Onkyo BDSP-809 Service Manual

SERVICE MANUAL

BLU-RAY DISC PLAYER

BD-SP809

Ref. No. 4303

082011

MODEL

BD-SP809

Black model

B CDC1AN 120V AC, 60Hz

RC-818DV

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTI FIED BY MARK #ON THE

SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE

CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.

REPLACE THESE COMPONENTS WITH ONKYO PARTS

WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS

MANUAL.

MAKE LEAKAGE-CURRENT OR RESISTANCE

MEASUREMENTS TO DETERMINE THAT EXPOSED

PARTS ARE ACCEPTABLY INSULATED FROM THE

SUPPLY CIRCUIT BEFORE RETURNING THE

APPLIANCE TO THE CUSTOMER.

TABLE OF CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1

Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1

Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1

Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1

Cabinet Disassembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1

How to Initialize the BLU-RAY Disc Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1

Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1

Adjustment Instructions for BD Main CBA or BD Mechanism Assembly Replacement . . . . . . . . . . . . . . . . . . 1-8-1

Error Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1

Home Network (DLNA) Error Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1

Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1

Schematic Diagrams / CBA and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1

Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1

Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1

Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1

Precautions on 3D video images

This unit supports Blu-ray 3D. When servicing problems related to 3D image output, the following equipments are needed.

- 3D capable TV

- 3D compatible HDMI cable

- 3D glasses

- Blu-ray 3D disc

Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.

SPECIFICATIONS

General

Signal system NTSC Color

Power requirements

Power consumption 22 W (standby: 0.5 W)

Dimensions (width x height x depth) 17-1/8 x 4-1/8 x 12-5/16 inches (435 x 104 x 313 mm)

Weight 10.4 lbs (4.7 kg)

Operating temperature 41 F°(5 °C) to 104 F°(40 °C)

Operating humidity Less than 80 % (no condensation)

BD Linear Audio 4 Hz–88 kHz (192 kHz)

DVD Linear Audio

Audio CD 4 Hz–20 kHz (44.1 kHz)

Signal to Noise Ratio 100 dB

Audio Dynamic Range 98 dB

THD (Total Harmonic Distortion) 0.005 % (1 kHz)

USB input

TYPE A

Audio output (Analog)

RCA jack x 2

Video output

RCA jack x 1 1Vp-p (75ƙ)

Component video output

RCA jack x 3

Audio output (Digital)

RCA jack x 1 Optical jack x 1

HDMI output

HDMI jack x 2 Video: 480i, 480p, 720p, 1080i, 1080p, 1080p24 / Audio

ETHERNET terminal 10BASE-T/100BASE-TX

AC120 V, 60 Hz

Audio

4 Hz–44 kHz (96 kHz), 4 Hz–22 kHz (48 kHz)

Terminals

USB 2.0 Bus power current: MAX. 500 mA

L/R: 2 Vrms (output impedance: more than 1 kƙ)

Y: 1 Vp-p (75 ƙ) PB: 700 mVp-p (75 ƙ) PR: 700 mVp-p (75 ƙ)

500 mVp-p (75 ƙ) Digital connector

D Note

• The specifications and design of this product are subject to change without notice.

1-1-1 E5WB0SP

LASER BEAM SAFETY PRECAUTIONS

This BD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 11.8 inches (30 cm) away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mechanism Assembly

Laser Pickup

Laser Beam Radiation

Turntable

Location: Inside Top of BD mechanism.

1-2-1 B4NLBSP

IMPORTANT SAFETY PRECAUTIONS

Product Safety Notice

Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.

Precautions during Servicing

A. Parts identified by the # symbol are critical for

safety. Replace only with part number specified.

B. In addition to safety, other parts and assemblies

are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.

C. Use specified internal wiring. Note especially:

1) Wires covered with PVC tubing

2) Double insulated wires

3) High voltage leads

D. Use specified insulating materials for hazardous

live parts. Note especially:

1) Insulation tape

2) PVC tubing

3) Spacers

4) Insulators for transistors

E. When replacing AC primary side components

(transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering.

F. Observe that the wires do not contact heat

producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.).

G. Check that replaced wires do not contact sharp

edges or pointed parts.

H. When a power cord has been replaced, check that

11~13 lb (5~6 kg) of force in any direction will not loosen it.

I. Also check areas surrounding repaired locations.

J. Be careful that foreign objects (screws, solder

droplets, etc.) do not remain inside the set.

K. When connecting or disconnecting the internal

connectors, first, disconnect the AC plug from the AC outlet.

L. When reassembling, be sure to use the original

screws or specified screws listed in the parts list.

M. This unit is classified as a CLASS 1 LASER

PRODUCT.

1-3-1 BDN_ISP

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)

Table 1: Ratings for selected area

Chassis or Secondary Conductor

Primary Circuit

AC Line Voltage Clearance Distance (d), (d’)

120 V

Note: This table is unofficial and for reference only. Be

sure to confirm the precise values.

≥ 3mm(d)

≥ 4mm(d’)

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method (Power ON):

Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.

d' d

Exposed Accessible Part

One side of

Power Cord Plug Prongs

Fig. 1

AC Voltmeter (High Impedance)

Table 2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i)

2kΩ RES.

Connected in

parallel

120 V

50kΩ RES.

Connected in

parallel

Note:This table is unofficial and for reference only. Be sure to confirm the precise values.

i≤0.7mA AC Peak

i≤2mA DC

i≤0.7mA AC Peak

i≤2mA DC

1-3-2 BDN_ISP

One side of power cord plug

prongs (B) to:

RF or

Antenna terminals

A/V Input, Output

Fig. 2

STANDARD NOTES FOR SERVICING

Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is indicated as shown.

To p Vi e w

Out

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

Pin 1

3. The 1st pin of every male connector is indicated as shown.

Pin 1

Input

Bottom View

Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

Fig. S-1-1

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector

CBA

* Be careful to avoid a short circuit.

2. Remove the flat pack-IC with tweezers while applying the hot air.

3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

CAUTION:

1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.

2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

1-4-1 BDN_SN

3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

With Soldering Iron:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

CBA

Masking Ta pe

Tweezers

Hot-air Flat Pack-IC Desoldering Machine

Flat Pack-IC

Fig. S-1-2

Flat Pack-IC

Desoldering Braid

Soldering Iron

Fig. S-1-3

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Sharp Pin

Fine Tip Soldering Iron

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

Fig. S-1-4

1-4-2 BDN_SN

With Iron Wire:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.

3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.

4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

Note: When using a soldering iron, care must be

taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.

Hot Air Blower

2. Installation

1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.

2. The “ I ” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the pin 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)

3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.

Example :

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Fig. S-1-7

To Solid Mounting Point

CBA

Tweezers

Iron Wire

Soldering Iron

Fig. S-1-5

Fine Tip Soldering Iron

Flat Pack-IC

Presolder

Flat Pack-IC

CBA

Fig. S-1-8

Fig. S-1-6

1-4-3 BDN_SN

Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

1MΩ

CBA

Grounding Band

1MΩ

CBA

Conductive Sheet or Copper Plate

1-4-4 BDN_SN

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart

This flowchart indicates the disassembly steps to gain access to items to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.

[1] Top Cover

[2] Tray Assembly

[5] Front-B CBA

[10] Audio CBA

[3] Front

Assembly

[6] Front Bracket

[9] Rear Panel

[11] Video CBA

[12] AV PCB Bracket

[13] BD Main CBA & BD Mechanism Assembly

[14] BD Main CBA Unit

[15] BD Mechanism Assembly

[18] Loader Bracket

[4] Front-A CBA

[7] Inlet CBA

[8] RS232C CBA

[16] Power Supply CBA

[17] Power Holder

2. Disassembly Method

ID/

Loc.

Part

No.

[1] Top Cover D1 9(S-1) ---

Tr ay

[2]

Assembly

Front

[3]

Assembly

Front-A

[4]

CBA

Front-B

[5]

CBA

Front

[6]

Bracket

[7]

Inlet CBA

RS232C

[8]

CBA

Fig.

No.

Removal

Note

D2 --------------- 1

2(L-1), (L-2), 5(S-2),

9(S-3), CN2002

D2 CN3001 ---

D2 --------------- ---

D3 7(S-4) ---

D4 (S-5), 2(S-6), CN1002 ---

D4 (S-7), 2(S-8), CN5501 ---

ID/

Loc.

Part

No.

[9] Rear Panel D4

[10] Audio CBA D5

Fig.

No.

8(S-9), 2(S-10), 5(S-11)

4(S-12), CN2001, CN2201

Removal

Note

---

[11] Video CBA D6 4(S-13), CN6901 ---

AV PCB

[12]

Bracket

D6 4(S-14) ---

BD Main

[13]

CBA & BD Mechanism

2(S-15), 4(S-16),

CN6101

---

Assembly

[14]

[15]

BD Main CBA Unit

BD Mechanism Assembly

CN7001, CN7002,

CN7003, Hook

4(S-17),

Loader Holder

Power

[16]

Supply

D9 3(S-18), 2(S-19) ---

CBA

Power

[17]

[18]

↓

(1)

Holder

Loader Bracket

↓

(2)

D9 3(S-20) ---

D9 6(S-21) ---

↓

(3)

↓

(4)

(5)

Note:

(1) Identification (location) No. of parts in the figures

(2) Name of the part

(3) Figure Number for reference

(4) Identification of parts to be removed, unhooked,

unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector e.g. 2(S-2) = two Screws of (S-2), 2(L-2) = two Locking Tabs of (L-2)

(5) Refer to “Reference Notes.”

↓

1-5-1 E5WB0DC

Reference Notes

1. How to remove Tray Assembly

1) Press the [A] button to open the tray.

2) Remove the Tray Assembly.

3) Press the [A] button to close the tray.

2. CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them.

3. When reassembling, be sure to use the original screws or specified screws listed in the parts list.

4. When replacing the BD Mechanism Assembly or BD Main CBA Unit, refer to “ADJUSTMENT INSTRUCTIONS FOR BD MAIN CBA OR BD MECHANISM ASSEMBLY REPLACEMENT.”

(S-1)

CN2002

[4] Front-A CBA

(S-2)

(L-1)

(S-2)

(S-3)

(L-1)

[1] Top Cover

(S-1)

Fig. D1

[2] Tray Assembly

(L-2)

[3] Front Assembly

CN3001

(S-2)

[5] Front-B CBA

Fig. D2

(S-4)

[6] Front Bracket

(S-4)

Fig. D3

1-5-2 E5WB0DC

[9] *Rear Panel

(S-11)

[8] RS232C CBA

CN5501

*See Reference Note 3.

(S-9)

(S-7)

(S-8)

(S-10)

CN1002

(S-11)

(S-9)

(S-11)

[7] Inlet CBA

Fig. D4

(S-5)

(S-6)

[11] Video CBA

(S-14)

[12] AV PCB Bracket

(S-13)

(S-14)

CN6901

Fig. D6

CN2001

(S-12)

[10] Audio CBA

CN2201

Fig. D5

[13] BD Main CBA & BD Mechanism Assembly

(S-16)

(S-15)

CN6101

Fig. D7

1-5-3 E5WB0DC

(S-17)

[15] *BD Mechanism Assembly

(S-18)

(S-19)

[16] Power Supply CBA

[17] Power Holder

Loader Holder

CN7003

CN7001

CN7002

[14] *BD Main CBA Unit

* See Reference Note 4.

Hook

(S-20)

(S-21)

[18] Loader Bracket

Fig. D8

Fig. D9

1-5-4 E5WB0DC

3. How to Eject a Disc

When a disc cannot be removed due to malfunction or when an unplayable disc is inserted, follow the procedure below to remove the disc.

Procedure A

1. Unplug the AC power cord and then plug it in.

2. Turn the power on by pressing the [A] button and the disc tray will open automatically.

Procedure B

1. Remove the Top Cover.

2. Insert a screwdriver, etc. into the hole (as shown below) straight and gently until the tray is ejected.

3. Pull the tray out manually and remove the disc.

Hole

View for A

1-5-5 E5WB0DC

HOW TO INITIALIZE THE BLU-RAY DISC PLAYER

To put the program back at the factory-default, initialize the BD player as the following procedure.

Note:

• By initializing, network is reset to disconnected state

and “Network Service Disclaimer” appears on the screen.

1. Turn the power on.

2. Remove the disc on the tray and close the tray.

3. Press [ ] (skip up), [1], [2], and [3] buttons on the remote control unit in this order. Fig. a appears on the screen. All VFD lights.

"*" differ depending on the models.

Version Display

F/W Name Version Region Pickup ESN DRM

Default Setting : --

Default Setting : STOP End : STANDBY-ON VFD/LED Check : OK

: ******* : *.**.** : *-* : ** : ******************************** : OK

Fig. a

4. Press [ C ] button on the remote control unit. Fig. b appears on the screen and Fig. c appears on the VFD.

"*" differ depending on the models.

Version Display

F/W Name Version Region Pickup ESN DRM

Default Setting : SUCCESS

Default Setting : STOP End : STANDBY-ON VFD/LED Check : OK

: ******* : *.**.** : *-* : ** : ******************************** : OK

Fig. b

Fig. c

5. After initializing, the power will turn off automatically.

1-6-1 E5WF0INT

FIRMWARE RENEWAL MODE

Note: The file extension of the available firmware is

“b40”.

1. Turn the power on and remove the disc on the tray and close the tray.

2. Press [ ] (skip up), [6], [5], and [4] buttons on the remote control unit in that order. Fig. a appears on the screen.

"*" differ depending on the models.

F/W Version Mode

Please select software update mode.

Disc

USB

SD Card

The available software update mode will differ depending on the model type.

F/W Name : ******* Ver *.**.**

Fig. a Version Up Mode Screen (Example)

3. Select “Disc” or “USB” and press [ENTER] button on the remote control unit. The tray will open automatically, if “Disc” is selected.

4. Insert the disc or USB Flash Drive for version up.

5. The BD player enters the F/W version up mode automatically. Fig. b will appear on the screen. Make sure to insert the proper F/W for the state of this model.

"*" differ depending on the models.

The appearance shown in (*1) of Fig. b is described as follows:

No. Appearance State

1 Loading Disc Loading the disc

2 Reading...

Sending files into the memory.

Writing new version data,

3 See FLD.

the progress will be displayed as shown in Fig. d.

"*" differ depending on the models.

F/W Version Mode

1. ALL Version : *.**.** CHECKSUM : ****

See FLD. The unit will automatically turn off when update is completed, and automatically turns back on.

F/W Name : ******* Ver *.**.**

***************.b40

Fig. c Version Up Mode

Fig. d VFD in Version Up Mode

6. After the update, Fig. e will appear on the VFD and the power will turn off automatically.

(*1)

F/W Version Mode

Loading Disc...

F/W Name : ******* Ver *.**.**

Fig. b Programming Mode Screen (Example)

Fig. e

VFD upon Finishing the Programming Mode (Example)

7. The power turns on automatically. If disc mode was selected, the tray will open automatically. Remove the disc or USB Flash Drive from the unit.

Note: All the settings will be put back to factory-

default.

The following USB Flash Drive can be used for software update. Make sure to use a device that has enough space.

• USB Flash Drive (FAT16/FAT32 file system)

• Choose “USB” at Fig. a. when using a SD Card that

is connected to a Card Reader. Otherwise, the unit will not be updated if “SD Card” is selected.

1-7-1 E5WF0FW

How to Verify the Firmware Version

1. Turn the power on.

2. Remove the disc on the tray and close the tray.

3. Press [ ] (skip up), [1], [2], and [3] buttons on the remote control unit in that order. Fig. f appears on the screen. All VFD lights.

"*" differ depending on the models.

Version Display

F/W Name Version Region Pickup ESN DRM

Default Setting : --

Default Setting : STOP End : STANDBY-ON VFD/LED Check : OK

4. To exit this mode, press [ ] button.

: ******* : *.**.** : *-* : ** : ******************************** : OK

Fig. f

1-7-2 E5WF0FW

ADJUSTMENT INSTRUCTIONS FOR BD MAIN CBA OR

BD MECHANISM ASSEMBLY REPLACEMENT

When replacing either BD Main CBA or BD Mechanism Assembly, the unique OPU DATA of the BD Mechanism needs to be written into the BD Main CBA. Follow the procedure below for OPU DATA write operation.

Equipments:

• PC (OS: Windows XP strongly recommended)

• Barcode reader

• COMTOOL jig relay board + 6PIN FFC cable

• USB cable Type AB

• Device driver for COMTOOL jig (CDM 2.06.00 WHQL Certified)

• Specialized application (OpuDataWriter)

Caution:

Always turn the unit power off before connecting the FFC cable or removing the FFC cable from the BD Main CBA

•

1. Preparation Of Work Environment

1-1.

For the OPU DATA write operation, refer to the connection diagram and connect each device as shown below.

Connection Diagram

Note: The unit configuration may differ depending on model types.

Unit (Completed product)

BD Main CBA

BD Mechanism Assembly

6-pin FFC cable

6-pin connector

Connect to 6-pin connector of BD Main CBA

COMTOOL Jig Relay Board

USB cable Type AB (To USB Port)

Barcode Reader (To USB Port)

Location of Pin 1 on COMTOOL Jig Relay Board Lower side of Ref. No CN06 is pin 1 (printed 1 by silk)

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Caution:

• Make sure the FFC cable is inserted in the proper direction so the Pin 1 of COMTOOL jig relay board and Pin 1

of BD MAIN CBA connector is connected.

Location of Pin 1 on BD Main CBA

1pin

Pin 1 is located on the front side

• If the device driver (CDM 2.06.00 WHQL Certified) of COMTOOL jig relay board is not installed in the PC, install

this before connecting COMTOOL jig relay board to the PC.

1) Save the device driver for COMTOOL jig relay board in the C: drive.

2) Connect COMTOOL jig relay board to the PC.

3) The driver installation screen opens. Select [Install from a list or specific location (Advanced)] then click [Next].

4) Select [Search for the best driver in these locations.] then check the box for [Include this location in the search:].

5) Click on Browse button then select the device driver (CDM 2.06.00 WHQL Certified) folder in the C: drive. Click [Next].

6) Confirm that installation of [USB Serial Converter] device driver has completed and click on [Finish].

2. How To Check Which Port Is Used For COMTOOL Jig Relay Board

2-1. Click on the Windows [Start] button on the PC. 2-2. Right click on [My Computer]. 2-3. Click on [Properties]. 2-4. Click on [Hardware] tab in System Properties window. 2-5. Click on [Device Manager]. 2-6. Click on [Ports (COM&LPT)]. 2-7. Check which connection port is assigned for [USB Serial Port] (e.g. COM1).

The connection port number assigned here will be used later during setup of application.

3. Application Setup

3-1. Save the application folder (OpuDataWriter) directly under the C: drive.

3-2. Create a shortcut for [OpuDataWriter.exe] which is located inside the folder on the desktop.

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4. OPU DATA WRITE

4-1. Connect the unit’s AC power cord. Wait for about 30 seconds until the unit is in standby mode.

4-2. Double click on the [OpuDataWriter.exe] shortcut on the desktop to start the application.

4-3. Application start screen appears.

Select the assigned connection port of [USB Serial Port] for the [COM PORT] field located at the right corner of the screen. Check that [Please input OPU DATA] message is displayed in the Status Display. Set the cursor position at the blank box next to the [OPU DATA].

Cursor position

Status Display

Select the assigned COM PORT

4-4. Using the Barcode reader, scan the QR code attached to the BD Mechanism Assembly.

QR Code

4-5. Check that [FE CONNECTION CHECK] message appears on the Status Display then turn the unit power on.

Status Display

If error occurs:

If an error occurs, the screen changes to a red display. In such case, close the window and then unplug the unit AC power cord. Check if each device is properly connected then repeat from step 1.

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