Onkyo SKW-320 Service Manual

BLOCK DIAGRAM
SKW-320 : POWERED SUBWOOFER
HTP-320
HTP-320
SCHEMATIC DIAGRAM
HT-320FGH
LINE INPUT
INPUT PC BOARD
U02
OUTPUT LEVEL
VR / LED PC BOARD
U03
HTP-320
SPEAKER
MAIN PC BOARD
HTP-320
A
SCHEMATIC DIAGRAM
1
2
BCDEFGH
SPEAKER
3
LINE INPUT
OUTPUT LEVEL
4
INPUT PC BOARD
U02
VR / LED PC BOARD
U03
LED RED : STANDBY GREEN : ON
U01
AC 120V / 60Hz
MAIN PC BOARD
5
PC BOARD CONNECTION DIAGRAM
SKW-320 : POWERED SUBWOOFER
INPUT PC BOARD
HTP320
MAIN PC BOARD
VR / LED PC BOARD
HTP-320
HTP-320
A
PRINTED CIRCUIT BOARD VIEW
SKW-320POWERED SUBWOOFER
MAIN PC BOARD
U01
1
2
BCD
3
4
INPUT PC BOARD
U02
5
VR / LED PC BOARD
U03
No PC board view Look over the actual PC board on hand
®
TDA7293
120V - 100W DMOS AUDIO AMPLIFIER WITH MUTE/ST-BY
VERY HIG H OPERATI NG VOLTAGE R ANGE (±50V)
DMOS POWER STAGE HIGH OUTPUT POWER (100W @ THD =
10%, R
L
= 8Ω, VS = ±40V) MUTING/STAND- BY FUNC TION S NO SWITCH ON/OFF NOISE VERY LOW DISTORTION VERY LOW NOISE SHORT CIRCUIT PROTECTED (WITH NO IN-
PUT SIGNAL APPLIED) THERMAL SHUTDOWN CLIP DETECTOR MODULARITY (MORE DEVICES CAN BE
EASILY CONNECTED IN PARALLEL TO DRIVE VERY LOW IMPEDANCES)
DESCRIPTION
The TDA7293 is a monolithic integrated circuit in Multiwatt15 package, intended for use as audio class AB amplifier in Hi-Fi field applications (Home Stereo, self powered loudspeakers, Top-
Figure 1: Typical Application and Test Circuit
MULTIPOWER BCD TECHNOLOGY
Multiwatt15V Multiwatt15H
ORDERING NUMBERS:
TDA7293V TDA7293HS
class TV). Thanks to the wide voltage range and to the high out current c apability it is able to sup­ply the highest power into both 4Ω and 8Ω loads.
The built in muting function with turn on delay simplifies the remote operation avoiding switching on-off noises. Parallel mode is made possible by connecting more device through of pin11. High out put power can be delivered to very low impedance loads, so optimizing the thermal dissipation of the system.
VMUTE
VSTBY
January 2003
R3 22K
C2
R2
22µF
680
C1 470nF
R1 22K
R5 10K
R4 22K
C3 10µF C4 10µF
IN- 2
IN+
3
4
SGND (**)
10
MUTE
9
STBY
(*) see Application note (**) for SLAVE function
C7 100nF C6 1000µF
BUFFER DRIVER
11
713
-
+
MUTE
STBY
1 STBY-GND
THERMAL
SHUTDOWN
-Vs -PWVs
C9 100nF C8 1000µF
-Vs
+Vs
+PWVs+Vs
S/C
PROTECTION
158
14
12
6 5
D97AU805A
OUT
BOOT LOADER
C5
22µF
BOOTSTRAP
CLIP DET
(*)
VCLIP
1/15
TDA7293
PIN CONNECTION (Top view)
-VS (POWER) OUT +V
(POWER)
S
BOOTSTRAP LOADER BUFFER DRIVER MUTE STAND-BY
-V
(SIGNAL)
S
+V
(SIGNAL)
S
BOOTSTRAP CLIP AND SHORT CIRCUIT DETECTOR SIGNAL GROUND NON INVERTING INPUT INVERTING INPUT STAND-BY GND
TAB CONNECTED TO PIN 8
15 14 13 12 11 10
9 8 7 6 5 4 3 2 1
D97AU806
ABSOLUTE MAXIMUM RATINGS
Symbol Parameter Value Unit
V
S
V
1
V
2
- V
V
2
V
3
V
4
V
5
V
6
V
9
V
10
V
11
V
12
I
O
P
tot
T
op
, T
T
stg
Supply Voltage (No Signal) V
STAND-BY
GND Voltage Referred to -VS (pin 8) 90 V Input Voltage (inverting) Referred to -VS 90 V Maximum Differential Inputs
3
Input Voltage (non inverting) Referred to -VS 90 V Signal GND Voltage Referred to -VS 90 V Clip Detector Voltage Referred to -VS 120 V Bootstrap Voltage Referred to -VS 120 V Stand-by Voltage Referred to -VS 120 V Mute Voltage Referred to -VS 120 V Buffer Voltage Referred to -VS 120 V Bootstrap Loader Voltage Referred to -VS 100 V Output Peak Current 10 A Power Dissipation T
= 70°C50W
case
Operating Ambient Temperature Range 0 to 70 Storage and Junction Temperature 150
j
60 V
±
30 V
±
C
°
C
°
THERMAL DATA
Symbol Description
Thermal Resistance Junction-case 1 1.5
2/15
R
th j-case
Typ
Max Unit
C/W
°
TDA7293
ELECTRICAL CHARACTERISTICS (Refer to the Test Circuit V
T
= 25°C, f = 1 kHz; unless otherwise specified).
amb
= ±40V, RL = 8, Rg = 50 ;
S
Symbol Parameter Test Condition Min. Typ. Max. Unit
V
I I
V
I
OS
P
Supply Range
S
Quiescent Current 50 100 mA
q
Input Bias Current 0.3 1
b
Input Offset Voltage -10 10 mV
OS
Input Offset Current 0.2 RMS Continuous Output Power d = 1%:
O
R
= 4
VS = ± 29V,
Ω;
L
d = 10%
= 4Ω ; VS = ±29V
R
L
d Total Harmonic Distortion (**) PO = 5W; f = 1kHz
P
= 0.1 to 50W; f = 20Hz to 15kHz
O
I
SC
Current Limiter Threshold VS ≤ ± 40V 6.5 A
12
±
75 80
90 100
100
0.005
80
50 V
±
0.1
SR Slew Rate 5 10 V/µs
G G e
R
SVR Supply Voltage Rejection f = 100Hz; V
T
Open Loop Voltage Gain 80 dB
V
Closed Loop Voltage Gain (1) 29 30 31 dB
V
Total Input Noise A = curve
N
f = 20Hz to 20kHz
Input Resistance 100 k
i
= 0.5Vrms 75 dB
ripple
Thermal Protection DEVICE MUTED 150
S
1 310
DEVICE SHUT DOWN 160
STAND-BY FUNCTION
V V
ATT
I
q st-by
ST on ST off
Stand-by on Threshold 1.5 V Stand-by off Threshold 3.5 V Stand-by Attenuation 70 90 dB
st-by
Quiescent Current @ Stand-by 0.5 1 mA
MUTE FUNCTION
V V
ATT
Mon Moff
Mute on Threshold 1.5 V Mute off Threshold 3.5 V Mute AttenuatIon 60 80 dB
mute
(Ref: to pin 1)
(Ref: to pin 1)
CLIP DETECTOR
Duty Duty Cycle ( pin 5) THD = 1% ; RL = 10KΩ to 5V 10 %
THD = 10% ;
30 40 50 %
RL = 10KΩ to 5V
I
CLEAK
SLAVE FUNCTION pin 4
V
Slave
V
Master
Note (1): Note:
Note (**):
SlaveThreshold 1V Master Threshold 3 V
Vmin
G
26dB
Pin 11 only for modular connection. Max external load 1MΩ/10 pF, only for test purpose
Tested with optimized Application Board (see fig. 2)
(Ref: to pin 8 -V
PO = 50W 3
)
S
A
µ
A
µ
W
W
% %
V
µ
V
µ
C
°
C
°
A
µ
3/15
TDA7293
Figure 2: Typical Application P.C. Board and Component Layout (scale 1:1)
4/15
TDA7293
APPLICATION SUGGES TION S (see Test and Application Circuits of the Fig. 1)
The recommended values of t he external components are t hose shown on t he application circuit o f Fig­ure 1. Different values can be used; the following table can help the designer.
COMPONENTS SUGGESTED VALUE PURPOSE
LARGER THAN
SUGGESTED
R1 (*) 22k INPUT RESISTANCE INCREASE INPUT
IMPEDANCE
R2 680
CLOSED LOOP GAIN
DECREASE OF GAIN INCREASE OF GAIN
SMALLER THAN
SUGGESTED
DECREASE INPUT
IMPEDANCE
SET TO 30dB (**)
R3 (*) 22k INCREASE OF GAIN DECREASE OF GAIN
R4 22k ST-BY TIME
CONSTANT
LARGER ST-BY
ON/OFF TIME
SMALLER ST-BY
ON/OFF TIME;
POP NOISE
R5 10k MUTE TIME
CONSTANT
C1 0.47µF INPUT DC
DECOUPLING
LARGER MUTE
ON/OFF TIME
SMALLER MUTE
ON/OFF TIME HIGHER LOW
FREQUENCY
CUTOFF
C2 22µF FEEDBACK DC
DECOUPLING
HIGHER LOW FREQUENCY
CUTOFF
C3 10µF MUTE TIME
CONSTANT
C4 10µF ST-BY TIME
CONSTANT
LARGER MUTE
ON/OFF TIME
LARGER ST-BY
ON/OFF TIME
SMALLER MUTE
ON/OFF TIME
SMALLER ST-BY
ON/OFF TIME;
POP NOISE
C5 22µFXN (***) BOOTSTRAPPING SIGNAL
C6, C8 1000µF SUPPLY VOLTAGE
C7, C9 0.1µF SUPPLY VOLTAGE
(*) R1 = R3 for pop optimization (**) Closed Loop Gain has to be ≥ 26dB (***) Multiplay this value for the number of modular part connected
D98AU821
S
)
Slave function: pin 4 (Ref to pin 8 -V
+3V
-V
S
-V
+1V
S
-V
S
MASTER
UNDEFINED
SLAVE
DEGRADATION AT LOW FREQUENCY
BYPASS
DANGER OF
BYPASS
OSCILLATION
Note:
If in the application, the speakers are connected via long wires, it is a good rule to add between the output and GND, a Boucherot Cell, in order to avoid dangerous spurious oscillations when the speakers terminal are shorted.
The suggested Boucherot Resistor is 3.9/2W and the capacitor is 1µF.
5/15
TDA7293
INTRODUCTION
In consumer electronics, an increasing demand has arisen for very high power monolithic audio amplifiers able to match, with a low cost, the per­formance obtained from the best discrete de­signs.
The task of realizing this linear integrated circuit in conventional bipolar technology is made ex­tremely difficult by the occurence of 2nd break­down phoenomenon. It limits the safe operating area (SOA) of the power devices, and, as a con­sequence, the maximum attainable output power, especially in presence of highly reactive loads.
Moreover, full exploitation of the SOA translates into a substantial increase in circuit and layout complexity due to the need of sophisticated pro­tection circuits.
To overcome these substantial drawbacks, the use of power MOS devices, which are immune from secondary breakdown is highly desirable.
The device described has therefore been devel­oped in a mixed bipolar-MOS high voltage tech­nology called BCDII 100/120.
1) Output Stage
The main design task in developping a po wer op­erational amplifier, independently of the technol­ogy used, is that of realization of the output stage.
The solution shown as a principle shematic by Fig3 represents the DMOS unity - gain output buffer of the TDA7293.
This large-signal, high-power buffer must be ca­pable of handling extremely high current and volt­age levels while maintaining acceptably low har­monic distortion and good behaviour over
frequency response; moreover, an accurate con­trol of quiescent current is required.
A local linearizing feedback, provided by differen­tial amplifier A, is used to fullfil the above require­ments, allowing a simple and effective quiescent current setting.
Proper biasing of the power output transistors alone is however not enough to guarantee the ab­sence of crossover distortion.
While a linearization of the DC transfer charac­teristic of the stage is obtained, the dynamic be­haviour of the system must be taken into account.
A significant aid in keeping the distortion contrib­uted by the final stage as low as possible is pro­vided by the compensation scheme, which ex­ploits the direct connection of the Miller capacitor at the amplifier’s output to introduce a local AC feedback path enclosing the output stage itself.
2) Protections
In designing a power IC, particular attention must be reserved to the circuits devoted to protection of the device from short circuit or overload condi­tions.
Due to the absence of the 2nd breakdown phe­nomenon, the SOA of the power DMOS tr ansis­tors is delimited only by a maximum dissipation curve dependent on the duration of the applied stimulus.
In order to fully exploit the capabilities of the power transistors, the protection scheme imple­mented in this device combines a conventional SOA protection circuit with a novel local tempera­ture sensing technique which " dynamically" con­trols the maximum dissipation.
Figure 3: Principle Schematic of a DMOS unity-gain buffer.
6/15
Figure 4: Turn ON/OFF Suggested Sequence
+Vs
(V)
+40
-40
-Vs V
IN
(mV)
V
ST-BY
PIN #9
(V)
5V
TDA7293
V
MUTE
PIN #10
(V)
I
Q
(mA)
V
OUT (V)
OFF
ST-BY
5V
PLAY
MUTE MUTE
In addition to the overload protection described above, the device features a thermal shutdown circuit which initially puts the device into a muting state (@ Tj = 150 Tj = 160
o
C).
o
C) and then into stand-by (@
Full protection against electrostatic discharges on every pin is included.
Figure 5: Single Signal ST-BY/MUTE Control
Circuit
MUTE STBY
MUTE/
ST-BY
20K
10K 30K
1N4148
10µF10µF
D93AU014
3) Other Features The device is provided with both stand-by and
ST-BY OFF
D98AU817
mute functions, independently driven by two CMOS logic compatible input pins.
The circuits dedicated to the switching on and off of the amplifier have been carefully optimized to avoid any kind of uncontrolled audible transient at the output.
The sequence that we recommend during the ON/OFF transients is shown by Figure 4.
The application of figure 5 shows the possibility of using only one command for both st-by and mute functions. On both the pins, the maximum appli­cable range corresponds to the oper ating supply voltage.
APPLICATION INFORMATION
HIGH-EFFICIENCY Constraints of implementing high power solutions
are the power dissipation and the size of the power supply. These are both due to the low effi­ciency of conventional AB class amplifier ap­proaches.
Here below (figure 6) is described a circuit pro­posal for a high efficiency amplifier which can be adopted for both HI-FI and CAR-RADIO applica­tions.
7/15
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