Panasonic M1X User Manual

For speed control of 3-phase induction motor
Inverter M1X Series
Operating Instructions
Be sure to provide the customer with a copy of this manual.
Thank you for purchasing a Panasonic Inverter.
Be sure to read the instructions thoroughly before attempting to operate the
inverter. After reading, be sure to keep in a safe place for future reference.
Industrial and Appliance Motor Division, Motor Company
CONTENTS
Before use
Preparation and adjustment
Safety Precaution Introduction
When unpacking・・・・・・・・・・・・・8
Inverter model check ・・・・・・・・・8
System Configuration
Wiring general view・・・・・・・・・11
●Wiring ・・・・・・・・・・・・・・・・・・・・・12
●Terminal function ・・・・・・・・・・・13
●Precautions when wiring ・・・・15
・・・・・・・・・・・・8
・・・・・・・4
・11
If necessary
Application
Specifications
Protective Function
●Protective functions・・・・・・・・・18
●Method of resetting trip・・・・・・20
Detailed Explanation of Parameters
●Parameter functions ・・・・・・・・23
Specifications
Outer Dimensions
・・・・・・・・37
・・・ 18
・・23
・・・・39
‑2‑
CONTENTS
・・・・・・・・・・・
Precautions
・・・・・・・・・・・ 9
・・・・・・・・・・・・・・・・・・・・・・
Installation
・・・・・・・・・・
・・・・・・・・・・10
・・・・・・・・・・・・・・・・・・・・
Note the following precautions in order to use the inverter properly
・・・・・・・・・・・・9
Parameter Setting
How to set
Maintenance/
・・・・・・・・・・・・・・・・16
・・・・・・・・
・・・・・・・・ 21
・・・・・・・・・・・・・・・・
・・・・
・・・・16
・・・・・・・・
21
2121
・・・・・・・・・・・・・・・・・
Inverter
・・・・・・・・・・・・・・・・・ 10
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
Troubleshooting
・・・・・
・・・・・22
・・・・・・・・・・
22
2222
Before use
調
Adjustment
Preparation and
Inspection
Parameter Setting
Parameter overview
Parameter configuration and list of parameters
・・・
・・・ 41
・・・・・・
・・・・・・・・41
41
4141
・・・・41
Inspection to determine cause of problem
・・・・22
If necessary
Application
tions
Specifica-
‑3‑
Safety Precautions
!!!!
Precautions that must be heeded in order to protect the user and others from harm and prevent property loss or damage are as follows:
■■■■
The extent of injury or damage that could be suffered by improper use contrary to directions is ranked and explained as follows:
DANGER
CAUTION
Items labeled as CAUTION could be connected with core serious consequences, depending upon the circumstances. In any case, these instr uctions are ex tremely import ant and should be observed in all cases.
■■■■
Installation
Situation involving danger which could result in death or serious injury if equipment is handled incorrectly.
Situation involving danger which could result in medium to light injury, or property damage if equipment is handled incorrectly.
CAUTION
Install on non-combustible material such as metal. Failure to do so could resu lt in fire.
Do not locate near combustibles. Doing so could result in fire.
Do not carry by the front case when moving the inverter. Doing so is dangerous and could result in injury if dropped.
Do not allow foreign material such as metal chips to get inside the inverter. Doing so could result in fire.
Be sure to install on a base capable of supporting the inverter’s weight in accordance with the directions giving in the instruction manual. Doing so is dangerous and could result in injury if dropped.
‑4‑
Safety Precautions
■■■■
Wiring
DANGER
Make sure the power is cut off before handling wiring. Failure to do so could result in electrical shock or fire.
Be sure to install a no-fuse breaker (NFB). Failure to do so could resu lt in fire.
Be sure to ground the GND terminal. Failure to do so could result in electrical shock or fire.
Have wiring work done by an electrician. Failure to do so could result in electrical shock or fire.
Be sure to install the inverter before wiring. Failure to do so could result in electrical shock or fire.
CAUTION
Do not connect the AC power source with the output terminals (U/L1, V/L2, W/L3). Doing so could result in injury or fire.
Make sure the voltage of the AC power source agrees with the rated voltage of the inverter. If not, it could result in injury or fire.
‑5‑
Safety Precautions
■■■■
Operation
DANGER
Be sure to mount the case and cover before turning the power on. Never remove the case or cover while the inverter is receiving power. Failure to mount or removing the case/cover could result in electric shock.
The operator should secure the area before turning the power on or off. Failure to do so could result in injury.
Never operate the switches with wet hands. Doing so could result in electric shock.
Never touch the terminals of the inverter when it is charged with power, even when it is not running. Doing so could result in electric shock.
If the retry function is selected, the inverter could unexpectedly start operating again if tripped. Do not approach the inverter in the condition. Doing so could result in injury.
If trip reset is carried out with the operate signal ON, the inverter could unexpectedly start operating again. Do not approach the inverter in the condition. Doing so could result in injury.
CAUTION
The radiator and regenerative resistor become ve ry hot. Touching these parts could result in skin burning injury.
It is very easy to set speed from "low" to "high" by an inverter. Set the operating speed so that it the motor and machine tolerance is not exceeded. Failure to do so could result in injury.
‑6‑
Safety Precautions
■■■■
Maintenance/inspection
DANGER
Wait for at least 5 minutes after turning off the power to perform inspections. Failure to do so could result in electric shock.
Maintenance and inspection should not be performed by anyone except a specialist. The repairman should remove all metallic objects (watch, rings, etc.) before performing maintenance or inspection. Use only insulated tools when performing maintenance or inspection. Failure to do so could resu lt in electric shock or injury.
■■■■
Other
DANGER
Absolutely DO NOT modify the inverter in any way. Doing so could result in electric shock, injury or fire.
GENERAL PRECAUTIONS
The diagrams given in this instruction manual may show the cases, covers or safety breakers removed in order to show details. When operating, be sure to return the cases, covers or safety breakers and operate as specified in the manual.
‑7‑
Introduction
When unpacking
Is the model correct?Was the equipment damaged in transport?
If there is anything wrong with the equipment, contact your Panasonic dealer.
Inverter model check
Nameplate
M1SO83CSA
M1SO83CSA
M1SO83CSAM1SO83CSA
ModelNo 
Power 15kW Input 3PHAC380〜460V50/60Hz
37A
Output 3PHAC380〜460V0〜400Hz
32A
MIXA54ASA
Product No.
Series name
Code Motor capacity
08 15 22 37 55 75 A1 A5
0.75 kW
1.5 kW
2.2 kW
3.7 kW
5.5 kW
7.5 kW 11 kW 15 kW
Ser.No. 9903012
MatsushitaElectricIndustrialCo.,Ltd.MadeinJapan
Code Interface specs.
A
C
Code Operation panel specs.
S V N
Code Regenerative brake specs.
Without set volume (standard)
Without communicatio n functi on/ standard type (NPN logic) With communication fun ction/ standard type (NPN logic)
With speed-set volume
Blank cover
A
Code Volt age class
4 3-phase 400 V
Consult your Panasonic de aler regarding products with communicat i on f unctions.
Without regenerative brake circuit
B
With regenerative brake circuit (bui lt -in)
‑8‑
Precautions
Note the following precautions in order to use the inverter properly.
1. Arrange for the power source capacity to be between 1.5 to 500kVA the inverter's capacity. An excessively high peak current may flow to the power input circuit, and damage the converter section if the wiring length is short with a power source exceeding 500kVA, or the phase-advancing capacitor is switched on the power source side. In this case, pr ovi de indiv idual pow er factor -enha ncing AC reactors that match the inverter's capacity on the inverter input side.
2. Do not connect the phase- adv ancing cap acitor to th e outp ut sid e of th e inver ter. Doing so could result in damage to the phase-advancing capacitor.
3. Do not provide a magnetic contactor between the inverter and motor. To run or turn the motor on/off, use the RUN switch on the control panel or the control input terminal. Avoid frequently turning the magnetic contactor, provided on the power source, on and off.
4. Operating the motor by the inverter could increase leakage current and trip the earth leakage breaker. In this case, use earth leakage bre akers d esig ned for high freque ncy for this system and other systems.
5. Take the following precautions if using a built-in electronic thermal relay contained in the inverter:
Check the rated current of your 3-phase induction m otor, and set the appropriate
electronic thermal value.
Use one motor for each inverter.
6. in using the inverter to dri ve multi ple m otors co nnecte d in parall el, s elect an i nv erter of a capacity that does not exceed the total rated current of the inverter. When calculating by total output of the motor, the inverter’s rated current may be exceeded, depending on the type of motor.
7. The total wiring l ength betw een inv erter a nd mo tor sh ould not exceed 30 m eter s. I f th e wiring is to be longer than this, you should provide a reactor, etc., between inverter and motor.
8. Install the inverter securely to avoid injuries in the case of an earthquake.
9. Before running the inverter following an earthquake, check installation of the inverter and motor and make sure they are safe to operate.
‑9‑
Installation
Install the inverter properly to prevent equipment failure or accidents.
Inverter
Installation location
Install the inverter indoors in a place not exposed to rain or direct sunlight. The inverter
is not waterproof.
Install in a place not exposed to c orrosi ve/flamm abl e g ases, gri nding fl ui d, oil mist, metal
powder or chips.
Place with adequate ventilation, w hic h is not exposed to excessive humidity, dirt or dust.Place not subject to vibration.
Environmental conditions
Item Conditions
10 50 (Must not freeze)
Ambient temperature
Ambient humidity
When ambie nt temperature is higher than +40, the air
apron and the linear rubber apron should be disassembled
Max. 90%RHMust be no condensation
Storage temperature
Storage humidity
20 65 (Must not freeze)
Max. 90 %RHMust be no condensation
Vibration Max. 5.9 m/s2(10 〜 60Hz)
Elevation Max. 1000 m
* Short-term temperature during transport
Mounting direction and clearance
Provide sufficient clearance for effective cooling.
30 mm
×
Min. 100 mm
Upper Upper Upper
M1X
Min.
Lower Lower Lower
50 mm
M1X M1X
Min. 50 mm
Min. 200 mm
30 mm
×
Min. 100 mm
Min.
× 30 mm
100 mm
Make sure ambient tem per atur e d oesn’t exceed al low able te mperat ure at p ositi on in dicat ed by X in the figure above.
‑10‑
System Configuration and Wiring
A
Wiring general view
Main circuit
No-fuse breaker (NFB) or Earth leakage breaker
Used to protect the power line. Interrupts the circuit in the case of excessive current.
Noise filter (NF)
Blocks noise from the power line.
lso reduces effect of noise from the servomotor .
Magnetic contactor (MC)
Turn main power to servomotor on/off. Used with surge absorber mounted.
Inverter
Motor
Reactor (L)
Reduces harmonic current of the power source.
DC reactor
GND
‑11‑
System Configuration and Wiring
I2I3I4
Wiring
Standard wiring diagram
External feedback resistor (5.5 kW-11kW only)
Those lower than 3.7 kW and 15Kw have no terminals for feedback resistor
Power source 3-phase
AC380〜460V
50/60Hz
External frequency setting volume
1/4W, 5k, B characteristic
Frequency meter
1mA (full scale)
Forward/stop switch Reverse/stop switch Frequency setting selection (1) Frequency setting selection (2) Free-run Trip reset
Ground for control
*
Be sure to provide proper treatment for the shielded wire terminals.
NFB
R/L1 S/L2 T/L3
Note1)
5V FIN1
FOUT
12V PLC
I1
I5 16
PB
(Frame ground)
U/T1 V/T2 W/T3
(Collector)
O1
trip output (Collector)
O2
Reach-signal (Emitter)
COM1
V
CE
max.=50mA
I
C
NC
Trip signal
COM2
Contact capacity
NO
AC30V 2A DC30V 2A
Motor
GND terminal
*
*
max.=DC24V
Be sure to ground
Asterisk (*) indicates factory-set function.
Note 1) PLC terminals and 12V ter minal s connect ed, it is called sy nchroniz ed inp ut circui t.
PLC terminals and G terminals connected, it is called power input circuit.
‑12‑
System Configuration and Wiring
3
3
Terminal function
Not used
(1) Main circuit terminal
750W〜3700W 5.5kW
R/L1S/L2 T/L3U/T1V/L2
/L
R/L1S/L2 T/L3
Not used
15
Terminal No.
R/L1, S/L2, T/L3
U/T1, V/T2, W/T3
R/L1 S/L2 T/L3
Terminal
name
Power source input terminal
Output terminal
Connect to commercial power sourc e (3-phase 380-460V 50/60 Hz)
Connect to 3-phase induction motor
N U/T1 V/T2 W/T3
kW
Function description
PB
〜11kW
U/T1V/T2
/T
E P P terminal (+) terminals for the recitification part
N N terminal (-) terminals for the recitification part
PB PB terminal
GND terminal
Terminal for grounding inverter base
Terminals for external feedback resistor. Connect the resistor between P and PB.
‑13‑
System Configuration and Wiring
t
(2) Control terminal
01 02 F1N1 F1N2 FOUT I2 I4 I6 12V
COM2 NC NO COM1 12V PLC G I1 I3 I5 G 5V
Terminal No. Terminal name Function description
Power source
5V
12V
FIN1 FIN2
FOUT
terminal for fre­quency setting
External power terminal
Input terminal for frequency setting
Ground for control
Frequency meter terminal
+ 5VDC applied.
+ 12VDC applied. The common terminal used for contact input of external power is used. When power is on (PLC and G connected), a closed terminal in ON, and an open one, OFF
Frequency can be set when 0 ~ +5VDC (or 0 - +10VDC) is input between “FIN1” and “G”, or 4-20mA between "FI N2"-G. If both are input , the bigger will be pick up.
If using these terminals, change “
Common ground terminal for contact input. The common terminal used for contact input of synchronized input is used. When power is on (PLC and 12V connected), a closed t erminal in ON, and an open one, OFF.
Outputs voltage proportional to output frequency between “FOUT” and “G.” Connect full-scale 1 mA DC ammeter. You can output pulses synchronized with output fr equency by altering “
or
.
frequency command” to
FOUT switch”.
Input terminal
I1
I2
I3 I4 I5 I6
O1 O2
COM1
Forward/stop command terminal
Reverse /stop command terminal
Frequency setting selection terminal
Ground for control
Output signal terminal
Forward by shorting between “I1” and “G”; stop by release Reverse by shorting between “I2” and “G”; st op by release You can change “I1” to run/stop command and “I2” t o forward/reverse command by altering“
You can select the following functions in operation mode.
Operation mode I3 I4 I5
2-speed operation mode
4-speed operation mode 8-speed operation mode 16-speed operation mode
Contact input common ground terminal. Open-collector output termina l. (Not maintained when power is OFF.)
You can select contents by “ Factory setting: “01” is trip signa l (transist or ON when tripped) “O1” (collector) IC max. = 50mA “C1” (emitter) VCE max. = 24VDC
I1.12” function selection.
Forward jogging
Frequency setting selection
Reverse jogging
output signal (1) selection.”
Select from among free-run, external forced trip, No. 2 acceleration/
deceleration, trip rese
Output terminal
NC NO
COM
Output signal terminal
Relay output termina l. 30VDC 1A (max.) (Not maintained when power is O FF. ) You can select output contents by “ Not built-in to products without regenerative brake circuit.
relay output polarity selection.”
‑14‑
System Configuration and Wiring
Precautions when wiring
Main circuit
(1) The inverter will be damaged if you invert the connections of the power input terminal
and motor output terminal (U/L1, V/L2 ... W/L3). Absolutely do not invert connections. (2) Do not ground the main circuit terminal. (3) Do not short motor output terminals (U/L1, V/L2 ... W/L3) together. (4) The GND terminal (E) is the frame ground (FG) for the inverter. (5) Be sure to use insulated crimp terminals for connecting to the main circuit terminals.
Control circuit
(1) Do not apply more than 24VDC, 50mA to the output terminals (O1, O2, COM1), or
apply voltage to terminal in reverse. (2) Input terminal configuration is shown in the following figure.
You can control by contact or by open collector output. Do not apply external voltage.
Internal circuits are as follows:
Photo coupler
Inverter internal power source +12V
I1〜I6
GND
(3) Do not short the frequency setting power source terminal (5V) and ground for control
terminal (G). (4) To directly drive the relay by the output terminals (O1, O2, COM), mount a flywheel
diode (FD).
1
O/O2
FD(100V 1A)
<Examples> Fuji Electric ERA15-01
ERB12-01
Pay attention to polarity of diode.
(5) Use shielded wires for the cable to be connected to the control circuit.
‑15‑
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