Please file and use this manual together with the service manual for Model No. CU-2E18NBU, CU-5E36QBU and CU-3E19RBU
CU-4E24RBU, Order No. PHAAM1111120A1, PAPAMY1312037CE and PAPAMY1505100CE.
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the
power plug and main circuit for the model installed.
The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below. Incorrect installation or servicing due to ignoring of the instruction
will cause harm or damage, and the seriousness is classified by the following indications.
WARNING
CAUTION
The items to be followed are classified by the symbols:
Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit on veranda of a high rise building, child may
1.
climb up to outdoor unit and cross over the handrail causing an accident.
Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with
2.
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
3. Do not tie up the power supply cord into a bundle by band. Abnormal temperature rise on power supply cord may happen.
4. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
5. Do not sit or step on the unit, you may fall down accidentally.
6. Keep plastic bag (packaging material) away from small children, it may cling to nose and mouth and prevent breathing.
When installing or relocating air conditioner, do not let any substance other than the specified refrigerant, eg. air etc mix into
7.
refrigeration cycle (piping). Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury
etc.
8. Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc.
For R410A model, use piping, flare nut and tools which is specified for R410A refrigerant. Using of existing (R22) piping, flare nut and tools
may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
9.
Thickness or copper pipes used with R410A must be more than 1/32" (0.8 mm). Never use copper pipes thinner than 1/32" (0.8 mm).
It is desirable that the amount of residual oil is less than 0.0008 oz/ft (40 mg/10 m).
Engage authorized dealer or specialist for installation. If installation done by the user is incorrect, it will cause water leakage, electrical
10.
shock or fire.
11. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock or fire.
Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water leakage, fire or electrical
12.
shock.
Install at a strong and firm location which is able to withstand weight of the set. If the strength is not enough or installation is not properly
13.
done, the set will drop and cause injury.
For installation work, follow all electrical, building, plumbing, local codes, regulations and these installation instructions. If electrical circuit
14.
capacity is not enough or a defect is found in electrical work, it will cause electrical shock or fire.
Do not use spliced wires for indoor / outdoor connection cable. Use the specified indoor / outdoor connection cable, refer to instruction
15.
INDOOR UNIT ELECTRICAL WIRING and connect tightly for indoor connection. Clamp the cable so that no external force will have impact
on the terminal. If connection or fixing is not perfect, it will cause heat-up or fi re at the connection.
Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause
16.
fire or electrical shock.
This equipment must installed with an Earth Leakage Circuit Breaker (ELCB) or Ground Fault Current Interrupter (GFCI) or Appliance
17.
Leakage Current Interrupter (ALCI) that has been certified by an NRTL Certified Testing Agency and that is suitable for the voltages and
amperages involved. Otherwise, if may cause electrical shock and fire in case of equipment breakdown.
During installation, install the refrigerant piping properly before running the compressor. Operation of compressor without fixing refrigeration
18.
piping and valves at opened position will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury
etc.
During pump down operation, stop the compressor before removing the refrigeration piping. Removal of refrigeration piping while
19.
compressor is operating and valves are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in
explosion, injury etc.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
20.
break and cause refrigerant gas leakage.
This indication shows the possibility of causing death or serious injury
This indication shows the possibility of causing injury or damage to properties.
This symbol denotes item that is PROHIBITED from doing.
WARNING
3
Page 4
After completion of installation, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant contacts with
21.
fire.
22. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and telephone.
23.
Otherwise, it may cause electrical shock in case of equipment breakdown or insulation breakdown.
WARNING
CAUTION
Do not install the unit in a place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of
1.
the unit, it may cause fire.
Do not release refrigerant during piping work for installation, re-installation and during repairing refrigeration parts. Take care of the
2.
liquid refrigerant, it may cause frostbite.
3. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
4. Do not touch the sharp aluminium fin, sharp parts may cause injury.
Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
5.
furniture.
6. Select an installation location which is easy for maintenance.
Installation work.
7.
It may need two people to carry out the installation work.
4
Page 5
2. Specification
Model
Performance Test Condition AHRI AHRI
Power Supply
Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid. Max.
Capacity
Running Current A - 2.3 - - 2.0 - - 2.8 - - 2.5 -
Input Power W 250 400 640 250 400 640 340 500 810 340 500 810
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
Indoor Heat
Exchanger
Air Filter
Indoor Operation Range
(Cooling) (°F / °C)
Indoor Operation Range
(Heating) (°F / °C)
1. Cooling capacities are based on indoor temperature of 27°C DRY BULB (80.6°F DRY BULB), 19.0°C WET BULB (66°F WET BULB) and
outdoor air temperature of 35°C DRY BULB (95°F DRY BULB), 24°C WET BULB (75.2°F WET BULB)
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F
Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb)
3. Specifications are subjected to change without prior notice for further improvement.
Fin Type Slit Fin Slit Fin
Row x Stage x FPI 2 x 15 x 21 2 x 15 x 21
Size (W x H x L) inch 1 x 12-13/32 x 24 1 x 12-13/32 x 24
Material Polypropelene Polypropelene
Type One-touch One-touch
DRY BULB WET BULB DRY BULB WET BULB
Indoor CS-ME5RKUA CS-ME7RKUA
Outdoor CU-3E19RBU CU-3E19RBU
Maximum 89.6 / 32 73.4 / 23 89.6 / 32 73.4 / 23
Minimum 60.8 / 16 51.8 / 11 60.8 / 16 51.8 / 11
Maximum 86.0 / 30 - / - 86.0 / 30 - / -
Minimum 60.8 / 16 - / - 60.8 / 16 - / -
6
Page 7
Model
Performance Test Condition AHRI AHRI
Power Supply
Min. Mid. Max. Min. Mid. Max. Min. Mid. Max. Min. Mid. Max.
Capacity
Running Current A - 2.8 - - 2.5 - - 2.8 - - 2.5 -
Input Power W 340 500 810 340 500 810 340 500 810 340 500 810
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
Indoor Heat
Exchanger
Air Filter
Indoor Operation Range
(Cooling) (°F / °C)
Indoor Operation Range
(Heating) (°F / °C)
1. Cooling capacities are based on indoor temperature of 27°C DRY BULB (80.6°F DRY BULB), 19.0°C WET BULB (66°F WET BULB) and
outdoor air temperature of 35°C DRY BULB (95°F DRY BULB), 24°C WET BULB (75.2°F WET BULB)
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F
Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb)
3. Specifications are subjected to change without prior notice for further improvement.
Fin Type Slit Fin Slit Fin
Row x Stage x FPI 2 x 15 x 21 2 x 15 x 21
Size (W x H x L) inch 1 x 12-13/32 x 24 1 x 12-13/32 x 24
Material Polypropelene Polypropelene
Type One-touch One-touch
DRY BULB WET BULB DRY BULB WET BULB
Indoor CS-ME7RKUA CS-ME7RKUA
Outdoor CU-2E18NBU CU-5E36QBU
Maximum 89.6 / 32 73.4 / 23 89.6 / 32 73.4 / 23
Minimum 60.8 / 16 51.8 / 11 60.8 / 16 51.8 / 11
Maximum 86.0 / 30 - / - 86.0 / 30 - / -
Minimum 60.8 / 16 - / - 60.8 / 16 - / -
8
Page 9
3. Features
Inverter Technology
o Wider output power range
o Energy saving
o Quick Cooling
o More precise temperature control
Environment Protection
o Non-ozone depletion substances refrigerant (R410A)
Long Installation Piping
o Long piping up to 82 feet (25 meters) for 1 room, 164 feet (50 meters) for total room
Easy to use remote control
Quality Improvement
o Random auto restart after power failure for safety restart operation
o Gas leakage protection
o Prevent compressor reverse cycle
o Inner protector to protect Compressor
o Noise prevention during soft dry operation
Operation Improvement
o Quiet mode to reduce the indoor unit operating sound
o Powerful mode to reach the desired room temperature quickly
Relative position between the indoor unit and the installation plate <Front View>
29-29/64
1717-9/32
5-1/16
Right
piping
hole
Left
piping
hole
5-1/16
3-3/4
1-11/16
9-17/329-17/32
11
5/8
10-3/8
Unit: inch
Page 12
6. Wiring Connection Diagram
6.1 Indoor Unit
TERMINAL
TO
OUTDOOR
UNIT
BOARD
TEMP.
FUSE
102°C
(3A)
GROUNDING
TERMINAL
EVAPORATOR
1
2
3
Y/G
BL
W
R
AC306 (BLK)
AC303 (WHT)
AC304 (RED)
G301 (GRN)
G
FUSE301
T3.15A L250V
COMMUNICATION
CIRCUIT
NOISE FILTER
RECTIFICATION
AUTO SW
(SW01)
CIRCUIT
CIRCUIT
REMARKS
4
(WHT)
1
CN–RMT
5
(WHT)
CN–CNT
1
1
(WHT)
CN–STM1
5
6
(RED)
CN–TH
1
BR
R
O
Y
P
t
t
t
1
5
PIPING TEMP. SENSOR 2
(THERMISTOR)
PIPING TEMP. SENSOR 1
(THERMISTOR)
SUCTION TEM P. SENSOR
(THERMISTOR)
B : BLUEP : PINK
BR : BROWN O : ORANGE
BL : BLAC KY : YELLOW
W : WHITEG : GREEN
R : RED
Y/G : YELLOW/GREEN
UP DOWN
M
LOUVER MOTOR
FAN MOTOR
M
Y
7
B
6
W
5
BL
4
R
1
CONTROLLER
CN–FM (WHT)
(MAIN)
CN–DISP (YLW)
1
WWWWWWWWW
11
CN–DISP (WHT)
ELECTRONIC CONTROLLER
(DISPLAY & RECEIVER)
REMOTE CONTROLLER
12
1
ELECTRONIC
W
3
1
(WHT)
CN–MSENS
1
W
W
W
1
(WHT)
CN–MSENS
8
CN-SENS1
(COMPARATOR)
ELECTRONIC CONTROLLER
1
3
CN–SENS1
ELECTRONIC
CONTROLLER
(YLW)
(ECO SENSOR)
W
W
(WHT)
3
12
Page 13
7. Electronic Circuit Diagram
TEMP
OFF/O
N
TIMER
S
CANCEL
O
N
O
2
3
C
T
7.1 Indoor Unit
O
OUTDOOR
UNIT
TERMINAL
BOARD
1
2
3
TEMP.
FUSE
102°C
(3A)
GROUNDING
TERMINAL
Y/G
EVAPORATOR
FAN MOTOR
M
AC306 (BLK)
BL
R
AC303 (WHT)
W
FUSE301
T3.15A L250V
AC304 (RED)
G301 (GRN)
G
COMMUNICATION
7
6
5
4
1
CN–FM ( WHT)
ELECTRONIC
CONTROLLER
(MAIN)
Y
B
W
BL
R
CIRCUIT
AUTO SW
(SW01)
NOISE FILTER
CIRCUIT
RECTIFICATION
CIRCUIT
R62
15.0k
C52
1000p
5V
R90
10k
C25
1u
R82
10k
1000p
C51
20.0k
R61
*R54
270
*C56*C57
12V
VCC
9
1
16
IC03
2
15
IC03
3
14
IC03
4
13
IC03
5
12
IC03
6
11
IC03
7
10
IC03
GND
8
C27
*R63
1u
5V
*R37
10k
*C45
5V
0.1u
4
1
*C49
CN–RMT
NONE
(WHT)
5V12V
*L5*L6
5
1
CN–CNT
(WHT)
CN–STM1
12V
(WHT)
1
BR
1
R
O
Y
P
5
5V
6
R46R47
1
CN–TH
(RED)
*C28
PIPING TEMP. SENSOR 2
t
(THERMISTOR)
PIPING TEMP. SENSOR 1
t
(THERMISTOR)
SUCTION TEMP. SENSOR
t
(THERMISTOR)
M
5
UP DOWN
LOUVER MOTOR
ELECTRONIC CONTROLLER
(DISPLAY & RECEIVER)
IC201
R213
R208
GND-A
45
JP201R210
JP200R211
JP203R212
JP204
Vout
Vcc
GND
GNDGND
+
C201
47u
c
e
R209
1
2
3
C202
0.01u
R218
0
SEN201
PCB3
LED205
2
POWERFUL/QUIET
(orange/green)
5V_
47
3
1
CN–DISP ( YLW)
CN–DISP (WHT)
POWER
(green)
LED201
TIMER
(orange)
LED202
ECO NAVI
(green)
LED203
NANOE G/AUTO COMF
(green)
LED204
R207
620
R206
2.7k
5V
R89
1
WWWWWWWW W
11
BZ201
BZ
R201 470
R202
2k
R203
27k
R204
820
R216
0
b
4.7k
R217
0
b
4.7k
Q201
10k
Q202
10k
5V
*R74
*R75
*C41
C3
0.1u
CN–MSENS
(WHT)
3
W
W
W
1
12
1
12V
R215
0
5V_
e
c
5V_
e
c
REMOTE CONTR OLLER
DRY
FAN
OFF/ON
ECONAVI
MODE
TEMP
FAN SPEED
QUIET
TIMER
ON
12
FF
OFF
SET CHECK CLOCK RESET
HECK
COMFORT
AIRSWING
CANCEL
AC
FAN
SPEED
AIR
SWING
AUTO
ET
SET
3
RC
AUTO
HEAT
COOL
POWERFUL/
S
M
–
S
E
N
N
C
5V_3
)
H
(
T
W
1
8
ELECTRONIC CONTROLLER
(COMPARATOR)
R401
R402
R403
5V_3
C403
6
7
IC401
5
2
8
1
IC401
3
4
W
1
1
ELECTRONIC
W
W
3
CN–SENS1
CONTROLLER
(YLW)
(ECO SENSOR)
(WHT)
3
CN-SENS1
13
Page 14
8. Printed Circuit Board
JP1(Ran
dom
R
e
e
nable/d
e
)
8.1 Indoor Unit
8.1.1 Main Printed Circuit Board
CN-FM
CN-CNT
CN-RMT
Auto
start
isabl
8.1.2 Indicator Printed Circuit Board
CN-STM1
CN-MSENS
CN-DISP
CN-TH
CN-DISP
14
Page 15
8.1.3 Comparator Printed Circuit Board
CN-SENS1
CN-SENS2
CN-MSENS
15
Page 16
9. Installation Instruction
9.1 Select the Best Location
9.1.1 Indoor Unit
Do not install the unit in excessive oil fume area
such as kitchen, workshop and etc.
There should not be any heat source or steam
near the unit.
There should not be any obstacles blocking the air
circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken into
consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the
wall, ceiling, fence or other obstacles.
Mount with the lowest moving parts at least 8 ft
(2.4 mm) above floor or grade level.
9.1.2 Indoor/Outdoor Unit Installation
Diagram
Piping dir ection
Right
Rear
Right
bottom
31
1
/
32
"
(50 mm) or
more
Insulation of piping connections
• C arry out insulation after
checking for gas leaks and
secure wit h vinyl tape.
Attaching the remote control holder to the wall
Remote control holder fixing screws
Remote
control
3
It is advisable to avoid more than 2 blockage
directions. For better ventilation & multipleoutdoor installation,please consult authorized
dealer/specialist.
• T his illustration is for explanation purposes only.
The indoor unit will actually face a different way.
• R espective outdoor unit installation procedure shall
refer to instruction manual provided in the outdoor
unit packaging.
(Front side)
Left
Rear
Left bottom
(Left and right are identical)
Floor / Grade level
Remote control ho lder
Left
9
Vinyl tape
6
Attention no t to bend
up drain hose
)
e
"
r
m
6
o
1
m
/
m
5
r
6
2
o
(
5
Installation par ts you
should purchase ()
Installation p late 1
Bushing-Sleeve (
Sleeve (
Putty (
)
m
e
r
4
o
.
2
m
(
r
t
f
o
8
(Gum Type Sealer)
Bendthepipeas
closely o n the wall as
possible, but be careful
that it doesn’t break.
Vinyl tape (wide) (
• Apply after carrying
out a drainage test.
• To carry out the
drainage test,
remove the air filters
and pour water into
the heat exchanger.
Saddle (
)
)
)
)
)
16
Page 17
9.2 Indoor Unit
W
9.2.1 How to Fix Installation Plate
The mounting wall shall be strong and solid enough to prevent it from the vibration.
Measuring
T ape
Wal l
917/32"
(241.5 mm )
51/16"
(128 mm)
More than 1
PIPE HOL E CENTER
DISTANCE
TO PIPE
HOLE
CENTER
128 mm
2
screw
51/16"
(128 mm)
Installation plate
For best strength of
INDOOR unit installation,
it is highly recommended
to locate “
as shown.
all
More
than 2
1
”at5position
DISTANCETO
PIPE HOLE
CENTER 128 mm
More than 1
PIPE HOLE
CENTER
917/32"
(241.5 mm )
51/16"
(128 mm)
Wal l
Dimension
179/32"
(439 mm)
17"
(432 mm)
111/16"
(43 mm)
ME7***
Model
123 456
or
199/32"
(490 mm)
37/32"
(82 mm)
The center of installation plate should be at more than at right and left of the wall.
The distance from installation plate edge to ceiling should more than .
From installation plate center to unit’s left side is .
From installation plate center to unit’s right side is .
B : For left side piping, piping connection for liquid should be about from this line.
○
: For left side piping, piping connection for gas should be about from this line.
1 Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using anchor bolts.)
o Always mount the installation plate horizontally by aligning the marking-off line with the thread and using
a level gauge.
2 Drill the piping plate hole with ø2 3/4" (ø70 mm) hole-core drill.
oLine according to the left and right side of the installation plate. The meeting point of the extended line is
the center of the hole. Another method is by putting measuring tape at position as shown in the diagram
above. The hole center is obtained by measuring the distance namely 5 1/16" (128 mm) for left and right
hole respectively.
oDrill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor
side.
9.2.2 To Drill a Hole in the Wall and
Install a Sleeve of Piping
1 Insert the piping sleeve to the hole.
2 Fix the bushing to the sleeve.
Wall
Indoor
3 Cut the sleeve until it extrudes about 19/32"
(15 mm) from the wall.
CAUTION
When the wall is hollow, please be sure
to use the sleeve for tube assembly to
prevent dangers caused by mice biting
the connection cable.
Sleeve for
tube
assembly
4 Finish by sealing the sleeve with putty or
caulking compound at the final stage.
3
/4"(ø70mm)
ø2
through hole
33/4"
(95 mm)
Outdoor
19
Putty or caulking compound
/32" (15 mm)
Approx.
Bushing for tube
assembly
7
/32" -9/32"
(5-7 mm )
17
Page 18
9.2.3 Indoor Unit Installation
Do n ot tu rn over the unit without it’s shock absorber du ring pull out the piping.
It may cause intake grille damage.
Use shock absorber during pull out the piping to p rotect the intake grille from damage.
p
u
l
l
o
u
t
t
h
e
p
i
p
i
n
g
Piping
Piping
p
u
l
l
o
u
t
t
h
e
p
i
p
i
n
g
PUSHPUSH
Intake grille
9.2.3.1 For the right rear piping
Step-1
Step-2
Step-3
Step-4
Pull out the Indoor piping
Install the Indoor Unit
Secure the Indoor Unit
Insert the connection cable
9.2.3.2 For the right bottom piping
Step-1
Step-2
Step-3
Step-4
Pull out the Indoor piping
Install the Indoor Unit
Insert the connection cable
Secure the Indoor Unit
9.2.3.3 For the embedded piping
Step-1
Step-2
Step-3
Step-4
Step-5
Step-6
Step-7
Step-8
Replace the drain hose
Bend the embedded piping
• Use a spring bender or equivalent to bend the
piping so that the piping is not crushed.
Pull the connection cable into Indoor Unit
• The inside and outside connection cable can be
connected without rem oving the front grille.
Cut and flare the embedded piping
• When determining the dimensions of the piping,
slide the unit all the way to the left on the installation
plate.
• Refer to the section “Cutting and flaring the piping”.
Install the Indoor Unit
Connect the piping
• Please refer to “C onnecting the piping” column in
outdoor unit section. (Below steps are done after
connecting the outdoor piping and gas-leakage
confirmatio n .)
Insulate and finish the piping
• Please refer to “Insulation of piping connection”
column as mentioned in indoor/outdoor unit
installation.
Secure the Indoor Unit
PUSHPUSH
Shock absorber
Right Rear piping
T ape it with
piping in a position as
mentioned in
Fig. bel ow.
Piping
Cover for
Drain
the right
piping
Cover for the
bottom piping
hose
Cover for the
bottom piping
Howtokeepthecover
In case of the cover is cut, keep the
cover at the rear of chassis as shown
in the illustration for future
reinstallation.
(Left, right and 2 bottom covers for
piping.)
Cover
for the
left
piping
Cover for pipin g
Right and Right Bottom piping
T ape it with piping in a
position as mentioned in
Fig. below.
Drain hose
Install the indoor unit
Hook the indoor unit onto the upper
portion of installation plate.(Engage
the indoor unit with the upper edge
of the installation plate). Ensure the
hooks are properly seated on the
installation plate by moving it in left
and right.
Piping
Cover for
the right
piping
Cover for the
bottom piping
Indoor unit
Cover for
the left
piping
Hooks at
installation
plate
Sleeve for
piping hole
Piping
Drain hose
Secure the Indoor Unit
1. Press the lower left and right side
of the unit against the installation
plate until hooks engages with their
slot (sound click).
Unit’s
hook
To take out the unit, push the
marking at the bottom unit, and pull it
slightly towards you to disengage the
n
k
m
i
r
a
g
hooks from the unit.
Installation
plate
Insert the connection cable
A
2
b
3
o
/
(
4
u
7
"
t
0
-
-
3
8
5
0
/
m
3
2
m
"
)
Guide
surface
Connection cable
Connection cable
Gas side
piping
Liquid side
piping
Drain hose
(This can be used for left rear piping and bottom
piping also.)
18
Page 19
Replace the drain hose
Rear view for left piping installation
Drain cap
Drain hose
Connection cable
Drain hose
Adjust the piping slightly downwards.
Piping
Drain hose
Sleeve for pip ing hole
More than 37
Connection
cable
13
/32"(950mm)
How to pull the piping and drain hose out, in case of embedded piping.
•
Apply putty or
caulking material
to seal the wa ll
opening.
Remarks :
Make sure indoor unit drain hose & 3/4" (20 mm ) nom inal PVC pipe
are fully inserted to drain hose adapter
8
usage
"
16
/
9
More than 27
(700 mm)
Indoor unit
3
when necessary.
8
8
.
h
t
e
r
o
/
M
3
1
7
3
e
r
o
M
"
1/2
18
PVC tube (VP-65) for piping
and connection cable
PVC tube for drain hose (VP-30)
Cable
Piping
15
/16"(100mm)
n
a
2
3
h
t
70
4
(
5
9
(
"
n
a
m
)
m
m
0
Connection
cable
Piping
)
Drain hose
m
from main unit
In case of left piping how to insert the connection
•
cable and drain hose.
°
5
4
Drain
hose
Cable
Piping
(For the right piping, follow the same procedure)
Indoor unit
drain hose
Close join by Vinyl Tape ( )
Drain hose adapter
3/4" (20 mm) nominal PVC pipe
- Install incline downward more than 1°
- Apply PVC glue at the join.
8
9.2.4 Connect the Cable to the Indoor Unit
1. The inside and outside connection cable can
be connected without removing the front grille.
2. Unscrew the conduit cover and fix the conduit
connector to conduit cover with lock nut, then
secure it against chassis.
3. Connection cable between indoor unit and
outdoor unit should be UL listed or CSA
approved 4 conductor wires minimum AWG16
in accordance with local electric codes.
o Ensure the colour of wires of outdoor unit
and terminal number are the same as the
indoor's respectively
Terminals on the indoor unit12 3
Colour of wires (connection cable)
Terminals on the outdoor unit12 3
WARNING
This equipment must be properly earthed.
o Earth lead wire shall be Yellow/Green
(Y/G) in colour and shall be longer than
other lead wires as shown in the figure for
electrical safety in case of the slipping.
Conduit
Connector
Conduit
Cover
Lock Nut
Chassis
Rear Side of Indoor Unit
Ter m i n a l
Board
Indoor and
outdoor
connection
cable
123
Holder
Earth Wire
longer than
others AC
wires for
safety
reason
19
Page 20
9.2.5 Wiring Stripping and connecting requirement
mproperfla
rin
g
Wire stripping
Indoor/outdoor
connection
terminal board
No loose strand
when inserted
WARNING
Do not joint wires
(10±1 mm)
13/32" ± 1/16"
RISK OF FIRE
JOINING OF WIRES
MAY CAUSE
OVER HEATING
AND FIRE.
7
/32"
(5 mm)
or more
(gap between wires)
Conductor
fully inserted
ACCEPTPROHIBITED PROHIBITED
Conductor
over inserted
OR
Conductor not
fully inserted
OR
OR
Use complete wire without joining.
Use approved socket and plug with ear th pin.
Wire connection in this area must follow to
national wiring rules.
9.2.5.1 Cutting and flaring the piping
1 Please cut using pipe cutter and then remove the burrs.
2 Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder entering the pipe.
3 Please make flare after inserting the flare nut onto the copper pipes.
1
Bar
0–
/32"
(0-0.5 mm)
Copper
pipe
When properly flared, the internal surface of the
flare will evenly shine and be of even thickness.
Since the flare part comes into contact with the
connections, carefully c heck the flare finish.
.Tocut
Pipe
Poin t down
2. T o remove burrs
Reamer
Bar
Clamp handle
3. To flare
Handle
Yo k e
Core
Red arrow mark
I
Inclined Surface
damaged
Cracked Uneven
thickness
20
Page 21
10. Operation Control
10.1 Basic Function
Inverter control, which equipped with a microcomputer in determining the most suitable operation mode as time
passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operation
mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and
performing temperature shifting. The compressor at outdoor unit is operating following the frequency instructed by
the microcomputer at indoor unit that judging the condition according to internal setting temperature and intake air
temperature.
10.1.1 Internal Setting Temperature
Once the operation starts, remote control setting temperature will be taken as base value for temperature shifting
processes. These shifting processes are depending on the air conditioner settings and the operation environment.
The final shifted value will be used as internal setting temperature and it is updated continuously whenever the
electrical power is supplied to the unit.
Remote Control Setting Temperature
Outdoor Air Temperature Shifting
60.8°F - 86°F
Auto Operation Mode Shifting
Indoor Air Temperature Shifting
Powerful Mode Shifting
Setting Temperature Limit Checking
(Min: 60.8°F; Max 91.4°F)
Internal Setting Temperature
10.2 Cooling operation
10.2.1 Thermostat control
Capability supply to indoor unit is OFF (Expansion valve closed) when Intake Air Temperature - Internal setting
temperature < -3.6°F.
Capability resume supply to indoor unit after waiting for 3 minutes, if the Intake Air temperature - Internal setting
temperature > Capability supply OFF point.
10.3 Soft Dry Operation
10.3.1 Thermostat control
Capability supply to indoor unit is OFF (Expansion valve closed) when Intake Air Temperature - Internal setting
temperature < -5.4°F.
Capability resume to indoor unit after waiting for 3 minutes, if the Intake Air temperature - Internal setting
temperature > Capability supply OFF point.
10.4 Heating Operation
10.4.1 Thermostat control
Capability supply to indoor unit is OFF (Expansion valve closed) when Intake Air Temperature - Internal setting
temperature > 1.8°F.
During this condition, the indoor fan is stopped if compressor is ON.
Capability resume supply to indoor unit after waiting for 3 minutes, if the Intake Air Temperature - Internal setting
temperature < Capability supply OFF point.
21
Page 22
10.4.2 Temperature Sampling Control
Temperature sampling is controlled by outdoor unit where room temperature for all power supply ON indoor unit
could be obtained.
When capability supply to the indoor unit is OFF and the compressor is ON during heating operation, the indoor
fan motor is stopped. During this condition, 15 seconds after sampling signal from outdoor unit is received, the
indoor fan start operation at low fan speed.
However, within first 4 minutes of capability stopped supply to the indoor unit, even sampling signal is received,
the sampling control is cancelled.
10.5 Automatic Operation
This mode can be set using remote control and the operation is decided by remote control setting temperature,
remote control operation mode, indoor intake and outdoor air temperature.
During operation mode judgment, indoor fan motor (with speed of -Lo) and outdoor fan motor are running for
30 seconds to detect the indoor intake and outdoor air temperature. The operation mode is decided based on
below chart.
Indoor intake air
temperature (F)
96.8
Heating Mode
Soft Dry Mode
T1
T2
T3
Cooling Mode
Remote Control
setting temperature
60.8
66.255.469.8 73.4 77
10.6 Indoor Fan Speed Control
Indoor Fan Speed can be set using remote control.
10.6.1 Fan Speed Rotation Chart
Mode Fan Tap Application rpm rpm
SHi Pwr Me+ 1080 1110
Hi Fc, RC 990 1020
Me+ RC 900 930
Me RC 820 840
COOL
Mode Fan Tap Application rpm rpm
HEAT
Me- RC 740 750
Lo Fcmin, RC 660 660
Lo- QuietLo 570 570
SLo Dry 550 550
SSLo Auto Cut 540 540
SSHi Pwr Me+ 1210 1240
SHi Fh, RC 1120 1150
Me+ RC 1030 1050
Me RC 950 960
Me- RC 860 870
Lo Fhmin, RC 780 780
Lo- QuietLo 690 690
SLo Thermo Off, Hot start 580 580
SSLo Thermo Off 570 570
Outdoor air
temperature (F)
ME5RKUA ME7RKUA
ME5RKUA ME7RKUA
22
Page 23
10.7 Indoor Fan Motor Operation
H
FanS
M
10.7.1 Residual Heat Removal Control
To prevent high pressure at indoor unit, when heating mode thermostat-off condition or power supply OFF,
indoor fan continue to operate at controlled fan speed for maximum 30 seconds then stop.
10.7.2 Basic Rotation Speed (rpm)
Manual Fan Speed
[Cooling, Dry]
o Fan motor’s number of rotation is determined according to remote control setting.
Remote control ○ ○ ○ ○ ○
Tab Hi Me+ Me Me- Lo
[Heating]
o Fan motor’s number of rotation is determined according to remote control setting.
Remote control ○ ○ ○ ○ ○
Tab Shi Me+ Me Me- Lo
Auto Fan Speed
[Cooling, Dry]
o According to room temperature and setting temperature, indoor fan speed is determined automatically.
o The indoor fan will operate according to pattern below.
peed
igher
edium
Lower
abc def gh
o During operation, indoor fan motor may stop due to odor prevention.
[Heating]
o According to indoor pipe temperature, automatic heating fan speed is determined as follows.
[1 pattern : 10 s]
ab
RPM Increased
o
F
102.2
o
F
66.2
Indoor Pipe Temp.
RPM Maintain
RPM Reduced
OFF
95oC
60.8oF
Feedback control
o Immediately after the fan motor started, feedback control is performed once every second.
o During fan motor on, if fan motor feedback ≥ 2550 rpm or < 50 rpm continue for 10 seconds, then fan motor
error counter increase, fan motor is then stop and restart. If the fan motor counter becomes 7 times, then
H19 - fan motor error is detected. Operation stops and cannot on back.
23
Page 24
10.8 Outdoor Fan Motor Operation
0
Outdoor fan motor is operated with fan speed number of rotation. It starts when compressor starts operation and it
stops 30 seconds after compressor stops operation.
ON ON
Compressor OFF
ON Fan SpeedON
Outdoor Fan 30 secOFF
10.9 Airflow Direction
There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by
vertical vanes).
Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat
exchanger temperature and intake air temperature) and manual (angles of direction can be adjusted using
remote control).
10.9.1 Vertical Airflow
Operation Mode Airflow Direction
Auto with Heat Exchanger
Heating
Cooling
Soft Dry
Temperature
Manual 20 32 45 57 68
Auto 20 ~ 45
Manual 20 26 32 37 45
Auto 20 ~ 45
Manual 20 26 32 37 45
A 20
B 57
C 32
1 2 3 4 5
Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the
angles as stated above. For heating mode operation, the angle of the vane depends on the indoor heat
exchanger temperature as Figure 1 below. When the air conditioner is stopped using remote control, the vane
will shift to close position.
Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and
the positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the
vane will shift to close position.
36.4°F
96.8°F
Indoor Heat Exchanger
Temperature
C
B
A
122°F
86°F
°
1
2
3
4
5
140°
Vane angle (°)
Side View
Close position
10.9.2 Horizontal Airflow
The horizontal airflow direction louvers can be adjusted manually by hand.
24
Figure 2Figure 1
Page 25
10.10 Quiet Operation (Cooling Mode/Cooling Area of Dry Mode)
Purpose
o To provide quiet cooling operation compare to normal operation.
Control condition
o Quiet operation start condition
When “Quiet” button at remote control is pressed.
Quiet LED illuminates.
o Quiet operation stop condition
When one of the following conditions is satisfied, quiet operation stops:
POWERFUL/QUIET button is pressed.
Stop by OFF/ON button.
OFF Timer activates.
POWERFUL/QUIET button is pressed again.
When quiet operation is stopped, operation is shifted to normal operation with previous setting.
When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.
During quiet operation, if ON timer activates, quiet operation maintains.
After off, when on back, quiet operation is not memorised.
Control contents
o Auto fan speed is change from normal setting to quiet setting of respective fan speed. This is to reduce
sound of Hi, Me, Lo for 3dB.
o Manual fan speed for quiet operation is -1 step from setting fan speed.
10.11 Quiet Operation (Heating)
Purpose
o To provide quiet heating operation compare to normal operation.
Control condition
o Quiet operation start condition
When “POWERFUL/QUIET” button at remote control is pressed.
Quiet LED illuminates.
o Quiet operation stop condition
When one of the following conditions is satisfied, quiet operation stops:
Stop by OFF/ON button.
Timer “off” activates.
POWERFUL/QUIET button is pressed again.
When quiet operation is stopped, operation is shifted to normal operation with previous setting.
When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.
When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.
During quiet operation, if timer “on” activates, quiet operation maintains.
After off, when on back, quiet operation is not memorised.
Control contents
o Fan speed auto
Indoor FM RPM depends on pipe temperature sensor of indoor heat exchanger. Auto fan speed is
changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of Hi, Me,
Lo for 3dB.
o Fan speed manual
Manual fan speed for quiet operation is -1 step from setting fan speed.
10.12 Powerful Mode Operation
When the power mode is selected, the internal setting temperature will shift lower up to 7.2F for Cooling/Soft
Dry or higher up to 10.8°F for heating than remote control setting temperature, the powerful operation continue
until user cancel the Powerful operation by pressing powerful button again.
25
Page 26
10.13 Timer Control
e
air
e
air
10.13.1 ON Timer Control
ON Timer can be set using remote control, where the unit with timer set will start operation earlier than the setting
time. This is to provide a comfortable environment when reaching the set ON time.
60 minutes before the set ON time, indoor (at fan speed of Lo-) and outdoor fan motor start operation for
30 seconds to determine the indoor intake air temperature and outdoor air temperature in order to judge the
operation starting time.
From the above judgment, the decided operation will start operation earlier than the set time as shown below.
Indoorintak
temperature (oF)
86
77
5min
15 min
10 min
8695
o
F)
(
Outdoor air
temperature (
Indoorintak
temperature (oF)
59
41
35 min
o
F)
25 min
30 min
3241
o
F)
(
Outdoor air
temperature (
o
F)
Cooling/Soft Dry
Heating
10.13.2 OFF Timer Control
OFF Timer can be set using remote control, the unit with timer set will stop at set time.
10.14 Auto Restart Control
When the power supply is cut off during the operation of air conditioner, the compressor will re-operate between
three to four minutes (10 patterns to be selected randomly) after power resume.
During multi split connection, Indoor unit will resume previous mode, include unit standby mode.
10.15 Indication Panel
LED POWER TIMER QUIET POWERFUL AUTO COMFORT ECONAVI
Color Green Orange Orange Orange Green Green
Light ON Operation ON Timer Setting ON Quiet Mode ON Powerful Mode ONAuto Comfort ON Econavi Mode ON
Light OFF Operation OFF Timer Setting OFF Quiet Mode OFF Powerful Mode OFF Auto Comfort OFF Econavi Mode OFF
Note:
If POWER LED is blinking (0.5 second ON, 0.5 second OFF), the possible operation of the unit are during Indoor
Residual Heat Removal, Hot Start, during Deice operation, operation mode judgment, or ON timer sampling.
If POWER LED is blinking (2.5 seconds ON, 0.5 second OFF), the unit is in standby mode.
If TIMER LED is blinking, there is an abnormality operation occurs.
26
Page 27
10.16 ECONAVI and AUTO COMFORT Operation
A Pyoelectric infrared sensor is used to detect injection strength variation of infrared at setting area to determine
the presence or absence of human and its activity level. Human detection area is shown in figure below:
Top V i ew
90°
2m
Angle of detection
7m
Area of detection
ECONAVI and AUTO COMFORT operation – Human presence/absence detection outlinedflow
Process infrared sensor output signal
Human detection (movement) every 3 seconds.
▼
Human detection records
Records human detection (movement) result for 30 seconds and determine its activity level i.e. Hi/Lo.
▼
Presence / absence detection
Compares current and previous human detection result every 30 seconds to determine the presence
or absence of human.
▼
Presence / absence determination
Based on human presence / absence detection, if human presence detection showed within
30 minutes, it is recognised that human is present. If human absence detection showed continuously
for more than 30 minutes, it is recognised that no human is present.
ECONAVI and AUTO COMFORT Sensor abnormality detection
1. Connector pulled out (disconnected), Wire cut Abnormality (Fix Output at Hi)
a. Abnormal judgment start condition.
Start from ECONAVI and AUTO COMFORT Sensor power ON, and end after 30 seconds.
b. Control content.
Judge ECONAVI and AUTO COMFORT Sensor power level every 100ms.
c. Abnormal Judgment condition.
When ECONAVI and AUTO COMFORT Sensor has continues for 25 seconds Hi level.
2. Circuit Abnormal (Fix Output Lo)
a. Abnormal judgment start condition.
After ECONAVI and AUTO COMFORT Sensor unit power ON, and after pressed 70 seconds.
b. Control content.
Judge ECONAVI and AUTO COMFORT Sensor power level every 100ms.
c. Abnormal Judgment condition.
When ECONAVI and AUTO COMFORT Sensor has continues at Lo level for 25 seconds.
3. Abnormal treatment
Any one of the above self-diagnosis result is abnormal
Abnormal counter +1 and ECONAVI and AUTO COMFORT Sensor power supply OFF.
After ECONAVI and AUTO COMFORT Sensor unit power is OFF for 5 seconds, Retry the ECONAVI and
AUTO COMFORT operation.
When Abnormal counter reach 4 counts, ECONAVI and AUTO COMFORT sensor abnormality is
confirmed.
(Abnormal counter is cleared when sensor power ON and maintain normal for 120 seconds and above or
Clear Abnormal counter by power reset)
Save ECONAVI and AUTO COMFORT Sensor Abnormality H59 (no Timer LED blinking).
ECONAVI & AUTO COMFORT Sensor operation OFF, but ECONAVI and AUTO COMFORT LED
maintain ON.
The unit still operate as normal.
Sensor error counter can be cleared only after power supply reset or AC Reset button on the remote
control is pressed.
27
Page 28
ECONAVI and AUTO COMFORT Demo Mode
To enable ECO DEMO mode, during unit is OFF (power standby):
Remote control normal mode
Press continously for 5s
SET
SET
Transmit ECO demo code
and after 30 seconds return to normal
mode.
TEMP
TEMP
SET
Transmit sunlight sensor check code
and after 30 seconds return to normal
mode.
TEMP
TEMP
SET
Transmit check code
and after 30 seconds return to normal
mode.
To disable ECO Demo MODE:
Transmit ECO Demo signal again.
Control details:
During ECONAVI and AUTO COMFORT Demo mode, operation LED ON and horizontal vane will set to Auto
Swing.
When Hi activity judge, Fan speed change to Hi Fan and ECONAVI and AUTO COMFORT LED ON.
When Lo activity judge, Fan speed change to Lo Fan and ECONAVI and AUTO COMFORT LED OFF.
No setting temperature adjustment.
During ECONAVI and AUTO COMFORT operation, the internal setting temperature and fan speed are adjusted
in order to provide comfort and energy saving.
ECONAVI Start condition.
Press ECONAVI button.
ECONAVI Stop condition.
Press ECONAVI button again.
OFF Timer activates.
Press OFF/ON button to turn off the air conditioner.
Press AUTO OFF/ON button to turn off the air conditioner.
Press POWERFUL/QUIET button.
AUTO COMFORT Start condition.
Press AUTO COMFORT button.
AUTO COMFORT Stop condition.
Press AUTO COMFORT button again.
OFF Timer activates.
Press OFF/ON button to turn off the air conditioner.
Press AUTO OFF/ON button to turn off the air conditioner.
Press POWERFUL/QUIET button.
ECONAVI and AUTO COMFORT operation could ON when any of the following conditions is fulfilled:
During forced cooling or forced heating operation.
Power Failure
ECONAVI and AUTO COMFORT operation will be resuming after recovered from power failure.
28
Page 29
Timer Operation
V
When unit is turn on by ON Timer and ECONAVI and AUTO COMFORT operation is ON during previous
operation before OFF, ECONAVI and AUTO COMFORT operation will not be ON automatically.
When unit is turn on by ON Timer and ECONAVI and AUTO COMFORT operation is OFF during
previous operation before OFF, ECONAVI and AUTO COMFORT operation will not be ON automatically.
Other Information
ECONAVI and AUTO COMFORT, Powerful, Quiet and Mild Dry Cooling cannot be operated at the same
time.
ECONAVI and AUTO COMFORT sensor initialized time is 70 seconds from power supplied to ECONAVI
and AUTO COMFORT sensor, or 70 seconds from the operation start.
Setting Temperature and Fan Speed Shift
Mono Sensor
I ; Detecting human presence and activity, the unit controls room temperature to save energy.
ECONA
Mode
COOL/DRY
HEAT
AUTO COMFORT ; Detecting human presence and activity, the unit controls room temperature to keep human
comfortable consistently.
Mode
COOL/DRY
HEAT
* During low activity, fan speed 1 tap up for first 15 minutes or until set temperature is reached.
** During human absence, maximum fan speed for COOL/DRY mode is medium fan.
Human
Set
temperature
Human
Set
temperature
Set
Fan Speed
Low activityNormal activity
+2°F / +1°C
Low activityNormal activity
+2°F / +1°C
+0.5°F / +0.3°C
+1 tap*
High activityAbsent
-4°F / -2°C
High activityAbsent
-2°F / -1°C
-4°F / -2°C
+1 tap
+4°F /
+2°C
+4°F /
+2°C
-4°F /
-2°C
-4°F /
-2°C
10.16.1 Human Activity Sensor Check Mode
To enable Human Activity sensor abnormality check mode, during ECONAVI operation ON:
Remote control normal mode
Press continously for 5s
SET
SET
TEMP
TEMP
SET
TEMP
TEMP
SET
During ECONAVI is ON, when CHECK signal received, if either sensors has abnormality, the 4 times abnormality
counter is ignored, ECONAVI Indicator will blink immediately and error code is memorized.
The unit could operate without ECONAVI or AUTO COMFORT.
The ECONAVI indicator blinking could be cancelled by pressing ECONAVI button again.
If the human activity sensor has no abnormality, the CHECK process will end and continue with normal operation.
Tran sm it EC O dem o c od e
and after 30 seconds return to normal
mode.
Transmit sunlight sensor check code
and after 30 seconds return to normal
mode.
Transmit check code
and after 30 seconds return to normal
mode.
29
Page 30
11. Servicing Mode
11.1 Auto Off/On Button
Auto OFF/ON
Button pressed
Auto Operation Test Run Operation
Beep Beep x 2
5 sec
(Forced Cooling Operation)
1 AUTO OPERATION MODE
The Auto operation will be activated immediately once the Auto OFF/ON button is pressed. This operation
can be used to operate air conditioner with limited function if remote control is misplaced or malfunction.
2 TEST RUN OPERATION (FOR PUMP DOWN/SERVICING PURPOSE)
The Test Run operation will be activated if the Auto OFF/ON button is pressed continuously for more than
5 seconds. A “beep” sound will heard at the fifth seconds, in order to identify the starting of Test Run
operation (Forced cooling operation). Within 5 minutes after Forced cooling operation start, the Auto OFF/ON
button is pressed for more than 5 seconds. A 2 “beep” sounds will heard at the fifth seconds, in order to
identify the starting of Forced heating operation.
The Auto OFF/ON button may be used together with remote control to set / change the advance setting of air
conditioner operation.
Auto OFF/ON button
pressed
Auto Operation
5sec8sec11sec16sec
Te st R u n O pe r a ti o n
(Forced Cooling Operation)
Main unit always continue Test Run (forced cooling) operation
Test Run Operation
(Forced Heating Operation)
Auto OFF/ON
Button pressed
Remote Control Number
StopTest Run Operation
Switch Mode
5 sec
(Forced Cooling Operation)
Remote Control Receiving
Sound OFF/ON
Auto OFF/ON
Button pressed
Stop
BeepBeep x 2
Press “AC RESET”Press “AC RESET”, then any
3 REMOTE CONTROL NUMBER SWITCH MODE
The Remote Control Number Switch Mode will be activated if the Auto OFF/ON button is pressed
continuously for more than 11 seconds (3 “beep” sounds will occur at 11th seconds to identify the Remote
Control Number Switch Mode is in standby condition) and press “AC RESET” button and then press any
button at remote control to transmit and store the desired transmission code to the EEPROM.
There are 4 types of remote control transmission code could be selected and stored in EEPROM of indoor
unit. The indoor unit will only operate when received signal with same transmission code from remote control.
This could prevent signal interference when there are 2 or more indoor units installed nearby together.
To change remote control transmission code, short or open jumpers at the remote control printed circuit
board.
J1
D2
Jumper A (J1) Jumper B (D2) Remote Control No.
Short Open A (Default)
Open Open B
Short Short C
Open Short D
During Remote Control Number Switch Mode, press any button at remote control to transmit and store
the transmission code to the EEPROM.
4 REMOTE CONTROL RECEIVING SOUND OFF/ON MODE
The Remote Control Receiving Sound OFF/ON Mode will be activated if the Auto OFF/ON button is pressed
continuously for more than 16 seconds (4 “beep” sounds will occur at 16
Control Receiving Sound OFF/ON Mode is in standby condition) and press “AC Reset” button at remote
control.
Beep x 3Beep x 4
key at remote control
Remote Control Printed Circuit Board
th
seconds to identify the Remote
Press “AC RESET”
at remote control
30
Page 31
Press Auto OFF/ON button to toggle remote control receiving sound.
- Short “beep”: Turn OFF remote control receiving sound.
- Long “beep”: Turn ON remote control receiving sound.
After Auto OFF/ON button is pressed, the 20 seconds counter for Remote Control Receiving Sound OFF/ON
Mode is restarted.
11.2 Remote Control Button
11.2.1 SET Button
To check remote control transmission code and store the transmission code to EEPROM
o Press “Set” button continuously for 10 seconds by using pointer
o Press “Timer Set” button unit a “beep” sound is heard as confirmation of transmission code change.
11.2.2 RESET (RC)
To clear and restore the remote control setting to factory default.
o Press once to clear the memory
11.2.3 RESET (AC)
To restore the unit’s setting to factory default.
o Press once to restore the unit’s setting
11.2.4 TIMER ▲
To change indoor unit indicator’s LED intensity:
o Press continuously for 5 seconds.
11.2.5 TIMER ▼
To change remote control display from Degree Celsius (°C) to Degree Fahrenheit (°F)
o Press continuously for 10 seconds.
11.2.6 CLOCK Button
To change the remote control time format:
o Press for more than 5 seconds
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12. Troubleshooting Guide
12.1 Refrigeration Cycle System
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of a compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard
values for them are shown in the table on the right.
Normal Pressure and Outlet Air Temperature (Standard)
Cooling Mode
Heating Mode
Condition: Indoor fan speed = High
Gas Pressure
PSI
2
G)
(kg/cm
130.53 ~ 174.04
(9 ~ 12)
333.58 ~ 420.60
(23 ~ 29)
Outdoor temperature 95°F at cooling mode
and 44.6°F at heating mode.
Compressor operate at rated frequency
Outlet air
Temperature
(°F)
53.6 ~ 60.8
96.8 ~ 113
Difference in the intake
and outlet
air temperatures
Less than 14.4°F at the cooling mode.
Less than 25.2°F at the cooling mode.
Value of electric
current during operation
Lower than specified
More than 14.4°F
(15 minutes after an
operation is started.)
at cooling mode.
Above 25.2°F
(15 minutes after an
operation is started.)
at heating mode
Higher than specified
Normal
Dusty condenser
preventing heat radiation
Excessive amount
of refrigerant
● Measuring the air temperature
difference
● Measuring electric current
during operation
Gas side
pressure
Cooling Mode
Heating Mode
High
Low
Low
Low
Low
Low
Inefficient compressor
Insufficient refrigerant
Clogged strainer or
expansion valve
Inefficient compressor
Insufficient refrigerant
Clogged strainer or
capillary tube
32
● Measuring gas side pressure
Page 33
12.1.1 Relationship between the condition of the air conditioner and pressure and
electric current
edoMgnitaeHedoMgnilooC
Condition of the air
conditioner
Insufficient refrigerant
(gas leakage)
Clogged capillary tube
or Strainer
Short circuit in the
indoor unit
Heat radiation deficiency
of the outdoor unit
Inefficient compression
Low PressureHigh Pressure
Electric current
during operating
Low PressureHigh Pressure
Electric current
during operating
Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is
started.
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12.2 Breakdown Self Diagnosis Function
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12.2.1 Self Diagnosis Function (Three Digits Alphanumeric Code)
Once error occurred during operation, the unit will stop its operation, and Timer LED blinks.
Although Timer LED goes off when power supply is turned off, if the unit is operated under a breakdown
condition, the LED will ON again.
In operation after breakdown repair, the Timer LED will not blink. The last error code (abnormality) will be stored
in IC memory.
12.2.2 To Make a Diagnosis
1 Timer LED starts to blink and the unit automatically stops the operation.
2 Press the CHECK button on the remote control continuously for
5 seconds.
3 “- -“ will be displayed on the remote control display.
Note: Display only for “- -“ (No signal transmission, no receiving sound
and no Power LED blinking)
4 Press the TIMER ▲ or ▼ button on the remote control. The code “H00”
(no abnormality) will be displayed and signal will be transmit to the main
unit.
5 Each press of the button (▲ or ▼) will increase error code number and
transmit error code signal to the main unit.
"Check" button
6 When the latest abnormality code on the main unit and code transmitted
from the remote control are matched, Power LED will light up for
30 seconds and a “beep” sound (continuously for 4 seconds) will be
heard. If no codes are matched, Power LED will light up for 0.5 seconds and no sound will be heard.
7 The breakdown diagnosis mode will be canceled unless pressing the CHECK button continuously for
5 seconds or operating the unit for 30 seconds.
8 The LED will be off if the unit is turned off or the RESET button on the main unit is pressed.
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12.2.3 To Display Memorized Error Code (Protective Operation)
1 Turn power on.
2 Press the CHECK button on the remote control
3 “- -“ will be displayed on the remote control display.
Note: Display only for “- -“ (No signal transmission, no receiving sound and no Power LED blinking)
4 Press the TIMER ▲ or ▼ button on the remote control. The code “H00” (no abnormality) will be displayed
and signal will be transmit to the main unit.
5 Each press of the button (▲ or ▼) will increase error code number and transmit error code signal to the main
unit.
6 When the latest abnormality code on the main unit and code transmitted from the remote control are matched,
Power LED will light up for 30 seconds and a “beep” sound (continuously for 4 seconds) will be heard. If no
codes are matched, Power LED will light up for 0.5 seconds and no sound will be heard.
7 The breakdown diagnosis mode will be canceled unless pressing the CHECK button continuously for
5 seconds or operating the unit for 30 seconds.
8 The same diagnosis can be repeated by turning power on again.
12.2.4 To Clear Memorized Error Code after Repair (Protective Operation)
1 Turn power on (in standby condition).
2 Press the AUTO button for 5 seconds (a “beep” sound is heard) on the main unit to operate the unit at
Forced Cooling Operation Mode.
3 Press the CHECK button on the remote control for about 1 second with a pointed object to transmit signal to
main unit. A “beep” sound is heard, and the Error Code is cleared.
12.2.5 Temporary Operation (Depending On Breakdown Status)
1 Press the Auto OFF/ON button on the main unit (a “beep” sound is heard) to operate the unit. (Remote
control is enable again).
2 The unit can be temporarily be used until repaired.
Error Code Operation Temporary items
H23 Cooling
H27, H28 Cooling, Heating
Emergency Operation
with limited power
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12.3 Error Code Table
Diagnosis
display
H11Indoor/outdoor
H12Indoor unit capacity
H14Indoor intake air
H15Compressor
H16Outdoor current
H19Indoor fan motor
H23Indoor heat exchanger
H24Indoor heat exchanger
H25Indoor ion device
H27Outdoor air temperature
H28Outdoor heat exchanger
H30Outdoor discharge pipe
H32Outdoor heat exchanger
H33Indoor / outdoor
H34Outdoor heat sink
H36Outdoor gas pipe
H37Outdoor liquid pipe
H38Indoor/Outdoor
Abnormality /
Protection control
abnormal
communication
unmatched
temperature sensor
abnormality
temperature sensor
abnormality
transformer (CT)
abnormality
merchanism lock
temperature sensor
abnormality
temperature sensor 2
abnormality
abnormality
sensor abnormality
temperature sensor 1
abnormality
temperature sensor
abnormality
temperature sensor 2
abnormality
misconnection
abnormality
temperature sensor
abnormality
temperature sensor
abnormality
temperature sensor
abnormality
mismatch (brand code)
Abnormality
Judgement
After operation for
1 minute
90s after power
supply
Continuous for 5s—Indoor intake air temperature
Continuous for 5s—Compressor temperature
——Current transformer faulty or
Continuous
happen for 7 times
Continuous for 5s—Indoor heat exchanger
Continuous for 5s—Indoor heat exchanger
Port is ON for 10s—• ion device PCB
during ion device
off
Continuous for 5s—Outdoor air temperature
Continuous for 5s—Outdoor heat exchanger
Continuous for 5s—Outdoor discharge pipe
Continuous for 5s—Outdoor heat exchanger
——Indoor and outdoor rated
Continuous for 2s—Outdoor heat sink
Continuous for 5s Heating protection
Continuous for 5s Cooling protection
——Brand code not match
Protection
operation
Indoor fan only
operation can
start by entering
into force cooling
operation
—Total indoor capability more
—Indoor fan motor lock or
operation only
operation only
Indoor/outdoor
communication not establish
than maximum limit or less
than minimum limit, or
number of indoor unit less
than two.
sensor open or short circuit
sensor open or short circuit
compressor faulty
feedback abnormal
temperature sensor open or
short circuit
temperature sensor 2 open
or short circuit
sensor open or short circuit
temperature sensor 1 open
or short circuit
temperature sensor open or
short circuit
temperature sensor 2 open
or short circuit
voltage different
temperature sensor open
or short circuit
Outdoor gas pipe
temperature sensor open or
short circuit
Outdoor liquid pipe
temperature sensor open or
short circuit
ProblemCheck location
• Indoor/outdoor wire terminal
• Indoor/outdoor PCB
• Indoor/outdoor connection wire
• Indoor/outdoor connection wire
• Indoor/outdoor PCB
• Specification and combination
table in catalogue
• Indoor intake air temperature
sensor lead wire and connector
• Compressor temperature sensor
lead wire and connector
• Outdoor PCB faulty or
compressor faulty
• Fan motor lead wire and
connector
• Fan motor lock or block
• Indoor heat exchanger
temperature sensor lead wire and
connector
• Indoor heat exchanger
temperature sensor 2 lead wire
and connector
—
• Outdoor air temperature sensor
lead wire and connector
• Outdoor heat exchanger
temperature sensor 1 lead wire
and connector
• Outdoor discharge pipe
temperature sensor lead wire and
connector
• Outdoor heat exchanger
temperature sensor 2 lead wire
and connector
• Indoor and outdoor units check
• Outdoor heat sink sensor
• Outdoor gas pipe temperature
sensor lead wire and connector
• Outdoor liquid pipe temperature
sensor lead wire and connector
• Check indoor unit and outdoor
unit.
——noitarepolamroN—eruliaffoyromemoN00H
35
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Diagnosis
display
Abnormality /
Protection control
Abnormality
Judgement
Protection
operation
ProblemCheck location
H39Abnormal indoor
operating unit or
standby units
H41Abnormal wiring or
piping connection
H59ECONAVI sensor
abnormality
H64Outdoor high pressure
sensor abnormality
H97Outdoor fan motor
mechanism lock
H98Indoor high pressure
protection
H99Indoor operating unit
freeze protection
F114-way valve switching
abnormality
F17Indoor standby units
freezing abnormality
F90Power factor correction
(PFC) circuit protection
F91Refrigeration cycle
abnormality
F93Compressor abnormal
revolution
F94Compressor discharge
overshoot protection
F95Outdoor cooling high
pressure protection
F96Power transistormodule
overheating protection
F97Compressor
overheating protection
F98Total running current
protection
F99Outdoor direct current
(DC) peak detection
3 times happen
within 40 minutes
——Wrongwiringand
Continuous for
25s
Continuous for 1
minute
2 times happen
within 30 minutes
——Indoor high pressure
——Indoor freeze protection
4 times happen
within 30 minutes
3 times happen
within 40 minutes
4 times happen
within 10 minutes
2 times happen
within 20 minutes
4 times happen
within 20 minutes
4 times happen
within 30 minutes
4 times happen
within 20 minutes
4 times happen
within 30 minutes
3 times happen
within 30 minutes
3 times happen
within 20 minutes
Continuous
happen for 7 times
—Wrong wiring and connecting
pipe, expansion valve
abnormality, indoor heat
exchanger sensor open
circuit
connecting pipe, expansion
valve abnormality
—ECOANVI sensor open or
short circuit
—High pressure sensor open
circuit during compressor
—Outdoor fan motor lock or
feedback abnormal
protection (Heating)
(Cooling)
—4-way valve switching
abnormal
—Wrong wiring and connecting
pipe, expansion valve
leakage, indoor heat
exchanger sensor open
circuit
—Power factor correction
circuit abnormal
—Refrigeration cycle abnormal • Insufficient refrigerant or valve
—Compressor abnormal
revolution
—Compressor discharge
pressure overshoot
—Cooling high pressure
protection
—Power transistor module
overheat
—Compressor overheat• Insufficient refrigerant
—Total current protection• Check refrigeration system
—Power transistor module
current protection
• Check the indoor/outdoor
connection wire and connection
pipe.
• Indoor heat exchanger sensor
lead wire and connector.
• Expansion valve and lead wire
and connector system.
• Check indoor/outdoor
connection wire and connection
pipe
• Expansion valve and lead wire
and connector
• ECONAVI sensor (defective or
disconnected)
• ECONAVI PCB
• High pressure sensor
• Lead wire and connector
• Outdoor fan motor lead wire and
connector
• Fan motor lock or block
• Check indoor heat exchanger
• Air filter dirty
• Air circulation short circuit
• Check indoor heat exchanger
• Air filter dirty
• Air circulation short circuit
•4-wayvalve
• Lead wire and connector.
• Check indoor/outdoor connection
wire and pipe
• Indoor heat exchanger sensor
lead wire and connector
• Expansion valve lead wire and
connector.
• Outdoor PCB faulty
close
• Power transistor module faulty or
compressor lock
• Check refrigeration system
• Check refrigeration system
• Outdoor air circuit
• PCB faulty
• Outdoor air circuit (fan motor)
• Power source or compressor lock
• Power transistor module faulty or
compressor lock
Note:
“○” – Frequency measured and fan speed fixed
The memory data of error code is erased when the power supply is cut off, or press the Auto Switch until “beep”
sound heard following by pressing the CHECK button at remote control.
Although operation forced to stop when abnormality detected, emergency operation is possible for certain errors
(refer to Error Code Table) by using remote control or Auto OFF/ON button at indoor unit. However, the remote
control signal receiving sound is changed from one “beep” to four “beep” sounds.
During startup and operation of cooling and heating, the data received from outdoor unit in indoor unit signal
transmission is checked whether it is normal.
Malfunction Caused
Faulty indoor unit PCB.
Faulty outdoor unit PCB.
Indoor unit-outdoor unit signal transmission error due to wrong wiring.
Indoor unit-outdoor unit signal transmission error due to breaking of wire in the connection wires between the
indoor and outdoor units.
Indoor unit-outdoor unit signal transmission error due to disturbed power supply waveform.
Troubleshooting
When abnormality indication starts again.
For safety reason and to prevent
Check the indoor-outdoor units’ connection wires.
component breakdown, always switch
off the power before remove and
connect the component.
Is there any wiring error?
NO
Disconnect terminal 3 wire and measure Vdc between terminal
2 & 3 from the outdoor unit.
Is the Vdc fluctuate between 10~70 Vdc?
YES
Reconnect terminal 3 wire and measure Vdc between terminal
2 & 3 from the outdoor unit.
Is the Vdc fluctuate between 10~70Vdc?
YES
NO
NO
Correct the indoor-outdoor units
connection wires.
During startup, error code appears when different types of indoor and outdoor units are interconnected.
Malfunction Caused
Wrong models interconnected.
Wrong indoor unit or outdoor unit PCBs mounted.
Indoor unit or outdoor unit PCBs defective.
Indoor-outdoor unit signal transmission error due to wrong wiring.
Indoor-outdoor unit signal transmission error due to breaking of wire 3 in the connection wires between the indoor
and outdoor units.
Troubleshooting
When abnormality indication starts again.
For safety reason and to prevent
Check the indoor and outdoor unit connection wires.
component breakdown, always switch
off the power before remove and
connect the component.
Is there any wiring error?
NO
Check indoor and outdoor units model number.
Is indoor unit and outdoor unit model numbers matched?
YES
Check the spare part numbers of the indoor and outdoor unit
PCBs and compare with their Part Lists.
YES
Matched compatibility?
YES
NO
NO
Correct the indoor-outdoor unit’s connection wires.
Match the compatible model(s).
Change for the specified indoor or outdoor unit
PCB.
Replace the indoor and outdoor unit PCBs.
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12.4.3 H14 (Indoor Intake Air Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the indoor intake air
temperature sensor are used to determine sensor errors.
Running current is much too low and
suction pressure is much too high.
● Compressor Lack Compression.
● Replace Compressor.
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12.4.6 H19 (Indoor Fan Motor – DC Motor Mechanism Locked)
Malfunction Decision Conditions
The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor
(feedback of rotation > 2550rpm or < 50rpm)
Malfunction Caused
Operation stops due to short circuit inside the fan motor winding.
Operation stops due to breaking of wire inside the fan motor.
Operation stops due to breaking of fan motor lead wires.
Operation stops due to Hall IC malfunction.
Operation error due to faulty indoor unit PCB.
Troubleshooting
When abnormality indication starts again.
For safety reason and to prevent
component breakdown, always switch
Turn off power supply and rotate fan by hand.
off the power before remove and
connect the component.
Does fan rotate smoothly?
YES
Turn power supply on and operate fan.
Does it rotate?Stop fan motor.
NO
Turn off power supply and disconnect fan motor connector,
then turn power on.
Check the output of fan motor from indoor PCB.
Is the motor power supply voltage~325Vdc (pin 1 & 4)
generated?
Is the motor control voltage 15Vdc (pin 5 & 4) generated?
Operate the fan, is the rotation command voltage 1~5Vdc
(pin 6 & 4) generated?
NO
YES
NO
NO
NO
Replace fan motor.
Check the rotation feedback output from fan motor.
Rotate the fan motor by hand, is the rotation
feedback voltage 15Vdc (pin 7 & 4) generated?
Replace indoor PCB.
NO
YES
YES
Replace fan motor.
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12.4.7 H23 (Indoor Pipe Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the indoor heat exchanger
temperature sensor are used to determine sensor errors.
Turn off the power.
Check the connector connection.
Is the connector connection normal?
YES
Check the outdoor discharge pipe temperature sensor:
Plug out connector from the outdoor unit PCB.
Measure the resistance of the outdoor discharge pipe
temperature sensor.
Is the measured resistance of the outdoor liquid pipe
temperature sensor matches the value specified in its
characteristic chart?
YES
For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
NO
NO
Connector poor contact.
Correct the connection.
Defect in outdoor discharge pipe
temperature sensor.
Replace the outdoor discharge pipe
temperature sensor.
Defect in outdoor unit PCB.
Replace the outdoor unit PCB.
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12.4.16 H59 (Human Activity Sensor Abnormality)
Malfunction Decision Conditions
Feedback signal of human activity sensor.
Malfunction Caused
Feedback signal is fixed at 0 VDC or 5 VDC continuously for 25 seconds during ECONAVI or AUTO COMFORT
operation.
Feedback signal is detected during ECONAVI or AUTO COMFORT off.
Troubleshooting
When abnormality indication starts again.
Check the connector connection:
Turn off the power.
Check the connector connection.
Is the connector connection normal?
YES
Check if the feedback signal of human activity sensor
(pin 2 and 3) is normal.
When no motion, feedback is 0V.
When motion detected, feedback is between 1.5VDC
to 2.5VDC.
YES
For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
NO
NO
Connector poor contact.
Correct the connection.
Defect in human activity sensor.
Replace the human activity sensor.
Defect in outdoor unit PCB.
Replace the outdoor unit PCB.
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12.4.17 H70 (Light Sensor Abnormality)
Malfunction Decision Conditions
Feedback signal of light sensor.
Malfunction Caused
Feedback value is 0 VDC continuously.
Troubleshooting
When abnormality indication starts again.
Check the connector connection:
Turn off the power.
Check the connector connection.
Is the connector connection normal?
YES
Check if the feedback signal of sunlight sensor (pin 11 and 13)
is normal.
Depends on indoor light intensity, feedback voltage
= 0.06 ~ 4.8 VDC (from dim to bright).
YES
For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
NO
NO
Connector poor contact.
Correct the connection.
Defect in sunlight sensor.
Replace the sinlight sensor.
Defect in indoor unit PCB.
Replace the indoor unit PCB.
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12.4.18 H97 (Outdoor Fan Motor – DC Motor Mechanism Locked)
Malfunction Decision Conditions
The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor.
Malfunction Caused
Operation stops due to short circuit inside the fan motor winding.
Operation stops due to breaking of wire inside the fan motor.
Operation stops due to breaking of fan motor lead wires.
Operation stops due to Hall IC malfunction.
Operation error due to faulty outdoor unit PCB.
Troubleshooting
When abnormality indication starts again.
For safety reason and to prevent
component breakdown, always switch
Turn off power supply and rotate fan by hand.
off the power before remove and
connect the component.
Does fan rotate smoothly?
YES
Turn power supply on and operate fan.
Does it rotate?Stop fan motor.
NO
Turn off power supply and disconnect fan motor connector,
then turn power on.
Check the output of fan motor from outdoor PCB.
Is the motor power supply voltage ~325Vdc (pin 7 & 4)
generated?
Is the motor control voltage 15Vdc (pin 3 & 4) generated?
Operate the fan, is the rotation command voltage 1~5Vdc (pin 2
& 4) generated?
NO
YES
NO
NO
NO
Replace fan motor.
Check the rotation feedback output from fan motor.
Rotate the fan motor by hand, is the rotation feedback
voltage 15 Vdc (pin 1 & 4) generated?
Replace outdoor PCB.
NO
YES
YES
Replace fan motor.
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12.4.19 H98 (Error Code Stored in Memory and no alarm is triggered / no TIMER LED
flashing)
Malfunction Decision Conditions
Indoor high pressure is detected when indoor heat exchanger is detecting very high temperature when the unit is
operating in heating operation.
Phenomena: unit is stopping and re-starting very often in heating mode.
Malfunction Caused
Indoor heat exchanger thermistor.
Clogged air filter or heat exchanger.
Over-bent pipe (liquid side).
Troubleshooting
When abnormality indication starts again.
Check the indoor unit intake air filter.
For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
Is the air filter dirty?
NO
Check the dust accumulation on the indoor unit heat exchanger.
Is the indoor unit heat exchanger dirty?
NO
Check the indoor pipe temperature thermistor:
Plug out connector (CN-TH) from the indoor unit PCB.
Measure the resistance of the indoor heat exchanger
temperature thermistor.
Is the measured resistance of the indoor pipe temperature
thermistor matches the value specified in its characteristic
chart?
YES
YES
YES
NO
Clean the air filter.
Clean the indoor unit heat exchanger.
Defect in indoor pipe temperature
thermistor.
Replace the indoor pipe temperature
thermistor.
Check the piping & installation condition.
Replace piping / reinstall the unit if
necessary.
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12.4.20 H99 (Indoor Freeze Prevention Protection: Cooling or Soft Dry)
Error Code will not display (no Timer LED blinking) but store in EEPROM
Malfunction Decision Conditions
Freeze prevention control takes place (when indoor pipe temperature is lower than 2°C).
Malfunction Caused
Air short circuit at indoor unit.
Clogged indoor unit air filter.
Dust accumulation on the indoor unit heat exchanger.
2/3 way valve closed.
Faulty indoor unit fan motor.
Refrigerant shortage (refrigerant leakage).
Clogged expansion valve or strainer.
Faulty indoor pipe temperature sensor.
Faulty indoor unit PCB.
Troubleshooting
When abnormality indication starts again.
For safety reason and to prevent
component breakdown, always switch
Check the air passage.
off the power before remove and
connect the component.
Is there any short circuit?
Check the indoor unit air filter.
Is the air filter dirty?
NO
Check the dust accumulation on the indoor unit heat
exchanger.
Is the indoor unit heat exchanger dirty?
NO
Check if 2/3 way valve is closed?
NO
Check if indoor fan motor operates normally?
YES
Check for gas leakage, Is oil oozing out from the 2/3 way
valve?
Check if expansion valve or strainer clogged (ice formed)?
NO
Check the indoor pipe temperature sensor.
YES
YES
YES
YES
NO
YES
YES
● Provide sufficient air passage.
● Clean the air filter.
● Clean the indoor unit heat exchanger.
● Open the 2/3 way valve.
● Replace the indoor unit fan motor and/or
indoor unit PCB.
● Repair the pipe flare or union nuts.
● Reclaim and recharge refrigerant.
● Reclaim and recharge with correct
amount of refrigerant.
Does it conform to the sensor characteristic chart?
YES
NO
● Replace the indoor pipe temperature
sensor.
● Replace the indoor unit PCB.
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12.4.21 F11 (4-way Valve Switching Failure)
Malfunction Decision Conditions
When indoor heat exchanger is cold during heating (except deice) or when indoor heat exchanger is hot during
cooling and compressor operating, the 4-way valve is detected as malfunction.
Check the indoor intake air and indoor pipe temperature
sensors.
Does it conform to the sensor characteristic chart?
YES
Check the expansion valve.
Is the expansion valve ok?
NO
NO
NO
YES
For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
Perform Auto Wiring to correct the wiring
connection.
Replace the indoor intake air or indoor
pipe temperature sensor.
Replace the solenoid coil or expansion
valve.
Replace outdoor unit PCB.
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12.4.23 F90 (Power Factor Correction Protection)
Malfunction Decision Conditions
To maintain DC voltage level supply to power transistor.
To detect high DC voltage level after rectification.
Malfunction Caused
During startup and operation of cooling and heating, when Power Factor Correction (PFC) protection circuitry at
the outdoor unit main PCB senses abnormal DC voltage level for power transistors.
When DC voltage detected is LOW, transistor switching will turn ON by controller to push-up the DC level.
When DC voltage detected is HIGH (391Vdc – 425Vdc), active LOW signal will send by the controller to turn OFF
relay RY-C.
Troubleshooting
When abnormality indication starts again.
Reset the error code and turn on the unit again.
Is AC power supply normal fluctuation?
YES
Verify PFC abnormality by measuring DC voltage between
DCP(+) and DCN(-) at the capacitor PCB.
Is the DC voltage between DCP(+) and DCN(-) normal?
NO (391.2Vdc ~ 425Vdc)
Confirm the DC voltage between CN-FM 1 and 4 when
compressor is running. Normal voltage range should be
between 265-325Vdc.
Is the DC voltage between CN-FM1 and 4 of the outdoor fan
motor normal?
Check the compressor winding resistance:
● Turn off the power and disconnect the harnesses U, V,
and W.
● Measure the winding resistance between U-V, V-W, and
W-U.
Are the compressor’s winding resistance (U-V, V-W, U-W)
uniform?
YES
NO
YES (~280Vdc)
NO
NO
● AC power supply abnormal surge.
● Defect in PFC circuitry.
● Replace the outdoor unit PCB.
● Defect in outdoor fan motor.
● Replace outdoor fan motor.
For safety reason and to prevent
component breakdown, always
switch off the power before remove
and connect the component.
● Defect in compressor.
● Replace compressor.
Check the reactor impedance.
Is the impedence of the reactor low?
YES
● Defect in reactor.
● Replace reactor.
59
Page 60
12.4.24 F91 (Refrigeration Cycle Abnormality)
Malfunction Decision Conditions
The input current is low while the compressor is running at higher than the setting frequency.
Malfunction Caused
Lack of gas.
3-way valve close.
Troubleshooting
When F91 indication happens.
Check 3 way valve.
For safety reason and to prevent
component breakdown, always switch
off the power before remove and
connect the component.
3-way valve opened?
YES
Check for gas leaking source (Refer H16).
Gas leaking?
NO, gas amount is OK.
Check other parts in refrigeration cycles.
NO, closed.
YES
Open 3 way valve.
Check for gas leaking source;
Repair or replace defected part(s).
Re-claim and then re-charge the
right amount.
60
Page 61
12.4.25 F93 (Compressor Rotation Failure)
Malfunction Decision Conditions
A compressor rotation failure is detected by checking the compressor running condition through the position
- Check the U, V and W connector connection at
outdoor PCB and compressor terminal.
For safety reason and to prevent
component breakdown, always
switch off the power before remove
and connect the component.
Is the connector connection normal?
YES
Disconnect the harnesses U, V and W from the
compressor terminal.
From the disconnected harnesses U, V and W,
correct them to the inverter checker. Turn ON the
power and operate the system. Check the inverter
checker 6 LEDs blinking condition.
Is the blinking of the 6 LEDs in same
sequence/condition.
YES
NO
NO
Connector poor contact.
Correct the connection.
IPM defective.
Replace outdoor unit PCB.
Replace compressor.
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Page 62
12.4.26 F95 (Outdoor High Pressure Protection: Cooling or Soft Dry)
Malfunction Decision Conditions
During operation of cooling or soft dry, when outdoor unit heat exchanger high temperature data is detected by
the outdoor unit heat exchanger thermistor.
Malfunction Caused
Outdoor heat exchanger temperature rise due to short-circuit of hot discharge air flow.
Outdoor heat exchanger temperature rise due to defective of outdoor fan motor.
Outdoor heat exchanger temperature rise due to defective outdoor heat exchanger thermistor.
Outdoor heat exchanger temperature rise due to defective of outdoor unit PCB.
Troubleshooting
When abnormality indication starts again.
Check the outdoor unit installation condition
(during cooling or soft dry operation).
● Reinstall the outdoor unit.
Is there any improper heat radiation?
NO
Reset the error code and turn on the unit
again.
YES
● Remove the obstacle(s).
● Clean the outdoor heat exchanger.
Is the outdoor fan motor operating?
YES
Check the outdoor heat exchanger
thermistor:
● Turn off the power and disconnect the
connector of outdoor heat exchanger
thermistor from the PCB.
● Measure the resistance of the outdoor
heat exchanger thermistor.
Is the measured resistance of the outdoor
heat exchanger thermistor matches the
value specified in its characteristic chart?
YES
Measure the AC/DC voltage between
NO
pins of connector CN-FM outdoor unit
PCB.
Is the voltage supplied to the outdoor
fan motor normal?
For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
● Defect in outdoor heat exchanger
NO
thermistor.
● Replace the outdoor heat exchanger
thermistor.
● Defect in outdoor unit PCB.
● Replace the outdoor unit PCB.
NO (0V)
YES (240VAC / 265~326VDC)
● Defect in outdoor unit PCB.
● Replace the outdoor unit PCB.
● Defect in outdoor fan motor.
● Replace the outdoor fan motor.
62
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12.4.27 F96 (IPM Overheating)
Malfunction Decision Conditions
During operating of cooling and heating, when IPM temperature data (212°F) is detected by the IPM temperature
sensor.
Multi Models only
o Compressor Overheating: During operation of cooling and heating, when the compressor OL is activated.
o Heat Sink Overheating: During operation of cooling and heating, when heat sink temperature data (194°F) is
detected by the heat sink temperature sensor.
Malfunction Caused
IPM overheats due to short circuit of hot discharge air flow.
IPM overheats due to defective of outdoor fan motor.
IPM overheats due to defective of internal circuitry of IPM.
IPM overheats due to defective IPM temperature sensor.
Multi Models Only
o Compressor OL connector poor contact.
o Compressor OL faulty.
Troubleshooting
When F96 indication happens.
Check the outdoor unit installation
condition (during cooling or soft-dry
operation).
For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Is there any improper heat radiation?
NO
Is outdoor fan motor operating?
YES
YES
NO
Reinstall the outdoor unit.
Remove the obstacle(s).
Clean the outdoor heat exchanger.
Replace the outdoor fan motor.
Defect in IPM.
Replace the outdoor unit PCB.
63
Page 64
12.4.28 F97 (Compress or Overheating)
Malfunction Decision Conditions
During operation of cooling and heating, when compressor tank temperature data (233.6°F) is detected by the
compressor tank temperature sensor.
Malfunction Caused
Faulty compressor tank temperature sensor
2/3 way valve closed
Refrigerant shortage (refrigerant leakage)
Faulty outdoor unit PCB
Faulty compressor
Troubleshooting
When F97 indication happens.
Check the compressor tank temperature
sensor.
For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Does it conform to the sensor
characteristic chart?
YES
2/3 way valve closed?
NO
Check for gas leakage.
Oil oozing out from the 2/3 way valve?
NO
Check if expansion valve or strainer
clogged (ice formed).
NO
Reclaim and recharge for a specified
amount of refrigerant.
Refrigerant cycle abnormality error again?
NO
NO
YES
YES
YES
YES
Replace the compressor tank
temperature sensor.
Open the 2/3 way valve.
Repair the pipe flare or union nuts.
Reclaim and recharge refrigerant.
Replace expansion valve and/or strainer.
Reclaim and recharge refrigerant.
Replace outdoor unit PCB.
Replace outdoor unit compressor.
Procedure complete.
64
Page 65
12.4.29 F98 (Input Over Current Detection)
Malfunction Decision Conditions
During operation of cooling and heating, when an input over-current (X value in Total Running Current Control) is
detected by checking the input current value being detected by current transformer (CT) with the compressor
running.
Malfunction Caused
Excessive refrigerant.
Faulty outdoor unit PCB.
Troubleshooting
When F98 indication happens.
Get restarted and measure the input
current.
For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Input current > limit?
YES
Turn off power supply. Check the main
circuit electrolytic capacitor.
Normal?
NO
Check refrigerant amount.
NO
Excess refrigerant?
NO
NO
YES
YES
Replace the outdoor unit PCB.
Repair the pipe flare or union nuts.
Reclaim and recharge refrigerant.
Reclaim and recharge with correct
amount of refrigerant.
Replace outdoor unit PCB.
Replace outdoor unit compressor.
65
Page 66
12.4.30 F99 (DC Peak Detection)
Malfunction Decision Conditions
During startup and operation of cooling and heating, when inverter DC peak data is received by the outdoor internal
DC Peak sensing circuitry.
Malfunction Caused
DC current peak due to compressor failure.
DC current peak due to defective power transistor(s).
DC current peak due to defective outdoor unit PCB.
DC current peak due to short circuit.
Troubleshooting
When abnormality indication starts again.
Reset the error code and turn on the unit
again.
Is there a sound when compressor starts?
YES
Is compressor vibration even?
YES
Is there no change even if all refrigerant
is discharged?
YES (Stops after 2, 3 seconds
of noise during operation)
Check the compressor winding resistance:
Turn off the power and disconnect
the harnesses U, V and W.
Measure the winding resistance
between U-V, V-W and W-U.
Are the compressor’s winding resistance
(U-V, V-W or U-W) shorted?
YES
NO (Compressor stops)
NO (Quite a lot of vibration at
start operation)
NO (Normal)
NO (Normal)
Outdoor electronic circuit defect due to
power transistor short.
Replace the outdoor unit PCB.
Amplification IC defect.
Diode defect.
Defect in microcontroller.
Replace the outdoor unit PCB.
Excessive amount of refrigerant.
For safety reason and to prevent component
breakdown, always switch off the power
before remove and connect the component.
Compressor defective due to
mechanical locked.
Replace compressor.
Compressor defective due to winding
shorted.
Replace compressor.
66
Page 67
13. Disassembly and Assembly Instructions
High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with
repair work. Failure to heed this caution may result in electric shocks.
13.1 Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor
Removal Procedures
13.1.1 To remove front grille
2.Remove 2 caps and 2 screws at the
bottom of discharge vane.
WARNING
3. Hold both sides of the front grille and
remove it by pulling up and toward
yourself gently.
1.Lift t o open the vertical vane
gently.
Figure 1
13.1.2 To remove power electronic controller
2 Hooks (left hand side)
4. Remove the eco sensor complete by screw.
Figure 2
5.Remove the control
board c over by releasing
the 2 hooks.
67
Page 68
9. Pull out the main
electronic c ontroller and
power electronic
controller halfway.
8.Remove screw to
remove terminal board
complete.
7.Detach the CN-DISP
connector then remove
the indicator complete.
6.Detach the Earth wire
10. D etach c onnectors as labeled fr om the
electronic c ontroller. Then pull out
main controller gently
Figure 3 Figure 4
13.1.3 To remove discharge grille
CN-FM
CN-CNT
CN-RMT
CN-STM1
CN-MSENS
CN-DISP
CN-TH
13.1.4 To remove control board
11. Pull out to remove t he drain hose
12. Then pull the discharge grille
downward gently to dis mantle it
Figure 5
from the discharge grille
13. Remove 4 screws holding the
control board then pull out the
control board.
Figure 6
68
Page 69
13.1.5 To remove cross flow fan and indoor fan motor
Figure 7
16. Remove the bearing by pulling it
out gently
14. Remove the screw that holding
the cross f low f an and fan mot or
axis.
15. Remove the screw f rom t he
evaporator.
Figure 8
17. Push the holdfast to the left and lift up the evaporator.
Evaporator
Cr oss f low fan
18. Remove the cross flow fan from the unit by
pulling it to the left and downward.
Figure 9
19. Fan motor can be removed after the
removal of cross flow f an.
Reminder: T o reinstall the f an motor, adjust
the fan motor connector to 45° towards you
before fixing control board.
69
Page 70
Cross Flow Fan
Reminder: To reinstall the cross flow
fan, ensure cross flow fan is in line as
shown in figure 10
Figure 10
70
Page 71
14. Exploded View and Replacement Parts List
14.1 Indoor Unit
464748
O/I
I/II/I
40
45
CWH55025J
CWH55051J
4
17
20
18
54
37
41
42
22
21
38
3
44
5
8
9
39
2
1
7
6
16
10
12
25
34
14
15
24
43
11
13
27
23
28
29
30
35
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
49
36
55
33
26
71
Page 72
SAFETY REF. NO. DESCRIPTION & NAME QTY CS-ME5RKUA REMARK
1 CHASSIS COMPLETE 1 CWD50C1633
2 FAN MOTOR 1 L6CBYYYL0055 O
3 CROSS FLOW FAN COMPLETE 1 CWH02C1076
4 BEARING 1 CWH64K007
5 SCREW 1 CWH551146
7 EVAPORATOR CO. 1 CWB30C3504
8 FLARE NUT (1/4) - LIQUID 1 CWT251030
9 FLARE NUT (3/8) - GAS 1 CWT251031
11 CONTROL BOARD CASING 1 CWH102605A
12 TERMINAL BOARD COMPLETE 1 CWA28C2357
13 ELECTRONIC CONTROLLER - MAIN 1 CWA73C9301 O
15 ELECTRONIC CONTROLER - INDICATOR 1 CWA748158 O
16 SENSOR COMPLETE 1 CWA50C2800 O
17 SENSOR COMPLETE (ECO) 1 CWA50C2820 O
18 ELECTRONIC CONT (ECO SENSOR) 1 CWA745791
20 ELECTRONIC CONT (COMPARATOR) 1 CWA746769
21 LEADWIRE-PCB ECO 1 CWA67C9786
23 CONTROL BOARD TOP COVER 1 CWH131467
24 INDICATOR HOLDER 1 CWD933406
25 CONTROL BOARD FRONT COVER CO. 1 CWH13C1333
26 DISCHARGE GRILLE COMPLETE 1 CWE20C3495
27 BACK COVER CHASSIS 1 CWD933233B
28 FULCRUM 1 CWH621131
29 VERTICAL VANE 8 CWE241374
30 CONNECTING BAR 1 CWE261251
33 AIR SWING MOTOR 1 CWA981264 O
34 CAP 1 CWH521096
35 HORIZONTAL VANE COMPLETE 1 CWE24C1385
36 REMOTE CONTROL COMPLETE 1 CWA75C4567 O
37 FRONT GRILLE COMPLETE 1 CWE11C5960 O
38 INTAKE GRILLE COMPLETE 1 CWE22C1946
39 GRILLE DOOR COMPLETE 1 CWE14C1131
40 AIR FILTER 2 CWD001279 O
41 SCREW-F/GRILLE MOUNT 2 XTT4+16CFJ
42 CAP-FRONT GRILLE 2 CWH521227
43 DRAIN HOSE 1 CWH851173
44 INSTALLATION PLATE 1 CWH361134
45 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C1705
46 OPERATING INSTRUCTION 1 CWF569978
47 INSTALLATION INSTRUCTION 1 CWF616708
48 INSTALLATION INSTRUCTION 1 CWF616709
49 REMOTE CONTROL HOLDER 1 CWH361078
54 AIR PURIFYING FILTER 1 CWD00C1141
55 BAG COMPLETE (TUBE CONNECTOR) 1 CWH82C2030
(Note)
All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
72
Page 73
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-ME7RKUA REMARK
1 CHASSIS COMPLETE 1 CWD50C1633
2 FAN MOTOR 1 L6CBYYYL0055 O
3 CROSS-FLOW FAN COMPLETE 1 CWH02C1076
4 BEARING ASSY 1 CWH64K007
5 SCREW - CROSS - FLOW FAN 1 CWH551146
6 PARTICULAR PIECE 1 CWD933067
7 EVAPORATOR 1 CWB30C5033
8 FLARE NUT (LIQUID) 1 CWT251030
9 FLARE NUT (GAS) 1 CWT251031
10 CLIP FOR SENSOR 1 CWH321085
11 CONTROL BOARD CASING 1 CWH102605A
12 TERMINAL BOARD COMPLETE 1 CWA28C2357 O
13 ELECTRONIC CONTROLLER - MAIN 1 CWA73C9225 O
14 PARTICULAR PIECE - TERMINAL 1 CWD933137A
15 ELECTRONIC CONTROLLER - INDICATOR 1 CWA748158 O
16 SENSOR COMPLETE 1 CWA50C3228 O
17 SENSOR COMPLETE (ECO) 1 CWA50C2820 O
18 ELECTRONIC CONTROLLER (ECO SENSOR) 1 CWA745791
20 ELECTRONIC CONTROLLER (COMPARATOR) 1 CWA746769
21 LEAD WIRE - PCB ECO 1 CWA67C9786
22 CONTROL BOARD CASING FOR PCB ECO 1 CWD933427
23 CONTROL BOARD TOP COVER 1 CWH131467
24 INDICATOR HOLDER 1 CWD933406
25 CONTROL BOARD FRONT COVER CO. 1 CWH13C1333
26 DISCHARGE GRILLE COMPLETE 1 CWE20C3495
27 BACK COVER CHASSIS 1 CWD933233B
28 FULCRUM 1 CWH621131
29 VERTICAL VANE 8 CWE241374
30 CONNECTING BAR 2 CWE261251
33 AIR SWING MOTOR 1 CWA981264
34 CAP - DRAIN TRAY 1 CWH521259
35 HORIZONTAL VANE COMPLETE 1 CWE24C1385
36 REMOTE CONTROL COMPLETE 1 CWA75C4567 O
37 FRONT GRILLE COMPLETE 1 CWE11C5960 O
38 INTAKE GRILLE COMPLETE 1 CWE22C1946
39 GRILLE DOOR COMPLETE 1 CWE14C1131
40 AIR FILTER 2 CWD001279 O
41 SCREW - FRONT GRILLE 2 XTT4+16CFJ
42 CAP - FRONT GRILLE 2 CWH521227
43 DRAIN HOSE 1 CWH851173
44 INSTALLATION PLATE 1 CWH361134
45 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C1705
46 OPERATING INSTRUCTION 1 CWF569978
47 INSTALLATION INSTRUCTION 1 CWF616708
48 INSTALLATION INSTRUCTION 1 CWF616709
49 REMOTE CONTROL HOLDER 1 CWH361078
73
Page 74
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-ME7RKUA REMARK
54 AIR PURIFYING FILTER 1 CWD00C1141
55 BAG COMPLETE (TUBE CONNECTOR) 1 CWH82C2030
(Note)
All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
Printed in Malaysia
FB0315-0
74
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