Panasonic FT-F902 User Manual

FT-F9SERIES
LIQUID FIBER
Pipe-mountable liquid detection fiber
Worry-free Design That Doesn't Overlook Liquid­absent condition and Sensor Malfunction
When liquid is present in the pipe, the lens effect of the liq­uid condenses the beam, so the sensor become to be in beam received condition.
If the fiber is bent or faulty, if the cable is cut or disconnected, or if the sensor is not operating correctly, the output is the same as when the beam is not received (Liquid-absent condition).
Reliably Detect Liquid in Pipe
Beam-receiving signal
Zero
When cable is cut
Safer Fiber Type Sensor
In response to the demand for higher safety standards throughout the world, including SEMI S2, safer sensing can be achieved by placing the amplifier for this fiber sensor away from dangerous locations, such as locations with volatile chemicals, where electrical circuits increase the risk of fire or explosion.
Easy to Use and Reliable Detection
Even when the shape and thickness of the pipe vary, this sen­sor uses a method where the beam axis is always over the di­ameter of the pipe, and so when compared to conventional methods, the shape and thickness of the pipe have no influ­ence over the performance of this sensor.
Reliable Detection Not Affected by Bubbles or Droplets
Problems encountered by conventional pipe-mountable sen­sors, such as bubbles, droplets, or liquid leakage, have been solved using the latest optical fiber techniques.
Cut!Cut!Cut!
Liquid present
Liquid absent
Beam-receiving signal
Low
Beam-receiving signal
High
SPECIFICATIONS PRECAUTIONS FOR PROPER USE
DIMENSIONS (Unit: mm)
Designation
Model No.
Item
Applicable amplifier
Sensing object
Applicable pipe
diameter (Note 2)
Protective tube length
Fiber cable length
Allowable bending radius
Bending durability
Ambient temperature
Ambient humidity
Accessories
FX-D1-F
Liquid (Note 1)
Outer dia "3.0 to "10.0mm
Protective tube: R20mm or more, Fiber cable: R4mm or more
Fiber cable: 1,000,000 times or more (at R4mm)
20 to + 60°C (No dew condensation or icing allowed),
Storage: 20 to +60°C (Note 3)
35 to 85% RH, Storage: 35 to 85% RH
Fiber core: Acrylic, Fiber sheath: Vinyl chloride, Protective tube: PFA
Enclosure: Heat-resistant ABS, Lens: Acrylic
Tying band: 2 Nos., Anti-slip tube: 2 Nos.
FX-CT1 (Fiber cutter): 1 No. FX-AT10 ("1mm fiber attachment): 1 set
1m
2m free-cut
3m
5m free-cut
FT-F902 FT-F905
Liquid fiber (Pipe-mountable liquid detection fiber)
Notes: 1) Reliable detection may not be possible for unclear or heavily colored
liquid.
2) Liquid in an opaque pipe cannot be detected correctly.
3) Liquid being detected should also be kept within the rated ambient temperature range.
·
There is a white stripe on the beam-emitting fiber cable. When
setting the amplifier, put the fiber cable with white stripe into the beam-emitting side.
·
Keep the fiber head surface intact. If it is scratched or spoiled, the detectability will deteriorate.
(Caution: Do not use any organic solvents.)
·
Do not use the fiber head in places where it may come in direct contact with water. A water drop on the fiber head deteriorates the sensing. No dew or liquid drop is present on either surface of the pipe wall.
·
Do not apply excessive tensile force to the fiber cable.
·
Bending radius of the fiber cable must be R4mm or more. If the bending radius is smaller than the specified value, the sensing performance may deteriorate.
·
Ensure that any strong extraneous light is not incident on the re­ceiving face of the fiber head.
·
The fiber cable can be cut for adjustment using the attached fiber cutter, however, the performance of the sensor may greatly de­crease depending the condition of the cut fiber cable and the connection to the amplifier.
·
Shortening the fiber cable excessively may result in loss of reliable detection due to an insufficient light intensity difference. (As a ref­erence, adjust the length of the fiber cable so that the amplifier reads 3,500, or less, when there is no liquid present in the pipe.)
·
Unclear or highly viscous liquid may not be sensed correctly.
·
Do not scratch the fiber sheath while cutting the protective tube.
·
The detection results may vary greatly if the protective tube is not firmly secured. Use the attached anti-slip tube to firmly secure it to the pipe so that it does not move.
·
Be sure to adjust the sensitivity of the amplifier after installing the fiber head and when there is no liquid present in the pipe. Perform the same sensitivity adjustment after changing the layout or re-mounting the fiber head to the pipe.
·
Note that light intensity may greatly decrease when used under high temperature and high humidity for long periods.
!
This product is not a safety sensor. Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery. It is a normal object detection sensor.
Cautions
Set the sensitivity of the FX-D1-F amplifier using the Limit teaching function as described below.
1
Set the fiber head on the pipe.
2Set the mode selection switch to either RUN or MODE’. 3
Set to either Output 1 or Output 2 by turning the jog switch to the + or the side.
4
Set the mode selection switch to SET the present threshold val­ue is displayed.
5
Press the jog switch in the liquid absent condition and release it within 3 sec.
6
The read incident light intensity is displayed for 0.5 sec. approx. Subsequently, 2nd is displayed on the LCD display.
7
Turn the jog switch to the side. good is displayed on the LCD display.
8
Set the mode selection switch to ‘RUN’, and setting is comple­ted.
Amplifier setting procedure
6
6
"3.1
1,000 (FT-F905: 3,000)
3,000 (FT-F905: 5,000)
10.3
5.5
7.2
23
17
20
12
9
(20)
("4) Model No. tube (PVC)
Protective tube (PFA)
"1
×2
Fiber cable
Fiber head
Material
PFA (fluorine resin) or equivalently transparent pipe, wall thickness 0.3 to 1.0mm
No. CE-FTF9-5 January, 2001
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-(0)568-33-7211 FAX: +81-(0)568-33-2631
SUNX Limited
Phone: +81-(0)568-33-7861 FAX: +81-(0)568-33-8591
Overseas Sales Dept.
Printed on 100% recycled paper PRINTED IN JAPAN
http://www.sunx.co.jp/
All information is subject to change without prior notice.
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