Panasonic CS-Z20TKEW Schematic

Order No: PAPAMY1701023CE
Indoor Unit Outdoor Unit CS-Z20TKEW CS-Z25TKEW CS-Z35TKEW CS-Z42TKEW CS-Z50TKEW CS-Z71TKEW
CS-XZ20TKEW CS-XZ25TKEW CS-XZ35TKEW CS-XZ50TKEW
CU-Z20TKE CU-Z25TKE CU-Z35TKE CU-Z42TKE CU-Z50TKE CU-Z71TKE CU-Z20TKE CU-Z25TKE CU-Z35TKE CU-Z50TKE
Europe
Turkey
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
WARNING
IMPORTANT SAFETY NOTICE
There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.
PRECAUTION OF LOW TEMPERATURE
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
R32 REFRIGERANT – This Air Conditioner contains and operates with refrigerant R32.
THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL.
Refer to Commonwealth, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the installation, maintenance and/or service of this product.
CAUTION
© Panasonic Corporation 2017.
CAUTION
Before performing any of the electrical installation works, please verify on which of the intended connection use. Gen erally there are 2 types of indoor-outdoor connections:
A Single Connection (Single Indoor Unit connects with Single Outdoor Unit)
B Multiple Connection (Multiple Indoor Unit connect with Single Outdoor Unit)
Both connections have different connecting methods. Any mismatch connections will result in malfunctions. The following illustration demonstrates the correct electrical works for both type.
A (Single Connection)
Terminals on the outdoor unit Colour of wires (connection cable)
Terminals on the indoor unit (Power supply cord)
Terminals on the isolating devices (Disconnecting means)
Please refer to the provided Installation Instructions for the detailed procedures for connecting cables to Indoor Unit.
L 1 N
(L) (N)
32S1
32S1
Terminals on the outdoor unit
Colour of wires (connection cable)
Terminals on the indoor unit
(Power supply cord)
Terminals on the isolating devices (Disconnecting means)
B (Multiple Connection)
L 1 N S1
Connection for multi inverter model
*
(Outdoor power supply)
123
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TABLE OF CONTENTS
PAGE PAGE
1.Safety Precautions ............................................. 5
2.Precaution for Using R32 Refrigerant .............. 8
3.Specifications ................................................... 12
4.Features ............................................................ 23
5.Location of Controls and Components .......... 24
5.1 Indoor Unit .................................................. 24
5.2 Outdoor Unit ............................................... 24
5.3 Remote Control .......................................... 24
6.Dimensions ....................................................... 25
6.1 Indoor Unit .................................................. 25
6.2 Outdoor Unit ............................................... 27
7.Refrigeration Cycle Diagram ........................... 29
7.1 CS-Z20TKEW CU-Z20TKE CS-Z25TKEW CU-Z25TKE CS-Z35TKEW CU-Z35TKE CS-Z42TKEW CU-Z42TKE CS-XZ20TKEW CU-Z20TKE CS-XZ25TKEW CU-Z25TKE
CS-XZ35TKEW CU-Z35TKE ..................... 29
7.2 CS-Z50TKEW CU-Z50TKE CS-Z71TKEW CU-Z71TKE
CS-XZ50TKEW CU-Z50TKE ..................... 30
8.Block Diagram .................................................. 31
8.1 CS-Z20TKEW CU-Z20TKE
CS-XZ20TKEW CU-Z20TKE ..................... 31
8.2 CS-Z25TKEW CU-Z25TKE CS-Z35TKEW CU-Z35TKE CS-Z50TKEW CU-Z50TKE CS-Z71TKEW CU-Z71TKE CS-XZ25TKEW CU-Z25TKE CS-XZ35TKEW CU-Z35TKE
CS-XZ50TKEW CU-Z50TKE ..................... 32
8.3 CS-Z42TKEW CU-Z42TKE ........................ 33
9.Wiring Connection Diagram ............................ 34
9.1 Indoor Unit .................................................. 34
9.2 Outdoor Unit ............................................... 35
10.Electronic Circuit Diagram .............................. 38
10.1Indoor Unit .................................................. 38
10.2Outdoor Unit ............................................... 39
11.Printed Circuit Board ....................................... 42
11.1Indoor Unit .................................................. 42
11.2Outdoor Unit ............................................... 46
12.Installation Instruction ..................................... 49
12.1Select the Best Location ............................ 49
12.2Indoor Unit .................................................. 50
12.3Outdoor Unit ............................................... 57
13.Installation and Servicing Air Conditioner
using R32 .......................................................... 61
13.1About R32 Refrigerant ............................... 61
13.2Characteristics of R32 Refrigerant ............. 61
13.3Refrigerant piping installation • Tools u s ed
in services .................................................. 63
13.4New installation, Relocation, Repairing of Refrigerant Cycle System The
Procedures ................................................. 67
13.5Piping installation of R32 ............................ 68
13.6Installation, Relocation, and Service .......... 69
13.7Repairing of refrigerant cycle / Brazing
point ............................................................ 73
13.8<Reference> Analysis method for no error
code, no cooling / no warming ................... 79
14.Operation Control ............................................. 81
14.1Basic Function ............................................ 81
14.2Indoor Fan Motor Operation ....................... 82
14.3Outdoor Fan Motor Operation .................... 83
14.4Airflow Direction ......................................... 84
14.5Quiet Operation (Cooling Mode/Cooling
Area of Dry Mode) ...................................... 87
14.6Quiet Operation (Heating) .......................... 87
14.7Powerful Mode Operation .......................... 87
14.8Timer Control .............................................. 88
14.9Sleep Mode Operation ............................... 88
14.10Auto Restart Control ................................... 88
14.11Indication Panel .......................................... 89
14.12nanoe Operation ......................................... 89
14.13Mild Dry Cooling Operation ........................ 91
14.14ECONAVI Operation .................................. 91
15.Operation Control (For Multi Split
Connection) ...................................................... 99
15.1Cooling operation ....................................... 99
15.2Soft Dry Operation ...................................... 99
15.3Heating Operation ...................................... 99
15.4Automatic Operation ................................ 100
15.5Indoor Fan Motor Operation ..................... 100
15.6Powerful Mode Operation ........................ 100
15.7Auto Restart Control ................................. 100
15.8Indication Panel ........................................ 100
15.9Mild Dry Cooling Operation ...................... 100
16.Protection Control .......................................... 101
16.1Protection Control for All Operations ........ 101
16.2Protection Control for Cooling & Soft Dry
Operation .................................................. 103
16.3Protection Control for Heating
Operation .................................................. 104
17.Servicing Mode ............................................... 106
17.1Auto OFF/ON Button ................................ 106
17.2Heat Only Operation ................................ 107
17.3Remote Control Button ............................. 108
18.Troubleshooting Guide .................................. 111
18.1Refrigeration Cycle System ...................... 111
18.2Breakdown Self Diagnosis Function ........ 113
18.3Error Codes Table .................................... 114
18.4Self-diagnosis Method .............................. 116
3
19.
Disassembly and Assembly Instructions ....144
19.1CS-Z20TKEW CS-Z25TKEW CS-Z35TKEW CS-Z42TKEW CS-XZ20TKEW CS-XZ25TKEW
CS-XZ35TKEW ........................................144
19.2CS-Z50TKEW CS-Z71TKEW
CS-XZ50TKEW ........................................151
19.3Outdoor Electronic Controller Removal
Procedure .................................................158
20.Technical Data ................................................161
20.1Cool Mode Performance Data ..................161
20.2Heat Mode Performance Data ..................163
21.Service Data ....................................................165
21.1Cool Mode Outdoor Air Temperature
Characteristic ............................................165
21.2Heat Mode Outdoor Air Temperature
Characteristic ............................................171
21.3Piping Length Correction Factor ...............177
22.Exploded View and Replacement Parts
List ...................................................................179
22.1Indoor Unit ................................................179
22.2Outdoor Unit .............................................189
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1. Safety Precautions
Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.  Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the
power plug and main circuit for the model installed.
The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below. Incorrect installation or servicing due to ignoring of the instruction will cause harm or damage, and the seriousness is classified by the following indications.
WARNING
CAUTION
The items to be followed are classified by the symbols:
Explanation of symbols displayed on the indoor unit or outdoor unit.
WARNING
CAUTION
CAUTION
CAUTION
Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructi ons for future reference.
This indication shows the possibility of causing death or serious injury. This indication shows the possibility of causing injury or damage to properties.
This symbol denotes item that is PROHIBITTED from doing.
This symbol shows that this equipment uses a flammable refrigerant. If the refrigerant is leaked, together with an external ignition source, there is a possibility of ignition.
This symbol shows that the Operation Manual should be read carefully. This symbol shows that a service personnel should be handling this equipment with reference to the
Installation Manual. This symbol shows that there is information included in the Operation Manual and/or Installation Manual.
WARNING
Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer. Any
1.
unfit method or using incompatible material may cause product damage, burst and serious injury. Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit on veranda of a high rise building, child
2.
may climb up to outdoor unit and cross over the handrail causing an accident. Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet
3.
with other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
The appliance shall be stored in a well ventilated room with floor area larger than A min (m continuously operating ignition sources.
4.
Keep away from open flames, any operating gas appliances or any operating electric heater. Else, it may explode and cause injury or death.
5. Do not tie up the power supply cord into a bundle by band. Abnormal temperature rise on power supply cord may happen.
6. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
7. Do not sit or step on the unit, you may fall down accidentally. The appliance shall be installed, and/or operated in a room with floor area larger than A min (m
8.
from ignition sources, such as heat/sparks/open flame, or, hazardous areas, such as gas appliances, gas cooking, reticulated gas supply systems, or electric cooking appliances, etc.
9. Keep plastic bag (packaging material) away from small children, it may cling to nose and mouth and prevent breathing. When installing or relocating air conditioner, do not let any substance other than the specified refrigerant, eg. air etc mix into
10.
refrigeration cycle (piping). Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
Do not pierce or burn as the appliance is pressurized. Do not expose the appliance to heat, flame, sparks, or other sources of
11.
ignition. Else, it may explode and cause injury or death.
12. Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc.
2
) [refer Table A] and without any
2
) [refer Table A] and keep away
5
WARNING
Do not perform flare connection inside a building or dwelling or room, when joining the heat exchanger of indoor unit with interconnecting piping. Refrigerant connection inside a building or dwelling or room must be made by brazing or welding. Joint
13.
connection of indoor unit by flaring method can only be made at outdoor or at outside of a building or dwelling or room. Flare connection may cause gas leak and flammable atmosphere.
For R32 model, use piping, flare nut and tools which is specified for R32 refrigerant. Using of existing (R22) piping, flare nut and
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
Thickness or copper pipes used with R32 must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm.  It is desirable that the amount of residual oil less than 40 mg/10 m.
Engage authorized dealer or specialist for installation and servicing. If installation or servicing done by the user is defective, it will cause water leakage, electrical shock or fire.
For refrigeration system work, Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leakage, fire or electrical shock.
Install at a strong and firm location which is able to withstand weight of the set. If the strength is not enough or installation is not properly done, the set will drop and cause injury.
For electrical work, follow the national regulation, legistration and this installation instructions. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in the electrical work, it will cause electrical shock or fire.
Do not use joint cable for indoor/outdoor connection cable. Use the specified indoor/outdoor connection cable, refer to instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no external force will have impact on the terminal. If connection or fixing is not perfect, it will cause heat up or fire at the connection.
Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause heat-up or fire at connection point of terminal, fire or electrical shock.
This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD), with sensitivity of 30mA at 0.1 sec or less. Otherwise, it may cause electrical shock and fire in case of equipment breakdown or insulation breakdown.
During installation, install the refrigerant piping properly before running the compressor. Operation of compressor without fixing refrigeration piping and valves at opened position will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
During pump down operation, stop the compressor before removing the refrigeration piping. Removal of refrigeration piping while compressor is operating and valves are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may break and cause refrigerant gas leakage.
After completion of installation or service, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant contacts with fire.
27. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
28. Be aware that refrigerants may not contain an odour. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
29.
telephone. Otherwise, it may cause electrical shock in case of equipment breakdown or insulation breakdown.
30. Do not modify the machine, part, material during repairing service.
31. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.
32. Do not wrench the fasten terminal. Pull it out or insert it straightly.
33. Must not use other parts except original parts describe in catalog and manual.
CAUTION
Do not install the unit in a place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding
1.
of the unit, it may cause fire.
2. Prevent liquid or vapor from entering sumps or sewers since vapor is heavier than air and may form suffocating atmospheres. Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts.
3.
Take care of the liquid refrigerant, it may cause frostbite.
4. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
6
CAUTION
5. Do not touch the sharp aluminium fin, sharp parts may cause injury. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
6.
furniture. Select an installation location which is easy for maintenance.
7.
Incorrect installation, service or repair of this air conditioner may increase the risk of rupture and this may result in loss damage or injury and/or property.
Power supply connection to the room air conditioner. Use power supply cord 3 × 1.5 mm Connect the power supply cord of the air conditioner to the mains using one of the following method. Power supply point should be in easily accessible place for power disconnection in case of emergency. In some countries, permanent connection of this air conditioner to the power supply is prohibited.
8.
1) Power supply connection to the receptacle using power plug. Use an approved 15/16A (3/4 ~ 1.75HP), 16A (2.0HP), 20A (2.5HP) power plug with earth pin for the connection to the socket.
2) Power supply connection to a circuit breaker for the permanent connection. Use an approved 16A (3/4 ~ 2.25HP), 20A (2.5HP) circuit breaker for the permanent connection. It must be a double pole switch with a minimum 3.0 mm contact gap.
9. Installation or servicing work: It may need two people to carry out the installation or servicing work. Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F – 70°F (30°C – 40°C) higher.
Please use a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F
10
(370 ± 10°C). Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
Do not touch the sharp aluminum fins or edges of metal parts.
11.
If you are required to handle sharp parts during installation or servicing, please wear hand glove. Sharp parts may cause injury.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
12.
break and cause refrigerant gas leakage.
13. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.
2
(3/4 ~ 1.75HP), 3 × 2.5 mm2 (2.0 ~ 2.5HP) type designation 60245 IEC 57 or heavier cord.
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2. Precaution for Using R32 Refrigerant
The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models.
However, pay careful attention to the following points:
WARNING
Since the working pressure is higher than that of refrigerant R22 models, some of the piping and installation and service tools are special. (See “2.1. Special tools for R32 (R410A)”.)
1.
Especially, when replacing a refrigerant R22 model with a new refrigerant R32 model, always replace the conventional piping and flare nuts with the R32 and R410A piping and flare nuts on the outdoor unit side. For R32 and R410A, the same flare nut on the outdoor unit side and pipe can be used.
Models that use refrigerant R32 and R410A have a different charging port thread diameter to prevent erroneous charging with refrigerant
2.
R22 and for safety. Therefore, check beforehand. [The charging port thread diameter for R32 and R410A is 12.7 mm (1/2 inch).]
Be more careful than R22 so that foreign matter (oil, water, etc.) does not enter the piping.
3.
Also, when storing the piping, securely seal the opening by pinching, taping, etc. (Handling of R32 is similar to R410A.)
CAUTION
Installation (Space)
Must ensure the installation of pipe-work shall be kept to a minimum. Avoid use dented pipe and do not allow acute bending.  Must ensure that pipe-work shall be protected from physical damage.  Must comply with national gas regulations, state municipal rules and legislation. Notify relevant authorities in accordance with all
applicable regulations.
Must ensure mechanical connections be accessible for maintenance purposes.
1.
In cases that require mechanical ventilation, ventilation openings shall be kept clear of obstruction.  When disposal of the product, do follow to the precautions in #12 and comply with national regulations.  Always contact to local municipal offices for proper handling.  Interconnecting refrigerant pipewo rk, i.e. pipework external to the unitary components, should be marked with a Class label (see
Figure 9.1 of Code of Practice) every two metres where the pipework is visible. This includes pipework located in a ceiling space or any void which a person may access for maintenance or repair work within that space.
Servicing
2-1. Service personnel Any qualified person who is involved with working on or breaking into a refrigerant circuit should hold a current valid certificate from
an industry-accredited assessment authority, which authorizes their competence to handle refrigerants safely in accordance with an industry recognised assessment specification.
Servicing shall only be performed as recommended by the equipment manufacturer. Maintenance and repair requiring the
assistance of other skilled personnel shall be carried out under the supervision of the person competent in the use of flammable
refrigerants. Servicing shall be performed only as recommended by the manufacturer. 2-2. Work Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of
ignition is minimised.
For repair to the refrigerating system, the precautions in #2-2 to #2-8 must be followed before conducting work on the system.  Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapor being present while
the work is being performed. All maintenance staff and others working in the local area shall be instructed and supervised on the nature of work being carried
2.
out.
Avoid working in confined spaces.  Wear appropriate protective equipment, including respiratory protection, as conditions warrant.  Ensure that the conditions within the area h ave been made safe by limit of use of any flammable material. Keep all sources of
ignition and hot metal surfaces away. 2-3. Checking for presence of refrigerant The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of
potentially flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. non sparking, adequately
sealed or intrinsically safe.
In case of leakage/spillage happened, immediately ventilate area and stay upwind and away from spill/release.  In case of leakage/spillage happened, do notify persons downwind of the leaking/spill, isolate immediate hazard area and keep
unauthorized personnel out. 2-4. Presence of fire extinguisher If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing equipment
shall be available at hand. Have a dry powder or CO
fire extinguisher adjacent to the charging area.
2
8
CAUTION
2-5. No ignition sources No person carrying out work in relation to a refriger ation system which involves exposing any pipe work that contains or has
contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. He/She must not be smoking when carrying out such work.
All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing,
removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space.
Prior to work taking place, the area around t he equipment is to be surveyed to make sure that there are no flammable hazards or
ignition risks. “No Smoking” signs shall be displayed. 2-6. Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work.  A degree of ventilation shall continue during the period that the work is carried out.  The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
2-7. Checks to the refrigeration equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct specification.  At all times the manufacturer’s maintenance and service guidelines shall be followed.  If in doubt consult the manufacturer’s technical department for assistance.  The following checks shall be applied to installations using flammable refrigerants.
3.
- The charge size is in accordance with the room size within which the refrigerant containing parts are installed.
- The ventilation machinery and outlets are operating adequately and are not obstructed.
- If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence of refrigerant.
- Marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected.
- Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance
which may corrode refrigerant containing components, unless the components are constructed of materials which are
inherently resistant to being corroded or are properly protected against being so corroded. 2-8. Checks to electrical devices
Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures.  Initial safety checks shall include but not limit to:-
- That capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking.
- That there is no live electrical components and wiring are exposed while charging, recovering or purging the system.
- That there is continuity of earth bonding.
At all times the manufacturer’s maintenance and service guidelines shall be followed.  If in doubt consult the manufacturer’s technical department for assistance.  If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt
with.
If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall be used.  The owner of the equipment must be informed or reported so all parties are advised thereinafter.
Repairs to sealed components During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to
any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak
detection shall be located at the most critical point to warn of a potentially hazardous situation. Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in
such a way that the level of protection is affected. This shall include damage to cables, excessive number of connections, terminals
not made to original specification, damage to seals, incorrect fitting of glands, etc.
Ensure that apparatus is mounted securely.  Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the ingress of
flammable atmospheres. Replacement parts shall be in accordance with the manufacturer’s specifications.
NOTE:
The use of silicon sealant may inhibit the effectiveness of some types of leak detection equipment. Intrinsically safe components do not have to be isolated prior to working on them.
Repair to intrinsically safe components Do not apply any permanent ind uctive or capacitance loads to the circuit without ensuring that this will not exceed the permissible
4.
5.
6.
voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the presence of a flammable atmosphere.  The test apparatus shall be at the correct rating.  Replace components only with parts specified by the manufacture r. Unspecified parts by manufacturer may result ignition of
refrigerant in the atmosphere from a leak. Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse
environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans.
Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching or detection of refrigerant leaks.  A halide torch (or any other detector using a naked flame) shall not be used.
9
CAUTION
Leak detection methods Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may need re-
calibration. (Detection equipment shall be calibrated in a refrigerant-free area.)
Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used.  Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant
7.
8.
9.
10.
employed and the appropriate percentage of gas (25 % maximum) is confirmed.
Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as the
chlorine may react with the refrigerant and corrode the copper pipe-work.
If a leak is suspected, all naked flames shall be removed/extinguished.  If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by
means of shut off valves) in a part of the system remote from the leak. Oxygen free nitrogen (OFN) shall then be purged through the system both before and during the brazing process.
Removal and evacuation When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional procedures shall be used.
However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to:
• remove refrigerant -> • purge the circuit with inert gas -> • evacuate -> • purge again with inert gas ->
• open the circuit by cutting or brazing
The refrigerant charge shall be recovered into the correct recovery cylinders.  The system shall be “flushed” with OFN to render the unit safe.  This process may need to be repeated several times.  Compressed air or oxygen shall not be used for this task.  Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to fill until the working pressure is
achieved, then venting to atmosphere, and finally pulling down to a vacuum.
This process shall be repeated until no refrigerant is within the system.  When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable work to take place.  This operation is absolutely vital if brazing operations on the pipe work are to take place.  Ensure that the outlet for the vacuum pump is not close to any ignition sources and there is ventilation available.
Charging procedures In addition to conventional charging procedures, the following requirements shall be followed.
- Ensure that contamination of different refrigerants does not occur when using charging equipment.
- Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them.
- Cylinders shall be kept upright.
- Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
- Label the system when charging is complete (if not already).
- Extreme care shall be taken not to over fill the refrigeration system.
Prior to recharging the system it shall be pressure tested with OFN (refer to #7).  The system shall be leak tested on completion of charging but prior to commissioning.  A follow up leak test shall be carried out prior to leaving the site.  Electrostatic charge may accumulate and create a hazardous condition when charging and discharging the refrigerant.
To avoid fire or explosion, dissipate static electricity during transfer by grounding and bonding containers and equipment before charging/discharging.
Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its details.  It is recommended good practice that all refrigerants are recovered safely.  Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of
reclaimed refrigerant.
It is essential that electrical power is available before the task is commenced.
a)
Become familiar with the equipment and its operation.
b)
Isolate system electrically.
c)
Before attempting the procedure ensure that:
• mechanical handling equipment is available, if required, for handling refrigerant cylinders;
• all personal protective equipment is available and being used correctly;
• the recovery process is supervised at all times by a competent person;
• recovery equipment and cylinders conform to the appropriate standards.
d)
Pump down refrigerant system, if possible.
e)
If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system.
f)
Make sure that cylinder is situated on the scales before recovery takes place.
Start the recovery machine and operate in accordance with manufacturer’s instructions.
g) h)
Do not over fill cylinders. (No more than 80 % volume liquid charge).
i)
Do not exceed the maximum working pressure of the cylinder, even temporarily. When the cylinders have been filled correctly and the process completed, make sure that the cylinders and the
j)
equipment are removed from site promptly and all isolation valves on the equipment are closed off.
k)
Recovered refrigerant shall not be charged into another refrigeration system unless it has been cleaned and checked.
Electrostatic charge may accumulate and create a hazardous condition when charging or discharging the refrigerant.
To avoid fire or explosion, dissipate static electricity during transfer by grounding and bonding containers and equipment before charging/discharging.
10
CAUTION
Labelling Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant.
11.
The label shall be dated and signed.  Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant.
Recovery When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice that all
refrigerants are removed safely.
When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed.  Ensure that the correct number of cylinders for holding the total system charge are available.  All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i.e. special cylinders for the
recovery of refrigerant).
Cylinders shall be complete with pressure relief valve and associated shut-off valves in good working order.  Recovery cylinders are evacuated and, if possible, cooled before recovery occurs.  The recovery equipment shall be in good working order with a se t of instructions concerning the equipment that is at hand and shall
be suitable for the recovery of flammable refrigerants. In addition, a set of calibrated weighing scales shall be available and in good working order.
12.
Hoses shall be complete with leak-free disconnect couplings and in good condition.  Before using the recovery machine, check that it is in satisfactory working order, has been properly maintained and that any
associated electrical components are sealed to prevent ignition in the event of a refrigerant release.
Consult manufacturer if in doubt. The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant Waste
Transfer Note arranged.
Do not mix refrigerants in recovery units and especially not in cylinders.  If compressors or compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain
that flammable refrigerant does not remain within the lubricant.
The evacuation process shall be carried out prior to returning the compressor to the suppliers.  Only electric heating to the compressor body shall be employed to accelerate this process.  When oil is drained from a system, it shall be carried out safely.
11
3. Specifications
Model
Performance Test Condition EUROVENT EUROVENT
Power Supply
Min. Mid. Max. Min. Mid. Max.
Capacity
Running Current A – 2.15 – – 2.45 –
Input Power W 240 450 555 240 520 790
Annual Consumption kWh – 225 – – 260 –
EER
Cooling
ErP
Indoor Noise (H / L / QLo)
Outdoor Noise (H / L)
Heating
ErP
Indoor Noise (H / L / QLo)
Outdoor Noise (H / L)
Low Temp. : Capacity (kW) / I.Power (W) / COP 2.90 / 870 / 3.33 3.62 / 1.12k / 3.23
Extr Low Temp. : Capacity (kW) / I.Power (W) / COP 2.38 / 880 / 2.70 2.95 / 1.15k / 2.57
Max Current (A) / Max Input Power (W) 4.40 / 990 5.6 / 1.26k
Pdesign kW 2.1 2.5
SEER (W/W) 7.5 8.5
Annual
Consumption
Class A++ A+++
Power Factor % – 91 – – 92 –
Capacity
Running Current A – 2.80 – – 3.25 –
Input Power W 180 620 990 180 710 1.26k
COP
Pdesign kW 2.1 2.7
Tbivalent °C -10 -10
SCOP (W/W) 4.7 5.1
Annual
Consumption
Class A++ A+++
Power Factor % – 96 – – 95 –
Starting Current (A) 2.80 3.25
Indoor CS-Z20TKEW / CS-XZ20TKEW CS-Z25TKEW / CS-XZ25TKEW
Outdoor CU-Z20TKE CU-Z25TKE
Phase, Hz Single, 50 Single, 50
V 230 230
kW 0.75 2.05 2.40 0.85 2.50 3.20 BTU/h 2560 6990 8180 2900 8530 10900 Kcal/h 650 1760 2060 730 2150 2750
W/W 3.13 4.56 4.32 3.54 4.81 4.05 BTU/hW 10.67 15.53 14.74 12.08 16.40 13.80 Kcal/hW 2.71 3.91 3.71 3.04 4.13 3.48
kWh 98 103
dB-A 37 / 24 / 19 39 / 25 / 19
Power Level dB 53 / – 55 / –
dB-A 45 / – 46 / –
Power Level dB 60 / – 61 / –
kW 0.70 2.80 4.00 0.80 3.40 5.00 BTU/h 2390 9550 13600 2730 11600 17100 Kcal/h 600 2410 3440 690 2920 4300
W/W 3.89 4.52 4.04 4.44 4.79 3.97 BTU/hW 13.28 15.40 13.74 15.17 16.34 13.57 Kcal/hW 3.33 3.89 3.47 3.83 4.11 3.41
kWh 626 741
dB-A 38 / 25 / 19 41 / 27 / 19
Power Level dB 54 / – 57 / –
dB-A 46 / – 47 / –
Power Level dB 61 / – 62 / –
12
Model
Indoor CS-Z20TKEW / CS-XZ20TKEW CS-Z25TKEW / CS-XZ25TKEW
Outdoor CU-Z20TKE CU-Z25TKE
Type Hermetic Motor (Rotary) Hermetic Motor (Rotary)
Compressor
Motor Type Brushless (6 poles) Brushless (4 poles)
Output Power W 650 700
Type Cross-Flow Fan Cross-Flow Fan
Material ASG20K1 ASG20K1
Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles)
Input Power W 44.9 44.9
Output Power W 40 40
Cool rpm 610 600 Heat rpm 610 620 Cool rpm 700 720
Lo
Heat rpm 780 860 Cool rpm 880 930 Heat rpm 960 1080 Cool rpm 1060 1140
Hi
Heat rpm 1140 1300 Cool rpm 1090 1190 Heat rpm 1170 1350
Indoor Fan
Speed
QLo
Me
SHi
Type Propeller Fan Propeller Fan
Material PP PP
Motor Type DC (8-poles) DC (8-poles)
Input Power W
Outdoor Fan
Output Power W 40 40
Speed Hi
Cool rpm 780 820 Heat rpm 700 780
Moisture Removal L/h (Pt/h) 1.3 (2.7) 1.5 (3.2)
3
/min (ft3/min) 5.06 (179) 4.84 (171)
3
/min (ft3/min) 6.03 (213) 5.98 (211)
3
/min (ft3/min) 7.98 (282) 7.97 (281)
3
/min (ft3/min) 9.90 (350) 10.00 (355)
3
/min (ft3/min) 10.24 (362) 10.44 (369)
3
/min (ft3/min) 26.9 (950) 28.7 (1015)
Indoor
Airflow
Outdoor
Airflow
QLo
Lo
Me
Hi
SHi
Hi
Cool m Heat m3/min (ft3/min) 5.06 (179) 5.03 (178) Cool m Heat m3/min (ft3/min) 6.90 (244) 7.31 (258) Cool m Heat m3/min (ft3/min) 8.84 (312) 9.40 (332) Cool m Heat m3/min (ft3/min) 10.80 (380) 11.50 (405) Cool m Heat m3/min (ft3/min) 11.11 (392) 11.96 (422) Cool m Heat m3/min (ft3/min) 26.9 (950) 28.7 (1015)
Control Device Expansion Valve Expansion Valve
Refrigeration
Cycle
Refrigerant Oil cm3 FW50S (320) FW50S (320)
Refrigerant Type g (oz) R32, 760 (26.8) R32, 850 (30.0)
GWP 675 675
F-Gas
CO2eq (ton)
(Precharged Amount /
0.513 / 0.564 0.574 / 0.624
Maximum Charged Amount)
Height (I/D / O/D) mm (inch) 295 (11-5/8) / 542 (21-11/32) 295 (11-5/8) / 542 (21-11/32)
Dimension
Width (I/D / O/D) mm (inch) 919 (36-3/16) / 780 (30-23/32) 919 (36-3/16) / 780 (30-23/32) Depth (I/D / O/D) mm (inch) 194 (7-21/32) / 289 (11-13/32) 194 (7-21/32) / 289 (11-13/32)
Weight Net (I/D / O/D) kg (lb) 9 (20) / 30 (66) 10 (22) / 31 (68)
13
Model
Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 9.52 (3/8) 6.35 (1/4) / 9.52 (3/8)
Standard length m (ft) 5.0 (16.4) 5.0 (16.4) Length range (min – max) m (ft) 3 (9.8) ~ 15 (49.2) 3 (9.8) ~ 15 (49.2) I/D & O/D Height different m (ft) 15.0 (49.2) 15.0 (49.2)
Piping
Additional Gas Amount g/m (oz/ft) 10 (0.1) 10 (0.1)
Length for Additional Gas m (ft) 7.5 (24.6) 7.5 (24.6)
Drain Hose
Indoor Heat
Exchanger
Outdoor
Heat
Exchanger
Air Filter
Power Supply Cord A Nil Nil
Indoor
Operation
Range
Outdoor
Operation
Range
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb) and outdoor air temperature of 35°C DRY BULB (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb).
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb).
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C.
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor -7/-8°C.
5. Standby power consumption 10.0w (when switched OFF by remote control, except under self protection control).
6. Specifications are subjected to change without prior notice for further improvement.
Inner Diameter mm 16.7 16.7
Length mm 650 650
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
Fin Type Slit Fin Slit Fin
Row × Stage × FPI 2 × 15 × 21 2 × 15 × 21
Size (W × H × L) mm 610 × 315 × 25.4 610 × 315 × 25.4
Fin Material Aluminium Aluminium
Fin Type Corrugated Fin Corrugated Fin
Row × Stage × FPI 2 × 24 × 17 2 × 24 × 19
Size (W × H × L) mm 36.4 × 504 × 713:684 36.4 × 504 × 824.2:793.7
Material Polypropelene Polypropelene
Type One-touch One-touch
Power Supply Indoor Indoor
Thermostat Electronic Contol Electronic Contol
Protection Device Electronic Contol Electronic Contol
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Cooling
Heating
Cooling
Heating
Indoor CS-Z20TKEW / CS-XZ20TKEW CS-Z25TKEW / CS-XZ25TKEW
Outdoor CU-Z20TKE CU-Z25TKE
Maximum °C 32 23 32 23
Minimum °C 16 11 16 11
Maximum °C 30 – 30 –
Minimum °C 16 – 16 –
Maximum °C 43 26 43 26
Minimum °C -10 – -10 –
Maximum °C 24 18 24 18
Minimum °C -15 -16 -15 -16
14
Model
Performance Test Condition EUROVENT EUROVENT
Power Supply
Min. Mid. Max. Min. Mid. Max.
Capacity
Running Current A – 3.85 – – 5.50 –
Input Power W 240 830 1.05k 260 1.24k 1.57k
Annual Consumption kWh – 415 – – 620 –
EER
Cooling
ErP
Indoor Noise (H / L / QLo)
Outdoor Noise (H / L)
Running Current A – 4.20 – – 6.40 –
Heating
ErP
Indoor Noise (H / L / QLo)
Outdoor Noise (H / L)
Low Temp. : Capacity (kW) / I.Power (W) / COP 4.20 / 1.33k / 3.16 4.93 / 1.72k / 2.87
Extr Low Temp. : Capacity (kW) / I.Power (W) / COP 3.40 / 1.38k / 2.46 4.11 / 1.73k / 2.38
Max Current (A) / Max Input Power (W) 7.8 / 1.50k 8.5 / 1.94k
Pdesign kW 3.5 4.2
SEER (W/W) 8.5 6.9
Annual
Consumption
Class A+++ A++
Power Factor % – 94 – – 98 –
Capacity
Input Power W 180 900 1.50k 190 1.44k 1.94k
COP
Pdesign kW 3.2 3.6
Tbivalent °C -10 -10
SCOP (W/W) 5.1 4.0 Annual
Consumption
Class A+++ A+
Power Factor % – 93 – – 98 –
Starting Current (A) 4.20 6.40
Indoor CS-Z35TKEW / CS-XZ35TKEW CS-Z42TKEW
Outdoor CU-Z35TKE CU-Z42TKE
Phase, Hz Single, 50 Single, 50
V 230 230
kW 0.85 3.50 4.00 0.85 4.20 5.00 BTU/h 2900 11900 13600 2900 14300 17100 Kcal/h 730 3010 3440 730 3610 4300
W/W 3.54 4.22 3.81 3.27 3.39 3.18
BTU/hW 12.08 14.34 12.95 11.15 11.53 10.89
Kcal/hW 3.04 3.63 3.28 2.81 2.91 2.74
kWh 144 213
dB-A 42 / 28 / 19 43 / 31 / 25
Power Level dB 58 / – 59 / –
dB-A 48 / – 49 / –
Power Level dB 63 / – 64 / –
kW 0.80 4.00 5.80 0.80 5.30 6.80 BTU/h 2730 13600 19800 2730 18100 23200 Kcal/h 690 3440 4990 690 4560 5850
W/W 4.44 4.44 3.87 4.21 3.68 3.51
BTU/hW 15.17 15.11 13.20 14.37 12.57 11.96
Kcal/hW 3.83 3.82 3.33 3.63 3.17 3.02
kWh 878 1260
dB-A 43 / 33 / 19 43 / 35 / 29
Power Level dB 59 / – 59 / –
dB-A 50 / – 51 / –
Power Level dB 65 / – 66 / –
15
Model
Indoor CS-Z35TKEW / CS-XZ35TKEW CS-Z42TKEW
Outdoor CU-Z35TKE CU-Z42TKE
Type Hermetic Motor (Rotary) Hermetic Motor (Rotary)
Compressor
Motor Type Brushless (4 poles) Brushless (6 poles)
Output Power W 700 700
Type Cross-Flow Fan Cros s-Fl o w Fan
Material ASG20K1 ASG20K1
Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles)
Input Power W 44.9 44.9
Output Power W 40 40
Cool rpm 600 720
Heat rpm 620 890
Cool rpm 800 870
Lo
Heat rpm 1020 1080
Cool rpm 1010 1070
Heat rpm 1210 1220
Cool rpm 1220 1270
Hi
Heat rpm 1400 1370
Cool rpm 1270 1320
Heat rpm 1450 1420
Indoor Fan
Speed
QLo
Me
SHi
Type Propeller Fan Propeller Fan
Material PP PP
Motor Type DC (8-poles) DC (8-poles)
Input Power W
Output Power W 40 40
Outdoor Fan
Speed Hi
Cool rpm 870 900
Heat rpm 890 910
Moisture Removal L/h (Pt/h) 2.0 (4.2) 2.4 (5.1)
3
/min (ft3/min) 4.84 (171) 5.98 (211)
3
/min (ft3/min) 6.74 (238) 7.40 (261)
3
/min (ft3/min) 8.73 (308) 9.30 (328)
3
/min (ft3/min) 10.70 (380) 11.20 (395)
3
/min (ft3/min) 11.20 (396) 11.68 (412)
3
/min (ft3/min) 34.4 (1215) 33.3 (1175)
Indoor Airflow
Outdoor
Airflow
QLo
Lo
Me
Hi
SHi
Hi
Cool m
Heat m3/min (ft3/min) 5.03 (178) 7.59 (268)
Cool m
Heat m3/min (ft3/min) 8.83 (312) 9.40 (332)
Cool m
Heat m3/min (ft3/min) 10.63 (375) 10.73 (379)
Cool m
Heat m3/min (ft3/min) 12.40 (440) 12.30 (435)
Cool m
Heat m3/min (ft3/min) 12.91 (456) 12.63 (446)
Cool m
Heat m3/min (ft3/min) 35.6 (1255) 33.7 (1190)
Control Device Expansion Valve Expansion Valve
Refrigeration
Cycle
Refrigerant Oil cm3 FW50S (320) FW50S (320)
Refrigerant Type g (oz) R32, 910 (32.1) R32, 870 (30.7)
GWP 675 675
F-Gas
CO2eq (ton)
(Precharged Amount /
0.614 / 0.665 0.587 / 0.638
Maximum Charged Amount)
Height (I/D / O/D) mm (inch) 295 (11-5/8) / 619 (24-3/8) 295 (11-5/8) / 619 (24-3/8)
Dimension
Width (I/D / O/D) mm (inch) 919 (36-3/16) / 824 (32-15/32) 919 (36-3/16) / 824 (32-15/32) Depth (I/D / O/D) mm (inch) 194 (7-21/32) / 299 (11-25/32) 194 (7-21/32) / 299 (11-25/32)
Weight Net (I/D / O/D) kg (lb) 10 (22) / 34 (75) 10 (22) / 32 (71)
16
Model
Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 9.52 (3/8) 6.35 (1/4) / 12.70 (1/2)
Standard length m (ft) 5.0 (16.4) 5.0 (16.4)
Length range (min – max) m (ft) 3 (9.8) ~ 15 (49.2) 3 (9.8) ~ 15 (49.2)
I/D & O/D Height different m (ft) 15.0 (49.2) 15.0 (49.2)
Piping
Additional Gas Amount g/m (oz/ft) 10 (0.1) 10 (0.1)
Length for Additional Gas m (ft) 7.5 (24.6) 7.5 (24.6)
Drain Hose
Indoor Heat
Exchanger
Outdoor
Heat
Exchanger
Air Filter
Power Supply Cord A Nil Nil
Indoor
Operation
Range
Outdoor
Operation
Range
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb) and outdoor air temperature of 35°C DRY BULB (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb).
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb).
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C.
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor -7/-8°C.
5. Standby power consumption 10.0w (when switched OFF by remote control, except under self protection control).
6. Specifications are subjected to change without prior notice for further improvement.
Inner Diameter mm 16.7 16.7
Length mm 650 650
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
Fin Type Slit Fin Slit Fin
Row × Stage × FPI 2 × 15 × 21 2 × 15 × 21
Size (W × H × L) mm 610 × 315 × 25.4 610 × 315 × 25.4
Fin Material Aluminium Aluminium
Fin Type Corrugated Fin Corrugated Fin
Row × Stage × FPI 2 × 28 × 17 2 × 28 × 17
Size (W × H × L) mm 36.38 × 588 × 856.3:827.7 36.38 × 588 × 606.6
Material Polypropelene Polypropelene
Type One-touch One-touch
Power Supply Indoor Indoor
Thermostat Electronic Contol Electronic Contol
Protection Device Electronic Contol Electronic Contol
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Cooling
Heating
Cooling
Heating
Indoor CS-Z35TKEW / CS-XZ35TKEW CS-Z42TKEW
Outdoor CU-Z35TKE CU-Z42TKE
Maximum °C 32 23 32 23
Minimum °C 16 11 16 11
Maximum °C 30 30
Minimum °C 16 16
Maximum °C 43 26 43 26
Minimum °C -10 -10
Maximum °C 24 18 24 18
Minimum °C -15 -16 -15 -16
17
Model
Performance Test Condition EUROVENT EUROVENT
Power Supply
Min. Mid. Max. Min. Mid. Max.
Capacity
Running Current A – 6.30 – – 9.70 –
Input Power W 280 1.41k 1.95k 420 2.17k 2.90k
Annual Consumption kWh – 705 – – 1085 –
EER
Cooling
ErP
Indoor Noise (H / L / QLo)
Outdoor Noise (H / L)
Heating
ErP
Indoor Noise (H / L / QLo)
Outdoor Noise (H / L)
Low Temp. : Capacity (kW) / I.Power (W) / COP 5.80 / 2.24k / 2.59 7.39 / 2.52k / 2.93
Extr Low Temp. : Capacity (kW) / I.Power (W) / COP 4.80 / 2.10k / 2.29 6.31 / 2.50k / 2.52
Max Current (A) / Max Input Power (W) 11.1 / 2.53k 15.6 / 3.38k
Pdesign kW 5.0 7.1
SEER (W/W) 7.9 6.5
Annual
Consumption
Class A++ A++
Power Factor % – 97 – – 97 –
Capacity
Running Current A 6.50 10.30
Input Power W 340 1.44k 2.53k 400 2.35k 2.95k
COP
Pdesign kW 4.2 5.5
Tbivalent °C -10 -10
SCOP (W/W) 4.7 4.2
Annual
Consumption
Class A++ A+
Power Factor % – 96 – – 99 –
Starting Current (A) 6.50 10.30
Indoor CS-Z50TKEW / CS-XZ50TKEW CS-Z71TKEW
Outdoor CU-Z50TKE CU-Z71TKE
Phase, Hz Single, 50 Single, 50
V 230 230
kW 0.98 5.00 6.00 0.98 7.10 8.50 BTU/h 3340 17100 20500 3340 24200 29000 Kcal/h 840 4300 5160 840 6110 7310
W/W 3.50 3.55 3.08 2.33 3.27 2.93 BTU/hW 11.93 12.13 10.51 7.95 11.15 10.00 Kcal/hW 3.00 3.05 2.65 2.00 2.82 2.52
kWh 222 382
dB-A 44 / 37 / 30 47 / 38 / 30
Power Level dB 60 / – 63 / –
dB-A 47 / – 52 / –
Power Level dB 62 / – 66 / –
kW 0.98 5.80 8.00 0.98 8.60 10.20 BTU/h 3340 19800 27300 3340 29300 34800 Kcal/h 840 4990 6880 840 7400 8770
W/W 2.88 4.03 3.16 2.45 3.66 3.46 BTU/hW 9.82 13.75 10.79 8.35 12.47 11.80 Kcal/hW 2.47 3.47 2.72 2.10 3.15 2.97
kWh 1251 1833
dB-A 44 / 37 / 30 47 / 38 / 30
Power Level dB 60 / – 63 / –
dB-A 47 / – 54 / –
Power Level dB 62 / – 68 / –
18
Model
Indoor CS-Z50TKEW / CS-XZ50TKEW CS-Z71TKEW
Outdoor CU-Z50TKE CU-Z71TKE
Type Hermetic Motor (Rotary) Hermetic Motor (Rotary)
Compressor
Motor Type Brushless (4 poles) Brushless (4 poles)
Output Power W 900 1.70k
Type Cross-Flow Fan Cross-Flow Fan
Material ASG33 ASG33
Motor Type DC / Transistor (8-poles) DC / Transistor (8-poles)
Input Power W 89.0 105.0
Output Power W 40 40
Cool rpm 730 800 Heat rpm 760 800 Cool rpm 900 950
Lo
Heat rpm 950 980 Cool rpm 1000 1080 Heat rpm 1080 1140 Cool rpm 1100 1210
Hi
Heat rpm 1210 1300 Cool rpm 1150 1320 Heat rpm 1260 1400
Indoor Fan
Speed
QLo
Me
SHi
Type Propeller Fan Propeller Fan
Material PP PP
Motor Type DC (8-poles) DC (8-poles)
Input Power W
Outdoor Fan
Output Power W 40 40
Speed Hi
Cool rpm 720 820 Heat rpm 700 880
Moisture Removal L/h (Pt/h) 2.8 (5.9) 4.1 (8.7)
3
/min (ft3/min) 11.89 (420) 12.09 (427)
3
/min (ft3/min) 15.24 (538) 14.91 (527)
3
/min (ft3/min) 17.21 (608) 17.35 (613)
3
/min (ft3/min) 19.20 (680) 19.80 (700)
3
/min (ft3/min) 20.17 (712) 21.87 (772)
3
/min (ft3/min) 39.7 (1400) 44.70 (1580)
Indoor
Airflow
Outdoor
Airflow
QLo
Lo
Me
Hi
SHi
Hi
Cool m Heat m3/min (ft3/min) 12.48 (441) 12.09 (427) Cool m Heat m3/min (ft3/min) 16.23 (573) 15.47 (546) Cool m Heat m3/min (ft3/min) 18.79 (664) 18.48 (653) Cool m Heat m3/min (ft3/min) 21.30 (750) 21.50 (760) Cool m Heat m3/min (ft3/min) 22.33 (789) 23.37 (825) Cool m Heat m3/min (ft3/min) 38.6 (1365) 45.80 (1615)
Control Device Expansion Valve Expansion Valve
Refrigeration
Cycle
Refrigerant Oil cm3 FW50S (450) FW50S (800)
Refrigerant Type g (oz) R32, 1.11k (39.2) R32, 1.37k (48.4)
GWP 675 675
F-Gas
CO2eq (ton)
(Precharged Amount /
0.749 / 0.876 0.925 / 1.262
Maximum Charged Amount)
Height (I/D / O/D) mm (inch) 302 (11-29/32) / 695 (27-3/8) 302 (11-29/32) / 695 (27-3/8)
Dimension
Width (I/D / O/D) mm (inch) 1120 (44-1/8) / 875 (34-15/32) 1120 (44-1/8) / 875 (34-15/32)
Depth (I/D / O/D) mm (inch) 236 (9-5/16) / 320 (12-5/8) 236 (9-5/16) / 320 (12-5/8)
Weight Net (I/D / O/D) kg (lb) 12 (26) / 42 (93) 13 (29) / 49 (108)
19
Model
Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 12.70 (1/2) 6.35 (1/4) / 15.88 (5/8)
Standard length m (ft) 5.0 (16.4) 5.0 (16.4) Length range (min – max) m (ft) 3 (9.8) ~ 20 (65.6) 3 (9.8) ~ 30 (98.4) I/D & O/D Height different m (ft) 15.0 (49.2) 20.0 (65.6)
Piping
Additional Gas Amount g/m (oz/ft) 15 (0.2) 25 (0.3)
Length for Additional Gas m (ft) 7.5 (24.6) 10.0 (32.8)
Drain Hose
Indoor Heat
Exchanger
Outdoor
Heat
Exchanger
Air Filter
Power Supply Cord A Nil Nil
Indoor
Operation
Range
Outdoor
Operation
Range
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb) and outdoor air temperature of 35°C DRY BULB (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb).
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb).
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C.
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor -7/-8°C.
5. Standby power consumption 10.0w (when switched OFF by remote control, except under self protection control).
6. Specifications are subjected to change without prior notice for further improvement.
Inner Diameter mm 16.7 16.7
Length mm 650 650
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
Fin Type Slit Fin Slit Fin
Row × Stage × FPI 2 × 17 × 21 2 × 17 × 21
Size (W × H × L) mm 836.5 × 357 × 25.4 836.5 × 357 × 25.4
Fin Material Aluminium Aluminium
Fin Type Corrugated Fin (Pre Coat) Corrugated Fin (Pre Coat)
Row × Stage × FPI 2 × 31 × 19 2 × 31 × 19
Size (W × H × L) mm 36.4 × 651 × 854.5:824.5 36.4 × 651 × 904.5:874.5
Material Polypropelene Polypropelene
Type One-touch One-touch
Power Supply Indoor Indoor
Thermostat Electronic Contol Electronic Contol
Protection Device Electronic Contol Electronic Contol
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Cooling
Heating
Cooling
Heating
Indoor CS-Z50TKEW / CS-XZ50TKEW CS-Z71TKEW
Outdoor CU-Z50TKE CU-Z71TKE
Maximum °C 32 23 32 23
Minimum °C 16 11 16 11
Maximum °C 30 – 30 –
Minimum °C 16 – 16 –
Maximum °C 43 26 43 26
Minimum °C -10 -10
Maximum °C 24 18 24 18
Minimum °C -15 -16 -15 -16
20
Multi Split Combination Possibility:
o A single outdoor unit enables air conditioning of up to two separate rooms for CU-2E12SBE, CU-2E15SBE,
CU-2E18SBE.
o A single outdoor unit enables air conditioning of up to three separate rooms for CU-3E23SBE, CU-3E18PBE.
CONNECTABLE INDOOR UNIT CU-2E12SBE CU-2E15SBE CU-2E18SBE CU-3E23SBE CU-3E18PBE
ROOM A B A B A B A B C A B C
1.6kW CS-MZ16TKE
2.0kW
2.5kW
3.5kW
Wall
4.2kW CS-Z42TKEW – – – –
5.0kW
7.1kW CS-Z71TKEW – – – – – – – – – – – –
Capacity range of connectable units
1 room maximum pipe length (m) 20 20 20 25 25
Allowable elevation (m) 10 10 10 15 15
Total allowable pipe length (m) 30 30 30 60 50
Total pipe length for maximum
Pipe length
Remarks for CU-2E12SBE / CU-2E15SBE / CU-2E18SBE
1. The total nominal cooling capacity of indoor unit that will be connected to outdoor unit must be within connectable capacity range of indoor
Remarks for CU-3E23SBE
1. The total nominal cooling capacity of indoor unit that will be connected to outdoor unit must be within connectable capacity range of indoor
chargeless length (m)
Additional gas amount over
chargeless length (g/m)
unit. (as shown in the table above) Example: The indoor units’ combination below is possible to connect to CU-2E15SBE. (Total nominal capacity of indoor units is between
3.2kW to 5.6kW)
1) Two CS-Z20TKEW only. (Total nominal cooling capacity is 4.0kW)
unit. (as shown in the table above) Example: The indoor units’ combination below is possible to connect to CU-3E23SBE. (Total nominal capacity of indoor units is between
4.8kW to 10.0kW)
1) Two CS-Z25TKEW only. (Total nominal cooling capacity is 5.0kW)
CS-Z20TKEW
CS-XZ20TKEW
CS-Z25TKEW
CS-XZ25TKEW
CS-Z35TKEW
CS-XZ35TKEW
CS-Z50TKEW
CS-XZ50TKEW
– – – –
From 3.2kW to
5.6kW
20 20 20 30 30
15 15 15 20 20
From 3.2kW to
5.6kW
From 3.2kW to
7.5kW
From 4.8kW to 10.0kW From 4.8kW to 9.0kW
Note: “” : Available
21
Multi Split Combination Possibility:
o A single outdoor unit enables air conditioning of up to four separate rooms for CU-4E23PBE, CU-4E27PBE. o A single outdoor unit enables air conditioning of up to five separate rooms for CU-5E34PBE.
CONNECTABLE INDOOR UNIT CU-4E23PBE CU-4E27PBE CU-5E34PBE
ROOM A B C D A B C D A B C D E
1.6kW CS-MZ16TKE
2.0kW
2.5kW
3.5kW
Wall
4.2kW CS-Z42TKEW
5.0kW
7.1kW CS-Z71TKEW – – – –
Capacity range of connectable units From 4.8kW to 11.0kW From 4.8kW to 13.6kW From 4.8kW to 17.5kW
1 room maximum pipe length (m) 25 25 25
Allowable elevation (m) 15 15 15
Total allowable pipe length (m) 70 70 80
Total pipe length for maximum
Pipe length
Remarks for CU-4E23PBE / CU-4E27PBE / CU-5E34PBE
1. The total nominal cooling capacity of indoor unit that will be connected to outdoor unit must be within connectable capacity range of indoor
chargeless length (m)
Additional gas amount over
chargeless length (g/m)
unit. (as shown in the table above) Example: The indoor units’ combination below is possible to connect to CU-4E27PBE. (Total nominal capacity of indoor units is between
4.5kW to 13.6kW)
1) Two CS-Z25TKEW only. (Total nominal cooling capacity is 5.0kW)
CS-Z20TKEW
CS-XZ20TKEW
CS-Z25TKEW
CS-XZ25TKEW
CS-Z35TKEW
CS-XZ35TKEW
CS-Z50TKEW
CS-XZ50TKEW
40 45 45
20 20 20
Note: “” : Available
22
4. Features
Inverter Technology
o Wider output power range o Energy saving o Quick Cooling o Quick Heating o More precise temperature control
Environment Protection
o Non-ozone depletion substances refrigerant (R32)
Long Installation Piping
o Long piping up to 15 meters (0.75 ~ 1.75HP), 20 meters (2.0HP) and 30 meters (2.5HP) during single split
connection only
Easy to use remote control Quality Improvement
o Random auto restart after power failure for safety restart operation o Gas leakage protection o Prevent compressor reverse cycle o Inner protector to protect compressor o Noise prevention during soft dry operation
Operation Improvement
o Quiet mode to reduce the indoor unit operating sound o Powerful mode to reach the desired room temperature quickly o 24-hour timer setting
Serviceability Feature
o Activation and Deactivation Method for Heating Only Mode o Breakdown Self Diagnosis function
23
5. Location of Controls and Components
5.1 Indoor Unit
Horizontal airflow direction louver
Do not adjust by hand.
Human activity
sensor
Vertical airflow direction louver
Do not adjust by hand.
5.2 Outdoor Unit
Front panel
Air Filters
Aluminium fin
Indicator
POWER
TIMER
ECONAVI
nanoe
(White)
(White)
(White)
(White)
Auto OFF/ON button
Use when remote control is misplaced or a malfunction occurs.
Sunlight Sensor and Remote Control Receiver
5.3 Remote Control
ECONAVI operation
Temperature setting
Sleep mode operation
Remote control
display
Operation mode
Powerful/Quiet
operation
Check
Transmitter
OFF/ON nanoe operation
Mild dry operation
Airflow direction selection
Fan speed selection
Timer setting Clock setting
24
6. Dimensions
6.1 Indoor Unit
6.1.1 CS-Z20TKEW CS-Z25TKEW CS-Z35TKEW CS-Z42TKEW CS-XZ20TKEW CS-XZ25TKEW CS-XZ35TKEW
<Top View>
(194)
<Side View> <Side View>
Air intake
direction
<Front View>
919
295
Left piping
hole
Air outlet direction
2 ±0.5
<Bottom View>
<Rear View>
Gas side Liquid side
2 ±0.5
Right piping
<Remote Control>
6060
139149
160
194
hole
59
61
45
22
Installation plate
Indoor unit external dimensions line
<Remote Control Holder>
87
(41-61)410
Relative position between the indoor unit and the installation plate <Front View>
496.6
460460
Left piping hole
128
PIPE HOLE CENTER
128mm TO PIPE HOLE CENTER
B
95
43
C
PIPE HOLE CENTER
A
128mm TO PIPE HOLE CENTER
128
266 266
Right piping hole
16.4
264.6
25
64
Unit: mm
6.1.2 CS-Z50TKEW CS-Z71TKEW CS-XZ50TKEW
<Top View>
<Side View> <Side View>
Air intake
direction
60
42.6
Left piping
hole
Air outlet direction
<Front View>
1120
1-21-2
<Bottom View>
135
60
<Rear View>
Liquid side Gas side
60
135
236
Right piping
hole
42.6
<Remote Control>
59
160
302
60
22
(41-61)
410
Relative position between the indoor unit and the installation plate <Front View>
Installation plate
Indoor unit external dimensions line
741.4
560 560
Left piping hole
266
320
270
128
128
128
266
Right piping hole
16.5
264.3
<Remote Control Holder>
87
64
Unit: mm
26
6.2 Outdoor Unit
6.2.1 CU-Z20TKE CU-Z25TKE
Space necessary for
installation
100 mm
<Top View>
22
(104.7)
780
570.3
67.6
60.5104.9
100 mm
1000 mm
Anchor Bolt Pitch
×
570
320
<Side View>
<Front View>
Unit: mm
6.2.2 CU-Z35TKE CU-Z42TKE
<Top View>
Space necessary for
installation
100 mm
100 mm
1000 mm
22 (124) (62.6)
824 68.7
540 160
85.5
155.2 34.3
2-way valve at Liquid side (High Pressure)
3-way valve at Gas side (Low Pressure)
<Side View>
542
(18)
69.5 61.6
32
97
167
330
28939
Anchor Bolt Pitch
Unit : mm
330 × 540
<Side View>
<Front View><Side View>
62
69
(20)
3-way valve at Gas side (Low Pressure)
2-way valve at Liquid si de (High Pressure)
37 299
619
27
6.2.3 CU-Z50TKE CU-Z71TKE
Space necessary for
installation
100 mm
100 mm
<Top View>
(131)
875
61334.7
72
131
3582
Unit: mm
1000 mm
Anchor Bolt Pitch
360.5 × 613
<Side View>
7.7
<Front View>
360.5
2-way valve at Liquid side (High Pressure)
3-way valve at Gas side (Low Pressure)
45
695
7570.5 (25)
<Side View>
320
386
28
7. Refrigeration Cycle Diagram
7.1 CS-Z20TKEW CU-Z20TKE CS-Z25TKEW CU-Z25TKE CS-Z35TKEW CU-Z35TKE CS-Z42TKEW CU-Z42TKE CS-XZ20TKEW CU-Z20TKE CS-XZ25TKEW CU-Z25TKE CS-XZ35TKEW CU-Z35TKE
INDOOR OUTDOOR
INTAKE
AIR
TEMP.
SENSOR
HEAT EXCHANGER
(EVAPORATOR)
PIPE
TEMP.
SENSOR 2
PIPE
TEMP.
SENSOR 1
LIQUID
SIDE
2-WAY
VALV E
GAS
SIDE
MUFFLER
EXPANSION
VALV E
STRAINER
AIR
TEMP.
SENSOR
CONDENSER
PIPE
TEMP.
SENSOR
3-WAY
VALV E
COOLING HEATING
4-WAYS VALVE
MUFFLER
TAN K
SENSOR
COMPRESSOR
29
7.2 CS-Z50TKEW CU-Z50TKE CS-Z71TKEW CU-Z71TKE CS-XZ50TKEW CU-Z50TKE
INDOOR OUTDOOR
INTAKE
AIR
TEMP.
SENSOR
HEAT EXCHANGER
(EVAPORATOR)
PIPE
TEMP.
SENSOR 2
PIPE
TEMP.
SENSOR 1
LIQUID
SIDE
2-WAY VALV E
GAS
SIDE
3-WAY VALV E
MUFFLER
(Z71TKE only)
4-WAYS VALVE
EXPANSION
VALV E
STRAINER
PROCESS
PIPE
TEMP.
SENSOR
TUBE
CONDENSER
RECEIVER
AIR
TEMP.
SENSOR
COOLING HEATING
TAN K
SENSOR
COMPRESSOR
30
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