s to understand and service this model.Please place orders using the parts list and not the drawing reference numbers.

If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service manual.

Note 1:

These movie camera uses AC Adaptor is PV-DAC14D

2.2. ABOUT LEAD FREE SOLDER (PbF)

PV-GS150PP

3 SAFETY PRECAUTIONS

3.1. GENERAL GUIDELINES

1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These parts are marked by Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock fire, or other hazards. Do not modify the original design without permission of manufacturer.

2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing.

3. When servicing, observe the original lead dress. It a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

3.2. LEAKAGE CURRENT COLD CHECK

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1MW and 5.2MW. When the exposed metal does not have a return path to the chassis, the reading must be infinity.

in the

3.3. LEAKAGE CURRENT HOT CHECK (See Figure 1)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect “A” to exposed metallic part on the set. And connect “B” to a good earth ground, as shown in Figure 1.

3. Use an AC voltmeter, with 1 kW/V or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.25 V RMS.

A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 mA. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

Figure 1

PV-GS150PP

4 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD)

TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an antistatic solder removal device. Some solder removal devices not classified as “antistatic (ESD protected)” can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

CAUTION:

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

PV-GS150PP

5 HOW TO REPLACE THE LITHIUM BATTERY

(PROCEDURE)

1. Remove the Side Case (L) C.B.A.. (Refer to Disassembly Procedures.)

2. Unsolder the Lithium Battery “ML920S/F9D” and then replace the new one. (See Fig. B1.)

3. Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

Fig. B1

Note:

The lithium battery is a critical component. (Type No.: N9ZZ00000297.)

It must never be subjected to excessive heat or discharge.

It must therefore only be fitted in equipment designed specifically for its use.

Replacement batteries must be of the same type and manufacture.

They must be fitted in the same manner and location as the original battery, with the correct polarity contacts observed.

Do not attempt to re-charge the old battery or re-use it for any other purpose.

It should be disposed of in waste products destined for burial rather than incineration.

6 HOW TO RECYCLE THE LITHIUM BATTERY

PV-GS150PP

7 ADJUSTMENT PROCEDURES

7.1. DISASSEMBLE FLOW CHART

This flow chart indicates the disassembly steps the cabinet parts, C.B.A. and Mecha. Unit in order to access to be serviced. When reinstalling, perform the steps in the reverse order.

7.2. DISASSEMBLY PROCEDURES

Flow-Chart for Disassembly Procedure

No. Item / Part Fig. Removal (Screw,Connector,Flex. &

1 Front Case

Unit

2 Side Case (R)

Unit

3 Lens Unit Fig. D9 1-Screw (G)

4 EVF/Rear

Operation Unit,.Sub C.B.A

5 Main C.B.A. Fig. D11 8-Connectors FP2201, FP2202,

6 Mecha. Unit Fig. D12 Open the Cassette Cover

7 Jack C.B.A. Fig. D13 1-Screw (M), 1-Screw (N), 1-Screw (O)

8 Front C.B.A. Fig. D14 5-Screws (P)

9 Monitor C.B.A. Fig. D15 1-Screw (Q), 3-Screws (R)

10 EVF C.B.A. Fig. D20 View ADJ. Unit is Drawn

Fig. D2 Remove the Grip Belt Piece with the

procedure of arrow 1,2,3. Fig. D3 1-Screw (A) Fig. D4 Open the LCD Unit

1-Screw (B), 2-Screws (C) Fig. D5 1-Connector FP4801

Front Case Unit Fig. D6 2-Screws (D) Fig. D7 2-Screws (E), 1-Screw (F) Fig. D8 2-Connectors FP602, FP6503

Side Case (R) Unit

2-Connectors FP201, FP701

Lens Unit Fig. D10 1-Screw (H), 2-Screws (I), 1-Screw (J)

4-Connectors FP601, FP1001,

FP3402, FP6502

EVF/Rear Operation Unit

2-Connectors FP304, PS3001

Sub C.B.A.

FP2203, FP2204, FP5001,

FP6501,FP6504, FP6505

1-Screw (K)

4-Tabs

Main C.B.A.

3-Screws (L)

Mecha. Unit

Jack C.B.A.

3-Tabs

Front C.B.A.

Rear Cover Fig. D16 Turning the LCD Unit

2-Screws (S)

LCD Unit Fig. D17 2-Screws (T)

6-Tabs

LCD Case (Upper) Unit Fig. D18 1-Connector FP902

LCD Hinge Unit Fig. D19 1-Connector FP901

2-Tabs

Monitor C.B.A.

1-Screw (U)

Rear Operation Unit Fig. D21 1-Screw (V)

2-Tabs

EVF Hold Piece Fig. D22 2-Screws (W)

2-Tabs

View ADJ. Unit

2-Screws (X), 2-Slide Spacers (Y)

1-Connector FP801

EVF LCD Unit Fig. D23 2-Screws (Z)

EVF Plate / Click Spring Fig. D24 1-Connector FP802

3-Tabs

EVF C.B.A.

Other)

PV-GS150PP

Fig. D1

Fig. D2

PV-GS150PP

Fig. D5

Fig. D3

Fig. D4

Fig. D6

PV-GS150PP

Fig. D7

Fig. D9

Fig. D8

Fig. D10

PV-GS150PP

Fig. D11

Fig. D13

Fig. D12

PV-GS150PP

Fig. D14

Fig. D15

Fig. D16

PV-GS150PP

Fig. D19

Fig. D17

Fig. D18

Fig. D20

Fig. D21

PV-GS150PP

Fig. D23

Fig. D22

Fig. D24

PV-GS150PP

7.3. DISASSEMBLY PROCEDURES MECHA. UNIT

Flow-Chart for Disassmbly Procedures

No. Item / Part Fig. Removal (Screw, Connector, Flex. & Other)

1 Cassette Up Unit Fig. M1 It makes the mechanism position in Eject condition (For Battery)

Fig. M2 3-Screws (A) Fig. M3 3-Tabs Fig. M4 It remove the piece arrangement unit from rail department

2 Cylinder Unit Fig. M5 1-Screw (B)

Fig. M6 3-Screw (C)

Cylinder Unit

Fig. M1

Fig. M2

PV-GS150PP

Fig. M3

PV-GS150PP

Fig. M4

Fig. M5

PV-GS150PP

Fig. M6

PV-GS150PP

7.4. DISASSEMBLY PROCEDURES OF CAMERA LENS UNIT

The following flowchart describes order or steps for removing the Camera lens unit and certain printed circuit boards in order to make access to the item needing service.

To reassemble the unit follow the steps in reverse order.

Fig. L1

Fig. L2

8 SERVICE CAUTION

8.1. HOW TO DISCHARGE THE CAPACITOR ON FRONT C.B.A.

8.2. EEPROM DATA FOR SPARE PARTS OF THE MAIN C.B.A.

PV-GS150PP

When the Main C.B.A. is replaced, the fixed and average data must be changed by Tatsujin kit according to the Movie Camera’s suffix.

Then, confirm and/or adjust the VTR and Camera section one by one.

8.3. SERVICE EXTENSION CABLE FOR ALL C.B.A. INCLUDED IN MODULE UNIT

This models is required the following extension cables for all connections.

Use the following extension cables when checking or adjusting individual circuit boards.

PV-GS150PP

How to use extension cables.

Fig. T1

8.4. LOCATION FOR CONNECTORS OF THE MAIN C.B.A. & SUB C.B.A.

8.4.1. MAIN C.B.A.

FP6503

K1MN26A00068

FP3402

K1MN10A00074

148

IC2006

(EEPROM)

FP6505

K1MN21BA0058

PS3001

K1KBC0A00037

PV-GS150PP

FP1001

K1MN14BA0062

FP5001

K1MN08BA0009

FP2204

K1MN08BA0010

FP2202

K1MN10BA0008

FP6501

K1MN12BA0059

FP2203

K1MN18BA0010

FP2201

K1MN18BA0008

PP3001

K1KA20B00154

(COMPONENT SIDE)

FP6502

K1MN14BA0061

FP6504

K1MN27BA0058

(FOIL SIDE)

PV-GS150PP

8.4.2. SUB C.B.A.

FP701

K1MN21BA0058

FP201

K1MN39BA0058

FP601

K1MN22A00065

FP602

K1MN27BA0058

FP304

K1MN06BA0107

PP301

K1KAC0A00014

(COMPONENT SIDE)

(FOIL SIDE)

8.5. CSP IC LOCATION OF THE MAIN C.B.A. & SUB C.B.A.

Make sure to install CSP IC in the correct position of the Main C.B.A. & Sub C.B.A. as shown.

8.5.1. MAIN C.B.A.

IC3001

IC3201

PV-GS150PP

IC2001

(COMPONENT SIDE)

IC3801

(FOIL SIDE)

PV-GS150PP

8.5.2. SUB C.B.A.

IC303

IC305

(COMPONENT SIDE)

(FOIL SIDE)

+ 110 hidden pages