IMPORTANT NOTE: Refer to the unit’s rear panel for your Model Number.
Model Number: Description:
8685 OPTIMOD 8685 audio processor for digital surround transmission channels.
7.1-channel surround processing and three independent 2.0 processors, all
with loudness meters and CBS Loudness Controllers.
Option 1 3G HD-SDI Input/Output Interface Module
Option 2 3G HD-SDI Input/Output Interface Module with Dolby-E Decoder
Option 3 3G HD-SDI Input/Output Interface Module with Dolby-E Encoder
Option 4 3G HD-SDI Input/Output Interface Module with Dolby-E Decoder and Encoder
MANUAL:
Part Number: Description:
8685 Operating Manual
CAUTION:
NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE COVER (OR BACK).
WARNING:TO REDUCE THE RISK OF FIRE OR ELECTRICAL SHOCK,
DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
This symbol, wherever it appears, alerts you to
the presence of uninsulated dangerous voltage
inside the enclosure ⎯ voltage that may be
sufficient to constitute a risk of shock.
This symbol, wherever it appears, alerts you to important
operating and maintenance instructions in the accompa-
nying literature. Read the manual.
In accordance to the WEEE (waste electrical and electronic equipment) directive of the European Parliament, this product must not be discarded into the
municipal waste stream in any of the Member States. This product may be
sent back to your Orban dealer at end of life where it will be reused or recycled
at no cost to you.
If this product is discarded into an approved municipal WEEE collection site or
turned over to an approved WEEE recycler at end of life, your Orban dealer
must be notified and supplied with model, serial number and the name and
location of site/facility.
Please contact your Orban dealer for further assistance.
www.orban.com
IMPORTANT SAFETY INSTRUCTIONS
All the safety and operating instructions should be read before the appliance is operated.
Retain Instructions: The safety and operation instructions should be retained for future reference.
Heed Warnings: All warnings on the appliance and in the operating instructions should be adhered to.
Follow Instructions: All operation and user instructions should be followed.
Water and Moisture: The appliance should not be used near water (e.g., near a bathtub, washbowl, kitchen sink, laundry tub, in a wet base-
ment, or near a swimming pool, etc.).
Ventilation: The appliance should be situated so that its location or position does not interfere with its proper ventilation. For example, the appli-
ance should not be situated on a bed, sofa, rug, or similar surface that may block the ventilation openings; or, placed in a built-in installation, such as a
bookcase or cabinet that may impede the flow of air through the ventilation openings.
Heat: The appliance should be situated away from heat sources such as radiators, heat registers, stoves, or other appliances (including amplifiers)
that produce heat.
Power Sources: The appliance should be connected to a power supply only of the type described in the operating instructions or as marked on
the appliance.
Grounding or Polarization: Precautions should be taken so that the grounding or polarization means of an appliance is not defeated.
Power-Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or
against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.
Cleaning: The appliance should be cleaned only as recommended by the manufacturer.
Non-Use Periods: The power cord of the appliance should be unplugged from the outlet when left unused for a long period of time.
Object and Liquid Entry: Care should be taken so that objects do not fall and liquids are not spilled into the enclosure through openings.
Damage Requiring Service: The appliance should be serviced by qualified service personnel when: The power supply cord or the plug has
been damaged; or Objects have fallen, or liquid has been spilled into the appliance; or The appliance has been exposed to rain; or The appliance
does not appear to operate normally or exhibits a marked change in performance; or The appliance has been dropped, or the enclosure damaged.
Servicing: The user should not attempt to service the appliance beyond that described in the operating instructions. All other servicing should be
referred to qualified service personnel.
The Appliance should be used only with a cart or stand that is recommended by the manufacturer.
Safety Instructions (European)
Notice For U.K. Customers If Your Unit Is Equipped With A Power Cord.
WARNING: THIS APPLIANCE MUST BE EARTHED.
The cores in the mains lead are coloured in accordance with the following code:
GREEN and YELLOW - Earth BLUE - Neutral BROWN - Live
As colours of the cores in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:
The core which is coloured green and yellow must be connected to the terminal in the plug marked with the letter E, or with the earth symbol, or coloured green, or green and yellow.
The core which is coloured blue must be connected to the terminal marked N or coloured black.
The core which is coloured brown must be connected to the terminal marked L or coloured red.
The power cord is terminated in a CEE7/7 plug (Continental Europe). The green/yellow wire is connected directly to the unit's chassis. If you need to
change the plug and if you are qualified to do so, refer to the table below.
WARNING: If the ground is defeated, certain fault conditions in the unit or in the system to which it is connected can result in full line voltage between
chassis and earth ground. Severe injury or death can then result if the chassis and earth ground are touched simultaneously.
ConductorWIRE COLOR
Normal Alt
L LIVE BROWN BLACK
N NEUTRAL BLUE WHITE
E EARTH GND GREEN-YELLOW GREEN
AC Power Cord Color Coding
Safety Instructions (German)
Gerät nur an der am Leistungsschild vermerkten Spannung und Stromart betreiben.
Sicherungen nur durch solche, gleicher Stromstärke und gleichen Abschaltverhaltens ersetzen. Sicherungen nie überbrücken.
Jedwede Beschädigung des Netzkabels vermeiden. Netzkabel nicht knicken oder quetschen. Beim Abziehen des Netzkabels den
Stecker und nicht das Kabel enfassen. Beschädigte Netzkabel sofort auswechseln.
Gerät und Netzkabel keinen übertriebenen mechanischen Beaspruchungen aussetzen.
Um Berührung gefährlicher elektrischer Spannungen zu vermeiden, darf das Gerät nicht geöffnet werden. Im Fall von Betriebsstörungen darf das Gerät nur Von befugten Servicestellen instandgesetzt werden. Im Gerät befinden sich keine, durch den Benutzer
reparierbare Teile.
Zur Vermeidung von elektrischen Schlägen und Feuer ist das Gerät vor Nässe zu schützen. Eindringen von Feuchtigkeit und
Flüssigkeiten in das Gerät vermeiden.
Bei Betriebsstörungen bzw. nach Eindringen von Flüssigkeiten oder anderen Gegenständen, das Gerät sofort vom Netz trennen und
eine qualifizierte Servicestelle kontaktieren.
Safety Instructions (French)
On s'assurera toujours que la tension et la nature du courant utilisé correspondent bien à ceux indiqués sur la plaque de l'appareil.
N'utiliser que des fusibles de même intensité et du même principe de mise hors circuit que les fusibles d'origine. Ne jamais
shunter les fusibles.
Eviter tout ce qui risque d'endommager le câble seceur. On ne devra ni le plier, ni l'aplatir. Lorsqu'on débranche l'appareil,
tirer la fiche et non le câble. Si un câble est endommagé, le remplacer immédiatement.
Ne jamais exposer l'appareil ou le câble ä une contrainte mécanique excessive.
Pour éviter tout contact averc une tension électrique dangereuse, on n'oouvrira jamais l'appareil. En cas de dysfonctionnement,
l'appareil ne peut être réparé que dans un atelier autorisé. Aucun élément de cet appareil ne peut être réparé par l'utilisateur.
Pour éviter les risques de décharge électrique et d'incendie, protéger l'appareil de l'humidité. Eviter toute pénétration
d'humidité ou fr liquide dans l'appareil.
En cas de dysfonctionnement ou si un liquide ou tout autre objet a pénétré dans l'appareil couper aussitôt l'appareil
de son alimentation et s'adresser à un point de service aprésvente autorisé.
Safety Instructions (Spanish)
Hacer funcionar el aparato sólo con la tensión y clase de corriente señaladas en la placa indicadora de características.
Reemplazar los fusibles sólo por otros de la misma intensidad de corriente y sistema de desconexión. No poner nunca los fusibles en
puente.
Proteger el cable de alimentación contra toda clase de daños. No doblar o apretar el cable. Al desenchufar, asir el enchufe y no el
cable. Sustituir inmediatamente cables dañados.
No someter el aparato y el cable de alimentación a esfuerzo mecánico excesivo.
Para evitar el contacto con tensiones eléctricas peligrosas, el aparato no debe abrirse. En caso de producirse fallos de funcionamiento,
debe ser reparado sólo por talleres de servicio autorizados. En el aparato no se encuentra ninguna pieza que pudiera ser reparada por
el usuario.
Para evitar descargas eléctricas e incendios, el aparato debe protegerse contra la humedad, impidiendo que penetren ésta o líquidos
en el mismo.
En caso de producirse fallas de funcionamiento como consecuencia de la penetración de líquidos u otros objetos en el aparato,
hay que desconectarlo inmediatamente de la red y ponerse en contacto con un taller de servicio autorizado.
Safety Instructions (Italian)
Far funzionare l'apparecchio solo con la tensione e il tipo di corrente indicati sulla targa riportante i dati sulle prestazioni.
Sostituire i dispositivi di protezione (valvole, fusibili ecc.) solo con dispositivi aventi lo stesso amperaggio e lo stesso comportamento
di interruzione. Non cavallottare mai i dispositivi di protezione.
Evitare qualsiasi danno al cavo di collegamento alla rete. Non piegare o schiacciare il cavo. Per staccare il cavo, tirare la presa e mai
il cavo. Sostituire subito i cavi danneggiati.
Non esporre l'apparecchio e il cavo ad esagerate sollecitazioni meccaniche.
Per evitare il contatto con le tensioni elettriche pericolose, l'apparecchio non deve venir aperto. In caso di anomalie di funzionamento
l'apparecchio deve venir riparato solo da centri di servizio autorizzati. Nell'apparecchio non si trovano parti che possano essere riparate
dall'utente.
Per evitare scosse elettriche o incendi, l'apparecchio va protetto dall'umidità. Evitare che umidità o liquidi entrino nell'apparecchio.
In caso di anomalie di funzionamento rispettivamente dopo la penetrazione di liquidi o oggetti nell'apparecchio, staccare immediatamente
l'apparecchio dalla rete e contattare un centro di servizio qualificato.
PLEASE READ BEFORE PROCEEDING!
Manual
The Operating Manual contains instructions to verify the proper operation of this unit and initialization of certain options.
You will find these operations are most conveniently performed on the bench before you install the unit in the rack.
Please review the Manual, especially the installation section, before unpacking the unit.
Trial Period Precautions
If your unit has been provided on a trial basis:
You should observe the following precautions to avoid reconditioning charges in case you later wish to return the unit to
your dealer.
(1) Note the packing technique and save all packing materials. It is not wise to ship in other than the factory carton. (Re-
placements cost $35.00).
(2) Avoid scratching the paint or plating. Set the unit on soft, clean surfaces.
(3) Do not cut the grounding pin from the line cord.
(4) Use care and proper tools in removing and tightening screws to avoid burring the heads.
(5) Use the nylon-washered rack screws supplied, if possible, to avoid damaging the panel. Support the unit when tighten-
ing the screws so that the threads do not scrape the paint inside the slotted holes.
Packing
When you pack the unit for shipping:
(1) Tighten all screws on any barrier strip(s) so the screws do not fall out from vibration.
(2) Wrap the unit in its original plastic bag to avoid abrading the paint.
(3) Seal the inner and outer cartons with tape.
If you are returning the unit permanently (for credit), be sure to enclose:
• The Manual(s)
• The Registration/Warranty Card
• The Line Cord
• All Miscellaneous Hardware (including the Rack Screws and Keys)
• The Extender Card (if applicable)
• The Monitor Rolloff Filter(s) (OPTIMOD-AM only)
• The COAX Connecting Cable (OPTIMOD 8685 and OPTIMOD 8685 only)
Your dealer may charge you for any missing items.
If you are returning a unit for repair, do not enclose any of the above items.
Further advice on proper packing and shipping is included in the Manual (see Table of Contents).
Trouble
If you have problems with installation or operation:
(1) Check everything you have done so far against the instructions in the Manual. The information contained therein is
based on our years of experience with OPTIMOD and broadcast stations.
(2) Check the other sections of the Manual (consult the Table of Contents and Index) to see if there might be some sug-
gestions regarding your problem.
(3) After reading the section on Factory Assistance, you may call Orban Customer Service for advice during normal Cali-
fornia business hours. The number is (1) 510/351-3500.
This equipment generates, uses, and can radiate radio-frequency energy. If it is not installed
and used as directed by this manual, it may cause interference to radio communication. This
equipment complies with the limits for a Class A computing device, as specified by FCC
Rules, Part 15, subject J, which are designed to provide reasonable protection against such
interference when this type of equipment is operated in a commercial environment. Operation
of this equipment in a residential area is likely to cause interference. If it does, the user will be
required to eliminate the interference at the user’s expense.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the radio Interference Regulations of the Canadian Department of
Communications. (Le present appareil numerique n’emet pas de bruits radioelectriques depassant les limites applicables aux appareils numeriques [de las class A] prescrites dans le
Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du
Canada.)
Perform the installation under static control conditions. Simply walking across a rug can generate a static charge of 20,000 volts. This is the spark or shock you may have felt when
touching a doorknob or some other conductive surface. A much smaller static discharge is
likely to destroy one or more of the CMOS semiconductors employed in OPTIMOD 8685.
Static damage will not be covered under warranty.
There are many common sources of static. Most involve some type of friction between two
dissimilar materials. Some examples are combing your hair, sliding across a seat cover or
rolling a cart across the floor. Since the threshold of human perception for a static discharge
is 3000 volts, you will not even notice many damaging discharges.
Basic damage prevention consists of minimizing generation, discharging any accumulated
static charge on your body or workstation, and preventing that discharge from being sent to or
through an electronic component. You should use a static grounding strap (grounded through
a protective resistor) and a static safe workbench with a conductive surface. This will prevent
any buildup or damaging static.
WARNING
WARNING
IMPORTANT
U.S. patent 5,737,434 protects OPTIMOD 8685.
Orban and Optimod are registered trademarks.
All trademarks are property of their respective companies.
Optional Serial RS-232 / RS-485 Board for HD-SDI Option .................................6-33
SCHEMATICS AND PARTS LOCATOR DRAWINGS ...................................................................6-34
Function Description Drawing Page
Chassis
Base Board
Circuit Board Locator and basic
interconnections
Glue logic; supports CPU module
and RS-232 daughterboard.
Top view
(not to scale)
Parts Locator
Drawing
Contains:
CPU Module
System Connections Schematic 1 of 4
CPU module interface Schematic 2 of 4
Power Supply Monitor Schematic 3 of 4
CPLD, General Purpose Interface,
Schematic 4 of 4
and Remotes
Control microprocessor. Services
front panel, serial port, Ethernet,
Parts Locator
Drawing
DSP board, and control board. Resides on base board.
Contains:
RS-232 Board
(base model)
Ethernet Schematic 1 of 5
General Purpose Bus Schematic 2 of 5
Memory Schematic 3 of 5
Miscellaneous Functions Schematic 4 of 5
Power and Ground Distribution Schematic 5 of 5
Supports Serial Port Parts Locator
Drawing
Schematic 1 of 1
6-37
6-38
6-39
6-40
6-41
6-42
6-43
6-44
6-45
6-46
6-47
6-48
6-49
6-50
Function Description Drawing Page
Dual Power
Supply
Distribution
I/O Board
DSP Board
Front-Panel
Boards
Front-Panel
Interface
Board
SDI I/O Board
(optional)
Power supply supervisor automatically chooses good power supply if
Parts Locator
Drawing
6-51
one of the dual supplies fails.
Power Supply Input Control Schematic 1 of 2
Power Supply Failure Detector Schematic 2 of 2
Analog Output
AES3 Input/output
Parts Locator
Drawing
6-52
6-53
6-54
Contains:
Analog Outputs Schematic 1 of 6 6-55
Digital I/O and SRC 1-6 Schematic 2 of 6 6-56
Digital I/O and SRC 7-12 Schematic 3 of 6 6-57
Control and Miscellaneous Schematic 4 of 6 6-58
Interface Schematic 5 of 6 6-59
Power Distribution Schematic 6 of 6 6-60
DSP Chips; Local +3.3V regulator.
Contains:
Parts Locator
Drawing
6-61
DSP Interconnects Schematic 1 of 9 6-62
DSP Extended Serial Audio Inter-
Schematic 2 of 9 6-63
face (ESAI)
DSP Control Interface Schematic 3 of 9 6-64
DSP External Memory Control In-
Schematic 4 of 9 6-65
terface
DSP Power and Ground Schematic 5 of 9 6-66
DSP 86xx 8-bit Control Interface Schematic 6 of 9 6-67
Clock Generation and CPLD Schematic 7 of 9 6-68
86xx Power Distribution Schematic 8 of 9 6-69
External Memory Interface Con-
Schematic 9 of 9 6-70
troller
LCD Carrier Parts Locator
6-71
Drawing
LCD Carrier Schematic 1 of 3 6-72
Headphone and Encoder Board Parts Locator
6-73
Drawings
Headphone Board Schematic 2 of 3 6-74
Encoder Board Schematic 3 of 3 6-75
Front Panel Interface Board Parts Locator
6-76
Drawing
Schematic 1 of 2 6-77
Schematic 2 of 2 6-78
Optional HD-SDI I/O Board Parts Locator
6-79
Drawing 1
Contains: Parts Locator
6-80
Drawing 2
System Interconnect Schematic 1 of 17 6-81
Analog Output Schematic 2 of 17 6-82
Video I/O Schematic 3 of 17 6-83
AES I/O Schematic 4 of 17 6-84
SDI I/O Schematic 5 of 17 6-85
PIC Controller Schematic 6 of 17 6-86
Function Description Drawing Page
HD-SDI Serial
Board
(for HD-SDI
Option)
DSP Block
Diagram
Index
Power Supplies & Interface Schematic 7 of 17 6-87
FPGA Schematic 8 of 17 6-88
DDR SDRAM Schematic 9 of 17 6-89
Clock Oscillators Schematic 10 of 17 6-90
AES and Wordclock Sync Schematic 11 of 17 6-91
GTP Power & Filter Distribution Schematic 12 of 17 6-92
Dolby-E Decoder-Encoder Schematic 13 of 17 6-93
Clock Cleaner Schematic 14 of 17 6-94
Genlock Schematic 15 of 17 6-95
SRC Miscellaneous Signals Schematic 16 of 17 6-86
SRC Power Distribution Schematic 17 of 17 6-97
HD-SDI RS232/RS485 serial interface board for HD-SDI option
Parts Locator
Drawing
6-98
Contains:
UART Schematic 1 of 2 6-99
Serial Ports Schematic 2 of 2 6-100
Shows signal processing 6-101
bass attack control 3- · 44
Bass Coupling control 3- · 43
bass release control 3- · 44
bass threshold control 3- · 44
control list 3- · 41
crossover control 3- · 44
defeating 3- · 41
defeating 3- · 32
drive control 3- · 41
Gate Threshold control 3- · 42
idle gain control 3- · 44
master attack control 3- · 44
master release control 3- · 41
meter 3- · 2
ratio control 3- · 44
setting external mode 2- · 20
window release control 3- · 43
window size control 3- · 43
radio-style 3- · 33
recalling from front panel 1- · 8
recalling from PC 3- · 67
recalling via GPI 2- · 55
Recalling via terminal program 2- · 47
restoring archived 3- · 69
Rock 3- · 35
saving user 3- · 20
Smooth Jazz 3- · 35
Soft-Knee 3- · 31
sound-for-picture 3- · 26, 27
Sports (Radio) 3- · 34
TV 2B Drama 3- · 28
TV 2B Gen Purp NO LC 3- · 28
TV 2B Gen Purpose 3- · 27
TV 5B Drama 3- · 28
TV 5B Drama Coupled 3- · 29
TV 5B GEN PUR W/NR 3- · 28
TV 5B Gen Purp NO LC 3- · 28
TV 5B Gen Purpose 3- · 28
TV 5B News 3- · 29
TV 5B Optical Film 3- · 29
TV 5B Sports 3- · 29
two-band 3- · 23
user presets 1- · 9
WMA Music 3- · 35
WMA News-Talk 3- · 35
To make automatic loudness control as straightforward and dependable as possible,
the 8685 operates somewhat differently from other Optimods.
•Dialnorm: The 8685 works very easily with Dolby Digital® transmission systems
if you do one crucial thing: You must tell the 8685 what value of Dolby Digital
Dialnorm metadata you are transmitting to your audience. This will prevent your
transmission from being too loud or quiet compared to other correctly set up
Dolby Digital transmissions.
1-1
• The 8685’s Quick Setup
ting Dialnorm on the 8685. Step 10 on page 2-14 explains how the 8685 uses its
knowledge of transmitted Dialnorm to control loudness.
• Your Dolby Digital transmission’s loudness will automatically be correct if:
• you use a “TV” factory preset (Table 3-1 on page 3-27),
• you
• you
• Setting Output Loudness: To set the 8685’s output loudness, adjust its
D
preset. Both methods cause 8685’s O
have adjusted the 8685’s input reference level so that the processing operates with normal amounts of gain reduction (step 7 on page 2-11 or step 7
on page 2-25), and
have adjusted the 8685’s Dialnorm to match the Dialnorm you are transmitting (step 10 on page 2-14 or step 13 on page 2-34).
The 8685’s DIALNORM value can be set in two places: There is a global setting in the active Setup, which can be overridden by a setting in the active processing preset. Except for the 2.0 parameters in the analog TV
presets, all factory processing presets are configured to use the global
Dialnorm setting specified in the active Setup.
You can use the 8685’s RS-485 serial ports (serial ports #2 and #3 on the
back panel) to convey DConveying Metadata on page 2-15.
IALNORM value or adjust the MBLIMITER DRIVE control in the active processing
wizard (page 2- 8) leads you through the process of set-
IALNORM to the Dolby-Encoder automatically. See
UTPUT LEVEL meter indication to change.
1-2
INTRODUCTION ORBAN MODEL 8685
• Adjusting D
on the 8685’s CBS Loudness Level meter or the amount of gain reduction in
the loudness controller. The peak limiter’s gain reduction will change. This is
the preferred method if the 8685’s loudness controller is active because it has
the smallest effect on the sonic texture of the 8685’s audio processing.
IALNORM changes output loudness without changing the indication
• Adjusting MB
the amount of gain reduction in the loudness controller and peak limiter.
The 8685’s output level controls (called SURROUND OUTPUT 100% and 2.0OUTPUT 100%for the surround and 2.0 processing chains respectively) do
not change output loudness. Their only purpose is to set the 8685’s
maximum peak output level with respect to 0 dBfs, which allows you to
compensate for transmission channels that introduce peak overshoots.
For example, if you lower an O
the 8685 automatically reduces the gain following its peak limiter by
2 dB and simultaneously increases the drive into the peak limiter by 2 dB.
Hence, the average output level does not change but the maximum peak
output level is constrained to –2 dBfs. This unconventional arrangement
results from the 8685’s handling of Dialnorm—if you have set D
correctly on the 8685, you can change the 8685’s output level control
freely without causing your on-air loudness to be incorrect with respect
to other transmissions.
If you are processing for a Dolby Digital distribution channel and wish to
customize a factory preset, see Setting Preset Loudness Correctly for Dolby Digital Transmission on page 3-19.
LIMITER DRIVE changes the Loudness Level meter’s indication and
UTPUT 100% control from 0 dBfs to –2 dBfs,
IALNORM
Using This Manual
The Adobe pdf eBook form of this manual contains numerous hyperlinks and bookmarks. A reference to a numbered step or a page number (except in the Index) is a
live hyperlink; click on it to go immediately to that reference.
If the bookmarks are not visible, click the “Bookmarks” tab on the left
side of the Acrobat Reader window.
This manual has a table of contents and index. To search for a specific word or
phrase, you can also use the Adobe Acrobat Reader’s text search function.
The OPTIMOD 8685 Digital Audio Processor
Orban’s all-digital Optimod-Surround 8685 Audio Processor can help you achieve the
highest possible quality digital audio broadcast, digital television, and netcast audio
processing using up to 7.1 audio channels. Thanks to versatile compression ratio controls and a mastering-quality look-ahead peak limiter, the 8685 is also ideal for mastering chores.
The 8685 is Orban’s second-generation surround/2.0 processor. In addition to the effective automatic loudness control and automatic mix correction of its predecessor
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