Panasonic EYFR03 User Manual

Panasonic
Table Of Contents
Comparison Between Models……..………………………
Inputs/Outputs Overview………………………………..…
Run Screen………………………………………………....…
Main Menu……………………………………….……….……
Tools…………………………………………………………... Learn/Learn Open Replace/Edit/Forget (Unlearn)
History………………………………………………………….
Events………………………………………………………….
Qualifier Settings…………………………………………….
Protocols/Network Settings………………………………..
Inputs/Outputs……………………………….……………….
Update Firmware…………………………….……………….
Page 3 Page 4 Page 5 Page 6 Page 7
Page 9
Page 16 Page 17 Page 18 Page 19 Page 20 Page 21
Check Firmware……………………………..……………….
Assembly Manager………………………….........…………
Connecting A PC
Data Collection………………………………………………. Download Data To USB / Configuration To USB Upload Configuration From USB Create A .CSV File
Page 22 Page 23
Page 27
EYFR03 Model Comparison
Page 3
PLC
AND/ OR
EYFR03 Inputs/Outputs Overview
Discrete I/O (24 Pin Connector)
Used to connect directly to the assembly line or a PLC.
8 Inputs/12 Outputs
(Used in EYFR03A)
OR
Page 4
PLC
Socket Tray
PC
Ethernet Connection (RJ45 Qty. 2)
Ethernet IP, Open Protocol, ToolsNet
(EYFR03A/B)
PLC
I/O Module
Remote I/O (5 Pin Connector)
(For Future Use)I/O Module
(Used in EYFR03A/B)
Parameter Name &
Tool Name
EYFR03 Run Screen
Page 5
Network Status
Unit Radio Status
Tool Status Indicator
Unit Lock
Reset Batch
History
Status
Current
configurations
Batch Count
Menu
Access to setting
up the Qualifier
Password - 1011
Group View Screen Shot
EYFR03 Menu Navigation
Page 6
Parameters
Select, View and Edit
Parameters
Groups
Select, View and Edit
Groups
Job
Select, View and Edit Jobs
Events
View non-tightening events
such as programming and tool
changes, power ups, etc...
Lock & Exit
Exit and Lock Out Menu /
Returns to Run Screen
Tools Learn and Edit Tools
Network Settings View and Edit General, ACOP, ToolsNet and EIP Network Settings
Qualifier Settings View and Edit Global Qualifier Settings
Exit Exit Menu / Returns to Run Screen
New
Menu Password
1011
Tools - Learn/Learn Open
Page 7
Learn Tool
(Starts the learn sequence
for the highlighted tool slot)
1. Remove/Replace Battery, Pull tool trigger for 2 seconds
2. Successful Learn - the screen will automatically returns to the tool menu and the box will turn green
3. To learn additional tools return to the Learn step above.
4. Exit (Returns to the Main Menu)
Menu
(Enter)
Password
(1011 Enter)
(Starts the learn sequence
for the first empty tool slot)
1. Remove/Replace
2. Successful Learn - the
3. To learn additional
4. Exit (Returns to the
Learn Open Tool
Battery, Pull tool trigger for 2 seconds
screen will automatically returns to the tool menu and the box will turn green
tools return to the Learn step above.
Main Menu)
Tools
(Enter)
Exit Tool
(Returns to the Main Menu)
Main menu - Tools
*In the case a tool can not be learned to a Qualifier, try these steps.
1. Check to see that the tools model or serial number contains an “R” which states it has a wireless card included.
2. Make sure to follow the directions on the screen – remove & replace battery then pull tool trigger and release.
3. Check the serial number to see if the tool was built on or after 15=2015/01=Jan (Ser# XXXXXXX1501XXXX), if yes the wireless card may be disabled. To re-enable the wireless card, pull the tools trigger “7” times, each trigger pull should show a bad fastenings (red light turns on). The tool should learn to the Qualifier.
Learn Tool Menu
Tools - Replace/Edit/Forget (Unlearn)
Page 8
Replace Tool
(Starts the learn sequence
for the highlighted tool slot)
1. Remove/Replace Battery, Pull tool trigger for 2 seconds
2. Successful Learn - the screen will automatically returns to the tool menu and the box will turn green
3. To learn additional tools return to the Learn step above.
4. Exit (Returns to the Main Menu)
Menu
(Enter)
Edit Tool
(Edit the highlighted tool)
1. Editable Fields a. Tool Name b. Serial Number c. Last Calibration d. Next Calibration e. Last PM f. Cycles before PM
2. Not Editable Fields a. Radio Info b. Cycles
Password
(1011 Enter)
(Starts the learn sequence
for the first empty tool slot)
1. Remove/Replace
2. Successful Learn - the
3. To learn additional
4. Exit (Returns to the
Learn Open Tool
Battery, Pull tool trigger for 2 seconds
screen will automatically returns to the tool menu and the box will turn green
tools return to the Learn step above.
Main Menu)
Tools
(Enter)
Exit Tool
(Returns to the Main Menu)
Main menu - Tools
Forget (Removes tool from Qualifier)
Save (Saves changes and returns to the Tool Menu)
Cancel (Cancels changes and returns to the Tool Menu)
Learn Tool Menu
EYFR03 Programming Modes
Parameter Mode – Select a single tool, from the learned tools, to run on an application.
Use - When a single tool is required.
Not to use - When a group or a sequence is required.
Reports – Signals batch complete for each tool individually.
Group Mode – Selec t a group of tools, up to 16 tools, to run in any order or simultaneously.
Uses - When a group of tools are required with a group batch complete.
Not to use - When a sequence is required.
Reports - Signals batch complete once the group all fasteners are completed for each tool.
Free Run Mode – Each tool can run independently and report an independent batch complete for each tool.
Uses - When a group of tools are required with individual tool batch complete.
Not to use - When a sequence is required.
Reports - Signals batch complete for each tool independently.
Page 9
Job Mode – Select up to 16 tools and/or a group of tools to run in a sequence.
Uses – When a specific sequence is required.
Not to use – When a basic rundown is needed (such as parameter mode).
Reports – Signals batch complete when all of the tools have completed their individual steps.
EYFR03 Create And Run A Parameter
Page 10
Menu
(Enter)
Edit the
Parameter as
necessary.
Password
(1011 Enter)
Press “Save” and the
Qualifier returns to the
Choose Parameter Screen
Parameters
(Enter)
Arrow over to the Parameter to run,
Press “Select”
Select Parameter
(Arrow over to a Parameter to
Create/Edit (Enter))
The Run Screen should be showing and is now ready
to run a Parameter
*When a tool is learned into the Qualifier, a parameter is automatically created and the tool is automatically connected to the corresponding parameter.
(ie. Tool1=Parameter1, Tool2=Parameter2, …, Tool16=Parameter16)
Main menu - Parameters
Parameter Edit Screen
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