Panasonic AJ9 User Manual

Page 1
AJ9 (J9)
VDE
AJ9 switch snap-in mounting type
AJ9 switch screw mounting type
POWER ROCKER SWITCH
1. Power rocker switches for safety requirements.
• All versions comply with ClassII EN61058-1 insulation grade. Insulation distance: 8mm Min. Contact gap: 3mm Min.
• International Standard-approved status
Already approved
AJ9 switch UL, CSA, VDE, SEMKO
2. High inrush current resistance is ideal for office automation equipment.
Type Inrush Contact rating
AJ9 100A 16A 250V AC Min.10
3. Eight standard actuator colors
White, black, red, dark gray, light gray, blue, green, yellow
Expected
life
4
AJ9 (J9)
SWITCHES
PRECAUTIONS WHEN USING CADMIUM-FREE CONTACT TYPE
Models with cadmium-free contacts have been introduced in order to reduce environmentally harmful substances. (“F” is affixed to the end of the part number.) We ask customers who are currently using products with cadmium-containing contacts (no “F” at the end of the part number) to please make the switch to models with cadmium-free contacts. When switching, operating life may differ depending on the load. Please be sure to verify this by conducting an evaluation using actual equipment.
RoHS Directive compatibility information
http://www.nais-e.com/
CONSTRUCTION
Contact gap (more than 3mm)
The EN60950 (intended for office automation equipment) conforms with a 3mm gap. When directly opening or closing the primary power supply side, a contact gap of at least 3mm is required in order to ensure safety.
Actuator
Case
Snap-in Clip
Dustproof construction
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Page 2
AJ9 (J9)
ORDERING INFORMATION
AJ 9 F
9: AJ9 switch
Poles 1: 1-pole 2: 2-pole
Mounting type 1: Snap-in mounting (16A) 2: Screw mounting (16A)
Operating type 0: ON-OFF 1: ON-ON
Terminal shape 0: .250 Quick-connect terminal 1: Soldering compatible with .250 Quick-connect terminal 2: PC board terminal
Actuator indication 0: No indication 1: indication 2: indication
Actuator color W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow
Flang color Nil: Black (standard color) (Custom ordered color: W: White, R: Red, Z: Dark gray, H: Light gray, L: Blue, G: Green, Y: Yellow)
Approved standard 3: UL, CSA, VDE, SEMKO 9: UL, CSA
F: Cadmium-free product
Remarks: 1. Please consult us for details concerning different flange colors.
Remark 2)
Remark 3)
2. The color of “I O” indication on the actuator:
• White actuator: black
• Others: white
3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications.
Remark 1)
PRODUCT TYPES
1. Snap-in mounting type
(1) Without indication on actuators
Te r minal shape Poles Operating types
1-pole
.250 Quick-connect terminal
2-pole
Soldering compatible with .250 Quick-connect terminal
PC board terminal
(Standard flange color is black. For other colors type, they are custom ordered.) Remarks: 1. A letter indicating the actuator color is entered in place of symbol. (W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow)
For requests of other flange color, please suffix following letter. (W: White R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow)
2. The color of I O indication on the actuator: White actuator: black, Others: white
3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications. All other types come with a stamp indicating international standards without your request.
1-pole
2-pole
1-pole
2-pole
ON-OFF AJ9110009F
ON-ON AJ9111003F
ON-OFF AJ9210009F
ON-ON AJ9211003F
ON-OFF AJ9110109F
ON-ON AJ9111103F
ON-OFF AJ9210109F
ON-ON AJ9211103F
ON-OFF AJ9110209F
ON-ON AJ9111203F
ON-OFF AJ9210209F
ON-ON AJ9211203F
Part number
(Without indication)
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Page 3
AJ9 (J9)
(2) With indication on actuators
Te r minal shape Poles Operating types
1-pole
.250 Quick-connect terminal
2-pole
Soldering compatible with .250 Quick-connect terminal
PC board terminal
(Standard flange color is black. For other colors type, they are custom ordered.) Remarks: 1. A letter indicating the actuator color is entered in place of symbol. (W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow)
For requests of other flange color, please suffix following letter. (W: White R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow)
2. The color of I O indication on the actuator: White actuator: black, Others: white
3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications. All other types come with a stamp indicating international standards without your request.
1-pole
2-pole
1-pole
2-pole
ON-OFF AJ9110013F AJ9110023F
ON-ON AJ9111013F AJ9111023F
ON-OFF AJ9210013F AJ9210023F
ON-ON AJ9211013F AJ9211023F
ON-OFF AJ9110113F AJ9110123F
ON-ON AJ9111113F AJ9111123F
ON-OFF AJ9210113F AJ9210123F
ON-ON AJ9211113F AJ9211123F
ON-OFF AJ9110213F AJ9110223F
ON-ON AJ9111213F AJ9111223F
ON-OFF AJ9210213F AJ9210223F
ON-ON AJ9211213F AJ9211223F
Part No.
(With I O indication)
2. Screw mounting type
(1) Without indication on actuators
Te r minal shape Poles Operating types
.250 Quick-connect terminal
Soldering compatible with .250 Quick-connect terminal
PC board terminal
1-pole
2-pole
1-pole
2-pole
1-pole
2-pole
ON-OFF AJ9120009F
ON-ON AJ9121003F
ON-OFF AJ9220009F
ON-ON AJ9221003F
ON-OFF AJ9120109F
ON-ON AJ9121103F
ON-OFF AJ9220109F
ON-ON AJ9221103F
ON-OFF AJ9120209F
ON-ON AJ9121203F
ON-OFF AJ9220209F
ON-ON AJ9221203F
Part number
(Without indication)
(2) With indication on actuators
Te r minal shape Poles Operating types
1-pole
.250 Quick-connect terminal
2-pole
Soldering compatible with .250 Quick-connect terminal
PC board terminal
Remarks: 1. A letter indicating the actuator color is entered in place of symbol. (W: White B: Black R: Red Z: Dark gray H: Light gray L: Blue G: Green Y: Yellow)
2. The color of I O indication on the actuator: White actuator: black, Others: white
3. The ON-OFF type with no indications on the actuator have received UL and CSA certifications. All other types come with a stamp indicating international standards without your request.
1-pole
2-pole
1-pole
2-pole
ON-OFF AJ9120013F AJ9120023F
ON-ON AJ9121013F AJ9121023F
ON-OFF AJ9220013F AJ9220023F
ON-ON AJ9221013F AJ9221023F
ON-OFF AJ9120113F AJ9120123F
ON-ON AJ9121113F AJ9121123F
ON-OFF AJ9220113F AJ9220123F
ON-ON AJ9221113F AJ9221123F
ON-OFF AJ9120213F AJ9120223F
ON-ON AJ9121213F AJ9121223F
ON-OFF AJ9220213F AJ9220223F
ON-ON AJ9221213F AJ9221223F
Part No.
(With I O indication)
Part No.
(With — O indication)
Part No.
(With — O indication)
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
Page 4
AJ9 (J9)
R0.5 Max.
X
12.6
+0.1
0
SPECIFICATIONS
1. Contact rating
Type Voltage
Resistive load
(cos
φ
] 1.0)
AJ9 switch 250V AC 16A 4A
Remark: The motor load is in accordance with EN61058-1. Inrush current can be switched up to the value of 6 times the indicated rating.
2. Characteristics
Expected life (Min. operations)
Initial insulation resistance (Between terminals) Min. 100 M (at 500V DC measured by insulation resistive meter) Initial breakdown voltage (Between terminals) 2,000 Vrms detection current: 10 mA Initial contact resistance (By voltage drop at 1A, 2 to 4V DC) Max. 20m
Temperature rise
Vibration resistance 10 to 55 Hz at double amplitude of 1.5mm Shock resistance Min. 294m/s2{30 G} Actuator strength 40 N {4.08kgf} for 1 minute (operating direction) Tensile terminal strength 100 N {10.2kgf} for 1 minute or more (Pull & push direction) Ambient temperature –25°C to +85°C (Not freezing below 0°C) Flame retardancy UL94V-0 Tr acking resistance Min. 175
Operating force (reference characteristics)
Contact material AgZnO alloy
Remark: Test conditions are in accordance with EN61058-1, UL1054 and JIS C 6571.
Mechanical Min. 5 × 104 (at 20 cpm.) Electrical Min. 104 (at 10 cpm., at rated load)
at 6 × 103 ope. or less Max. 30°C (UL1054) from 6 × 103 ope. to 10
4
Max. 55°C (EN61058-1)
1-pole 3.92 ± 1.96N {400 ±200gf} 2-pole 5.88 ± 24.5N {600 ±250gf}
Motor load
(EN61058-1)
(cos φ ] 0.6)
DIMENSIONS
1) .250 Quick-connect terminal
1. Snap-in mounting type
Remark: For soldering compatible with .250 Quick-connect terminal and PC board terminal, only terminal shape is changed.
28°±4°
O N
1.75 dia.
mm General tolerance: ±0.5
Diagram of recommended locations
for panel mounting holes
37
2
7
2-pole 1-pole
15 10
Panel thickness X
O N
27
37
12.5
0.8
1.2
7
9.7
6.35 11
34
4.4
0.75 to 1.25 34.2
1.25 to 2 34.4
+0.1
0
+0.1
0
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
Page 5
2. Screw mounting type
7.5
AJ9 (J9)
mm General tolerance: ±0.5
50
±0.2
42
2-pole 1-pole
33
30°
19.9
4
OFFON
0.8
19
29
15
10
9.7
4.4
1.75 dia.
6.35 11
34
Remark: For soldering compatible with .250 Quick-connect terminal and PC board terminal, only terminal shape is changed.
2) Soldering compatible with .250 Quick-connect terminal
R1.5
1
9.7
4.4
R0.9
6.35 11
34
Remark: Dimensions other than listed above are same as those of .250 Quick-connect terminal.
3) PC board terminal
6
11
3
34
12.4 15
0.8
1.2
7
PC board pattern (ON-ON)
2-pole 1-pole
±0.1
4.5
±0.1
1.2
7
11 11
3.5 11 11
4.5
±0.1
±0.1
1.2
Remark: Dimensions other than listed above are same as those of .250 Quick-connect terminal.
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
Page 6
AJ9 (J9)
+5
0
NOTES
1. Switch mounting
Mount the switch with the recommended panel mounting hole dimensions shown in the dimensions. Contact us if you are considering using a panel of other than the recommended size and shape.
2. Regarding fastening lead wires to terminals
1) When connecting the tab terminals, use a .250 Quick-connect and insert the terminals straight in. If they are skewed, the terminals will require excessive insertion force. In addition, there is some variation in the insertion force required for different receptacles from different manufacturers, so confirm how much force is needed
REFERENCE
1. Outline of UL1054 test
Overload test AJ9: 20A 250V AC (Power factor 0.75 to 0.8) 50 operation Endurance test AJ9: 16A 250V AC (Power factor 0.75 to 0.8)
3
6×10
operation After testing, temperature rise of terminals should be less than 30°C and no abnormality should be observed in characteristics.
under actual conditions. Do not solder wires onto tab terminals.
2) With manual soldering: Complete the soldering connection work within 3 seconds with the tip of the soldering iron (60W soldering iron) at a temperature of 420°C or lower, and take care not to apply any force to the terminal area. Avoid touching the switch with soldering iron.
3) The terminals should be connected in such a way that they are not under constant stress from the connecting wires.
4) Terminal material is copper alloy which may discolor due to finger’s oil or after a long time. But that discoloration does not effect actual performance.
2. Outline of EN61058-1 test
After switching 5 × 10
3
times on the above load condition at both 85 °C and 25±10°C, temperature rise of terminals should be less than 55°C and no abnormality should be observed in characteristics.
50 to 100ms
24A
2 sec.
J9: 16A
4 sec.
AC: 250V (Power factor 0.6)
3. Resistance to chemicals
To clean the switch unit, use a neutral detergent diluted with water. Do not use acidic or alkaline solvents as they may damage the switch. Furthermore, be careful not to get any of the detergent solution inside of the switch while cleaning it.
4. Environment
Avoid using and storing these switches in a location where they will be exposed to corrosive gases, silicon, or high dust levels, all of which can have an adverse effect on the contacts.
5. Take care not to drop the product as it may impair perfomance.
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
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