• Before doing repair work, please read the " SAFETY PRECAUTIONS" carefully and fully understand them.
• The precautionary items here are divided into " Warning" and " Caution" items.
Items in particular which may cause death or serious injury to the service personnel if the work is not performed correctly,
are included in the " Warning" table.
However, even precautionary items identified as " Caution" also have the potential for serious consequences
if not performed correctly.
Important safety precautions are described for all items in both categories. Be sure to carefully follow all of them.
• Symbol Indication
: This symbol indicates items to which we need to pay attention.
In this triangle, a definite precautionary item is described.
: This symbol indicates the item to be prohibited.
In or close to this circle, a prohibited item is described.
: This symbol indicates the items requiring special attention or instruction.
In or close to this circle, a prohibited item is described.
• After doing repair work, perform a test run to confirm that there are no abnormalities.
At the same time, explain the precautions in use to the user.
Warning
Before performing an overhaul, disconnect the power plug or power cable from the unit.
Performing the work with the power supplied to the unit, may cause an electric shock.
When repair work or circuit inspection that requires power supply for the air conditioner, is to be performed,
do not touch the charging section.
Doing so may cause an electric shock.
Prohibit
For the step-up capacitor attached to the electric section, perform the repair work after sufficiently discharging it.
Insufficient capacitor discharge may cause an electric shock.
Do not perform repair work on the electric sections with wet hands.
Doing so may cause an electric shock.
Do not start or stop the air conditioner by means of connecting or disconnecting the power plug.
Doing so may cause an electric shock or fire.
When conducting repair work only use components included in the parts list for the corresponding unit and perform
the work with the appropriate tools.
Incorrect or poor repair work may cause an electric shock or fire.
Never modify the unit.
Doing so may cause an electric shock or fire.
Perform all electric work according to local applicable regulations related to electrical equipment or interior wiring
regulation and make sure to use the exclusive circuit.
Insufficient capacity to the electric circuit or defective arrangement results may cause an electric shock or fire.
Make sure to replace any power cable or lead wire showing any signs of scratch or deterioration.
Failure to do so may cause an electric shock, overheating or fire.
Make sure that there is no dust on or slack in the power plug and insert fully into the socket.
Dust or incomplete connections may cause an electric shock or fire.
Do not damage or process the power cord, as it may cause an electric shock or fire.
Prohibit
Prohibit
Prohibit
Prohibit
For the wiring between the indoor unit and outdoor unit, securely fix the specified cable onto the terminal plate.
Poorly fixed wiring may cause a heat or fire.
After connecting the wiring between the indoor unit and outdoor unit, attach the terminal cover securely.
Incomplete attachment of the terminal cover may cause overheating or fire.
2
Warning
If refrigerant gas blows off during the work, do not touch the refrigerant gas as it may cause frostbite.
If refrigerant gas leaks during the work, ventilate the room.
If refrigerant gas catches fire, harmful gas may be generated.
Do not mix any gas other than the specified refrigerant gas in the refrigerating cycle.
If air or other contaminants mix with the gas, pressure will become extremely high in the refrigerating cycle,
which may cause a unit breakdown."
When the welded section of the compressor intake or discharge pipe is to be disconnected, perform it in
a well-ventilated place after sufficiently recovering the refrigerant gas.
Any residue gas may jet out refrigerant or refrigerating machine oil, which may cause an injury.
When the work is to be performed in a high place (About 2 meters or more), make sure to wear a safety helmet,
gloves and safety belt. Insufficient safety gear may cause a serious injury in case of a fall.
When the unit is to be relocated, confirm that the new installation location has sufficient strength for the weight of the unit.
Insufficient strength of the installation location and incomplete installation work may cause an injury due to
the unit falling.
When the remote controller batteries are replaced, dispose of the old batteries out of the reach of children.
If a child swallows a battery, make sure that the child gets immediate medical attention.
Caution
Prohibit
Prohibit
Do not wash the air conditioner with water, as this may cause an electric shock or fire.
For the repair work in places with high humidity or moisture, make sure to ground the unit.
Failure to do so may cause an electric shock.
Confirm that the component attachment position, wiring condition, soldering condition and connector connection
are normal.
If not, it may cause overheating or fire.
Confirm that the temperature around the compressor is not too high, and then perform the repair work.
Failure to do so may cause a burn.
Perform welding work in a place with good ventilation.
If the work is performed in a poorly ventilated area, it might cause a lack of oxygen.
If the installation plate or attachment frame has deteriorated due to corrosion, etc., replace it.
Failure to do so may cause an injury due to the unit falling.
When the cleaning is to be performed, make sure to turn off the power and pull out the plug.
Touching the fan that is rotating at high speed may result in an injury.
When the indoor unit is to be removed, do not place it on an incline.
Doing so may cause wet furniture because water left inside may trickle down.
Do not hold the sharp end of the unit or the aluminum fins, as it may cause an injury to your hand or finger.
Prohibit
Prohibit
Prohibit
After repairs, make sure to measure the insulation resistance and confirm that the value is 1 Mohm or more.
Any insulation error may cause an electric shock.
After repairs, make sure to check the drainage of the indoor unit.
Inappropriate drainage may cause wet furniture and floors due to water leakage.
3
Table of Contents
Page
SAFETY PRECAUTIONS
TABLE OF CONTENTS
1. OPERATING RANGE
2. SPECIFICATIONS
2-1. Unit Specifications
2-2. Major Component Specifications
2-3. Other Component Specifications
9-1. Precautions before Performing Inspection or Repair
9-2. Method of Self-Diagnostics
9-3. Checking the Indoor and Outdoor Units
9-4. Trouble Diagnosis of Fan Motor
9-5. Noise Malfunction and Electromagnetic Interference
10-1. Measurement of Insulation Resistance
10-2. Checking Continuity of Fuse on PCB Ass'y
11. REFRIGERANT R410A:
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
11-1. Characteristics of New Refrigerant R410A
11-2. Checklist before Servicing
11-3. Tools Specifically for R410A
11-4. Tubing Installation Procedures
11-5. In Case of Compressor Malfunction
11-6. In Case Refrigerant is Leaking
11-7. Charging Additional Refrigerant
11-8. Retro-Fitting Existing Systems
Indoor Unit CS-KE12NB41 & CZ-18BT1U
CS-KE18NB4UW & CZ-18BT1U
7-11/16
8
4-29/32
A View
1-3/16
21/32
3-1/8
(534)
AA
21-1/32
23-5/8 (600)
Suspension bolt pitch
Ceiling opening dimensions
Center of
panel
7
(flared)
1/4" (flared)
dia.
dia. 1/2"
23-5/8 (600)
21-1/32 (534)
Ceiling opening dimensions
Suspension bolt pitch
12-7/16
12-7/8
5
22-5/8 (575)
6-5/16 6-11/16
2-3/32
1-25/32
11-5/32 (283)
8-15/32
1-3/16 (30)
3
6
1-25/32
4-19/32
Less than 31/32 Less than 31/32
The length of the suspension
2
14-3/32 (358)
24-19/32 (625)
2
25/32
bolts should be selected so that
there is a gap of 1-3/16" or
the ceiling (21/32" or more
below the lower surface of the
main unit), as shown in the
figure at right. If the suspension
bolts is too long, it will contact
the ceiling panel and the unit
cannot be installed.
24-19/32 (625)
13-5/32 (334)
2
1
5-9/16
2-3/4 1-9/32
2
(liquid tube)
Air intake
Discharge outlet
Refrigerant tubing
1
2
3
(gas tube)
Refrigerant tubing
Drain tube connection port VP20 (outer dia. 1")
Power supply port
Suspension bolt hole (4 - 1/2" x 1-1/8" hole)
4
5
6
7
Fresh air intake duct connection port (dia. 3-7/8")
8
22-5/8 (575)
18
2-3/32
3-5/8
7-23/32
1-27/321-3/32
Unit : inch (mm)
Outdoor Unit CU-KE12NK1
3-19/32
10-13/16
21-3/16
ID:23/32
28-11/32 (720)2-1/8
4-ID:15/16
3-19/32
15/32
11-13/32
10-7/16 (265)
12-7/16
Wide tube service valve
dia.3/8" (9.52)
Narrow tube service valve
dia.1/4" (6.35)
19
5/8
21-9/16 (548)
4-9/322-5/32
6-3/32
Unit : inch (mm)
(852-0-0010-12700-0)
Outdoor Unit CU-KE18NKU
23-15/165-11/32
1-3/8
11-17/32
ID:23/32
34-21/32(880)
4-ID:15/16
15/32
2-17/32
12-7/32
11-7/32(285)
13-5/32
Wide tube service valve
dia.1/2" (12.70)
Narrow tube service valve
dia.1/4" (6.35)
1-13/16
20
23/32
2-13/32
26-3/8(670)
6-17/32
4-3/82-5/32
3/32
5-23/32
Unit : inch (mm)
(852-0-0010-13200-0)
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Indoor Unit CS-KE12NB41 & CZ-18BT1UOutdoor Unit CU-KE12NK1
Indoor unitOutdoor unit
Heat exchanger
Strainer
Wide tube
O.D.
3/8"
(9.52 mm)
Narrow tube
O.D.
1/4"
(6.35 mm)
Wide tube
service
valve
Muffler
Narrow
tube
service
valve
Strainer
4-way
valve
Muffler
Accumulator
High pressure
switch
H.P.
Electric
expansion
valve
M
Capillary
tube for
split flow
Compressor
Heat exchanger
Cooling cycle
(Defrosting cycle)
Heating cycle
21
Indoor Unit CS-KE18NB4UW & CZ-18BT1UOutdoor Unit CU-KE18NKU
Indoor unitOutdoor unit
Heat exchanger
Strainer
Wide tube
O.D.
1/2"
(12.7mm)
Narrow tube
O.D.
1/4"
(6.35 mm)
Wide tube
service
valve
Muffler
Narrow
tube
service
valve
Strainer
4-way
valve
Accumulator
High pressure
switch
H.P.
Electric
expansion
valve
M
Capillary
tube for
split flow
Compressor
Heat exchanger
Cooling cycle
(Defrosting cycle)
Heating cycle
22
5. PERFORMANCE DATA
5-1. Temperature Charts
Indoor Unit CS-KE12NB41 & CZ-18BT1U Outdoor Unit CU-KE12NK1
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 115V)
(1) Low pressure performance chart
Hi FanLo Fan
131
(0.9)
psig(MPaG)
102
(0.7)
73
Low pressure at wide tube service valve
(0.5)
(2) Operating current performance chart
15
14
13
12
Indoor Air Temp.86°F (30°C)
Indoor Air Temp.86
F (27
°
80°F (27°C)
80
75°F (24°C)
75°F (24°C)
77
(25)
86
(30)
Outdoor inlet air DB temp. °F(°C)
Hi FanLo Fan
Indoor Air Temp.86°F (30°C)
Indoor Air Temp.86
(35)
F (30
°
C)
°
95
F (30
°
F (27
°
80°F (27°C)
80
75°F (24°C)
75°F (24°C)
C)
°
104
(40)
C)
°
C)
°
Operating current (A)
11
10
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
(3) Indoor discharge air performance chart
68
(20)
59
(15)
50
(10)
41
(5)
32
Indoor discharge air temperature °F(°C)
(0)
77
(25)
Outdoor inlet air DB temp.
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Hi FanLo Fan
F (30
Indoor Air Temp.86°F (30°C)
Indoor Air Temp.86
80°F (27°C)
80
75°F (24°C)
75°F (24°C)
86
(30)
F (27
°
95
(35)
°
°
C)
°F(°C)
C)
°
104
(40)
23
Indoor Unit CS-KE12NB41 & CZ-18BT1U Outdoor Unit CU-KE12NK1
Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (60Hz, 115V)
(1) High pressure performance chart
(2) Operating current performance chart
508
(3.5)
435
psig(MPaG)
(3.0)
Indoor Air Temp.73°F (23°C)
363
(2.5)
290
(2.0)
218
High pressure at wide tube service valve
(1.5)
(
17
70°F (21°C)
63°F (17°C)
23
-
5)32(0)41(5)50(10)59(15)68(20)77(25)
Outdoor inlet air DB temp. °F(°C)
16
15
14
13
Operating current (A)
12
11
23
-
(
(3) Indoor discharge air performance chart
131
(55)
122
(50)
113
(45)
104
(40)
95
(35)
86
(30)
77
(25)
Indoor discharge air temperature °F(°C)
68
23
(20)
-
(
Indoor Air Temp.73°F (23°C)
70°F (21°C)
63°F (17°C)
5)32(0)41(5)50(10)59(15)68(20)77(25)
Outdoor inlet air DB temp. °F(°C)
Indoor Air Temp.73°F (23°C)
70°F (21°C)
63°F (17°C)
5)32(0)41(5)50(10)59(15)68(20)77(25)
Outdoor inlet air DB temp. °F(°C)
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in
heating mode. (Refer to "8-2. Protective Functions Overload prevention during heating.")
24
Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)
(1) Low pressure performance chart
Hi FanLo Fan
131
(0.9)
psig(MPaG)
102
(0.7)
73
Low pressure at wide tube service valve
(0.5)
(2) Operating current performance chart
10
Indoor Air
Indoor Air Temp.86
77
(25)
86
(30)
Outdoor inlet air DB temp. °F(°C)
Hi FanLo Fan
9
Indoor Air
8
Indoor Air Temp
Temp.86°F (30°C)
F (27
°
80°F (27°C)
80
75°F (24°C)
75°F (24°C)
(35)
Temp.86°F (30°C)
F (30
°
C)
°
95
F (30
°
.86
F (27
°
80°F (27°C)
80
75°F (24°C)
75°F (24°C)
C)
°
104
(40)
C)
°
C)
°
7
Operating current (A)
6
5
77
(25)
86
(30)
95
(35)
104
(40)
Outdoor inlet air DB temp. °F(°C)
(3) Indoor discharge air performance chart
68
(20)
59
(15)
50
(10)
41
(5)
32
Indoor discharge air temperature °F(°C)
(0)
77
(25)
Outdoor inlet air DB temp. °F(°C)
NOTE
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Hi FanLo Fan
Indoor Air
Indoor Air Temp.86
86
(30)
Temp.86°F (30°C)
°
F (27
°
80°F (27°C)
80
75°F (24°C)
75°F (24°C)
95
(35)
C)
°
F (30
°
C)
104
(40)
25
Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU
Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (60Hz, 230V)
(1) High pressure performance chart
(2) Operating current performance chart
508
(3.5)
435
psig(MPaG)
(3.0)
Indoor Air Temp.73°F (23°C)
70°F (21°C)
363
(2.5)
290
(2.0)
218
High pressure at wide tube service valve
(1.5)
(
12
63°F (17°C)
23
-
5)32(0)41(5)50(10)59(15)68(20)77(25)
Outdoor inlet air DB temp. °F(°C)
11
10
9
8
Operating current (A)
7
6
23
-
(
(3) Indoor discharge air performance chart
131
(55)
122
(50)
113
(45)
104
(40)
95
(35)
86
(30)
77
(25)
Indoor discharge air temperature °F(°C)
68
23
(20)
-
(
Indoor Air Temp.73°F (23°C)
70°F (21°C)
63°F (17°C)
5)32(0)41(5)50(10)59(15)68(20)77(25)
Outdoor inlet air DB temp. °F(°C)
Indoor Air Temp.73°F (23°C)
70°F (21°C)
63°F (17°C)
5)32(0)41(5)50(10)59(15)68(20)77(25)
Outdoor inlet air DB temp. °F(°C)
NOTE
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
• Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in
heating mode. (Refer to "8-2. Protective Functions Overload prevention during heating.")
26
5-2. Cooling Capacity
Indoor Unit : CS-KE12NB41 & CZ-18BT1U
Outdoor Unit : CU-KE12NK1
Power Supply : 115V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY: 11,900 BTU/h AIR FLOW RATE:235 CFM
: Indoor Unit Entering Air Temp. 80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB
: Outdoor Ambient Temp. 95 °F (35 °C) DB
2.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
27
Indoor Unit : CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit : CU-KE18NKU
Power Supply : 230V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY: 17,500 BTU/h AIR FLOW RATE:341 CFM
: Indoor Unit Entering Air Temp. 80 °F (26.7 °C) DB / 67 °F (19.4 °C) WB
: Outdoor Ambient Temp. 95 °F (35 °C) DB
2.
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
28
5-3. Cooling Capacity (Low Ambient)
Indoor Unit : CS-KE12NB41 & CZ-18BT1U
Outdoor Unit : CU-KE12NK1
Power Supply : 115V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY: 11,900 BTU/h AIR FLOW RATE:235 CFM
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
29
Indoor Unit : CS-KE18NB4UW & CZ-18BT1U
Outdoor Unit : CU-KE18NKU
Power Supply : 230V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY: 17,500 BTU/h AIR FLOW RATE:341 CFM
Above data does not take Freeze Prevention Protection during cooling operation into account.
For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
30
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