Panasonic MCO-20AIC User Manual

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MCO-20AIC
Large Capacity Cell Culture CO2 Incubator
Features:
• Patented SafeCell UV system decontaminates the chamber air without downtime
Panasonic… the new name for SANYO
www.panasonic.com/biomedical
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Key Features & Benefits
The Panasonic Large Capacity Cell Culture CO2 incubator has the capacity and flexibility to grow with your culturing needs while providing a precise and repeatable environment.
SafeCell UV Decontamination
(U.S. Patent 6255103)
The patented SafeCell UV system scrubs interior airflow to destroy airborne and humidity pan contaminants.
CO2 Control
Panasonic proprietary single-beam (IR) CO
sensor delivers precise CO2 control,
2
quick recovery following door openings, and auto sampling with no moving parts. Ceramic-based infrared system is maintenance free, and continuous zero calibration is standard.
InCu-saFe® Copper Stainless Steel Alloy
InCu-saFe® copper-enriched stainless steel alloy combines the corrosion resistance and durability of stainless steel with the germicidal properties of copper. The inCu-saFe
®
walls and shelves significantly reduce the risk of contamination developing on internal surfaces.
SafeCell UV
Active Background
Contamination Control
(5 min. door openings)
PREP: 15 min.
Before sterilization by UV lamp, remove all attachments
SafeCell UV 24hr
Decontamination Protocol
(24 Hours, total)
(trays, tray supports, side supports, top duct, rear duct, humidifying pan, and pan cover with fan) in the chamber.
Ideal for Highly Regulated or Sensitive Applications
The combination of Panasonic’s CO2 incubator performance functions permit use with confidence in high-value cell protocols among hard-to-grow cell lines, cells highly sensitive to contamination, ultra-sensitive media and reagents, or protocols that require a strict isolation and sterilization between processes.
Active Background Contamination Control
At the base of the plenum, an isolated beam of high intensity, ozone-free UV light destroys contaminants in the air and in the water pan, away from cell cultures, not simply collected in a HEPA filter. Even small particles, which can easily pass through a HEPA filter, are destroyed.
Plenum components isolate UV light to protect cell cultures, while the UV process continues in the background as programmed without downtime.
Airborne contaminants are eliminated by an automatic 5 minute UV cycle (programmable 0 - 30 minutes). Trace contaminants which attach to walls, shelves and plenum components are
destroyed by the germicidal properties of the inCu-SaFe
®
copper-enriched stainless
steel surfaces.
Other design factors which help mitigate contamination include condensation control, inner door gasket design and triple 0.3 micron filters for vent air and CO
sensor sampling.
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• The SafeCell UV air flow plenum promotes temperature uniformity through the chamber, shaped by natural and mechanical convection through and around the perforated shelves with gentle circulation through the plenum for UV sterilization and warm water humidification.
• Contaminants contained within the distilled water in the humidity pan are destroyed by UV.
• Sterile, humidified air is released from the lower plenum for vertical convec­tion through and around the perforated shelves
• Interior air motion stops when the door is opened, minimizing movement of room air into the chamber.
Start Incubation
Start Cycle: 24 hours
Follow keypad function code. UV lamp is on for 24 hours.
SafeCell UV on: 5 min. after door opening
Scrubs interior air flow to destroy airborne and humidity pan contaminants.
SafeCell UV on: 5 min. after door opening
SafeCell UV on: 5 min. after door opening
Elapsed Time:
Conventional High Heat
Decontamination
(24 Hours, total)
15 min. 30 min. 45 min. 1 2
PREP: 15 min.
Remove interior components sensitive to high heat.
Start Cycle: 90 min.
Interior chamber elevates to high heat.
2 Large Capacity Cell Culture CO2 Incubator www.panasonic.com/biomedical
3
Sterilize: 14 hours
Interior chamber remains at high heat.
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Contamination Control
UV Decontamination vs. High Heat Decontamination
Independent testing1 confirms that the UV decontamination technique employed by the Panasonic incubator is equally effective against contamination as conventional high heat decontamination over a range of +90°C to +140°C.
Whenever overnight or event decontamination of the Panasonic incubator chamber is desired, all interior components are removed for autoclaving, exposing all interior surfaces to ultraviolet light.
During normal operation when cells are being incubated within the chamber, the UV lamp is visibly isolated from the cell culture chamber by a plenum cover over the humidity pan, permitting UV decontamination of circulated, humidified air and humidity pan surface water to remain in process without damaging the cells.
1
A Comparative Analysis of Ultraviolet Light Decontamination vs. High Heat Sterilization in the Cell Culture CO2 Incubator, with the Use of Copper-Enriched Stainless Steel Construction to Achieve Active Background Contamination Control" H. Busujima; D. Mistry 2007
UV vs. High Heat Comparison
High Heat
Method Panasonic UV
Test Results, Maximum Log Reductions
Bacteria > 4.5 > 4.5 > 4.5
Yeast > 2.9 > 2.9 > 2.9
Mold > 2.7 > 2.7 > 2.7
Decontamination Options
Overnight
Active Background Contamination Control
+140°C +90°C
Mycoplasma Survival Results
Mycoplasma Strain
Mycoplasma fermentans PG18
Mycoplasma orale CH19299
Mycoplasma arginini G230
Mycoplasma hominis PG21
Positive
Control
survival no survival no survival survival
survival no survival no survival survival
survival no survival no survival survival
survival no survival no survival survival
Conventional Type
304 Stainless Steel
Panasonic
InCu-saFe
®
Conventional Copper C1100
SafeCell UV on: 5 min. after door opening
Chart summarizes test results with four strains of mycoplasma. Results demonstrate how Panasonic inCu-saFe
®
copper enriched stainless steel alloy offers germicidal properties of conventional C1100 copper while maintaining both corrosion-proof and discoloration-resistant properties of conventional Type 304 stainless steel. Detailed test results are available from Panasonic.
SafeCell UV on: 5 min. (every 12 hours)
Finish.
Shelves, humidity pan and plenum are returned to operating position.
Finish.
Incubator must cool from high heat temperatures to near ambient.
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Contamination Control
Ozone ReleasePanasonic Lamp Germicidal Effect Eye Sensitivity Sunlight
SafeCell UV System
MCO-20AIC includes SafeCell UV contamination control technology based on an integrated combination of narrow bandwidth, ozone-free ultraviolet light, ceramic infrared CO copper-enriched stainless steel alloy interiors and Direct Heat and Air Jacket heating managed by a microprocessor controller.
These incubators offer the industry’s most stable cell culture environment and are useful for the most critical applications where continuous contamination control is essential to cell viability.
Panasonic SafeCell UV Series CO incubators offer significant economic benefits by minimizing interruptions for decontamination, by improving cell culture growth and expression under stable, repeatable conditions, and by minimizing the potential for product loss.
control, inCu-SaFe®
2
2
SafeCell UV Lamp Program Cycles
Mode Function
After H2O Vaporization
After Door Opening
OFF If UV protection is not desired.
24 Hour Continuous ON
The UV lamp automatically cycles ON for up to 90 minutes following the ten -minute H
2
vapor cycle, reducing the H onto a naturally cooler section of the interior oor for easy wipe-up.
UV lamp automatically ON for ve minutes af ter door is closed decontaminates incoming room air.
Useful for overnight decontamination prior to rst use, clinical decontamination protocols between patients, or following total chamber wipe -out after maintenance or ser vice.
to water droplets. These droplets automatically condense
2O2
2O2
• SafeCell UV includes a programmable ultraviolet lamp, isolated from cell cultures, that sterilizes conditioned air and humidity reservoir water to prevent contamination without affecting cell cultures in vitro.
• SafeCell UV inhibits the growth of myco­plasma, bacteria, molds, spores, yeasts and fungi without costly HEPA filter air scrubbers which accumulate contami­nants in the chamber air.
The SafeCell UV lamp cycle is factory set for normal use, and can be re-programmed as desired by entering parameters through the central microprocessor control panel.
• High temperature decontamination sys­tems, which can actually encourage in vi­tro growth of heat resistant thermophilic and hyperthermophilic microorganisms, are avoided.
Eliminates Need for HEPA Filter and Heat Cycle
The MCO-20AIC inhibits the growth of mycoplasmas, bacteria, molds, spores, yeast and fungi without costly HEPA filter air scrubbers which accumulate contami-
Humidifying Water Comparison
nants in the chamber, or disruptive, high temperature decontamination schemes which can actually encourage growth of heat resistant thermophilic and hyperther- mophilic microorganisms in vitro.
No exposure to UV
Test results after three months confirm the efficacy of Panasonic SafeCell UV protection on humidifying water after three months.
Five-minute exposure to
SafeCell UV
As a result, the MCO-20AIC offers a sen- sitive yet robust platform for short term, high-throughput drug discovery projects as well as intermediate and long-term cell culture investigations.
4 Large Capacity Cell Culture CO2 Incubator www.panasonic.com/biomedical
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Control System
Control and Monitoring
• Control and information center includes central mounted touchpad and digital display.
• Precise PID logic controls adjust to all temperature setpoints and alarm parameters.
Microprocessor Based Controller
Panasonic expertise in electronic innovations applies to the Panasonic MCO-20AIC microprocessor control system. All incubator functions are managed by a fully integrated controller which acquires and processes information from data entry, setpoints and alarm parameters.
• P.I.D. Proportional, integral and deriva­tive controls supervise temperature, and other features for accurate, repeatable performance.
• A range of setpoint, alarm and program­mable inputs are established through the use of function keys.
• Standard parameters are factory-set for quick start-up, and all parameters may be changed as required.
• A remote alarm terminal mounted at the rear of the cabinet can be connected to an external alarm system.
The MCO-20AIC control panel is center mounted in the outer door for easy ac­cess, even when incubators are stacked. Microprocessor based controls manage all incubator functions including setpoints, alarm parameters, UV lamp periods, pro­gramming, calibration and diagnostics.
Extra-large digital displays are easy to read. Tactile feedback touchpad data shift and entry keys simplify operation. When stacked, door mounted controls remain easily accessible at eye level.
Cabinet Design
• High volume, low profile cabinets are stackable with field-reversible doors.
• Interior components and adjustable shelves are configured for easy access.
Digital Temperature Display
Heat ON Lamp
MCO-20AIC
Interior components and adjustable shelves are configured for easy access, in situ steril­ization and flexible arrangement for a variety of applications.
Model MCO-20AIC is designed for use with a variety of standard cell culture vessels and protocols. Four adjustable shelves are included, standard; maximum shelf capacity is 15 shelves.
UV Lamp
Door Open Lamp
Low Water Lamp
Overtemperature
Warning Lamp
Overtemperature Setpoint Adjustment
CO
Inject Lamp
2
Digital CO
Display Multi-function
2
Gas Cylinder Switch Key (optional)
Audible Alarm
Silence Key
Gas Cylinder Supply
Indicator (optional)
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Design & Technology
Direct Heat and Air Jacket Heating System
Zone Location Function Energy Microprocessor Controller
Main (Red)
Base (Yel lo w)
Side, top and rear walls Dominant heat source Variable
Floor
Base heater elevates the humidity reservoir to achieve 95% RH at 37 °C
Variable
Energizes any, all or
in combination of heating
elements as required.
Front (Green)
Air Jacket (White)
Insulation (Gray)
Outer door
Side, top and rear walls
Side, top and rear walls, door
Direct Heat and Air Jacket Heating System
The patented Direct Heat and Air Jacket heating system surrounds the inner walls with a natural convection airow that converts to radiant wall heat through thermal conduction to achieve accurate, uniform and highly responsive tempera­ture control within the chamber.
• The microprocessor controller directs proportional distribution of power to independent heating sources surround­ing the chamber.
• Arranged in three zones, these sources include the side, top and rear walls, the chamber base and the outer door.
• Each zone is controlled by the micro­processor which manages continuous feedback from the chamber sensors.
Warms the inner glass in response to ambient conditions; eliminates condensation on glass and around the opening and promotes temperature uniformity
Sealed. Surrounds interior chamber with natural air convection and promotes chamber wall uniformity
Promotes energy efciency, mitigates effect of ambient temperature uctuations on air jacket
The patented Direct Heat and Air Jacket heating system distributes proportional energy to the interior chamber through a natural convection air jacket surrounded by a high density insulation to protect against ambient temperature fluctuations
Infrared CO2 Control System
The Panasonic MCO-20AIC uses a unique ceramic based infrared sensor system to maintain precise CO regardless of temperature and relative humidity changes within the incubator chamber. Sensor stability is especially useful following door openings while temperature and humidity return to equilibrium.
The ceramic based sensor is maintenance free with no moving parts and eliminates
control
2
Variable
– –
– –
Ergonomic Cabinet Design
With reversible inner and outer doors, a single Panasonic incubator offers the in­dustry’s most exible installation options available.
• Low prole cabinet with door-mounted control panel permits easy access and viewing.
• The outer door latch and door heater cable is easily switched if a reverse opening is required.
filament bulbs or electro-mechanical “chopping” devices.
• The CO every four hours.
• The system allows CO
sensor automatically calibrates
2
control over
2
MCO-20AIC
a range from 0-20% in 0.1% setpoint increments.
• Actual CO
is displayed on the main
2
control panel.
• A CO
sample port mounted on the incu-
2
bator front permits convenient confirma­tion of chamber CO
density.
2
MCO-20IC shown with double stack option.
6 Large Capacity Cell Culture CO2 Incubator www.panasonic.com/biomedical
Page 7
Product Specifications
MCO-20AIC Specifications
Description
Model Number MCO-20AIC- PA
Dimensions
Interior w x f-b x h
Exterior w x f-b x h
Volume
Shelves
Net Weight
Major Operating Systems
SafeCell UV System Standard
Sensor Standard
IR CO
2
InCu-SaFe
®
Copper Enriched Stainless Steel Interior Standard
Controller/Display, Door Mounted Standard
Direct Heat, Air (DHA) Air Jacket Standard
24.4” x 20.6” x 26.2”
620 x 523 x 6 65 mm
30.3” x 27.9” x 35.4”
770 x 709 x 899 mm
7.6 cu.ft.
215 L
205 lbs
93 kg
Decontamination
Interior UV Lamp, Programmable, Ozone Free Standard
Copper Enriched Stainless Steel Interior with Germicidal Protection
Standard
Energy, Elecrical & Utilities
Maximum Power Consumption 310W
Maximum Heat Discharge 1062 BTU
Electrical 115V,60Hz with NEM A 5-15 plug provided; requires NEMA 5 -15R grounded receptacle
CO
Gas Connection 4 to 6mm inner diameter tubing
2
CO
Gas Pressure Nominal 4.3 PSI from two- stage CO2 regulator
2
CO
Gas Cylinder Swichover System Optional
2
Environmental Performance
Temperature Control Range +5ºC above ambient to 50°C (in a 5ºC to 35º C ambient )
Temperature Control Uniformity Deviation ±0.25º C (in 25º C ambient, setting 37 ºC, 5% CO2, no load)
CO
Control Range and Deviation 0% to 20%, ±0.15% in 25ºC ambient, setting 37ºC, 5% CO2, no load
2
CO
Sensor Platform
2
Calibration Single point zero automatic
CO
2
Ceramic based, single beam, dual wavelength measurement
of actual vs. contrast, with continuous auto-zero calibration.
Airow Gentle vertic al airow, continuous with inner door closed.
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Page 8
Product Specifications & Accessories
628
34
44469
20
880
665
80
523
“dŒ¹ƒR?[ƒh?oŒûˆÊ’u
125
125
15
15
620
730
770
MCO-20AIC Specifications
Control, Monitoring, Alarm
Temperature and CO2 Control P.I.D., setpoint resolution 0.1% and 0.1°C
Display LED digital display messaging
Data Acquisition Data Acquisition Automatic log function of temperature and CO
Communications
Catalo g #MCO -420MA, remote alarm contacts standard. Optional 4-20 mA connection.
Optional PC interface, Catalog No. MTR -480 with RS232/RS485 data ports available.
Cabinet Design and Construction
Superstructure, Exterior Cabinet and Door Galvanized steel exterior, baked-on enamel nish
Interior and Shelves Copper-enriched stainless steel
Inner Door Tempered glass
Insulation Rigid foam polyurethane
Outer Door Reversible, heated
Access Port Single opening with interior and exterior 30mm non-VOC silicone stoppers
Leveling Feet 4, adjustable
Optional Accessories
Automatic CO
CO
Cylinder Regulator, CGA tting 320 MCO-10 0L
2
Cylinder Switchover System MCO- 21GC- PW
2
Roller Base. For use in single or stacked installations MCO-20RB-PW
InCu-SaFe Includes two shelf brackets, Full shelf
Communications Por t. Located at rear of chamber Connector, cable and software not supplied
Communications Por t. Located at rear of chamber, analog 4 -20mA.
SafeCell UV System Kit Narrow- bandwidth
253.7nm lamp and assembly
®
Shelf and Brackets
MCO -58S T-P W
MTR-480-PW
MCO-420MA-PW
Built-In
.
2
Panasonic Biomedical products include a broad range of accessories to meet specific applications requirements. For accessory requirements or options not listed herein, contact Panasonic or your authorized Panasonic sales representative.
Panasonic Healthcare Company of North America
1300 Michael Drive, Suite A, Wood Dale, IL 60191 Toll Free USA (800) 858-8442, Fax (630) 238-0074 www.panasonic.com/biomedical
© Panasonic Printed in USA 2012.03 JK JB201205V2
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