They are 2 types to this model (Model No. BD-SP809(B)/(S)), in which a different type of Boards and the
color of BARCODE LABEL are used.
This service manual is for models that ends with
and
"Blue" BARCODE LABEL is adhered on the rear panel
Before servicing, make sure to confirm these differences from the other same number of models, due
to the 2 types of Boards are not compatible.
"M2" at the end of the Current Version of the Firmware
of the unit.
BLU-RAY DISC PLAYER
MODEL
BD-SP809(B)/(S)
Black/Silver model
B/S CUP2BP110-240V AC, 50/60Hz
TABLE OF CONTENTS
Precautions on 3D video images
This unit supports Blu-ray 3D. When servicing problems related to 3D image output, the following
equipments are needed.
- 3D capable TV
- 3D compatible HDMI cable
- 3D glasses
- Blu-ray 3D disc
Manufactured under license from Dolby Laboratories.
Dolby and the double-D symbol are trademarks of Dolby Laboratories.
• The specifications and design of this product are subject to change without notice.
1-1-1ECEB0SP
LASER BEAM SAFETY PRECAUTIONS
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
Drive Mechanism Assembly
Laser Beam Radiation
/Laser Pickup
Turntable
This BD player uses a pickup that emits a laser beam.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Location: Inside Top of BD mechanism.
1-2-1B2PLBSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not
evident from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a ! on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review
continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are carefully inspected to confirm
with the recognized product safety and electrical
codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is
equally important to implement the following
precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F.Observe that the wires do not contact heat
producing parts (heatsinks, oxide metal film
resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
L. When reassembling, be sure to use the original
screws or specified screws listed in the parts list.
M. This unit is classified as a CLASS 1 LASER
PRODUCT.
1-3-1BDP_ISP
Safety Check after Servicing
Table 2: Leakage current ratings for selected areas
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
AC Line VoltageLoad ZLeakage Current (i)
One side of power cord plug
prongs (B) to:
230 V
2kRES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
RF or
Antenna terminals
50k RES.
Connected in
parallel
i0.7mA AC Peak
i2mA DC
A/V Input, Output
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original positions.
Afterwards, do the following tests and confirm the
specified values to verify compliance with safety
standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line VoltageClearance Distance (d), (d’)
Chassis or Secondary Conductor
Primary Circuit
d'd
230 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
3.2 mm(d)
6.0 mm(d’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON) :
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
Exposed Accessible Part
Z
One side of
B
Power Cord Plug Prongs
Fig. 1
AC Voltmeter
(High Impedance)
1-3-2BDP_ISP
Fig. 2
STANDARD NOTES FOR SERVICING
Top View
Out
In
Bottom View
Input
5
10
Pin 1
Pin 1
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Fig. S-1-1
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
3. The 1st pin of every male connector is indicated as
shown.
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
1-4-1BDP_SN
3. The flat pack-IC on the CBA is affixed with glue, so
Hot-air
Flat Pack-IC
Desoldering
Machine
CBA
Flat Pack-IC
Tweezers
Masking
Tape
Fig. S-1-2
Fine Tip
Soldering Iron
Sharp
Pin
Fig. S-1-4
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
1-4-2BDP_SN
With Iron Wire:
To Solid
Mounting Point
Soldering Iron
Iron Wire
or
Hot Air Blower
Fig. S-1-5
Fine Tip
Soldering Iron
CBA
Flat Pack-IC
Tweezers
Fig. S-1-6
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “ I ” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the
pin 1 on the PCB when positioning for installation.
Then presolder the four corners of the flat pack-IC.
(See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
1-4-3BDP_SN
Instructions for Handling Semi-
<Incorrect>
CBA
Grounding Band
Conductive Sheet or
Copper Plate
1MΩ
1MΩ
<Correct>
CBA
conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 M) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 M) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
1-4-4BDP_SN
CABINET DISASSEMBLY INSTRUCTIONS
[3] Front
Assembly
[1] Top Cover
[2] Tray
Assembly
[9] Rear Panel
[11] Video CBA
[12] AV PCB
Bracket
[14] BD Main
CBA Unit
[18] Loader
Bracket
[8] RS232C
CBA
[7] Inlet CBA
[6] Front Bracket
[15] BD Mechanism
Assembly
[13] BD Main CBA
& BD Mechanism
Assembly
[17] Power
Holder
[16] Power
Supply CBA
[10] Audio CBA
[4] Front-A CBA
[5] Front-B CBA
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to items to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
ID/
Loc.
Part
No.
[10] Audio CBAD5
Fig.
No.
4(S-12), CN2001,
CN2201
Removal
Note
[11] Video CBAD6 4(S-13), CN6901---
AV PCB
[12]
Bracket
D6 4(S-14)---
BD Main
[13]
CBA & BD
Mechanism
2(S-15), 4(S-16),
D7
CN6101
Assembly
[14]
[15]
BD Main
CBA Unit
BD
Mechanism
Assembly
CN7001, CN7002,
D8
CN7003, Hook
4(S-17),
D8
Loader Holder
Power
[16]
Supply
D9 3(S-18), 2(S-19)---
CBA
Power
[17]
[18]
(1)
Holder
Loader
Bracket
(2)
D9 3(S-20)---
D9 6(S-21)---
(3)
(4)
---
---
4
4
(5)
2. Disassembly Method
ID/
Loc.
No.
[1]Top CoverD1 9(S-1)---
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]Rear PanelD4
Part
Tr ay
Assembly
Front
Assembly
Front-A
CBA
Front-B
CBA
Front
Bracket
Inlet CBA
RS232C
CBA
Fig.
No.
D2 ---------------1
D2
D2 CN3001---
D2 ------------------
D3 7(S-4)---
D4 (S-5), 2(S-6), CN10025
D4 (S-7), 2(S-8), CN5501---
Removal
2(L-1), (L-2), 4(S-2),
9(S-3), CN2002
8(S-9), 2(S-10),
5(S-11)
Note
2
3
Note:
(1) Identification (location) No. of parts in the figures
(2) Name of the part
(3) Figure Number for reference
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
CN = Connector
e.g. 2(S-2) = two Screws of (S-2),
2(L-2) = two Locking Tabs of (L-2)
(5) Refer to “Reference Notes.”
1-5-1ECEB0DC
Reference Notes
1. How to remove Tray Assembly
1) Press the [A] button to open the tray.
2) Remove the Tray Assembly.
3) Press the [A] button to close the tray.
2. CAUTION 1: Locking Tabs (L-1) and (L-2) are
fragile. Be careful not to break them.
3. When reassembling, be sure to use the original
screws or specified screws listed in the parts
list.
4. When replacing the BD Mechanism Assembly
or BD Main CBA Unit, refer to “ADJUSTMENT
INSTRUCTIONS FOR BD MAIN CBA OR BD
MECHANISM ASSEMBLY REPLACEMENT.”
5. Make sure there is no gap left between the
Rear Panel and AC Inlet Terminal when
assembling Inlet CBA.
(S-1)
(S-1)
CN2002
[4] Front-A CBA
(S-2)
(L-1)
(L-2)
[2] Tray
Assembly
(S-3)
(L-1)
CN3001
(S-2)
[5] Front-B CBA
[3] Front Assembly
(S-3)
Fig. D2
[1] Top Cover
(S-4)
(S-1)
Fig. D1
[6] Front Bracket
(S-4)
Fig. D3
1-5-2ECEB0DC
*See Reference Note 3.
[9] *Rear Panel
(S-9)
(S-7)
(S-8)
(S-11)
(S-11)
[8] RS232C
CBA
CN5501
(S-10)
CN1002
[7] Inlet CBA
CAUTION: When assembling the Inlet CBA
(Rear View)
(S-9)
(S-11)
(S-5)
(S-6)
[11] Video CBA
(S-14)
[12] AV PCB
Bracket
CN6901
[13] BD Main CBA &
BD Mechanism
Assembly
(S-13)
(S-14)
Fig. D6
(S-16)
Make sure there is no gap left between
the Rear Panel and AC Inlet Terminal.
(S-12)
[10] Audio CBA
CN2201
CN2001
(S-15)
Fig. D4
CN6101
Fig. D7
Fig. D5
1-5-3ECEB0DC
Loader Holder
CN7003
CN7001
CN7002
(S-17)
[15] *BD Mechanism
Assembly
Hook
[14] *BD Main CBA Unit
* See Reference Note 4.
(S-19)
[16] Power Supply
CBA
[17] Power Holder
(S-21)
[18] Loader
Bracket
Fig. D8
(S-18)
(S-20)
(S-21)
Fig. D9
1-5-4ECEB0DC
3. How to Eject a Disc
When a disc cannot be removed due to malfunction or when an unplayable disc is inserted, follow the
procedure below to remove the disc.
Procedure A
1. Unplug the AC power cord and then plug it in.
2. Turn the power on by pressing the [A] button and the disc tray will open automatically.
Procedure B
1. Unplug the AC power cord.
2. Turn the unit over.
3. Insert a straight shaft of 1.5mm in diameter or less into the location marked A below. (Refer to the
illustration below.)
4. Move the shaft slowly in the direction of the arrow. (Refer to the illustration below.)
5. Pull the tray slowly manually.
A
Front
1-5-5ECEB0DC
HOW TO INITIALIZE THE BLU-RAY DISC PLAYER
To put the program back at the factory-default,
initialize the BD player as the following procedure.
Note:
• By initializing, network is reset to disconnected state.
1. Turn the power on.
2. Remove the disc on the tray and close the tray.
3. Press [] (skip up), [1], [2], and [3] buttons on
the remote control unit in this order.
Fig. a appears on the screen. All VFD lights.
"*" differ depending on the models.
Version Display
F/W Name
Version
Region
Pickup
Default Setting: --
Default Setting : STOPEnd : STANDBY-ON
VFD/LED Check : OK
: *******
: *.**.**
: *-*
: **
Fig. a
4. Press [ C ] button on the remote control unit.
Fig. b appears on the screen and Fig. c appears
on the VFD.
"*" differ depending on the models.
Version Display
F/W Name
Version
Region
Pickup
Default Setting: SUCCESS
Default Setting : STOPEnd : STANDBY-ON
VFD/LED Check : OK
: *******
: *.**.**
: *-*
: **
Fig. b
Fig. c
5. After initializing, the power will turn off
automatically.
1-6-1E5XF1INT
FIRMWARE RENEWAL MODE
"*" differ depending on the models.
F/W Version Mode
Please select software update mode.
Disc
USB
SD Card
F/W Name : ******* Ver *.**.**
The available software update mode will
differ depending on the model type.
"*" differ depending on the models.
F/W Version Mode
Loading Disc...
F/W Name : ******* Ver *.**.**
(*1)
Note: The file extension of the available firmware is
“b40”.
1. Turn the power on and remove the disc on the tray
and close the tray.
2. Press [] (skip up), [6], [5], and [4] buttons on
the remote control unit in that order.
Fig. a appears on the screen.
Fig. a Version Up Mode Screen (Example)
3. Select “Disc” or “USB” and press [ENTER] button
on the remote control unit. The tray will open
automatically, if “Disc” is selected.
4. Insert the disc or USB Flash Drive for version up.
5. The BD player enters the F/W version up mode
automatically. Fig. b will appear on the screen.
Make sure to insert the proper F/W for the state of
this model.
The appearance shown in (*1) of Fig. b is
described as follows:
No.AppearanceState
1Loading DiscLoading the disc
2Reading...
Sending files into the
memory.
Writing new version data,
3See FLD.
the progress will be displayed
as shown in Fig. d.
"*" differ depending on the models.
F/W Version Mode
1. ALL
Version : *.**.**
CHECKSUM : ****
See FLD.
The unit will automatically turn off when update is completed,
and automatically turns back on.
F/W Name : ******* Ver *.**.**
***************.b40
Fig. c Version Up Mode
Fig. d VFD in Version Up Mode
6. After the update, Fig. e will appear on the VFD and
the power will turn off automatically.
Fig. b Programming Mode Screen (Example)
Fig. e
VFD upon Finishing the Programming Mode (Example)
7. The power turns on automatically. If disc mode
was selected, the tray will open automatically.
Remove the disc or USB Flash Drive from the unit.
Note: All the settings will be put back to factory-
default.
The following USB Flash Drive can be used for
software update. Make sure to use a device that has
enough space.
• USB Flash Drive (FAT16/FAT32 file system)
• Choose “USB” at Fig. a. when using a SD Card that
is connected to a Card Reader. Otherwise, the unit
will not be updated if “SD Card” is selected.
1-7-1BD-SP809M2FW
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