PACE TT-65 SMT User Manual

M O R E T H A N 5 0 Y E A R S O F I N D U S T R Y L E A D E R S H I P

S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S

INTRODUCING

PACE ST SYSTEMS

HEAT TECHNOLOGY

TIP HEATER CARTRIDGE & SENSATEMP TECHNOLOGY

IN TODAY’S ENVIRONMENT
FLEXIBILITY ISN’T JUST
IMPORTANT, IT’S THE KEY
TO SUCCESS...

Component foot-prints are shrinking, through-put requirements are
increasing, and thermally massive power management components
(connectors, heat sinks, RF shields, and SMDs) on heavy ground
planes are not going away anytime soon. Oh yes, let’s not forget
about the challenges of incorporating Lead Free solders into your
process! Being locked into one heat control technology on your
Soldering/Desoldering system isn’t going to open the door to your
success...

The ability to have multiple heating technologies available within
a single system directly affects your bottom line. Until now, most
systems only offer one type of heating technology which will never
fit every application efficiently. The time has come for soldering
and desoldering systems to evolve.

....FLEXIBILITY DRIVES THROUGH-PUT!

PACE is proud to introduce your key to future success...The
INTELLIHEATTM Control System. IntelliHeat is the only thermal control
system capable of managing multiple types of heating technologies
within a single Power Source. There is no longer a need to have
multiple Power Sources on your work bench or to force operators
to use only one heating technology. Simply plug in any compatible
handpiece and IntelliHeat does the rest.

The IntelliHeat Control System allows either SENSATEMP® or Tip­Heater Cartridge based technology handpieces to be plugged into
a single Power Source. Finally, the benefits of SENSATEMP® and
Tip-Heater Cartridge based technology can be found in a single
system, without restriction.

PACE’s legendary SENSATEMP® technology is renowned for its
temperature stability and ability to handle high mass applications.
For smaller components and when through-put is important, there
is Tip-Heater Cartridge based technology. Tip-Heater Cartridge
based technology is a patented technology that boasts the best
response time for high volume applications and easily keeps up in
a fast paced environment.

Upgrade your equipment, clear off your work bench and unlock
your success with INTELLIHEATTM!

With over 50 years of experience and industry leadership in
rework and repair technology and techniques, PACE provides
much more than simply equipment. When you purchase PACE
products, you receive access to one of the most valuable resources
in the industry; PACE’s applications and technical support services.
Over the years, our applications support services have been the
cornerstone of quality assurance and repair reliability for countless
customers. Whenever you encounter a new component, a new PCB,
Lead Free Solder, or if you just want reassurance that your process
is safe and effective, simply contact PACE and we will create a
procedure for you that not only identifies the equipment required to
do the job correctly, but also every step in the process!

TABLE OF CONTENTS

PAGE

2 INTRODUCTION & TABLE OF CONTENTS

3 PACE HEATING TECHNOLOGY

4 INTELLIHEAT COMPATIBLE HANDPIECES

6 HANDPIECE AND POWER SOURCE CHARTS

7 ST 30, ST 50 AND ST 70 SYSTEMS

8 ST 100 SYSTEM

9 INSTANT SETBACK CUBBY & LEAD FREE ACCESSORIES

10 ST 65, ST 75 AND ST 115 POWER SUPPLIES

11 ST SYSTEMS SPECIFICATIONS

12 MBT 301

13 MBT 350

14 ST 25, MBT 250 AND PRC 2000

15 LEAD FREE SOLDERING

16 SOLDERING WITH NITROGEN

17 NITROGEN ASSISTED SOLDERING ACCESSORIES

18 TD-100 STANDARD TIPS

20 TD-100 DIAMOND SERIES TIPS

21 TD-100 SMT REMOVAL TIPS

22 MT-100 & TP-100 SMT REMOVAL TIPS

23 PS-90 SOLDERING TIPS

24 PS-90 SMT REMOVAL TIPS

25 SX-90 DESOLDERING/SOLDER REMOVAL TIPS

26 TT-65 SMT TIPS AND TJ-85 NOZZLES

27 PRODUCT PAGE

TIP-HEATER CARTRIDGE TECHNOLOGY

The key advantage of Tip-Heater Cartridge based technology is that its advanced
electronics provide instantaneous load sensing and on-demand power to quickly reflow solder joints, regardless of the mass of the application.
Further, the position of the control sensor is as far forward as possible to immediately respond to the thermal demand of the work. The tip and
heater are permanently coupled, ensuring all the heat generated by the heater is available for use by the tip. For applications where the work
cycle is high and for micro-miniature applications the direct power approach is ideal as the thermal demand is continuously monitored and the
heater responds immediately by providing adequate power to meet the demand from the work, without overshoot.

Control Sensor Position
Relative to Tip

For efficient heating, accurate
control and for forming the
best solder joint, use an iron
with the shortest sensor

Poor Position,

Inefficient

Heater “Printed” on Ceramic Heater - Standard resistance
Heating Element, (40-60 W)

Curie-Point Heating Systems - High frequency emission
creating heat in ferromagnetic slug using its Curiepoint
to control temperature (30-40 W)

Fair Position,

Fairly Efficient

PACE SensaTemp Precision Control System. High
mass resevoir heater with platinum RTD sensor.
(52 W)

pathway!

Good Position,

MAINTAINING PERFORMANCE IN THE

“GREEN” ZONE IS MORE LIKELY AS

SENSOR PATHWAY BECOMES SMALLER

IDEAL IRON PERFOMANCE

Tip Temperature Solder Joint Temperature

350 OC

Too Hot

200 OC

0 OC

Workflow Increasing

Ideal Process

Control

Window

Too Cold

Efficient

Best Position, Highly Efficient

SENSATEMP® TECHNOLOGY

is a laser trimmed, platinum RTD sensor that is more than 5 times
more accurate than conventional thermo-couples. This level of
accuracy allows for safe, productive soldering at the lowest possible
temperatures. As a result, the amount of time spent reflowing each
joint is reduced, minimizing the possibility of damage. Additionally,
SensaTemp allows you to change tips, heaters and handpieces at
will, without ever having to re-calibrate! SensaTemp’s unique heater
design acts as a thermal dampener that minimizes tip temperature
overshoot, ensures temperature stability and creates a “thermal
reservoir” that can be accessed instantaneously when high mass
applications are being performed.

SensaTemp delivers consistent, repeatable results regardless of the
thermal demand of the work. Its ability to respond quickly is ideal
for light work, while its amazing thermal capacity can meet the
challenges of the heaviest thermal loads, providing the operator with
the flexibility that is essential in today’s ever changing environment.
Regardless of your application, SensaTemp delivers unsurpassed
thermal performance, productivity and “bottom line” savings.

PACE Tip Heater Cartridge System - High thermo
delivery, Sensor controlled ceramic heater/tip cartridge
(62 W)

At the heart of SensaTemp

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S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S

INTELLIHEAT COMPATIBLE HANDPIECES

TIP-HEATER CARTRIDGE HANDPIECES PERFECT FOR LEAD FREE

INTELLIHEAT COMPATIBLE HANDPIECES

VERSATILITY, PERFORMANCE AND VALUE SENSATEMP HANDPIECES

TD-100 THERMO-DRIVE® SOLDERING IRON

The TD-100 Thermo-Drive® Soldering Iron is the only iron
crafted by a team of surgical instrument engineers and is
uniquely designed to eliminate operator fatigue, improve control
and enhance productivity in demanding soldering applications.
The TD-100 uses a patented Tip-Heater Cartridge that is the
best performing and lowest priced Tip-Heater Cartridge on
the market today! Almost 100 soldering tip geometries are
available as well as over 30 surface mount removal tips.

See Pages 18-21 for tip selection.

Shown with optional comfort grip 6993-0241-P1

MT-100 MINITWEEZ™

The only high capacity, micro tweezer (MT-100 MiniTweez™)
on the market today features soft comfort grips, the smallest
stroke available, and its tweezing action mimics the natural
motion of the human hand to eliminate hand fatigue. With 10
styles of component removal tips available, the MT-100 is one
of the most versatile component removal tweezers and our tips
cost less than half of our competitors!

See Page 22 for tip selection.

THERMOPIK® 100

The newest tool for SMT component removal the ThermoPik®

100. The TP-100 is designed to reflow and remove QFPs in

seconds. The integrated vacuum pik lifts the component from
the PCB upon reflow. Based on our unique MT-100 handpiece,
there isn’t another SMT removal tool that is more comfortable in
your hand. Over 10 styles of tips are available.

See Page 22 for tip selection.

PS-90 UNIVERSAL SOLDERING IRON

The Universal Soldering Iron (PS-90) is ideal for most soldering
applications and SMT rework operations where high thermal capacity
and flexibility are required. The PS-90 features a rugged plug in heater
with gold contacts. There are 15 single point soldering tips and over
10 surface mount removal tips available for the PS-90.

See Pages 23-24 for tip selection

SX-90 SODR-X-TRACTOR®

The best performing, in-line, vacuum desoldering tool (SX-90 Sodr­X-Tractor®) is ideal for Thru-Hole desoldering when fitted with SX-90

Desoldering tips and for SMT land clean-up when fitted with SX-90
Flo-D-Sodr® tips. SX-90 Desoldering tips are the longest lasting, best
performing desoldering tips on the market! The SX-90 features a unique
solder collection system that can utilize disposable Flux/Solder traps or
a reusable glass collection chamber. An operator replaceable plug-in
heater cartridge that can be changed in seconds is standard. There is a
wide range of standard and precision SX-90 Desoldering tips for when
access is tight! See Page 25 for tip selection.

TT-65 THERMOTWEEZ®

The most versatile and only patented SMT removal tool (TT-65
ThermoTweez®) provides safe, one-handed, rapid reflow and

component removal of PLCCs and other 4 or 2 sided SMT components.
Unlike other methods, its high thermal capacity and targeted heat
delivery remove even the largest SMDs in just seconds without
damaging the PCB or risking of adjacent component reflow; even on
heavy assemblies. The patented vertically oriented handpiece and a
wide variety of quick-change, slim-line tips easily reach into the tightest
spaces for fast, safe component removal. The TT-65 also features a
patented “stroke” adjustment to reduce hand fatigue for repetitive
operations. See Page 26 for tip selection.

TJ-85 THERMOJET®

When the precise application of hot air is required, our slim line
air pencil (TJ-85 ThermoJet®) is ideal for delivering heat for the
installation and removal of chip components, SOTs, and SOICs.
Multiple quick-change nozzle sizes are available. The handpiece’s
slim line, pencil grip design maximizes operator comfort and control.
The TJ-85’s airflow is actuated with a foot pedal. Ideal for the precise
application of hot air for large SMDs down to 0201s.

See Page 26 for nozzle selection.

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S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S

HANDPIECE & POWER SOURCE CHARTS

CHOOSE THE RIGHT INTELLIHEAT HANDPIECE FOR YOUR APPLICATION

ST SYSTEMS

PRODUCTION SOLDERING STATIONS ST30, ST 50 & ST 70 POWER SUPPLIES

HANDPIECES

HANDPIECE DESCRIPTION PART NUMBERS

TD-100 Thermo-Drive Iron The most responsive soldering iron available. Uses tip-heater cartridges. 6993-0263-P1

TD-100 N A nitrogen compatible version of the TD-100. Requires 6993-0271-P1. 6993-0272-P1

TD-100 with Instant SetBack Cubby A kit containing the TD-100 and Instant SetBack Cubby 6993-0281-P1

MT-100 MiniTweez Tip-heater cartridge based tweezer for 2 sided SMD removal. 6993-0264-P1

TP-100 ThermoPik QFP removal tool with integrated component vacuum pick to lift reflowed component. 6993-0280-P1

PS-90 Universal Soldering Iron Our famous High Capacity Soldering Iron for the most demanding applications. 6993-0267-P1

PS-90 N A nitrogen compatible version of the PS-90. 6993-0274-P1

SX-90 Sodr-X-Tractor The latest innovation in desoldering. Features disposable or reuseable solder traps. 6993-0266-P1

TT-65 ThermoTweez High capacity tweezer for large or small SMDs. 6993-0268-P1

TJ-85 ThermoJet A foot-pedal activated precision air pencil for the installation or removal of SMDs. 6993-0270-P1

SX-90 Heat Sleeve Maintains comfortable temperature in heavy use applications. 6993-0229-P1

Instant Setback Cubby for TD-100* Reduces tip temperature when iron is not in use. 6019-0077-P1

Nitrogen Regulator Accessory Controls the flow of nitrogen to tip. 6993-0271-P1

N2 Manifold Kit Connect up to 10 N2 irons to a single N2 source. 6993-0277-P1

KITS & APPLICATIONS

KITS & APPLICATIONS TD-100 MT-100 TP-100 PS-90 SX-90 TT-65 TJ-85

Handpiece Kits
(includes handpiece and tool stand)

Handpiece Only Part Number 6010-0147-P1 6010-0148-P1 6010-0158-P1 6010-0150-P1 6010-0149-P1 6010-0151-P1 6010-0153-P1

High Cycle Soldering

Standard Soldering

High Mass Soldering

Micro Soldering

Chip Installation

Solder Wicking

Thru-Hole Desoldering

SMT Land Preparation

Solder Removal from Lands

Large SMD Removal

Standard SMD Removal

Micro SMD Removal

Large Component Installations*

Standard Component Installations*

Micro Component Installations*

Tip Heater Cartridge Technology Handpieces SensaTemp Technology Handpieces

6993-0263-P1
6993-0281-P1

✓ ✓

✓ ✓

✓

✓ ✓ ✓ ✓ ✓

✓ ✓ ✓

✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓

✓ ✓ ✓

✓ ✓ ✓

✓ ✓ ✓

6993-0264-P1 6993-0280-P1 6993-0267-P1 6993-0266-P1 6993-0268-P1 6993-0270-P1

✓ ✓

INTELLIHEAT POWER SOURCE & HANDPIECE COMPATIBILITY

Power Source Options - ST and MBT Systems ✓= Optional Handpiece ★ = Standard handpiece packaged with System

TIP-HEATER CARTRIDGE HANDPIECES ST 30 ST 50 ST 65 ST 70 ST 75 ST 100 ST 115 MBT 301 MBT 350

• TD-100

• MT-100

• TP-100

SENSATEMP HANDPIECES ST 30 ST 50 ST 65 ST 70 ST 75 ST 100 ST 115 MBT 301 MBT 350

• PS-90

• SX-90

• TT-65

• TJ-85

★ ★ ✓ ★ ✓ ★ ✓ ★ ★

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ★

✓ ✓ ✓ ✓ ✓

✓ ★ ✓ ✓ ✓ ✓ ✓ ✓ ✓

★ ★ ★ ★ ★

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Part Number includes handpiece and standard cubby *Does not include Handpiece

✓

✓

✓

*with Solder Paste

✓ ✓ ✓ ✓

FEATURES:

FEATURES:

FEATURES:

• IntelliHeat Control

Technology

• oC/oF Temperature Scales

• Temperature Adjustment

Lockout

• ESD grounding jack

• ESD Safe metal housing

• Stackable

• Can be mounted under

workbench or shelf with
optional bracket
1321-0609-P1

• IntelliHeat Control

Technology

• Digital Display & Keypad

• oC/oF display options

• Password lockout

• Temperature SetBack

• Auto-Off

• Definable operating

temperature range

• ESD grounding jack

• ESD Safe metal housing

• Stackable

• Can be mounted under

workbench or shelf with
optional bracket
1321-0609-P1

• IntelliHeat Control

Technology

• Performance level lockout

(if Power Module is
removed the system is shut
down.)

• ESD grounding jack

• ESD Safe metal housing

• Stackable

• Can be mounted under

workbench or shelf with
optional bracket
1321-0609-P1

• Supplied with 6.5, 7 and

7.5 Power Modules

The ST 30 is a single channel system with dial control featuring IntelliHeat.
The system is packaged with the TD-100 ThermoDrive Soldering Iron or can
be purchased as a Power Source only and combined with any of 4 optional
handpieces. The ST 30 improves quality, reduces costs and eliminates the
maintenance and calibration hassles associated with other systems. The
heavy-duty metal housing makes this system the ideal choice for the harshest
environments and the sloped face of the front panel is a standard feature for
ease of use. An optional mounting bracket (P/N 1321-0609-P1) is available
to mount the system under a work-bench or shelf, preserving precious bench
top space. The optional Instant-SetBack Cubby is available for the TD-100
ThermoDrive Soldering Iron to extend tip life, especially beneficial when Lead
Free solders are used.

The ST 50 is a single channel, digital power supply that is available with
the TD-100 ThermoDrive Soldering Iron or PS-90 SensaTemp Soldering Iron.
The ST 50 can also be purchased as a Power Source only and combined
with any of 4 optional handpieces. The programmable features of the ST 50
cannot be found anywhere on similarly priced systems! The ST 50 improves
quality, reduces costs and eliminates the maintenance and calibration
hassles associated with other systems. The ST 50 features IntelliHeat Control
Technology. The heavy-duty, durable metal housing ensures years of service
and the sloped face of the front panel is a standard feature for ease of use.
An optional mounting bracket (P/N 1321-0609-P1) is available to mount the
system under a work-bench or shelf, preserving precious bench top space.
The optional Instant-SetBack Cubby is available for the TD-100 ThermoDrive
Soldering Iron to extend tip life, especially beneficial when Lead Free solders
are used.

The ST 70 is a single channel system that is controlled by POWER
MODULES™ and comes with the ThermoDrive Soldering Iron (TD-100). The
system can also be purchased as a Power Source only and combined with
any of 4 optional IntelliHeat handpieces. The ST 70 is the easiest to operate.
Simply select the performance level you desire, plug in the appropriate Power
Module and the system takes care of the rest! The ST 70 improves quality,
reduces costs while protecting your process. The heavy-duty metal housing
makes this system the ideal choice for the harshest environments and the
sloped face of the front panel is a standard feature for ease of use. An
optional mounting bracket (P/N 1321-0609-P1) is available to mount the
system under a work-bench or shelf, preserving precious bench top space.
The optional Instant-SetBack Cubby is available for the TD-100 ThermoDrive
Soldering Iron to extend tip life, especially beneficial when Lead Free solders
are used.

POWER MODULE PART NUMBER COLOR

Heat Level 5 1207-0446-01-P1 Green
Heat Level 5.5 1207-0446-02-P1 Blue
Heat Level 6 1207-0446-03-P1 Orange
Heat Level 6.5 1207-0446-04-P1 Gold
Heat Level 7 1207-0446-05-P1 Red
Heat Level 7.5 1207-0446-06-P1 Purple
Heat Level 8 1207-0446-07-P1 Black
Heat Level 8.5 1207-0446-08-P1 Silver

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S O L U T I O N S F O R T H E E L E C T R O N I C S I N T E R C O N N E C T I O N P R O C E S S

DUAL CHANNEL SOLDERING SYSTEMS

SOLDERING & REWORK SYSTEMS

LEAD FREE ACCESSORIES

CUSTOMIZE YOUR SYSTEM FOR EVEN GREATER FLEXIBILITY

ST 100 THE ANSWER FOR THE LEAD FREE

SOLDER TRANSITION...

While transitioning from lead containing solders to Lead
Free solders a very real problem is that most soldering
operations will need to utilize Lead Free AND lead containing
solders at the same time. Having only one soldering iron, or
other handpiece, on the bench will ultimately lead to cross­contamination issues and result in lower productivity and
potentially, higher costs. The ST 100 is a fully programmable
system featuring two, individually controlled, IntelliHeat
compatible handpiece channels. The system allows for 2
soldering irons, 2 MiniTweezers or one of each to co-exist on
a workbench. Color coding accessories that clearly identify
which handpiece is designated for use with Lead Free and lead
containing solders are available.

The ST 100 is loaded with features to improve quality, control
your process, increase through-put, and extend tip life. The
system is fully programmable and can be password protected
to prevent unauthorized changes. When high-mass tips are
used, an offset can be programmed into the system.

Technicians can become frustrated with being locked into a
single temperature. Additionally, a higher set temperature
is often desired when working with Lead Free solders. The
ST 100 has the solution! An approved, unique, operating
range or process window, can be programmed FOR EACH
HANDPIECE, allowing operators the flexibility to do their work,
while eliminating the risks associated with giving techs access
to the entire temperature range of the system. Also, a process
window can be defined for the handpiece using leaded
solder, and a separate process window can be defined for the
handpiece using lead containing solder. Operators can be
given a range of 5 to 450OF to operate within!

To maximize tip life and reduce operating costs, PACE’s
well recognized “SetBack” and “Auto-Off” features are
included. The system will automatically reduce the set
temperature to below solder melt temperatures, then turn
off after a user defined period of inactivity, from 10 to 90
minutes each. To really protect the more expensive tip-heater
cartridge and fine point soldering tips from oxidation, the
TD-100 iron can be used with the PACE’s “Instant-SetBack
Cubby”. The cubby puts the iron’s channel into SetBack if
it has been in the cubby for more than 45 seconds! Up to
two Instant-SetBack cubbies can be connected to the ST 100.

The backlit, digital, LCD screen displays the temperature of both
handpiece channels or with scan mode activated will cycle
through the handpiece channels one at a time displaying set
and actual temperatures. The backlight and character contrast
on the display can be adjusted to meet individual preferences.
Finally, the system can be programmed with the name of the
operator or company which is displayed when the system is
turned on.

The optional INSTANT-SETBACK CUBBY is available for
use with the ST 30, ST 50, ST 65, ST 70, ST 75, ST 100 and
ST 115. When connected, it automatically puts the system into
SetBack mode when the TD-100 Iron has been in the cubby for
45 seconds. SetBack mode means that the temperature is set
to just below solder melt temperature so the corrosive action
of the leaded or Lead Free solder is stopped, maximizing the
life of your tips! The system returns to normal operation when
the iron is removed from the cubby. The part number for the
Instant-SetBack Cubby is 6019-0077-P1. The Instant-SetBack
Cubby is also available for use with the TD-100 fitted with the
Green Lead-Free moulded Comfort Grip as part number 6019­0078-P1.

LEAD FREE IDENTIFIABLE During the transition from

leaded to Lead Free solders, it will not be uncommon to be
using both types of solders at the same time. To assist in
reducing cross contamination of soldering tools and to keep
additional tips separated on a workbench, PACE is pleased
to offer a variety of options to clearly identify handpieces and
tool stands being used with Lead Free solders. The handpieces
are identified by green comfort grips and the tool stands are
identified with green cubbies. These options are available for
the TD-100, MT-100 and PS-90 handpieces in the following
configurations.

DESCRIPTION PART NUMBER

Lead Free Cubby (Available Nov 07) with Green Insert for TD-100 6019-0079-G-P1
Green Replacement Handpiece Insert for TD-100 1140-0081-G-P1
MT-100/TP-100 Green, Lead Free Handpiece Cubby (Available Nov 07) 6019-0080-G-P1
MT-100/TP-100 Green, Lead Free Handpiece Insert (Available Nov 07) 1257-0383-G-P1
Green Comfort Grip and Green Handpiece Insert for TD-100 Tip & Tool Stand 6993-0283-P1
Replacement Green Comfort Grips for TD-100, pack of 5 1119-0176-P5
Instant SetBack Tip & Toold Stand for TD-100 with Green insert 6019-0078-P1
Green Replacement Handpiece Insert for TD-100 Tip & Tool Stand (Before Nov 07) 1140-0075-G-P1
Green Comfort Grip and Green Handpiece Insert for MT-100 Tip & Tool Stand 6993-0284-P1
Replacement Green Comfort Grips for MT-100, pack of 2 1119-0177-P2
Green Replacement Handpiece Insert for MT-100 Tip & Tool Stand (Before No 07) 1257-0323-G-P1
PS-90 Handpiece (IntelliHeat Version) with Green Comfort Grip 6010-0159-P1
PS-90 Tip & Tool Stand with Green Insert 6019-0074-P1
PS-90 Lead Free Cubby with Green Insert (Available Nov 07) 6019-0081-G-P1
Replacement Green Handpiece Insert for PS-90 1140-0083-G-P1

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