Panasonic CS-MC90KE, CU-MC140KE, CU-3MC200KE, CU-MC180KE Service Manual

ORDER NO. MAC9702008C2
Service Manual
Multi-Split Air Conditioner
CS-MC90KE / CU-3MC200KE
Contents
Features ..........................................................1
Functions ...................................................2 – 4
Product Specifications .............................5 – 10
Dimensions ............................................11 – 12
Refrigeration Cycle Diagram .........................13
Block Diagram .......................................14 – 16
Wiring Diagram ...................................... 17 – 19
Operation Details ................................... 20 – 26
Installation Information ..........................27 – 28
3-way Valve ...........................................29 – 35
Servicing Information ............................. 36 – 39
Troubleshooting Guide ..........................40 – 41
Technical Data.......................................42 – 44
Exploded View .............................45, 47, 49, 51
Replacement Parts List ...............46, 48, 50, 52
Electronic Parts List ...............................53 – 54
1997 Matsushita Industrial Corp. Sdn. Bhd. (11969-T) All rights reserved. Unauthorized copying and distribu­tion is a violation of law.
CS-MC90KE
Electronic Parts List
<Model: CU-3MC200KE>
CWA741165 • ELECTRONIC CONTROLLER
SYMBOL
D1 D3 D4 D5 D8 D9
D12 D13
D14 D15 D16 D17 D18 D19 D20 D21 D22 D50 D51
FUSE
IC1 IC2 IC3
Q1 Q2 Q3 Q4
RY - C RY - VA RY - VB
SW1
ZNR ZENER DIODE DIODE ZENER DIODE PHOTO ISOLATOR DIODE PHOTO ISOLATOR
DIODE DIODE
DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE ZNR ZNR
FUSE IC IC IC TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR RELAY RELAY RELAY SWITCH
DESCRIPTION & NAME
PART NO.
ERZC10DK471U RD24EB - T1 1S1553 - TP3 RD12EB - T1 TLP521 - 1GB D1N60 - 4070 TLP521 - 1GB D1N60 - 4070
1SS133T - 77 1SS133T - 77 1S1553 - TP3 1S1553 - TP3 1S1553 - TP3 D1N60 - 4070 D1N60 - 4070 D1N60 - 4070 D1N60 - 4070 ERZC10DK471U
ERZC10DK471U 250VSC3A TC4093BP TC4069UBP TA7555P 2SC1173 - 0 UN4215 - S - TA UN4215 - S - TA UN4215 - S - TA G4FN - 24VDC or G4F - 24VDC G4U - 24VDC or G4U - 1 - 24VDC G4U - 24VDC or G4U - 1 - 24VDC SSA042
(Note) All parts are supplied from ADC / JAPAN.
– 55 –
MAICO
Printed in Malaysia P970602400YW
CS-MC90KE
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
Features
!
WARNING
!
PRECAUTION OF LOW TEMPERATURE
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigeration circuit.
• High Efficiency
• Compact Design
• Comfort Improvement
– Wider range of horizontal discharge air – Longer hours of sleep mode operation
• Auto Restart
– Auto restart operation after power failure
• Removable and Washable Front Panel
• Installation Work Improve­ment
– Long piping up to 15 m for each unit.
– 1 –
Functions
Remote Control
CS-MC90KE
OFF / ON I
MODE
FAN SPEED
AIR SWING
Operation OFF / ON
Operation Mode Selection
AUTO Automatic Operation Mode
COOL Cooling Operation Mode
DRY Soft Dry Operation Mode
FAN Air Circulation Mode
Indoor Fan Speed Selection
h j k Low Speed
l
h j k Medium Speed
lll
h j k High Speed
lllll
AUTOFAN Automatic Fan Speed
Airflow Direction Control
SWING Automatic Airflow Direction Control
MANUAL Airflow Direction Manual Control
TEMP.
ON-TIMER OFF-TIMER
TIME
SET CANCEL
CLOCK
(q)
Room Temperature Setting
• Temperature Setting (16˚C to 30˚C)
• Automatic Operation
m / n 2˚C lower than standard
n Standard
n - o 2˚C higher than standard
Timer Operation Selection
• 24-hour, OFF / ON Real Timer Setting.
Time / Timer Setting
• Hours and minutes setting.
Timer Operation Set / Cancel
• ON Timer and OFF Timer setting and cancellation.
Clock Setting
• Current time setting.
– 2 –
SLEEP
Sleep Mode Operation OFF / ON
CS-MC90KE
Functions
Indoor Unit
POWER I
AUTO
OFF / ON
TEST RUN
OFF / ON
Power Switch OFF / ON
Auto Operation Switch
• Used when the remote control cannot be used.
Remote Control Signal Receiving Sound Control
• It can be controlled by pressing Auto Operation Switch for 10 seconds.
Operation Test Running / Pump Down Switch
• Used when test running or servicing.
Operation Indication Lamps (LED)
POWER (Red)...... Lights up in operation,
blinks in Automatic Operation Mode judging
SLEEP (Orange)..... Lights up in Sleep
Mode Operation
TIMER (Orange)..... Lights up in Timer
Setting
Operation Mode
• Cooling, Soft Dry, Air Circulation and Automatic Mode.
Auto Restart Control
• Operation is restarted after power failure at previous setting mode.
Anti-Freezing Control
• Anti-Freezing control for indoor heat exchanger. (Cooling and Soft Dry)
Sleep Mode Auto Control
• Indoor Fan operates and stops at 4-second intervals at low speed.
• Operation stops after 8 hours.
Indoor Fan Speed Control
• High, Medium and Low.
• Automatic Fan Speed Mode – Cooling : Fan rotates at Hi and Me
speed. Deodorizing control is available.
– Soft Dry : Fan rotates at SLo and Lo
speed. Deodorizing control is available.
Airflow Direction Control
• Automatic air swing and manual adjusted by remote control for vertical airflow.
• Manually adjusted by hand for horizontal airflow.
Time Delay Safety Control
• Restarting is inhibited for appro. 3 minutes.
7 Minutes Time Save Control
• Cooling Operation only.
– 3 –
Functions
Outdoor Unit
CS-MC90KE
Compressor Reverse Rotation Protection Control
• To protect compressor from reverse rotation when there is a instantaneous power failure.
60 secs. Forced Operation Control
• Once the compressor is activated, it does not stop for 60 secs. (Stops immediately with remote control stop signal.)
Overload Protector
Restart Control (3 minutes)
• Once the compressor stops, the compressor and the outdoor fan motor will not start for 3 minutes. (Fan motor is still running if the compressor is stopped by overload protector tripping.)
Starting Current Control (2 seconds delay)
• When both compressors are started simultaneously, one compressor will start immediately whereas another compressor will start after 2 seconds.
– 4 –
CS-MC90KE
Product Specifications
Cooling Capacity
Moisture Removal
Power Source
Airflow Method
Air Volume
Noise Level Electrical
Data
Piping Connection Port (Flare piping) Pipe Size (Flare piping) Drain Hose Power Cord Length
Dimensions
Net Weight Compressor
Air Circulation
Indoor Air (Lo) Indoor Air (Me) Indoor Air (Hi) Outdoor Air
Input Running Current COP
Starting Current
Inner diameter Length
Number of core-wire
Motor Type Rated Output
Motor Type
Fan Low Speed Medium
Height Width Depth
Type
Type Material
Input Rated Output
High
Unit
kW
Btu/h
s/h
Pint/h
Phase
V
Cycle
OUTLET
INTAKE
3
/min (cfm)
m
3
m
/min (cfm)
3
m
/min (cfm)
m3/min (cfm)
dB (A)
W
A
W/W
A inch inch inch inch mm
m m
inch (mm) inch (mm) inch (mm)
lb (kg)
W
W
W rpm rpm rpm
CS-MC90KE
(1 unit) 2.82 - 2.78
9,600 - 9,400
(1 unit) 1.6
3.4 Single
240 - 220
SIDE VIEW
7.2 (250)
7.4 (260)
7.5 (260)
High 36 - 35, Low 31 - 29
(1 unit) 30 - 25 (2 units) 30 × 2 - 25 × 2 (1 unit) 0.14 - 0.13 (2 units) 0.14 × 2 - 0.13 × 2
(1 unit) 2.5 - 2.5
21.5 - 19.5 G ; Half Union 3/8" L ; Half Union 1/4" G (gas side) ; 3/8" L (liquid side) ; 1/4"
12
0.7
2.1
3 (1.0 mm2)
11-7/16 (290)
31-15/32 (799)
6-29/32 (175)
18 (8.0)
– –
Cross-flow Fan
AS + Glass Fiber 30%
Induction (4-poles)
22
5
990 1,100 1,180
CU-MC140KE
(2 unit) 1.81
6,150 × 2 - 6,100 × 2
(2 unit) 1.05
2.2 × 2
50
TOP VIEW
(1 unit) 1,120 - 1,075 (2 units) 1,160 - 1,110
(1 unit) 4.96 - 4.97 (2 units) 5.12 - 5.14
(2 units) 3.1 - 3.2
G ; 3-way valve 3/8"
L ; 2-way valve 1/4"
G (gas side) ; 3/8"
L (liquid side) ; 1/4"
21-1/4 (540)
29-15/16 (760)
9-7/8 (250)
Rotary (1 cylinder)
rolling piston type
Induction (2-poles)
Propeller Fan
AES + Glass Fiber 16%
Induction (6-poles)
× 2 - 1.79 × 2 × 2
47 - 46
– – – –
77 (35)
900
37 15
– –
730
– 5 –
Product Specifications
CS-MC90KE
Unit Heat Exchanger
Refrigerant Control Device Refrigeration Oil
Refrigerant (R-22) Thermostat Protection Device
Capillary Tube
Air Filter Capacity Control
Compressor Capacitor Fan Motor Capacitor
• Specifications are subject to change without notice for further improvement.
Description Tube material
Fin material Fin Type Row / Stage
FPI Size (W × H × L)
Length Flow Rate Inner Diameter Material Style
mm
(c.c)
g (oz)
mm
s/min
mm
µF, VAC
µF, VAC
CS-MC90KE
Evaporator
Copper
Aluminium
Slot Fin
(Plate fin configuration, forced draft)
2 × 12
17
600 × 252 × 25.4
– – –
Electronic Control
– – – –
P.P.
Honeycomb
Capillary Tube
0.6 µF, 400 VAC
CU-MC140KE
Condenser
Copper
Aluminium
Corrugated Fin
1 × 20
19
687 × 508 × 22
Capillary Tube SUNISO 4GDID or ATMOS M60 (350)
850 (30.0)
Overload Protector
430
16.1
1.6 –
30 µF, 440 VAC
1.0 µF, 430 VAC
– 6 –
CS-MC90KE
Product Specifications
Cooling Capacity
Moisture Removal
Power Source
Airflow Method
Air Volume
Noise Level Electrical
Data
Piping Connection Port (Flare piping) Pipe Size (Flare piping) Drain Hose Power Cord Length
Dimensions
Net Weight Compressor
Air Circulation
Indoor Air (Lo) Indoor Air (Me) Indoor Air (Hi) Outdoor Air
Input Running Current COP
Starting Current
Inner diameter Length
Number of core-wire
Motor Type Rated Output
Motor Type
Fan Low Speed Medium
Height Width Depth
Type
Type Material
Input Rated Output
High
Unit
kW
Btu/h
s/h
Pint/h
Phase
V
Cycle
OUTLET
INTAKE
3
/min (cfm)
m
3
m
/min (cfm)
3
m
/min (cfm)
m3/min (cfm)
dB (A)
W
A
W/W
A inch inch inch inch mm
m m
inch (mm) inch (mm) inch (mm)
lb (kg)
W
W
W rpm rpm rpm
CS-MC90KE
(1 unit) 2.44 - 2.40
8,300 - 8,100
(1 unit) 1.5
3.2
240 - 220
SIDE VIEW
7.2 (250)
7.4 (260)
7.5 (260) –
High 36 - 35, Low 31 - 29
(1 unit)
770 - 730
(1 unit)
3.3 - 3.4
3.2 - 3.3
(1 unit) 16 - 15 G ; Half Union 3/8" L ; Half Union 1/4" G (gas side) ; 3/8"
L (liquid side) ; 1/4"
12
0.7
2.1
3 (1.0 mm2)
11-7/16 (290)
31-15/32 (799)
6-29/32 (175)
18 (8.0)
– –
Cross-flow Fan
AS + Glass Fiber 30%
Induction (4-poles)
22
5
990 1,100 1,180
CU-MC180KE
(2 units)2.44 × 2 - 2.40 × 2
8,300 × 2 - 8,100 × 2
(2 units)1.3 × 2
2.75 × 2
Single
50
TOP VIEW
– –
55 - 53
(2 units)
770 × 2 - 730 × 2
(2 units)
3.3 × 2 - 3.4 × 2
(2 units) 16 × 2 - 15 × 2
G ; 3-way valve 3/8"
L ; 2-way valve 1/4"
G (gas side) ; 3/8"
L (liquid side) ; 1/4"
– – – –
25-21/32 (651)
35-3/16 (893)
13-19/32 (345)
132 (60)
Rotary (1 cylinder)
rolling piston type
Induction (2-poles)
650 × 2
Propeller Fan
AES + Glass Fiber 16%
Induction (6-poles)
108
50
– –
730
– 7 –
Product Specifications
CS-MC90KE
Unit Heat Exchanger
Refrigerant Control Device Refrigeration Oil
Refrigerant (R-22) Thermostat Protection Device
Capillary Tube
Air Filter Capacity Control
Compressor Capacitor Fan Motor Capacitor
• Specifications are subject to change without notice for further improvement.
Description Tube material
Fin material Fin Type Row / Stage
FPI Size (W × H × L)
Length Flow Rate Inner Diameter Material Style
mm
(c.c)
g (oz)
mm
s/min
mm
µF, VAC
µF, VAC
CS-MC90KE
Evaporator
Copper
Aluminium
Slot Fin (Plate fin configuration, forced draft)
2 × 12
17
600 × 252 × 25.4
– – –
Electronic Control
– – – –
P.P.
Honeycomb
Capillary Tube
0.6 µF, 400 VAC
CU-MC180KE
Condenser
Copper
Aluminium
Corrugated Fin
2 × 24
16
560 × 609.6 × 44
Capillary Tube
SUNISO 4GDID or
ATMOS M60 (270)
650 × 2 (22.9 × 2)
Overload Protector
1,170
10.0
1.6 –
25 µF, 370 VAC
3.0 µF, 450 VAC
– 8 –
CS-MC90KE
Product Specifications
Cooling Capacity Per Unit
Moisture Removal
Power Source
Airflow Method
Air Volume
Noise Level Electrical
Data
Piping Connection Port (Flare piping)
Pipe Size (Flare piping)
Drain Hose Power Cord Length
Dimensions
Net Weight Compressor
Air Circulation
Indoor Air (Lo) Indoor Air (Me) Indoor Air (Hi) Outdoor Air
Input Running Current COP
Starting Current
Inner diameter Length
Number of core-wire
Height Width Depth
Type
Motor Type Rated Output
Type Material
Motor Type
Input
Rated Output Fan Low Speed Medium
High
Unit
kW
Btu/h
s/h
Pint/h
Phase
V
Cycle
OUTLET
INTAKE
m3/min (cfm)
3
/min (cfm)
m m3/min (cfm) m3/min (cfm)
dB (A)
kW
A
W/W
A inch inch inch inch mm
m m
inch (mm) inch (mm) inch (mm)
lb (kg)
W
W
W rpm rpm rpm
CS-MC90KE
Single Operation
(A, B1, B2)
SIDE VIEW
7.2 (250)
7.4 (260)
7.5 (260) –
High 36-35, Low 31-29
0.030-0.025
0.14-0.13 –
(A unit) 16-15
G ; Half Union 3/8"
L ; Half Union 1/4" G (gas side) ; 3/8"
L (liquid side) ; 1/4"
12
0.7
2.1
2
3 (1.0 mm
11-7/16 (290)
31-15/32 (799)
6-29/32 (175)
18 (8.0)
Cross-flow Fan
AS + Glass Fiber 30%
Induction (4-poles)
1,100 1,180
)
– –
22
5
990
CU-3MC200KE
Single Operation Double Operation Triple Operation
(A) (B1 or B2) (B1 + B2) (A +B1 or B2) (A + B1 + B2)
2.40-2.34 2.82-2.78 3.60-3.52 5.22-5.12 6.00-5.86
8,100-7,900 9,600-9,400 12,200-12,000 17,800-17,400 20,400-20,000
1.5 1.6 2.1-2.0 2.9-2.8 3.3-3.2
3.2 3.4 4.4-4.2 6.1-5.9 7.0-6.8 Single
240 - 220
50
TOP VIEW
– – – –
56 - 54
0.79-0.75 1.09-1.05 1.15-1.10 1.79-1.70 1.83-1.77
3.36-3.47 4.76-4.77 4.92-5.04 7.62-7.74 7.78-8.01
2.9-3.0 2.5-2.6 3.0-3.1 2.8-2.9 3.1-3.2 (B unit) 22-21
G ; 3-way valve 3/8"
L ; 2-way valve 1/4"
G (gas side) ; 3/8"
L (liquid side) ; 1/4"
– – – –
25-21/32 (651)
35-3/16 (893)
13-19/32 (345)
141 (64)
Rotary (1 cylinder)
rolling piston type
Induction (2-poles)
650 + 900
Propeller Fan
AES + Glass Fiber 16%
Induction (6-poles)
108
50
– –
730
– 9 –
Product Specifications
CS-MC90KE
Unit Heat Exchanger
Refrigerant Control Device Refrigeration Oil
Refrigerant (R-22) Thermostat Protection Device
Capillary Tube
Air Filter Capacity Control
Compressor Capacitor Fan Motor Capacitor
• Specifications are subject to change without notice for further improvement.
Description Tube material
Fin material Fin Type Row / Stage
FPI Size (W × H × L)
Length Flow Rate Inner Diameter Material Style
mm
(c.c)
g (oz)
mm
s/min
mm
µF, VAC µF, VAC
CS-MC90KE
Evaporator
Copper
Aluminium
Slot Fin (Plate fin configuration, forced draft)
2 × 12
17
600 × 252 × 25.4
– –
Electronic Control
– – – –
P.P.
Honeycomb
Capillary Tube
0.6 µF, 400 VAC
CU-3MC200KE
Condenser
Copper
Aluminium
Corrugated Fin
2 × 24
16
756.0 × 609.6 × 44
719.5
Capillary Tube
SUNISO 4GDID or
ATMOS M60
650 (23.0), 950 (33.5)
Overload Protector
935, 920, 1,170
20.0, 15.5, 10.0
2.0, 1.8, 1.6 –
25 µF, 440 VAC
3.0 µF, 450 VAC
– 10 –
CS-MC90KE
Dimensions
CS-MC90KE
Air intake direction
<Front View>
790
175
Air outlet direction
Left piping hole
290
55
<Back View>
60
Installation plate hooks
Drain ports
Gas side
60
Liquid
side
290
Below 2100
52
48.5
115
(45)(410)
Right piping hole
Remote control transmitter
57
61
34.5
142
16
Relative position between the indoor unit and the installation plate <Front View>
(44)
Installation plate
Indoor unit external dimensions line
7
276
7
(64)
Left piping hole
Centre notch
100 100
Arrow
Centre
710 457
350
Arrow
Installation plate positioning gauge
– 11 –
Slot (2 places)
Slot (2 places)
(45)
(115)
13.5
Right piping hole
Dimensions
CS-MC90KE
CU-MC140KE
CU-MC180KE
540
760
23
13
556555
90
115115 530
57
286
CU-3MC200KE
893
893
44
651
113113 664
32
57
44
651
345
656565
334
345
6565656565
113113 664
– 12 –
32
334
CS-MC90KE
Refrigeration Cycle Diagram
CS-MC90KE / CU-MC140KE
1 Evaporator 2 Capillary tube (2) 3 3 way valve (1/4") 4 3 way valve (3/8") 5 Half union (1/4") 6 Half union (3/8") 7 Switching solenoid valve (A) 8 Switching solenoid valve (B) 9 Capillary tube (1) ! Condensor " Compressor # Outdoor unit $ Strainer % To indoor unit B
CS-MC90KE / CU-MC180KE
1 Evaporator 2 Capillary tube (2) 3 3 way valve (1/4") 4 3 way valve (3/8") 5 Half union (1/4") 6 Half union (3/8") ! Condensor " Compressor # Outdoor unit $ Strainer
1
1
1
Indoor Unit A
Indoor Unit A
Indoor Unit B
5
6
Indoor Unit B
5
6
5
6
LIQUID SIDE
GAS SIDE
LIQUID SIDE
14
GAS SIDE
LIQUID SIDE
GAS SIDE
LIQUID SIDE
GAS SIDE
12
7
2
3
4
8
2
3
4
2
3
4
2
3
4
913
12
11
13
Comp.A
11
13
Comp.B
11
10
10
CS-MC90KE / CU-3MC200KE
1 Compressor (1) 2 Compressor (2) 3 Condensor 4 Capillary tube (1) 5 Capillary tube (2) 6 Capillary tube (3) 7 Switching solenoid valve 8 3 way valve (1/4") 9 3 way valve (3/8") ! Half union (1/4") " Half union (3/8") # Evaporator
INDOOR UNIT (B2)
INDOOR UNIT (B1)
12
12
INDOOR UNIT (A)
12
10
11
10
11
10
11
– 13 –
LIQUID SIDE
GAS SIDE
LIQUID SIDE
GAS SIDE
LIQUID SIDE
GAS SIDE
OUTDOOR UNIT
5
8
7
9
7
8
9
8
9
5
12
4
6
3
Block Diagram
22
11
3C
"C"
FUSE
3.15A
RY-C
RECEIVER
P.C.B.
SINGLE PHASE
220-240V ~
50Hz
RY-H
TRANS-
FORMER
THERMAL
FUSE
(99°C)
(102°C)
FUSE
THERMAL
ZNR1
FAN
MOTOR
POWER SWITCH
ELECTRONIC CONTROLLER
Indicates the electronic control unit.
Indicates the number of core wires. (Example:6C=6 core wires).
9740312
RY-M
P.C.B.
INDICATOR
4C
5C
STEPPING
MOTOR
INDOOR UNIT OUTDOOR UNIT
WIRELESS
REMOTE CONTROL
TRANSMITTER
ZNR2
SSR
MAIN
CS-MC90KE/CU-MC140KE
A-006C.DWG
CR1
INDOOR UNIT A
COMP
22
11
OLP
INDOOR UNIT B
SAME AS
UNIT A
C-COMP
RY-C
FUSE
3.15A
RY-FM
FAN
MOTOR
RY-VA2
VA2
CR1
VA1
RY-VA1
CR3
CR2
TRANS-
FORMER
ZNR1
L
N
POWER SUPPLY
OUTDOOR
220-240V ~
50Hz
C-FM
CS-MC90KE / CU-MC140KE
CS-MC90KE
– 14 –
CS-MC90KE
22
11
3C
"C"
FUSE
3.15A
RY-C
RECEIVER
P.C.B.
SINGLE PHASE
220-240V ~
50Hz
RY-H
TRANS-
FORMER
THERMAL
FUSE
(99°C)
(102°C)
FUSE
THERMAL
ZNR1
FAN
MOTOR
POWER SWITCH
ELECTRONIC CONTROLLER
Indicates the electronic control unit.
Indicates the number of core wires. (Example:6C=6 core wires).
9740312
RY-M
P.C.B.
INDICATOR
4C
5C
STEPPING
MOTOR
INDOOR UNIT OUTDOOR UNIT
WIRELESS
REMOTE CONTROL
TRANSMITTER
ZNR2
SSR
MAIN
CS-MC90KE/CU-MC140KE
A-006.DWG
CR1
INDOOR UNIT A
COMPRESSOR
A
RELAY
RELAY
FAN
MOTOR
22
11
COMPRESSOR
B
OLP
OLP
INDOOR UNIT B
SAME AS
UNIT A
C-COMP
C-COMP
C-FM
Block Diagram
CS-MC90KE / CU-MC180KE
– 15 –
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