ON Semiconductor UAA2016 Technical data

UAA2016
Zero Voltage Switch Power Controller
The UAA2016 is designed to drive triacs with the Zero Voltage technique which allows RFI−free power regulation of resistive loads. Operating directly on the AC power line, its main application is the precision regulation of electrical heating systems such as panel heaters or irons.
A built−in digital sawtooth waveform permits proportional temperature regulation action over a ±1°C band around the set point. For energy savings there is a programmable temperature reduction function, and for security a sensor failsafe inhibits output pulses when the sensor connection is broken. Preset temperature (i.e. defrost) application is also possible. In applications where high hysteresis is needed, its value can be adjusted up to 5°C around the set point. All these features are implemented with a very low external component count.
Features
Zero Voltage Switch for Triacs, up to 2.0 kW (MAC212A8)
Direct AC Line Operation
Proportional Regulation of Temperature over a 1°C Band
Programmable Temperature Reduction
Preset Temperature (i.e. Defrost)
Sensor Failsafe
Adjustable Hysteresis
Low External Component Count
Pb−Free Packages are Available
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ZERO VOLTAGE SWITCH
POWER CONTROLLER
PDIP−8
8
1
8
1
x = A or D A = Assembly Location WL, L = Wafer Lot YY, Y = Year WW, W = Work Week G, G = Pb−Free Package (Note: Microdot may be in either location)
P SUFFIX
CASE 626
SOIC−8
D SUFFIX
CASE 751
MARKING
DIAGRAMS
UAA2016P
AWL
YYWWG
8
2016x ALYW
G
1
Failsafe
Sense Input
Temperature
Reduction
Hysteresis
Adjust
Voltage
Reference
3
4
2
1
4−Bit DAC
11−Bit Counter
(Sawtooth Generator)
+
+
+
+
1/2
Synchronization
Figure 1. Representative Block Diagram
© Semiconductor Components Industries, LLC, 2006
January, 2006 − Rev. 9
Sampling
Full Wave
Logic
8
Sync
Internal
Reference
UAA2016
Pulse
Amplifier
Supply
Voltage
V
6
Output
7
+V
CC
Temp. Reduc.
PIN CONNECTIONS
V
1
ref
Sensor
2
3
4
(Top View)
Hys. Adj.
Sync
8
V
7
6
Output
V
5
ORDERING INFORMATION
See detailed ordering and shipping information in the package dimensions section on page 9 of this data sheet.
5
EE
1 Publication Order Number:
UAA2016/D
CC
EE
UAA2016
MAXIMUM RATINGS (Voltages referenced to Pin 7)
Rating
Supply Current (I
) I
Pin 5
Non−Repetitive Supply Current, (Pulse Width = 1.0 ms) AC Synchronization Current I Pin Voltages V
V
Current Sink I
ref
Output Current (Pin 6), (Pulse Width < 400 ms) Power Dissipation P Thermal Resistance, Junction−to−Air Operating Temperature Range T
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
ELECTRICAL CHARACTERISTICS (T
= 25°C, VEE = −7.0 V, voltages referred to Pin 7, unless otherwise noted.)
A
Characteristic Symbol Min Typ Max Unit
Supply Current (Pins 6, 8 not connected), (TA = − 20° to + 85°C) I Stabilized Supply Voltage (Pin 5), (ICC = 2.0 mA) V Reference Voltage (Pin 1) V Output Pulse Current (TA = − 20° to + 85°C), (R Output Leakage Current (V
= 0 V) I
out
Output Pulse Width (TA = − 20° to + 85°C) (Note 1), (Mains = 220 Vrms, R
= 60 W, VEE = − 8.0 V) I
out
= 220 kW)
sync
Comparator Offset (Note 5) V Sensor Input Bias Current I Sawtooth Period (Note 2) T Sawtooth Amplitude (Note 6) A Temperature Reduction Voltage (Note 3), (Pin 4 Connected to VCC) V Inter n a l Hysteresis Voltage, (Pin 2 Not Connected) V Additional Hysteresis (Note 4), (Pin 2 Connected to VCC) V Failsafe Threshold (TA = − 20° to + 85°C) (Note 7) V
1. Output pulses are centered with respect to zero crossing point. Pulse width is adjusted by the value of R
2. The actual sawtooth period depends on the AC power line frequency. It is exactly 2048 times the corresponding period. For the 50 Hz case
it is 40.96 sec. For the 60 Hz case it is 34.13 sec. This is to comply with the European standard, namely that 2.0 kW loads cannot be connected or removed from the line more than once every 30 sec. The inertia of most heating systems combined with the UAA2016 will comply with the European Standard.
3. 350 mV corresponds to 5°C temperature reduction. This is tested at probe using internal test pad. Smaller temperature reduction can be
obtained by adding an external resistor between Pin 4 and VCC. Refer to application curves.
4. 350 mV corresponds to a hysteresis of 5°C. This is tested at probe using internal test pad. Smaller additional hysteresis can be obtained
by adding an external resistor between Pin 2 and VCC. Refer to application curves.
5. Parameter guaranteed but not tested. Worst case 10 mV corresponds to 0.15°C shift on set point.
6. Measured at probe by internal test pad. 70 mV corresponds to 1°C. Note that the proportional band is independent of the NTC value.
7. At very low temperature t he N TC r esistor increases quickly . This c an c ause t he s ensor i nput v oltage t o r each t he f ailsafe t hr eshold, t hus i nhibiting
output pulses; refer to application schematics. The corresponding temperature is the limit at which the circuit works in the typical application. By setting this threshold at 0.05 V
, the NTC value can increase up to 20 times its nominal value, thus the application works below − 20°C.
ref
Symbol Value Unit
15 mA
200 mA
3.0 mA
0; V 0; V 0; V
0; V
ref ref ref EE
V
1.0 mA 150 mA 625 mW 100 °C/W
− 20 to + 85 °C
0.9 1.5 mA
90 100 130 mA
10
50 100
0.1
mA ms
mA
40.96 sec
50 70 90 mV
10 mV
. Refer to application curves.
sync
I
V V V
R
CC CCP sync
Pin 2 Pin 3 Pin 4 Pin 6
Pin 1
I
O
q
A
CC
EE ref O
OL
T
off IB
TR
IH
FSth
D JA
−10 −9.0 −8.0 V
−6.5 −5.5 −4.5 V
P
−10 +10 mV
S S
280 350 420 mV
280 350 420 mV
H
180 300 mV
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2
UAA2016
S2
S1
R
S
R
R
def
2
NTC
R
1
Sense Input
Temp. Red.
R
3
3
4
2
Hys
Adj
1
V
ref
Failsafe
++
+
4−Bit DAC
11−Bit Counter
+
1/2
Synchronization
Sync
R
sync
Sampling
Full Wave
Logic
Internal
Reference
8
UAA2016
Pulse
Amplifier
Supply
Voltage
V
EE
R
S
MAC212A8
R
6
7
5
Output
+V
C
out
CC
220 Vac
F
Load
Figure 1. Application Schematic
APPLICATION INFORMATION
(For simplicity, the LED in series with R
is omitted in
out
the following calculations.)
Triac Choice and R
Determination
out
Depending on the power in the load, choose the triac that has the lowest peak gate trigger current. This will limit the output current of the UAA2016 and thus its power consumption. Use Figure 4 to determine R
according to
out
the triac maximum gate current (IGT) and the application low temperature limit. For a 2.0 kW load at 220 V rms, a good triac choice is the ON Semiconductor MAC212A8. Its maximum peak gate trigger current at 25°C is 50 mA.
For an application to work down to − 20°C, R
should be
out
60 W. It is assumed that: IGT(T) = IGT(25°C) exp (−T/125) with T in °C, which applies to the MAC212A8.
Output Pulse Width, R
The pulse with TP is determined by the triac’s I
sync
Hold
, I
Latch
together with the load value and working conditions (frequency and voltage):
Given the RMS AC voltage and the load power, the load value is:
RL = V2rms/POWER
The load current is then:
I
+ (Vrms 2Ǹ sin(2pft)–VTM)ńR
where V
Load
is the maximum on state voltage of the triac, f is
TM
L
the line frequency.
Set I
Load
= I
for t = TP/2 to calculate TP.
Latch
Figures 6 and 7 give the value of TP which corresponds to the higher of the values of I VTM= 1.6 V. Figure 8 gives the R
Hold
and I
sync
, assuming that
Latch
that produces the
corresponding TP.
R
and Filter Capacitor
Supply
With the output current and the pulse width determined as above, use Figures 9 and 10 to determine R that the sinking current at V
pin (including NTC bridge
ref
Supply
, assuming
current) is less than 0.5 mA. Then use Figure 11 and 12 to determine the filter capacitor (CF) according to the ripple desired on supply voltage. The maximum ripple allowed is
1.0 V.
Temperature Reduction Determined by R
1
(Refer to Figures 13 and 14.)
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3
UAA2016
Room
Temperature
T (°C)
Heating
Power
P(W)
Proportional Band
Proportional Temperature Control
DReduced Overshoot DGood Stability
Time (minutes, Typ.)
Overshoot
Time (minutes, Typ.)
Time (minutes, Typ.)Time (minutes, Typ.)
ON/OFF Temperature Control
DLarge Overshoot DMarginal Stability
Figure 2. Comparison Between Proportional Control and ON/OFF Control
TP is centered on the zero−crossing.
T
P
AC Line
Waveform
Gate Current
Pulse
14xR
TP+
 ) 7  10
sync
Ǹ
Vrms  2
xpf
I
Hold
I
Latch
5
(μs)
f = AC Line Frequency (Hz)
Vrms = AC Line RMS Voltage (V)
R
= Synchronization Resistor (W)
sync
Figure 3. Zero Voltage Technique
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