PA Industries Transporter User Manual

®
TRANSPORTER
Installation & Operating Instruction Manual
P/A INDUSTRIES INC.
The Original Transporter.
The Transporter is a totally unique material handling device. Protected under USA and foreign patents, these low profile, beltless conveyors are pneumatically powered and have become a cost effective alternative to conventional conveyors. There are no belts or bearings to wear out or maintain.
The rhythmic vibrating or shaking motion moves parts or scrap along a custom tray or chute designed to fit your tool or application. Trays can be fabricated out of various materials to suit any size opening and transport the pieces into the parts bin or scrap container.
Contact our Sales Application Engineering Department for a free video showing several different ways customers have used the Transporter.
APPLICATIONS .................................................................... 3
INSTALLATION .................................................................... 4
MODEL TP-3 SERVICE ....................................................... 6
MODEL TP-10 SERVICE ................................................... 10
MODEL TP-70 SERVICE .................................................... 18
MODEL TP-140 SERVICE ................................................. 22
TECHNICAL DATA .............................................................. 26
RECOMMENDED TRAY SUPPORTS ................................ 27
2
APPLICATIONS
Third Stage Blank
Second Stage Punch
First Stage Pierce
U.S. PATENT NO.
4,444,346
Model TP-10 Transporter
Upper Tray for Parts Removal
Model TP-10
Design the tray
configuration
to suit your application
Feed Direction
Progressive Die
Lower Tray
Scrap Slugs
Lower Tray for Scrap Removal
Stamped Part
3
INSTALLATION
60 (4)
75 (5)
1. Rigidly Mount the Transporter to a solid surface using these recommended bolts sizes:
Model Quantity Metric Inch TP-3 4 M 8 5/16
TP-10 4 M 8 5/16 TP-40 2 M10 3/8 TP-70 6 M 8 5/16 TP-140 6 M 8 5/16
2. Air line requires use of an oil mist-type combination Filter/Regulator/Lubricator, and Pressure Gauge. Set pressure to 4-5 Bar (60 to 75 psi). Do not exceed 5.5 Bar (80 psi) as excess pressure will damage the Transporter.
Recommended Air Line Connection to Eliminate Moisture and Particles from Main Line
Main Air Line
Drain
To Transporter
4. Connect the Air Line with flexible poly-flow tubing into the threaded inlet. On Model TP-3 use 1/4” tubing for 1/8” NPT. Models TP-10, TP-40, TP-70 and TP-140 use 3/8” tubing for 1/4” NPT.
5. A custom “U” profile tray or chute must be designed to handle each specific application or tool. Any material can be used, but we recommend aluminum or any light gauge material to reduce tray weight. Maximum tray weight should not exceed the following table data:
Max. Weight Max. Weight
Tray & Scrap
Model
Tray Only of Parts
Kg Lbs. Kg Lbs. TP-3 1,5 3.3 3 6.6 TP-10 3 6.6 10 20 TP-40 15 33 40 80 TP-70 50 110 70 140
TP-140 100 200 140 300
Filter/Regulator/Lubricator
3. Fill the Lubricator with a good grade of hydraulic oil such as Shell Tellus 32 or equivalent. Set the Lubricator for one (1) drop per minute.
4
6. Fasten the tray or chute to the Transporter with metric screws at all holes. Be sure to use spacers or washers between the Transporter and the tray to reduce contact friction between the moving tray and the Transporter body. Refer to the following table.
INSTALLATION
Model Quantity Screw size Depth
TP-3 6 M6 8mm
TP-10 6 M6 8mm
TP-40 6 M8 9mm
TP-70 6 M8 8mm
TP-140 6 M8 8mm
7. The Conveyor tray or chute must be supported at both ends to minimize vibration and deflection. A block of Delrin GP-500 or Nylon, low friction material can be used for the tray to slide. For optimum installation, use P/A Roller Slides to rigidly control the tray movement and provide trouble-free operation. See page 27.
Ball Bearing Roller
Solid Slide ­Low Friction Material
Transporter
Chute or Tray
Feed Direction
Press Bolster
Roller Slide
Spacer
8. The Speed Adjustment is preset at the factory with the correct frequency for a light weight tray or chute. The speed can be adjusted by turning the screw or knob clockwise to decrease the movement on the Models TP-3, TP-10, and TP-40. The TP-70 and TP-140 are adjusted by turning the screw or knob counter-clockwise to decrease the movement. Maximum speed is not required to move parts or scrap efficiently.
9. If the TP-40 Speed Frequency is inadequate, release the Air Regulator Rod T40-029 and gently push forward to increase speed or backward to decrease.
10. The TP-10 may require a slight adjustment to maintain proper speed frequency after a period of operation. If Speed Adjustment Screw T10-405 does not slow the unit sufficiently, it may be necessary to slightly snug the two screws at the Air Regulator Valve T10-401. This reduces the air being released from the valve and decreases speed. Snugging the screws too tightly will cause bending of the Air Regulator Rod and poor performance.
11. Spray the same Tellus oil used in lubrication on the pistons each week.
12. If there is a build-up of sticky oil on the conveyor tray or if the parts or scrap are very oily, they may stick to the surface and reduce movement. To reduce the coefficient of friction, try dimpling the surface of the conveyor chute with a ballpeen hammer or use a different material like expanded metal or profiled, roll formed material.
5
MODEL TP-3 SERVICE
Factory Repair & Rebuild Service
Return the Transporter by UPS Prepaid to our repair center. After teardown and inspection, P/A Industries will notify you of the recommended cost for spare parts and labor.
Disassembly Reassembly
1. Remove both Snap Rings and push the Front and Rear Pistons inside Body.
2. Remove the Screws from the Rear Guide Holder T3-204. Pull out together with Speed Adjustment Knob T3-401.
3. Remove the Front Guide Holder T3-203.
4. Remove both Guide Holders (L & R) T3-201 and the twelve (12) Ball Bearings.
5. Back out the Locking Screw T3-406 and remove the Speed Adjustment Valve T3-603.
6. With both T3-701 Tools provided in the kit, remove the Valve Discs and the Rod.
7. Check all “O” Rings, Springs, Discs, and Seals for
damage and replace as needed.
6
1. Install the Speed Adjustment Valve T3-603 and align with the groove for the Locking Screw T3-406.
2. Insert the Front Piston T3-302 into the Body with the Bumper Ring.
3. Mount the Bumper Ring and insert the Rear Piston T3-303 into the Body.
4. Grease both Guide Holders T3-201 and put twelve (12) Ball Bearings into both Bearing Plates T3-210. Hold the Bearing Plates by hand while attaching Front and Rear Holders. The Guide Holder assembly must run
smoothly in both directions without side-to-side play.
5. Pull both Pistons T3-302 and T3-303 back into position and secure the Snap Rings.
MODEL TP-3 DIMENSIONAL DRAWING
1/8” NPT
4.7”
120mm
5.5”
140mm
1.3”
34mm
Speed Adjustment Knob
3.3”
83mm
.75”
19mm
Use Four
M8 Bolts for
Mounting
7”
178mm
5.1”
130mm
Use Six M6 Screws
8mm Deep Thread
for Tray Mounting
2”
51mm
5.9”
150mm
.4”
10mm
7
TP-3 Parts Description
TP-3 Assemblies
Part No. Description Qty
T3-105 Screw 8 T3-107 Air inlet 1 T3-110 Mounting plate 1 T3-111 Mounting plate screw 4 T3-112 Spring pin 4 T3-201 Guide holder (L&R) 2 T3-203 Front guide holder 1 T3-204 Rear guide holder 1 T3-210 Sleeve retainer 2 T3-211 Stainless Steel Ball 12 T3-302 Front piston 1 T3-303 Rear piston 1 T3-307 Grease O-ring 1
*
T3-308 Grease ring 1 T3-311 Valve seal 2
*
T3-322 Rear cup seal 1
*
T3-323 Front cup seal 1
*
T3-327 Bumper ring 2
*
T3-401 Speed adjustment knob 1 T3-402 Speed adjustment rod 1 T3-404 Threaded bushing 1 T3-405 Plug 1 T3-406 Locking screw 1 T3-407 Speed valve O-ring 2
*
T3-309 Knob locking nut 1 T3-412 Speed valve O-ring 1
*
T3-601 Valverod assembly 1 T3-602 Spring assembly 2 T3-603 Valve assembly 1 T3-701 Assembly tool 2
*
T10-209 Snap ring 2 T10-313 Spring 1 T70-306 Knob O-ring (*14208-011) 1
*
Included in Repair Kit 3-001 (17269)
*
8
T3-601 Valve Rod Assembly Qty
T3-310 Valve rod 1 T3-325 O-ring 1
T3-602 Spring Assembly Qty
T3-315 Spring holder 1 T3-407 O-ring 1 T10-313 Spring 1
T3-603 Valve Assembly Qty
T3-402 Valve bar 1 T3-407 O-ring 1 T3-411 Valve 1 T3-412 O-ring 1
TP-3 PARTS DRAWING
T3-105
T3-203
*T3-327
T3-110
T3-111
T3-323
*T3-602
T3-601
T3-325
*T3-311
*T3-602
*T3-307
T3-308
*T3-322
T3-303
T3-201
*T3-327
T3-107
* Included in Repair Kit 3-001 (17269)
T10-209
T3-302
T3-112
T3-405
T3-210
T3-211
*T3-407
T3-406
*T3-412
T3-603
T3-402
T3-204
T3-404
*T70-306 (*14208-011)
T3-401
T3-309
9
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