PACE TT-65 SMT User Manual

M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
INTRODUCING
HEAT TECHNOLOGY
TIP HEATER CARTRIDGE & SENSATEMP TECHNOLOGY
IN TODAY’S ENVIRONMENT FLEXIBILITY ISN’T JUST IMPORTANT, IT’S THE KEY TO SUCCESS...
Component foot-prints are shrinking, through-put requirements are increasing, and thermally massive power management components (connectors, heat sinks, RF shields, and SMDs) on heavy ground planes are not going away anytime soon. Oh yes, let’s not forget about the challenges of incorporating Lead Free solders into your process! Being locked into one heat control technology on your Soldering/Desoldering system isn’t going to open the door to your success...
The ability to have multiple heating technologies available within a single system directly affects your bottom line. Until now, most systems only offer one type of heating technology which will never fit every application efficiently. The time has come for soldering and desoldering systems to evolve.
....FLEXIBILITY DRIVES THROUGH-PUT!
PACE is proud to introduce your key to future success...The INTELLIHEATTM Control System. IntelliHeat is the only thermal control system capable of managing multiple types of heating technologies within a single Power Source. There is no longer a need to have multiple Power Sources on your work bench or to force operators to use only one heating technology. Simply plug in any compatible handpiece and IntelliHeat does the rest.
The IntelliHeat Control System allows either SENSATEMP® or Tip­Heater Cartridge based technology handpieces to be plugged into a single Power Source. Finally, the benefits of SENSATEMP® and Tip-Heater Cartridge based technology can be found in a single system, without restriction.
PACE’s legendary SENSATEMP® technology is renowned for its temperature stability and ability to handle high mass applications. For smaller components and when through-put is important, there is Tip-Heater Cartridge based technology. Tip-Heater Cartridge based technology is a patented technology that boasts the best response time for high volume applications and easily keeps up in a fast paced environment.
Upgrade your equipment, clear off your work bench and unlock your success with INTELLIHEATTM!
With over 50 years of experience and industry leadership in rework and repair technology and techniques, PACE provides much more than simply equipment. When you purchase PACE products, you receive access to one of the most valuable resources in the industry; PACE’s applications and technical support services. Over the years, our applications support services have been the cornerstone of quality assurance and repair reliability for countless customers. Whenever you encounter a new component, a new PCB, Lead Free Solder, or if you just want reassurance that your process is safe and effective, simply contact PACE and we will create a procedure for you that not only identifies the equipment required to do the job correctly, but also every step in the process!
TABLE OF CONTENTS
PAGE
2 INTRODUCTION & TABLE OF CONTENTS
3 PACE HEATING TECHNOLOGY
4 INTELLIHEAT COMPATIBLE HANDPIECES
6 HANDPIECE AND POWER SOURCE CHARTS
7 ST 30, ST 50 AND ST 70 SYSTEMS
8 ST 100 SYSTEM
9 INSTANT SETBACK CUBBY & LEAD FREE ACCESSORIES
10 ST 65, ST 75 AND ST 115 POWER SUPPLIES
11 ST SYSTEMS SPECIFICATIONS
12 MBT 301
13 MBT 350
14 ST 25, MBT 250 AND PRC 2000
15 LEAD FREE SOLDERING
16 SOLDERING WITH NITROGEN
17 NITROGEN ASSISTED SOLDERING ACCESSORIES
18 TD-100 STANDARD TIPS
20 TD-100 DIAMOND SERIES TIPS
21 TD-100 SMT REMOVAL TIPS
22 MT-100 & TP-100 SMT REMOVAL TIPS
23 PS-90 SOLDERING TIPS
24 PS-90 SMT REMOVAL TIPS
25 SX-90 DESOLDERING/SOLDER REMOVAL TIPS
26 TT-65 SMT TIPS AND TJ-85 NOZZLES
27 PRODUCT PAGE
TIP-HEATER CARTRIDGE TECHNOLOGY
The key advantage of Tip-Heater Cartridge based technology is that its advanced electronics provide instantaneous load sensing and on-demand power to quickly reflow solder joints, regardless of the mass of the application. Further, the position of the control sensor is as far forward as possible to immediately respond to the thermal demand of the work. The tip and heater are permanently coupled, ensuring all the heat generated by the heater is available for use by the tip. For applications where the work cycle is high and for micro-miniature applications the direct power approach is ideal as the thermal demand is continuously monitored and the heater responds immediately by providing adequate power to meet the demand from the work, without overshoot.
Control Sensor Position Relative to Tip
For efficient heating, accurate control and for forming the best solder joint, use an iron with the shortest sensor
Poor Position,
Inefficient
Heater “Printed” on Ceramic Heater - Standard resistance Heating Element, (40-60 W)
Curie-Point Heating Systems - High frequency emission creating heat in ferromagnetic slug using its Curiepoint to control temperature (30-40 W)
Fair Position,
Fairly Efficient
PACE SensaTemp Precision Control System. High mass resevoir heater with platinum RTD sensor. (52 W)
pathway!
Good Position,
MAINTAINING PERFORMANCE IN THE
GREEN” ZONE IS MORE LIKELY AS
SENSOR PATHWAY BECOMES SMALLER
IDEAL IRON PERFOMANCE
Tip Temperature Solder Joint Temperature
350 OC
Too Hot
200 OC
0 OC
Workflow Increasing
Ideal Process
Control
Window
Too Cold
Efficient
Best Position, Highly Efficient
SENSATEMP® TECHNOLOGY
is a laser trimmed, platinum RTD sensor that is more than 5 times more accurate than conventional thermo-couples. This level of accuracy allows for safe, productive soldering at the lowest possible temperatures. As a result, the amount of time spent reflowing each joint is reduced, minimizing the possibility of damage. Additionally, SensaTemp allows you to change tips, heaters and handpieces at will, without ever having to re-calibrate! SensaTemp’s unique heater design acts as a thermal dampener that minimizes tip temperature overshoot, ensures temperature stability and creates a “thermal reservoir” that can be accessed instantaneously when high mass applications are being performed.
SensaTemp delivers consistent, repeatable results regardless of the thermal demand of the work. Its ability to respond quickly is ideal for light work, while its amazing thermal capacity can meet the challenges of the heaviest thermal loads, providing the operator with the flexibility that is essential in today’s ever changing environment. Regardless of your application, SensaTemp delivers unsurpassed thermal performance, productivity and “bottom line” savings.
PACE Tip Heater Cartridge System - High thermo delivery, Sensor controlled ceramic heater/tip cartridge (62 W)
At the heart of SensaTemp
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S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
INTELLIHEAT COMPATIBLE HANDPIECES
TIP-HEATER CARTRIDGE HANDPIECES PERFECT FOR LEAD FREE
INTELLIHEAT COMPATIBLE HANDPIECES
VERSATILITY, PERFORMANCE AND VALUE SENSATEMP HANDPIECES
TD-100 THERMO-DRIVE® SOLDERING IRON
The TD-100 Thermo-Drive® Soldering Iron is the only iron crafted by a team of surgical instrument engineers and is uniquely designed to eliminate operator fatigue, improve control and enhance productivity in demanding soldering applications. The TD-100 uses a patented Tip-Heater Cartridge that is the best performing and lowest priced Tip-Heater Cartridge on the market today! Almost 100 soldering tip geometries are available as well as over 30 surface mount removal tips.
See Pages 18-21 for tip selection.
Shown with optional comfort grip 6993-0241-P1
MT-100 MINITWEEZ™
The only high capacity, micro tweezer (MT-100 MiniTweez™) on the market today features soft comfort grips, the smallest stroke available, and its tweezing action mimics the natural motion of the human hand to eliminate hand fatigue. With 10 styles of component removal tips available, the MT-100 is one of the most versatile component removal tweezers and our tips cost less than half of our competitors!
See Page 22 for tip selection.
THERMOPIK® 100
The newest tool for SMT component removal the ThermoPik®
100. The TP-100 is designed to reflow and remove QFPs in
seconds. The integrated vacuum pik lifts the component from the PCB upon reflow. Based on our unique MT-100 handpiece, there isn’t another SMT removal tool that is more comfortable in your hand. Over 10 styles of tips are available.
See Page 22 for tip selection.
PS-90 UNIVERSAL SOLDERING IRON
The Universal Soldering Iron (PS-90) is ideal for most soldering applications and SMT rework operations where high thermal capacity and flexibility are required. The PS-90 features a rugged plug in heater with gold contacts. There are 15 single point soldering tips and over 10 surface mount removal tips available for the PS-90.
See Pages 23-24 for tip selection
SX-90 SODR-X-TRACTOR®
The best performing, in-line, vacuum desoldering tool (SX-90 Sodr­X-Tractor®) is ideal for Thru-Hole desoldering when fitted with SX-90
Desoldering tips and for SMT land clean-up when fitted with SX-90 Flo-D-Sodr® tips. SX-90 Desoldering tips are the longest lasting, best performing desoldering tips on the market! The SX-90 features a unique solder collection system that can utilize disposable Flux/Solder traps or a reusable glass collection chamber. An operator replaceable plug-in heater cartridge that can be changed in seconds is standard. There is a wide range of standard and precision SX-90 Desoldering tips for when access is tight! See Page 25 for tip selection.
TT-65 THERMOTWEEZ®
The most versatile and only patented SMT removal tool (TT-65 ThermoTweez®) provides safe, one-handed, rapid reflow and
component removal of PLCCs and other 4 or 2 sided SMT components. Unlike other methods, its high thermal capacity and targeted heat delivery remove even the largest SMDs in just seconds without damaging the PCB or risking of adjacent component reflow; even on heavy assemblies. The patented vertically oriented handpiece and a wide variety of quick-change, slim-line tips easily reach into the tightest spaces for fast, safe component removal. The TT-65 also features a patented “stroke” adjustment to reduce hand fatigue for repetitive operations. See Page 26 for tip selection.
TJ-85 THERMOJET®
When the precise application of hot air is required, our slim line air pencil (TJ-85 ThermoJet®) is ideal for delivering heat for the installation and removal of chip components, SOTs, and SOICs. Multiple quick-change nozzle sizes are available. The handpiece’s slim line, pencil grip design maximizes operator comfort and control. The TJ-85’s airflow is actuated with a foot pedal. Ideal for the precise application of hot air for large SMDs down to 0201s.
See Page 26 for nozzle selection.
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S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
HANDPIECE & POWER SOURCE CHARTS
CHOOSE THE RIGHT INTELLIHEAT HANDPIECE FOR YOUR APPLICATION
ST SYSTEMS
PRODUCTION SOLDERING STATIONS ST30, ST 50 & ST 70 POWER SUPPLIES
HANDPIECES
HANDPIECE DESCRIPTION PART NUMBERS
TD-100 Thermo-Drive Iron The most responsive soldering iron available. Uses tip-heater cartridges. 6993-0263-P1
TD-100 N A nitrogen compatible version of the TD-100. Requires 6993-0271-P1. 6993-0272-P1
TD-100 with Instant SetBack Cubby A kit containing the TD-100 and Instant SetBack Cubby 6993-0281-P1
MT-100 MiniTweez Tip-heater cartridge based tweezer for 2 sided SMD removal. 6993-0264-P1
TP-100 ThermoPik QFP removal tool with integrated component vacuum pick to lift reflowed component. 6993-0280-P1
PS-90 Universal Soldering Iron Our famous High Capacity Soldering Iron for the most demanding applications. 6993-0267-P1
PS-90 N A nitrogen compatible version of the PS-90. 6993-0274-P1
SX-90 Sodr-X-Tractor The latest innovation in desoldering. Features disposable or reuseable solder traps. 6993-0266-P1
TT-65 ThermoTweez High capacity tweezer for large or small SMDs. 6993-0268-P1
TJ-85 ThermoJet A foot-pedal activated precision air pencil for the installation or removal of SMDs. 6993-0270-P1
SX-90 Heat Sleeve Maintains comfortable temperature in heavy use applications. 6993-0229-P1
Instant Setback Cubby for TD-100* Reduces tip temperature when iron is not in use. 6019-0077-P1
Nitrogen Regulator Accessory Controls the flow of nitrogen to tip. 6993-0271-P1
N2 Manifold Kit Connect up to 10 N2 irons to a single N2 source. 6993-0277-P1
KITS & APPLICATIONS
KITS & APPLICATIONS TD-100 MT-100 TP-100 PS-90 SX-90 TT-65 TJ-85
Handpiece Kits (includes handpiece and tool stand)
Handpiece Only Part Number 6010-0147-P1 6010-0148-P1 6010-0158-P1 6010-0150-P1 6010-0149-P1 6010-0151-P1 6010-0153-P1
High Cycle Soldering
Standard Soldering
High Mass Soldering
Micro Soldering
Chip Installation
Solder Wicking
Thru-Hole Desoldering
SMT Land Preparation
Solder Removal from Lands
Large SMD Removal
Standard SMD Removal
Micro SMD Removal
Large Component Installations*
Standard Component Installations*
Micro Component Installations*
Tip Heater Cartridge Technology Handpieces SensaTemp Technology Handpieces
6993-0263-P1 6993-0281-P1
6993-0264-P1 6993-0280-P1 6993-0267-P1 6993-0266-P1 6993-0268-P1 6993-0270-P1
INTELLIHEAT POWER SOURCE & HANDPIECE COMPATIBILITY
Power Source Options - ST and MBT Systems ✓= Optional Handpiece = Standard handpiece packaged with System
TIP-HEATER CARTRIDGE HANDPIECES ST 30 ST 50 ST 65 ST 70 ST 75 ST 100 ST 115 MBT 301 MBT 350
• TD-100
• MT-100
• TP-100
SENSATEMP HANDPIECES ST 30 ST 50 ST 65 ST 70 ST 75 ST 100 ST 115 MBT 301 MBT 350
• PS-90
• SX-90
• TT-65
• TJ-85
Part Number includes handpiece and standard cubby *Does not include Handpiece
*with Solder Paste
FEATURES:
FEATURES:
FEATURES:
IntelliHeat Control
Technology
• oC/oF Temperature Scales
Temperature Adjustment
Lockout
ESD grounding jack
ESD Safe metal housing
Stackable
Can be mounted under
workbench or shelf with optional bracket 1321-0609-P1
IntelliHeat Control
Technology
Digital Display & Keypad
• oC/oF display options
Password lockout
Temperature SetBack
Auto-Off
Definable operating
temperature range
ESD grounding jack
ESD Safe metal housing
Stackable
Can be mounted under
workbench or shelf with optional bracket 1321-0609-P1
IntelliHeat Control
Technology
Performance level lockout
(if Power Module is removed the system is shut down.)
ESD grounding jack
ESD Safe metal housing
Stackable
Can be mounted under
workbench or shelf with optional bracket 1321-0609-P1
Supplied with 6.5, 7 and
7.5 Power Modules
The ST 30 is a single channel system with dial control featuring IntelliHeat. The system is packaged with the TD-100 ThermoDrive Soldering Iron or can be purchased as a Power Source only and combined with any of 4 optional handpieces. The ST 30 improves quality, reduces costs and eliminates the maintenance and calibration hassles associated with other systems. The heavy-duty metal housing makes this system the ideal choice for the harshest environments and the sloped face of the front panel is a standard feature for ease of use. An optional mounting bracket (P/N 1321-0609-P1) is available to mount the system under a work-bench or shelf, preserving precious bench top space. The optional Instant-SetBack Cubby is available for the TD-100 ThermoDrive Soldering Iron to extend tip life, especially beneficial when Lead Free solders are used.
The ST 50 is a single channel, digital power supply that is available with the TD-100 ThermoDrive Soldering Iron or PS-90 SensaTemp Soldering Iron. The ST 50 can also be purchased as a Power Source only and combined with any of 4 optional handpieces. The programmable features of the ST 50 cannot be found anywhere on similarly priced systems! The ST 50 improves quality, reduces costs and eliminates the maintenance and calibration hassles associated with other systems. The ST 50 features IntelliHeat Control Technology. The heavy-duty, durable metal housing ensures years of service and the sloped face of the front panel is a standard feature for ease of use. An optional mounting bracket (P/N 1321-0609-P1) is available to mount the system under a work-bench or shelf, preserving precious bench top space. The optional Instant-SetBack Cubby is available for the TD-100 ThermoDrive Soldering Iron to extend tip life, especially beneficial when Lead Free solders are used.
The ST 70 is a single channel system that is controlled by POWER MODULES™ and comes with the ThermoDrive Soldering Iron (TD-100). The system can also be purchased as a Power Source only and combined with any of 4 optional IntelliHeat handpieces. The ST 70 is the easiest to operate. Simply select the performance level you desire, plug in the appropriate Power Module and the system takes care of the rest! The ST 70 improves quality, reduces costs while protecting your process. The heavy-duty metal housing makes this system the ideal choice for the harshest environments and the sloped face of the front panel is a standard feature for ease of use. An optional mounting bracket (P/N 1321-0609-P1) is available to mount the system under a work-bench or shelf, preserving precious bench top space. The optional Instant-SetBack Cubby is available for the TD-100 ThermoDrive Soldering Iron to extend tip life, especially beneficial when Lead Free solders are used.
POWER MODULE PART NUMBER COLOR
Heat Level 5 1207-0446-01-P1 Green Heat Level 5.5 1207-0446-02-P1 Blue Heat Level 6 1207-0446-03-P1 Orange Heat Level 6.5 1207-0446-04-P1 Gold Heat Level 7 1207-0446-05-P1 Red Heat Level 7.5 1207-0446-06-P1 Purple Heat Level 8 1207-0446-07-P1 Black Heat Level 8.5 1207-0446-08-P1 Silver
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S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
DUAL CHANNEL SOLDERING SYSTEMS
SOLDERING & REWORK SYSTEMS
LEAD FREE ACCESSORIES
CUSTOMIZE YOUR SYSTEM FOR EVEN GREATER FLEXIBILITY
ST 100 THE ANSWER FOR THE LEAD FREE
SOLDER TRANSITION...
While transitioning from lead containing solders to Lead Free solders a very real problem is that most soldering operations will need to utilize Lead Free AND lead containing solders at the same time. Having only one soldering iron, or other handpiece, on the bench will ultimately lead to cross­contamination issues and result in lower productivity and potentially, higher costs. The ST 100 is a fully programmable system featuring two, individually controlled, IntelliHeat compatible handpiece channels. The system allows for 2 soldering irons, 2 MiniTweezers or one of each to co-exist on a workbench. Color coding accessories that clearly identify which handpiece is designated for use with Lead Free and lead containing solders are available.
The ST 100 is loaded with features to improve quality, control your process, increase through-put, and extend tip life. The system is fully programmable and can be password protected to prevent unauthorized changes. When high-mass tips are used, an offset can be programmed into the system.
Technicians can become frustrated with being locked into a single temperature. Additionally, a higher set temperature is often desired when working with Lead Free solders. The ST 100 has the solution! An approved, unique, operating range or process window, can be programmed FOR EACH HANDPIECE, allowing operators the flexibility to do their work, while eliminating the risks associated with giving techs access to the entire temperature range of the system. Also, a process window can be defined for the handpiece using leaded solder, and a separate process window can be defined for the handpiece using lead containing solder. Operators can be given a range of 5 to 450OF to operate within!
To maximize tip life and reduce operating costs, PACE’s well recognized “SetBack” and “Auto-Off” features are included. The system will automatically reduce the set temperature to below solder melt temperatures, then turn off after a user defined period of inactivity, from 10 to 90 minutes each. To really protect the more expensive tip-heater cartridge and fine point soldering tips from oxidation, the TD-100 iron can be used with the PACE’s “Instant-SetBack Cubby”. The cubby puts the iron’s channel into SetBack if it has been in the cubby for more than 45 seconds! Up to two Instant-SetBack cubbies can be connected to the ST 100.
The backlit, digital, LCD screen displays the temperature of both handpiece channels or with scan mode activated will cycle through the handpiece channels one at a time displaying set and actual temperatures. The backlight and character contrast on the display can be adjusted to meet individual preferences. Finally, the system can be programmed with the name of the operator or company which is displayed when the system is turned on.
The optional INSTANT-SETBACK CUBBY is available for use with the ST 30, ST 50, ST 65, ST 70, ST 75, ST 100 and ST 115. When connected, it automatically puts the system into SetBack mode when the TD-100 Iron has been in the cubby for 45 seconds. SetBack mode means that the temperature is set to just below solder melt temperature so the corrosive action of the leaded or Lead Free solder is stopped, maximizing the life of your tips! The system returns to normal operation when the iron is removed from the cubby. The part number for the Instant-SetBack Cubby is 6019-0077-P1. The Instant-SetBack Cubby is also available for use with the TD-100 fitted with the Green Lead-Free moulded Comfort Grip as part number 6019­0078-P1.
LEAD FREE IDENTIFIABLE During the transition from
leaded to Lead Free solders, it will not be uncommon to be using both types of solders at the same time. To assist in reducing cross contamination of soldering tools and to keep additional tips separated on a workbench, PACE is pleased to offer a variety of options to clearly identify handpieces and tool stands being used with Lead Free solders. The handpieces are identified by green comfort grips and the tool stands are identified with green cubbies. These options are available for the TD-100, MT-100 and PS-90 handpieces in the following configurations.
DESCRIPTION PART NUMBER
Lead Free Cubby (Available Nov 07) with Green Insert for TD-100 6019-0079-G-P1 Green Replacement Handpiece Insert for TD-100 1140-0081-G-P1 MT-100/TP-100 Green, Lead Free Handpiece Cubby (Available Nov 07) 6019-0080-G-P1 MT-100/TP-100 Green, Lead Free Handpiece Insert (Available Nov 07) 1257-0383-G-P1 Green Comfort Grip and Green Handpiece Insert for TD-100 Tip & Tool Stand 6993-0283-P1 Replacement Green Comfort Grips for TD-100, pack of 5 1119-0176-P5 Instant SetBack Tip & Toold Stand for TD-100 with Green insert 6019-0078-P1 Green Replacement Handpiece Insert for TD-100 Tip & Tool Stand (Before Nov 07) 1140-0075-G-P1 Green Comfort Grip and Green Handpiece Insert for MT-100 Tip & Tool Stand 6993-0284-P1 Replacement Green Comfort Grips for MT-100, pack of 2 1119-0177-P2 Green Replacement Handpiece Insert for MT-100 Tip & Tool Stand (Before No 07) 1257-0323-G-P1 PS-90 Handpiece (IntelliHeat Version) with Green Comfort Grip 6010-0159-P1 PS-90 Tip & Tool Stand with Green Insert 6019-0074-P1 PS-90 Lead Free Cubby with Green Insert (Available Nov 07) 6019-0081-G-P1 Replacement Green Handpiece Insert for PS-90 1140-0083-G-P1
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S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
SOLDERING & REWORK SYSTEMS
ST 65, ST 75 & ST 115 POWER SUPPLIES
PACE REWORK AND REPAIR
ST SYSTEM SPECIFICATIONS
The ST 65 is a single channel, dial control power supply that is
FEATURES:
compatible with all IntelliHeat handpieces and comes as a system with the new SX-90 Sodr-X-Tractor or as a Power Source only. Featuring a powerful multistage venturi that is powered by your compressed air source, the ST 65 is ideal for application where continuous vacuum or pressure is required. An N2 source can be connected to create an inert gas reflow environment when using an N2 capable soldering iron. The heavy-duty, durable metal housing ensures years of service and the sloped face of the front panel is a standard feature for ease of use. An optional mounting bracket (P/N 1321-0609-P1) is available to mount the system under a work-bench or shelf, preserving precious bench top space. N2 capable soldering iron.
IntelliHeat Control Technology
Dial control
• oC/oF Temperature Scales
Temperature lockout
Patented Snap-Vac Technology
ESD grounding jack
ESD Safe metal housing
Stackable
Can be mounted under
workbench or shelf with optional bracket 1321-0609-P1
The ST 75 and ST 115 are ideal for users having to deal with wide ranges of applications. With these systems, you can solder, desolder, remove components with a variety of tweezers and thermo-piks, as well as make use of the high performance, foot pedal activated, air pencil. The systems come standard with PACE’s patented SNAPVAC desoldering technology to ensure quick, clean removal of solder from any through­hole joint. The Hi-Flo pump is so powerful that you won’t lose vacuum in continuous use applications when removing residual/excess solder from surface mount leads. The new, high resolution pressure control valve delivers the widest range of adjustable airflow available on the market today. So if you’re using the new TJ-85 to reflow a PLCC or an 0201 resistor, you always have the precise level of control that you need to get the job done right!
ST 75 A single channel, dial control power supply, the ST 75
FEATURES:
is compatible with all IntelliHeat handpieces and comes as a system with the new SX-90 or as a Power Source only. The ST 75 improves quality, reduces costs and eliminates the maintenance and calibration hassles associated with other systems. The heavy-duty, durable metal housing ensures years of service and the sloped face of the front panel is a standard feature for ease of use.
IntelliHeat Control Technology
Dial control
• oC/oF Temperature Scales
Temperature lockout
Hi-Flo Pump
Patented Snap-Vac Technology
ESD grounding jack
ESD Safe metal housing
Stackable
ST 115 A single channel, digital display, fully programmable
FEATURES:
power supply, the ST 115 is compatible with all IntelliHeat handpieces and comes as a system with the new SX-90 or as a Power Source only. The programmable features of the ST 115 cannot be found anywhere on similarly priced systems! The ST 115 improves quality, reduces costs and eliminates the maintenance and calibration hassles associated with other systems. The heavy-duty, durable metal housing ensures years of service and the sloped face of the front panel is a standard feature for ease of use.
IntelliHeat Control Technology
Digital Display & Keypad
• oC/oF display options
Password lockout
Temperature SetBack
Auto-Off
User defined operating
temperature range
Hi-Flo Pump
Patented Snap-Vac Technology
ESD grounding jack
ESD Safe metal housing
Stackable
SPECIFICATIONS ST 30 ST 50 ST 70 ST 100
System with TD-100 115v 8007-0499 8007-0500 8007-0504 8007-0525
System with PS-90 115v N/A 8007-0532 N/A N/A
Power Source Only 115v 8007-0497 8007-0501 8007-0505 8007-0524
System with TD-100 230v 8007-0512 8007-0514 8007-0518 8007-0527
System with PS-90 230v N/A 8007-0533 N/A N/A
Power Source Only 230v 8007-0513 8007-0515 8007-0519 8007-0526
Power Requirements 97-127 VAC, 50/60 Hz, 90 Watts max. 197-253 VAC, 50/60 Hz, 90 Watts max.
Dimensions 104mm H x 130mm W x 152mm D
Weight 5 Kg (11 lbs.)
Control Dial LED Display Power Module LCD Display & Keypad
Control Technology IntelliHeat
Tip to Ground Resistance 2 ohms or less
Temperature Accuracy Meets or exceeds ANSI-J-STD 001 N/A Meets or exceeds ANSI-J-STD 001
Absolute Temperature Stability ± 1.1°C (± 2 °F) at idle tip temp.
Temperature Range
System Can be Calibrated Yes
SPECIFICATIONS ST 65 ST 75 ST 115
System 115v 8007-0502 8007-0506 8007-0508
Power Source Only 115v 8007-0503 8007-0507 8007-0509
System 230v 8007-0516 8007-0520 8007-0522
Power Source Only 230v 8007-0517 8007-0521 8007-0523
Power Requirements 97-127 VAC, 50/60 Hz, 90 Watts max.
197-253 VAC, 50/60 Hz, 90 Watts max.
Dimensions 104mm H x 130mm W x 152mm D
(4.1” H x 5.1” W x 6.0” D)
Weight 2.3 Kg (5 lbs.) 4 Kg (9 lbs.)
Control Dial Dial LED Display & Keypad
Control Technology IntelliHeat
Tip to Ground Resistance 2 ohms or less
Temperature Accuracy Meets or exceeds ANSI-J-STD
Absolute Temperature Stability ± 1.1°C (± 2 °F) at idle tip temp.
Temperature Range Tip Heater Cartridge Technology Handpieces = 205° to 454°C (400° to 850°F)
System Can be Calibrated Yes
Vacuum/Pressure Source Type Compressed Air Powered Venturi Self Contained Pump
Vacuum Rise Time 150 ms Average
Vacuum (Nominal) 20 in Hg max
Flow Control Valve Coarse Adjustment High Precision Needle Valve
Pressure (Nominal) 18 p.s.i. max
Air Flow (Nominal) 8 slpm max
(4.1” H x 5.1” W x 6.0” D)
Tip Heater Cartridge Technology Handpieces = 205° to 454°C (400° to 850°F)
SensaTemp Dial Control 176°C to 482°C (350°F to 900°F) SensaTemp Digital Control 37°C to 482°C (100°F to 900°F)
97-127 VAC, 50/60 Hz, 120 Watts max.
197-253 VAC, 50/60 Hz, 120 Watts max.
88mm H x 171mm W x 254mm D
(3.5” H x 6.75” W x 10” D)
SensaTemp Dial Control 176°C to 482°C (350°F to 900°F)
SensaTemp Digital Control 37°C to 482°C (100°F to 900°F)
135mm H x 165mm W x 260mm D
(5.3” H x 6.5” W x 9.25” D)
10 11
M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
MBT 301
SIMPLE AND EASY TO USE FOR REWORK TECHNICIANS OR OPERATORS ON THE LINE
MBT 350
ADVANCED TECHNOLOGY AND PROGRAMMABILITY
The MBT 301 is a multi-technology system with two, individually controlled, universal handpiece channels. The system features a two-line back lit LCD display. The programmable features include: password protection from unauthorized changes, a user definable temperature operating range, and "SetBack" & "Auto-Off" functions to preserve tip life. To protect your more expensive tip-heater cartridge and fine point soldering tips from oxidation, the TD-100 can be used with the optional "Instant­SetBack Cubby". The cubby puts the iron's channel into setback if it is idle in the cubby for more than 45 seconds! One Instant SetBack Cubby can be connected to the MBT 301.
The new dual purpose vacuum/pressure pump and delivery system featuring PACE's patented SNAP-VAC Technology, provides the most vacuum available for desoldering applications. When used with an air pencil, the high resolution, pressure control valve allows for precise adjustment when working on the smallest components such as 0201's.
MBT 300 SERIES SPECIFICATIONS
SPECIFICATIONS MBT 301 MBT 350 MBT 301 E MBT 350 E
Kit with Handpieces Part Numbers:
Power Source Only Part Numbers:
Power Requirements 120 VAC, 60 Hz (240 watts maximum) 230 VAC, 50 Hz (240 watts maximum)
8007-0478
(TD-100 & SX-90)
8007-0480
8007-0454
(TD-100, MT-100 &
SX-90)
8007-0452
8007-0479
(TD-100 & SX-90)
8007-0481
8007-0455
(TD-100, MT-100 &
SX-90)
8007-0453
The MBT 350 is loaded with features to improve quality, increase through-put, extend tip life, and protect your process. The system is fully programmable and can be password protected from unauthorized changes. In some cases technicians become frustrated with being locked into a single temperature. The MBT 350 provides the solution! An approved operating range can be programmed allowing operators the flexibility to do their work, while eliminating the risks associated with giving techs access to the entire temperature range of the system. Operators can be given a range of 5 to 450˚F (3-250˚C) to operate within! When high-mass tips are required, an offset can be programmed for each of the three channels, individually.
To maximize tip life and reduce operating costs, PACE's well recognized “SetBack” and “Auto-Off” features are included. The system will automatically reduce the set temperature by 50% then turn off after a user defined period of inactivity, from 1 to 90 minutes. To really protect your more expensive tip-heater cartridge and fine point soldering tips from oxidation, the TD-100 can be used with the new “Instant-SetBack Cubby”. The cubby puts the iron's channel into setback if it’s in the cubby for more than 45 seconds! Up to two Instant SetBack cubbies can be connected to the MBT 350.
The new dual purpose vacuum/pressure pump and delivery system featuring PACE's patented SNAP-VAC Technology, provides the most vacuum available for desoldering applications. When used with an air pencil, the high resolution, pressure control valve allows for precise adjustment when working on the smallest components such as 0201's.
The new backlit, digital, LCD screen displays the temperature of all three handpiece channels or, with scan mode activated, will cycle through the handpiece channels one at a time displaying set and actual temperatures. The backlight and character contrast on the display can be adjusted to meet individual preferences. And finally, the system can be programmed with the name of the operator or company which is displayed when the system is turned on.
Handpiece Technology Compatibilty IntelliHeat Handpieces with Tip Heater Cartridge or SensaTemp Technology
Dimensions 135mm H x 165mm W x 260mm D (5.3” x 6.5” x 9.25”)
Weight 5 Kgs (11 lbs.)
Tip to ground resistance < 2 Ohms
Temperature Stabililty ± 1.1 OC (2 OF)
Temperature Accuracy Meets or exceeds ANSI J Std 001
Set Temp Range
Vacuum Rise Time 150 ms Average as measured with PACE Process Monitor
Vacuum 20 in Hg max
Pressure 18 p.s.i. max
Air Flow 8 SLPM max
12 13
37-482 OC (100-900 OF) SensaTemp
205-454 OC (400-850 OF) tip Heater Cartridge
1. TD-100 THERMO-DRIVE IRON
2. MT-100 MINITWEEZ
3. PS-90 UNIVERSAL IRON
4. TT-65 THERMOTWEEZ
5. TJ-85 THERMOJET
6. SX-90 SODR-X-TRACTOR
7. TP-100 THERMOPIK
4.
1.
5.
2.
6.
3.
7.
M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
SENSATEMP REWORK SYSTEMS
ST 25, MBT 250 & PRC 2000
LEAD FREE SOLDERING
WORKING WITH LEAD FREE SOLDERS
The PRC 2000 Benchtop Factory is the ultimate rework center. The PRC 2000 can tackle just about any Thru-Hole, SMT application and is well suited for multilayer repairs on damaged or prototype PCBs. Featuring 3 simultaneously active SensaTemp handpiece channels, a built-in paste dispenser, MicroChine for removing conformal coatings or grinding away PCB laminate, and pulse heat technology. The PRC 2000 comes with 9 handpieces and continuously calibrates automatically.
The ST 25 soldering system uses SensaTemp to maximize heat delivery and improves quality, reduces costs and eliminates the maintenance and calibration hassles associated with other soldering systems. The heavy-duty metal housing makes this system the ideal choice for the harshest environments and the sloped face of the front panel is a standard feature for ease of use. An optional mounting bracket (P/N 1321-0609-P1) is available to mount the system under a work-bench or shelf, preserving precious bench top space.
FEATURES:
SensaTemp Control Technology
Analog (dial) control
• oC/oF Temperature Scales
Temperature Adjustment Lockout
ESD grounding jack
ESD Safe metal housing
Stackable
Can be mounted under work
bench or shelf with optional bracket 1321-0609-P1
MBT 250 SD/SDTP
Still Available
SENSATEMP POWER SOURCE SPECIFICATIONS
SPECIFICATIONS ST 25 MBT 250 SD/MBT 250 SDTP PRC 2000 SMT PRC 2000 TH
System 115 V 8007-0528
Power Source Only 115 V 8007-0529 8007-0349 N/A N/A
System 230 V 8007-0510
Power Source Only 230 V 8007-0511 8007-0353 N/A N/A
Input Power Requirements 97-127 VAC, 50/60 Hz or 197-253 VAC, 50/60 Hz
Max Power Consumption 120 W 240 W 400 W
Dimensions
Weight 2.3 Kgs (5 lbs.) 5 Kgs (11 lbs.) 13 Kgs (28.6 lbs.)
Control LED Display LED Display
Control Technology SensaTemp (Black Connector HandPieces)
Tip to Ground Resistance 2 ohms or less
Temperature Accuracy Meets or exceeds ANSI-J-STD 001
Absolute Temperature Stability ± 1.1°C (± 2 °F) at idle tip temp.
Temperature Range 176° to 482°C (350° to 900°F) nominal
System Can be Calibrated Calibration not required
Pump Type N/A Self Contained Pump
Vacuum Rise Time N/A 150 ms Average
Vacuum (Nominal) N/A 20 in Hg max
Flow Control Valve N/A High Resolution Needle Valve Coarse adjustment
Pressure (Nominal) N/A 18 p.s.i. max 7 p.s.i. max
Air Flow (Nominal) N/A 8 slpm max 13 slpm max
104mm H x 130mm W x
152mm D
(4.1" H x 5.1" W x 6.0" D)
8007-0203 (SD)
8007-0206 (SDTP)
8007-0204 (SD)
8007-0207 (SDTP)
135mm H x 165mm
W x 260mm D
(5.3" H x 6.5” W x 9.25" D)
8007-0132 8007-0138
8007-0133 N/A
175mm H x 350mm W x 230mm D
(6.9" H x 13.75” W x 9.25" D)
Lead Free solders do not behave or look like their lead containing counterparts. As our industry changes over to Lead Free solders, individual PCB assemblers will need to address several issues relating to hand soldering and rework. These issues include:
Higher melting temperatures – which mistakenly lead to operators increasing equipment operating temperatures. Higher
operating temperatures do not make the process quicker, they can actually slow it down.
Poor wetting and spreading properties – Additional time is required when working with lead free solders, they do not
spread or wet like lead containing solders do. Operators must slow down.
Difficult to work with - Bridging and insufficient solder defects are common, even for experienced operators, leading to
operator frustration and poor quality.
Dull grainy finish – makes inspection difficult.
Because Lead Free solders oxidize quickly, more aggressive and longer lasting fluxes are required to keep surfaces clean
Tip-Brite is a high quality tip tinner that will remove stubborn
oxidation. and free from oxidation. Working with no-clean fluxes is challenging as their process window is often small. Once they are burned off, oxidation immediately begins to form which can result in a marginal or defective solder joint. Additionally, increasing operating temperatures creates an ideal environment for oxidation to form and will also lead to flux and solder ball splatter on the PCB. If the flux is splattered all over the PCB, it’s not able to do its job on the surfaces to be joined during the
The use of equipment with SetBack and Auto-Off functions
(standard on all PACE equipment), is very desirable. Additionally,
optional accessories such as PACE’s Instant SetBack Cubby
ensure that tip life is maximized. The Instant SetBack Cubby puts
the system into “SetBack” after 45 seconds of inactivity. When
the iron is removed from the cubby, it restores itself to the set
temperature almost immediately. soldering process.
The use of nitrogen assisted soldering equipment helps to Lead Free solders also affect soldering and rework tools and their effect is detrimental. Lead Free solders contain high percentages of tin, almost always over 94%. Tin is a corrosive and active metal. When it mixes with iron (the protective layer on soldering tips), an inter-metallic compound is formed that wears away more quickly than the iron would either by itself or when used with lead containing solder. This causes two problems, one is shorter tip life as the protective iron coating is dissolved in the tin, and the second is that oxidation forms more quickly which is
mitigate the problems associated with using Lead Free solders.
Nitrogen helps on two fronts. First, it creates an inert environment
around the soldering tip, reducing the potential for tip to oxidize.
Second, it assists in the soldering process at the PCB level by
purging oxygen from the immediate area which reduces or
eliminates the formation of oxidation on the work site. This not
only reduces the amount of flux that is required, but it also helps
to improve wetting, spreading and leaves a finish that is shinier
and less grainy. further exacerbated by the high temperature environment the tips work in. As a result, tin oxides form and create an inter-metallic compound with the iron plating on the tip. Once the oxidation begins to form, the tip will lose its ability to wet with solder and if not cleaned off quickly, it becomes almost impossible to remove and the tip must be replaced.
PACE’s nitrogen assisted soldering systems pass the nitrogen
through or around the heater before it is directed to the work
site. This “pre-heats” the immediate area which can also help
to reduce thermal shock to component leads and to components
themselves. Pre-heating also allows for the use of lower, safer
and more effective soldering temperatures. When using Lead Free solders, regardless of alloy, it is absolutely imperative that tips are properly maintained, otherwise tip life will be reduced significantly. Tips should be cleaned frequently to remove oxidation before it becomes impossible to remove. Tips should always be tinned when not being used, otherwise oxidation will quickly form on the tip. If the iron will not be used for extended periods of time, they should be turned off. Should oxidation form that cannot be easily cleaned by tinning or by
PACE’s soldering systems offer legendary thermal control as well
as advanced features to maintain your process. Unique PACE
features such as IntelliHeat, Power Modules and password
protection ensure consistency and quality in your process.
Economical tips and standard features such as “SetBack” and
“Auto-Off” maximize tip life to reduce operating costs and
increase your bottom line. using a cleaning tool, PACE’s Tip-Brite is recommended.
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M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
LEAD FREE SOLDERING
LEAD FREE SOLDERING COMPATIBLE AND RoHS COMPLIANT
LEAD FREE SOLDERING
NITROGEN ASSISTED SOLDERING ACCESSORIES
PACE’s soldering systems offer legendary thermal control as well as advanced features to maintain your process. Unique PACE features such as IntelliHeat, Power Modules and password protection ensure consistency and quality in your process. Economical tips and standard features such as “SetBack” and “Auto-Off” maximize tip life to reduce operating costs and increase your bottom line.
All ST & MBT systems, handpieces and tips are Lead Free soldering compatible and RoHS compliant.
They can be used with any Lead Free alloys without modification. PACE’s soldering systems, handpieces and tips are fully compatible with your Lead Free process. PACE’s TD-100 soldering iron boasts one of the most efficient heat transfer capabilities and is clearly one of the most responsive irons on the market today. This means that the TD-100’s ability to recover from thermal loading and maintain its heat output is far superior to other conventional irons, eliminating the need for higher, unsafe temperatures when using Lead Free solders. Quick and consistent heat transfer also ensures that flux is fully activated and burned off, leaving the work site properly prepared for the formation of highly reliable solder joints. Our PS-90 soldering iron has been the staple of the industry for years and is known for its amazing thermal capacity and ability to deliver the heat at safe, low temperatures. Both the TD-100 and PS-90 are available for use with nitrogen.
HANDPIECE KIT HANDPIECE ONLY
TD-100 N 6993-0272-P1 6010-0156-P1 PS-90 N 6993-0274-P1 6010-0157-P1
All ST products are compatible with either the PS-90 N and/ or the TD-100 N handpieces. The benefits of nitrogen assisted soldering are available for all of PACE’s soldering stations with the N2 Regulator Accessory which can be easily mounted to any ST system.
All of PACE’s soldering, desoldering and component removal tips are tinned with Lead Free solder
NF 50 & NF 100
The compact high­performance single station N2 generator (NF 100) will generate Nitrogen Gas at a maximum concentration level of 99.9%. This system should be used in conjunction with NF 50 N2 Flow Control Unit.
NF 500 & NF 1000
PACE is also pleased to offer the NF Series Nitrogen farms. Nitrogen farms harvest N2 from a compressed air supply that is passed through a specialized filter. The other atoms that make up “air” are forced through the filter, leaving a pure stream of N2 as the product of filtering. Nitrogen farms are passive collection devices which means that there are no electrical or moving parts, little or no maintenance, low running costs, and they maintain the balance of air/N2 in a confined space (as long as the compressed air is pulled from the same space).
NF 100 PERFORMANCE TABLE
N2 Concentration %
99.9 99.5 99.0 98.0 97.0 96.0 95.0 90.0
0.3 0.15 0.37 0.48 0.66 0.88 1.1 1.3 2.6
0.4 0.24 0.57 0.77 1.1 1.4 1.7 2.0 4.4
0.5 0.35 0.75 1.1 1.5 1.9 2.2 2.9 5.9
0.6 0.48 0.97 1.3 1.8 2.4 3.1 3.5 7.5
Input compression
air pressure (MPa)
0.7 0.55 1.2 1.6 2.2 3.1 3.7 4.2 9.2
NF SYSTEMS DESCRIPTION PART NUMBERS
NF 50 Single station N2 regulator with shut off 8110-0500 NF 100 For a single station 8110-0100 NF 500 For up to 2 stations 8110-0001 NF 1000 For up to 10 stations 8110-0002
(L/min)
Output amount
Due to the corrosive nature of the high tin content in Lead Free alloys and because more aggressive fluxes are commonly required when using Lead Free solders, we have also optimized the iron plating on our tips to maximize thermal transfer while
When reworking area array components with Lead Free solder, the greatest enhancement to existing equipment is the use of nitrogen for reflow. All of PACE’s Area Array equipment comes fitted for nitrogen use as standard.
Air tube O/D 6mmAir tube O/D 6mm
AIR INN2 OUT
Regulator
Compressed, dry, filtered air
providing for the longest life possible.
Additionally, PACE manufactures Fume Extraction Systems to PACE is leading the way in soldering technology with our patented “Diamond Series” tips. “Diamond Series” tips are manufactured with an iron matrix that is impregnated with sub micron sized diamond particles. The diamond-impregnated surface is harder and more corrosion resistant than iron alone.
16 17
reduce exposure to harmful particulates and gases created
from hand soldering operations. PACE Fume Extraction Systems
effectively remove these contaminants from the workers breathing
zone thereby reducing or eliminating health risks and improving
productivity.
NF 100
N2 Gas
Generator
NF 50 N2 Flow Control Unit
NF 100/50 CONNECTION METHOD
N2 Soldering Iron
• PS-90N
• TD-100N
M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
TD-100 STANDARD SOLDERING TIPS
TIP SPECIFICATIONS
TIP SPECIFICATIONS TIP SPECIFICATIONS
TD-100 STANDARD SOLDERING TIPS
TIP SPECIFICATIONS
TIPS DESCRIPTION TIP SIZE - L SIZE - D PART NUMBER
1/32" Conical Sharp Extended 13.4mm (0.530") 0.80mm (0.031")
1/64" Conical Sharp 7.8mm (0.310") 0.40mm (0.016")
1/64" Conical Sharp Bent 30 Degrees 7.8mm (0.310") 0.40mm (0.016")
1/64" Conical Sharp Extended 13.5mm (0.535") 0.40mm (0.016")
13/64" Conical Sharp Extended 4.7mm (0.188") 0.80mm (0.031")
3/128" Conical 4.6mm (0.184") 0.58mm (0.023")
1/16" 90 Degree Chisel 10.9mm (0.430") 2.03mm (0.080")
3/64" 30 Degree Chisel 9.7mm (0.380") 1.20mm (0.047")
3/64" 30 Degree Bevel 3.6mm (0.140") 1.20mm (0.047")
13/64" Extra Large Chisel 7.62mm (0.300") 5.15mm (0.203")
1/64" 60 Degree Bevel 14.7mm (0.580") 0.40mm (0.016")
1/32" 30 Degree Chisel 9.1mm (0.360") 0.80mm (0.031")
3/32" 30 Degree Chisel 9.9mm (0.390") 2.40mm (0.094")
5/64" 60 Degree Chisel 4.7mm (0.185") 2.00mm (0.078")
1/64" Conical, Sharp, Bent 30 Degrees, Extended 15.1mm (0.595") 0.40mm (0.016")
3/64" Chisel Bent 30 Degrees 11.7mm (0.460") 1.20mm (0.047")
1/16" 60 Degree Chisel 15.8mm (0.620") 1.60mm (0.063")
1/32" Conical Sharp Extended 16.7mm (0.660") 0.80mm (0.031")
1/16" 30 Degree Chisel 9.9mm (0.390") 1.60mm (0.063")
1/8" 90 Degree Chisel 4.8mm (0.190") 3.20mm (0.125")
1124-0001-P1
1124-0002-P1
1124-0003-P1
1124-0004-P1
1124-0005-P1
1124-0006-P1
1124-0007-P1
1124-0008-P1
1124-0009-P1
1124-0010-P1
1124-0011-P1
1124-0012-P1
1124-0013-P1
1124-0014-P1
1124-0015-P1
1124-0016-P1
1124-0017-P1
1124-0018-P1
1124-0019-P1
1124-0020-P1
MAXIMIZING TIP LIFE PACE recommends the following practices to maximize tip life.
1. Always use the lowest possible temperatures while soldering. High temperatures cause tips to oxidize faster, which reduces heat transfer and damages the protective iron plating.
2. Avoid aggressive fluxes whenever possible. Aggressive fluxes erode tips faster; shortening their useful life.
3. Always use a properly sized tip for the work. Tips, that are too small, will wear out faster and tips that are too large will wear unevenly which, in turn, will change the tip geometry rendering it useless, possibly damaging pads.
4. Always tin tips when not in use and after cleaning on a damp sponge. A coating of solder will prevent oxidation from forming which causes tips to lose their tinning or wetting capability.
5. Always feed solder wire into the heated work, not the tip. Feeding solder directly into the tip will cause pin-holes in the tip and will cause the flux in the solder wire to be burned off before it can activate and prepare the surfaces being soldered.
Should tips lose their tinning or wetting capability, a tip cleaner such as PACE’s Tip-Brite may be used to restore them.
TIPS DESCRIPTION TIP SIZE - L SIZE - D PART NUMBER
3/128" Conical Sharp Bent 30 Degrees 14.4mm (0.570") 0.58mm (0.023")
1/16" Conical Sharp 9.9mm (0.390") 1.60mm (0.063")
1/8" 90 Degree Chisel Extended 8.6mm (0.340") 3.20mm (0.125")
1/16" 30 Degree Bevel 9.9mm (0.390") 1.60mm (0.063")
1/16" Conical Sharp Extended 12.1mm (0.478") 1.60mm (0.063")
1/16" Chisel Bent 30 Degrees 9.7mm (0.385") 1.60mm (0.063")
3/128" Conical Sharp 15.2mm (0.600") 0.58mm (0.023")
3/64" Chisel, Bent 30 Degrees, Extended 15.2mm (0.600") 0.91mm (0.36")
1/32" 30 Degree Bevel 9.1mm (0.360") 1.91mm (0.75")
1/32" Conical Sharp 9.9mm (0.390") 0.80mm (0.031")
Heat Staking N/A 4.04mm (0.159")
MiniWave N/A 3.05mm (.120")
Angled MiniWave N/A 3.05mm (.120")
Single Sided Chisel N/A 3.05mm (.120")
Angled MiniWave N/A 2.11mm (.083")
1/128" Conical N/A 0.20mm (0.008")
1/4 Flat Blade N/A 4.57mm (0.180")
Single Sided Chisel, Fine Pitch N/A 1.5mm (.06")
Angled MiniWave, Fine Pitch N/A 1.6mm (.064")
MicroFine Single Sided Chisel N/A 0.9mm (.035”)
MicroFine Single Sided Chisel N/A 1.1mm (.045”)
MicroFine Conical N/A 0.25mm (.01”)
MicroFine Bent Conical N/A 0.76mm (.03”)
MicroFine Bent Conical N/A 0.5mm (.02”)
Angled Micro-Wave N/A 1.1mm (.045")
Micro-Wave N/A 1.1mm (.045")
Angled Chisel 8.4mm (0.33") 1.33mm (0.051")
Single Sided Chisel 17.00mm (0.693") 4.55mm (0.178")
1124-0021-P1
1124-0022-P1
1124-0023-P1
1124-0024-P1
1124-0025-P1
1124-0026-P1
1124-0027-P1
1124-0028-P1
1124-0029-P1
1124-0030-P1
1124-0031-P1
1124-0032-P1
1124-0033-P1
1124-0034-P1
1124-0035-P1
1124-0036-P1
1124-0037-P1
1124-0038-P1
1124-0039-P1
1124-0040-P1
1124-0041-P1
1124-0042-P1
1124-0043-P1
1124-0044-P1
1124-0045-P1
1124-0046-P1
1124-0047-P1
1124-0048-P1
18 19
M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
UNIQUE TO PACE... PATENTED DIAMOND/IRON PLATING PROCESS USING
REAL DIAMONDS THAT PROVIDES IMPROVED THERMAL PERFORMANCE AND LONG LIFE WHEN WORKING WITH LEAD FREE SOLDER
DIAMOND SERIES EXTENDED LIFE SOLDERING TIPS
FOR USE WITH THE TD-100
PROFILE DESCRIPTION PART NUMBER
.016 Conical 1126-0601-P1
.039 Conical 1126-0602-P1
.055 Conical, Blunt 1126-0603-P1
.031 Conical, Blunt 1126-0604-P1
.016 Conical, Long 1126-0605-P1
.016 Conical 1126-0606-P1
.016 Conical, Extended 1126-0607-P1
.024 Conical 1126-0608-P1
.039 Conical 1126-0609-P1
.031 Conical 1126-0610-P1
.047 Conical 1126-0611-P1
.016 Conical Bent 1126-0612-P1
.016 Conical, Blunt, Bent 1126-0613-P1
.016 Conical, Blunt 1126-0614-P1
.016 Conical Extended, Bent 1126-0615-P1
.157 Bevel, 45 Degree 1126-0616-P1
.078 Bevel, 60 Degree 1126-0617-P1
.118 Bevel, 60 Degree 1126-0618-P1
.157 Bevel, 45 Degree Tinned on edge/face
.039 Bevel, 60 Degree, Extended 1126-0620-P1
.039 Bevel, 45 Degree Tinned on edge / face
.078 Bevel, 45 Degree Tinned on edge / face
.118 Bevel, 45 Degree Tinned on edge / face
.039 Bevel, 45 Degree 1126-0624-P1
* Drawings are representative of tips actual shape. Actual tips may differ somewhat, other than front end geometry.
1126-0619-P1
1126-0621-P1
1126-0622-P1
1126-0623-P1
PROFILE DESCRIPTION PART NUMBER
.06 Wide, Bevel 60 Degrees, .12x.06 Oval Face
.07 Bevel, 60 Degree 1126-0626-P1
.078 Bevel, 45 Degree 1126-0627-P1
.13 Bevel, 60 Degree 1126-0628-P1
.118 Bevel, 45 Degree 1126-0629-P1
.023 Bevel, Special 1126-0630-P1
.031 Chisel Standard 1126-0631-P1
.047 Chisel Standard 1126-0632-P1
.062 Chisel Standard 1126-0633-P1
.094 Chisel Standard 1126-0634-P1
.157 Chisel Standard 1126-0635-P1
.205 Chisel Standard 1126-0636-P1
.157 Chisel Long Reach 1126-0637-P1
.205 Chisel Long Reach 1126-0638-P1
.078 Chisel Blunt 1126-0639-P1
.125 Chisel Blunt 1126-0640-P1
.055 Chisel, Bent 30 Degrees 1126-0641-P1
.062 Chisel, Bent 30 Degrees
.055 Chisel, Bent, Extended 1126-0643-P1
.185 Knife, 45 Degree 1126-0644-P1
.181 Knife, 45 Degree 1126-0645-P1
.185 Knife, 45 Degree, Blunt
.118 Knife, 45 Degree 1126-0647-P1
Single Sided Chisel .08 Wide
1126-0625-P1
1126-0642-P1
1126-0646-P1
1126-0648-P1
TD-100 SMT REMOVAL TIPS
TIP SPECIFICATIONS
TIP - CHIP/SOT REMOVAL COMPONENT TYPE SIZE - A SIZE - B PART NUMBER
Chip 0402 Angle (fig. A) 2.2mm (.085”) - 1124-0581-P1
(fig. A)
(fig. B)
(fig. C)
(fig. D)
TIP - SOIC/SOP/TSOP REMOVAL COMPONENT TYPE SIZE - A SIZE - B PART NUMBER
TIP - SOIC/SOP/TSOP REMOVAL COMPONENT TYPE SIZE - A SIZE - B PART NUMBER
TIP - SOIC/SOP/TSOP REMOVAL COMPONENT TYPE SIZE - A SIZE - B PART NUMBER
(fig. E)
(fig. F)
(fig. G)
Chip 0201 Angle (fig. A) 0.5mm (.02”) - 1124-0533-P1
Chip 1808 (fig. B) 5.0mm (.195”) - 1124-0520-P1
Chip 0402 (fig. C) 1.0mm (.40”) - 1124-0521-P1
Chip 0201 (fig. C) 0.5mm (0.2”) - 1124-0534-P1
SOT 23 (fig. D) 1.8mm (.070”) - 1124-0522-P1
SOT 89 (fig. E) 2.8mm (.110”) - 1124-0523-P1
Chip 1206 (fig. F) 3.6mm (.142”) - 1124-0524-P1
Chip 0805 (fig. G) 2.4mm (.095”) - 1124-0525-P1
SOIC 14/16 5.2mm (.205”) 10.5mm (.415”) 1124-0504-P1
SOIC 20 9.6mm (.377”) 13.6mm (.535”) 1124-0505-P1
SOP 28 10.8mm (.426”) 18.6mm (.734”) 1124-0506-P1
SOP 40 11.9mm (.467”) 25.7mm (1.011”) 1124-0507-P1
SOP 44 13.1mm (.516”) 28.4mm (1.120”) 1124-0508-P1
TSOP 56 18.8mm (.739”) 14.1mm (.557”) 1124-0509-P1
TSOP 28 12.0mm (.471”) 8.5mm (.333”) 1124-0510-P1
SOIC 8 5.1mm (.202”) 4.65mm (.183”) 1124-0519-P1
TSOP 40 18.8mm (.740”) 10.4mm (.410”) 1124-0526-P1
PLCC 28 Socket 9.3mm (.365”) 9.3mm (.365”) 1124-0511-P1
PLCC 32 14.2mm (.561”) 11.7mm (.459”) 1124-0512-P1
PLCC 44 16.8mm (.622”) 16.8mm (.622”) 1124-0513-P1
QFP 144 20.6mm (.810”) 20.6mm (.810”) 1124-0514-P1
PLCC 28 11.8mm (.465”) 11.8mm (.465”) 1124-0515-P1
QFP 100/128 22.0mm (.865”) 16.0mm (.628”) 1124-0516-P1
PLCC 18 7.6mm (.300”) 12.8mm (.505”) 1124-0528-P1
TQFP 80 12.5mm (.491”) 12.5mm (.491”) 1124-0529-P1
PLCC 52 19.4mm (.762”) 19.4mm (.762”) 1124-0530-P1
QFP 100 26.6mm (1.048”) 26.6mm (1.048”) 1124-0531-P1
VQFP 100 15.5mm (.610”) 15.5mm (.610”) 1124-0535-P1
TQFP 64 15.3mm (.602”) 15.3mm (.602”) 1124-0537-P1
Blade 6mm (.236”) - 1124-0536-P1
Blade 10.8mm (.425”) - 1124-0501-P1
Blade 16.0mm (.630”) - 1124-0502-P1
Blade 21.2mm (.835”) - 1124-0503-P1
Blade 25.0mm (.984”) - 1124-0532-P1
20 21
M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
MT-100 AND TP-100 SMT REMOVAL TIPS
TIP SPECIFICATIONS
PS-90 SOLDERING TIPS
TIP SPECIFICATIONS
MT-100 TIPS
TIP - CHIP/SOT REMOVAL COMPONENT TYPE SIZE - A SIZE - B PART NUMBER
Chip (fig. A) 0.2mm (.008”) 0.2mm (.008”) 1124-1001-P1
(fig. A) (fig. B)
(fig. C)
Chip, SOT (fig. B) 0.7mm (.03”) 0.5mm (.03”) 1124-1002-P1
Chip, SOT (fig. B) 0.7mm (.03”) 1mm (.04”) 1124-1003-P1
Chip, SOT (fig. B) 0.7mm (.03”) 2mm (.08”) 1124-1004-P1
Chip, SOT, TSOPS (fig. C) 0.7mm (.03”) 6mm (.24”) 1124-1005-P1
Chip, SOT, TSOPS (fig. C) 0.7mm (.03”) 8mm (.31”) 1124-1006-P1
Chip, SOT, TSOPS (fig. C) 0.7mm (.03”) 10mm (.39”) 1124-1007-P1
Chip, SOT, TSOPS (fig. C) 0.7mm (.03”) 13mm (.51”) 1124-1008-P1
Chip, SOT, TSOPS (fig. C) 0.7mm (.03”) 18mm (.74”) 1124-1009-P1
Chip, SOT, TSOPS (fig. C) 0.7mm (.03”) 28mm (1.09”) 1124-1010-P1
TP-100 TIPS
TIP TYPE LEAD COUNT SIZE - A SIZE - B
LQFP/TQFP 80 12mm (.472”) 12mm (.472”) 1.4mm 2.0mm 1124-2001-P1
A
B
LQFP/TQFP
LQFP/TQFP
LQFP/TQFP 176, 216 24mm (.945”) 24mm (.945”) 1.4mm 2.0mm 1224-2004-P1
64, 80,100, 120, 128, 168
128, 144, 160, 176
14mm (.551”) 14mm (.551”) 1.4mm 2.0mm 1124-2002-P1
20mm (.788”) 20mm (.788”) 1.4mm 2.0mm 1124-2003-P1
COMPONENT HEIGHT
COMPONENT FOOTPRINT
PART NUMBER
TIPS DESCRIPTION TIP SIZE PART NUMBER
1/16" Chisel 1.60mm (0.063")
1/32" Conical 0.80mm (0.031")
1/8" Chisel 3.20mm (0.125")
1/16" Chisel (MicroFine) 1.60mm (0.063")
1/32" Chisel 0.80mm (0.031")
3/32" Chisel 2.40mm (0.094")
1/32" Bent Chisel 0.80mm (0.031")
Single-Sided Chisel 3.30mm (0.13")
1/16" Chisel (High Capacity) 1.60mm (0.063")
Mini-Wave 3.30mm (0.13")
1/16" Chisel, Long Reach 1.60mm (0.063")
1121-0335-P5
1121-0336-P5
1121-0337-P5
1121-0349-P5
1121-0359-P5
1121-0360-P5
1121-0361-P5
1121-0406-P5
1121-0414-P5
1121-0490-P5
1121-0499-P5
LQFP/TQFP 208, 256 28mm (1.10”) 28mm (1.10”) 1.4mm 2.0mm 1224-2005-P1
QFP
QFP
QFP
QFP
QFP
QFP 160 28mm (1.10”) 28mm (1.10”) 3.4mm 3.9mm 1124-2011-P1
22 23
52, 64, 80, 100
52, 64, 80, 100
64, 80, 100, 128
64, 80, 100, 128
120, 128, 144, 160, 208
14mm (.551”) 14mm (.551”) 2.7mm 3.2mm 1124-2006-P1
14mm (.551”) 14mm (.551”) 2.7mm 3.9mm 1124-2007-P1
14mm (.551”) 20mm (.788”) 2.7mm 3.2mm 1124-2008-P1
14mm (.551”) 20mm (.788”) 2.7mm 3.9mm 1124-2009-P1
28mm (1.10”) 28mm (1.10”) 3.4mm 3.9mm 1124-2010-P1
1/16" Bent Chisel, Long Reach 1.60mm (0.063")
1/16" Chisel, Extended Reach 1.60mm (0.063")
Angled Mini-Wave 2.40mm (0.09")
1/64" Sharp Bent Conical 0.40mm (0.016")
1121-0500-P5
1121-0533-P5
1121-0610-P5
1121-0830-P5
M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
PS-90 SMT REMOVAL TIPS
TIP SPECIFICATIONS
SX-90 DESOLDERING TIPS & SOLDER REMOVAL TIPS
TIP SPECIFICATIONS
TIPS DESCRIPTION TIP SIZE PART NUMBER
(fig. B)
(fig. A)
(fig. C)
SOIC - 8 (JEDEC) (fig.A)
SOIC - 14 (JEDEC) (fig.A)
SOIC - 16 (JEDEC) (fig.A)
Chip Component (fig.B)
TSOP (fig.C)
Flat Blade Tip A = 7.6mm (0.3")
Flat Blade Tip A = 10.2mm (0.4")
Flat Blade Tip A = 12.7mm (0.5")
Flat Blade Tip A = 17.8mm (0.7")
5.05mm x 5.08mm (0.199" x 0.200")
5.05mm x 8.99mm (0.199" x 0.354")
5.05mm x 10.2mm (0.199" x 0.404")
3.56mm x 2.03mm (0.14" x 0.08")
19.333mm x 8.1mm (0.76" x 0.32")
1121-0390-P1
1121-0391-P1
1121-0392-P1
1121-0303-P1
1121-0403-P1
1121-0512-P1
1121-0514-P1
1121-0473-P1
1121-0416-P1
TIPS SELECTION One of the most important aspects for successful solder removal is the selection of the proper size tip. There are
several points to keep in mind.
1. The Inside Diameter (I.D.) of the tip must be large enough to
fit over the lead, while providing sufficient room so that air and solder can be drawn through the tip.
TIPS DESCRIPTION DIAMETER PART NUMBER
Thermo-Drive 0.76mm (0.030”) I.D. x 2.03mm (0.080”) O.D. 1121-0930-P5
Thermo-Drive 1.02mm (0.040”) I.D. x 2.29mm (0.090”) O.D. 1121-0931-P5
Thermo-Drive 1.52mm (0.060”) I.D. x 3.05mm (0.120”) O.D. 1121-0932-P5
Thermo-Drive 2.29mm (0.090”) I.D. x 5.1mm (0.200”) O.D. 1121-0933-P5
Thermo-Drive 4mm (0.16”) I.D. x 5.1mm (0.200”) O.D. 1121-0951-P5
Thermo-Drive, Flathead (0.050”) x (0.090”) I.D. x (0.110”) x (0.190”) O.D. 1121-0934-P5
Extended Reach Thermo-Drive 0.78mm (0.030”) I.D. x 2.29mm (0.090”) O.D. 1121-0935-P5
Extended Reach Thermo-Drive 1.02mm (0.040”) I.D. x 2.54mm (0.10”) O.D. 1121-0936-P5
Extended Reach Thermo-Drive 1.52mm (0.060”) I.D. x 3.05mm (0.120”) O.D. 1121-0937-P5
ThermoMax 0.76mm (0.030”) I.D. x 1.91mm (0.075”) O.D. 1121-0938-P5
ThermoMax 1.02mm (0.040”) I.D. x 2.20mm (0.085”) O.D. 1121-0939-P5
2. The Outside Diameter (O.D.) of the tip must be slightly
smaller than the diameter of the pad to prevent tip contact to the board laminate and minimize the possibility of damage.
ThermoMax 1.52mm (0.060”) I.D. x 2.69mm (0.106”) O.D. 1121-0940-P5
Flat Blade Tip A = 20.3mm (0.8")
Flat Blade Tip A = 25.4mm (1.0")
24 25
1121-0497-P1
1121-0448-P1
Precision 0.50mm (0.020”) I.D. x 1.79mm (0.070”) O.D. 1121-0941-P5
Precision 0.76mm (0.030”) I.D. x 2.03mm (0.080”) O.D. 1121-0942-P5
Precision 1.02mm (0.040”) I.D. x 2.29mm (0.090”) O.D. 1121-0943-P5
Precision 1.52mm (0.060”) I.D. x 2.79mm (0.110”) O.D. 1121-0944-P5
Precision 0.635mm (0.025”) I.D. x 1.39mm (0.055”) O.D. 1121-0949-P5
Precision 0.635mm (0.025”) I.D. x 1.14mm (0.045”) O.D. 1121-0950-P5
Flo-D-Sodr 1.52mm (0.060") I.D. X 4.78mm (0.188") O.D. 1121-0945-P5
Flo-D-Sodr, Precision 0.50mm (0.020") I.D. X 1.78mm (0.070") O.D. 1121-0946-P5
Flo-D-Sodr, Precision 0.50mm (0.020") I.D. X 1.78mm (0.070") O.D. 1121-0947-P5
Flo-D-Sodr, Precision 1.02mm (0.040") I.D. X 2.29mm (0.090") O.D. 1121-0948-P5
Not suitable for use with SX-70 or SX-80
M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P
S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S
TT-65 SMT REMOVAL TIPS & HOT JET NOZZLES
TIP SPECIFICATIONS
PRODUCT PAGE
FOR A COMPLETE PRODUCT LISTING CONTACT PACE OR VISIT www.paceworldwide.com
TT-65 SMT REMOVAL TIPS
CHIP REMOVAL TIPS DESCRIPTION TIP SIZE PART NUMBER
SOIC, SOJ, SIMMs A=10.2mm (0.4")
SOIC, SOJ, SIMMs A=12.7mm (0.5")
SOIC, SOJ, SIMMs A=17.8mm (0.7")
SOIC, SOJ, SIMMs A=20.3mm (0.8")
SOIC, SOJ, SIMMs A=25.4mm (1.0")
Chip Component A=0.76mm (0.03")
Chip Component A=2.0mm (0.08")
Chip Component A=4.1mm (0.16")
Chip Component, Small SOIC A=6.4mm (0.25")
Thin-Walled Chip Component A=0.76mm (0.03")
Thin-Walled Chip Component A=2.0mm (0.08")
1121-0514-P1
1121-0473-P1
1121-0416-P1
1121-0497-P1
1121-0448-P1
1121-0398-P1
1121-0313-P1
1121-0399-P1
1121-0401-P1
1121-0520-P1
1121-0521-P1
1/64" Angled Fine Point Conical A=0.43mm (0.017") 1121-0517-P1
PLCC REMOVAL TIPS DESCRIPTION TIP SIZE A x B PART NUMBER
PLCC-20 6.86mm x 6.86mm (0.27" x 0.27")
PLCC-28 9.4mm x 9.4mm (0.37" x 0.37")
PLCC-32 12.2mm x 9.65mm (0.48" x 0.38")
PLCC-44, PQFP-84 14.5mm x 14.5mm (0.57" x 0.57")
PLCC-52, PQFP-100 17.0mm x 17.0mm (0.67" x 0.67")
PLCC-68, PQFP-132 21.9mm x 21.9mm (0.86" x 0.86")
PLCC-84, PQFP-160 26.9mm x 26.9mm (1.06" x 1.06")
1121-0316-P1
1121-0317-P1
1121-0352-P1
1121-0318-P1
1121-0319-P1
1121-0320-P1
1121-0321-P1
TT-85 HOT JET NOZZLES
TIPS DESCRIPTION TIP SIZE PART NUMBER
PACE provides innovative solutions, products and training for the assembly, rework, repair and testing of printed circuit boards. PACE’s unique capabilities and evolving vision have provided universal solutions to thru-hole and surface-mount assembly and rework problems for the most advanced electronics. Our strong commitment and history of achievement has resulted in an unparalleled range of Assembly, Repair and Fume Extraction systems to meet your company’s needs whether working to ISO-9000, industrial, military or your own internal specifications. Whatever the challenge, PACE stands ready to provide the best, cost-effective solution for you.
ST SYSTEMS ST 30 ST 50 ST 70 ST 115
PACE’s new ST systems offer the most innovative control technology ever developed - IntelliHeat. ST systems are capable of providing the widest range of applications and flexibility by simply adding additional handpieces. Regardless if you are a small or large shop, ST systems are the right answer for you!
FUME EXTRACTION ARM-EVAC 105 ARM-EVAC 250 FUMEFLO WORKTABLE ARM-EVAC 50
PACE’s Fume Extraction Systems feature the latest advancements in filter condition monitoring and process control as well as cost effective solutions. A variety of collection accessories are available.
MBT/PRC SYSTEMS MBT 350 PRC 2000
PACE offers a broad range of rework and repair products to meet all your repair needs. Whether you are replacing a surface mount component, repairing a multi-layer printed circuit board, or making a plated thru-hole repair.
THERMOFLO SYSTEMS TF 1700 TF 2700 XR 3000
PACE’s family of ThermoFlo products offer complete solutions from simple surface mount removal and installation to delicate BGA and CSP rework. PACE’s new inspection systems feature X-Ray and endoscopic technology to really “SEE” the results of your processes.
ST 30 ST 50 ST 70 ST 100 ST 115
TF 1700 TF 2700 XR 3000
Round Nozzle 1.5mm (.06”) Inner diameter
Round Nozzle, Bent 60 degrees 1.5mm (0.6”) Inner diameter
Flat Jet Nozzle
6.1mm x 1.9mm (.24” x .074”) Inner flow dimensions
1259-0129-P1
1259-0130-P1
1259-0131-P1
CONVECTIVE & PRE-HEAT
PACE’s new family of hot air rework systems are ideal for all SMT applications. A wide range of product features are available to meet your specific needs. They can be easily upgraded by adding one of our powerful preheaters and/or PCB holders.
ST 300 ST 350 ST 525 ST 450
26 27
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