Omron Z500, Z500-SW17, Z500-SW2 Setup Manual
Multi-Dimensional Controller
Multi-Dimensional Controller
Z500
Setup Manual
Cat. No. Z158-E1-1
Manual
About this Manual
Please read the following manuals carefully and be sure you understand the information provided
before attempting to install or operate the Z500.
Manual 1: Setup Manual
Multi-Dimensional Controller
Multi-Dimensional Controller
Z500
Setup Manual
Manual
Cat. No. Z000-E1-1
Cat. No. Z158-E1-1
Manual 2: Operation Manual
Installation
This manual describes the hardware for the Z500
(Multi-Dimensional Controller) and how to install the
components.
Be sure to read this manual first.
Wiring
Multi-Dimensional Controller
Z500
Operation Manual
Manual
Cat. No. Z000-E1-1
Cat. No. Z159-E1-1
Starting the Z500
and Positioning
the Workpiece
Adjusting Images
Setting
Measurement
Conditions
and Executing
SECTION 2 Basic Operations
This section describes how to start the Z500
and how to display images on the monitor.
SECTION 3
Menus for Conversational Menu
• Basic settings required for measurement
• Measurement of consistent workpieces
Menus for Conversational Menu
Settings can be made easily by entering
information as requested - just as
though you are having a conversation
with the Z500.
SECTION 4 Menus for Expert Menu
• Customized settings
• Detailed settings
• Measurement of workpieces placed at different
positions
Menus for Expert Menu
More detailed setting, such as position
compensation for workpieces placed at
different positions, can be made.
Outputting to
External Devices
SECTION 7 I/O Format
This section provides details on the inputs and outputs
used for communications with external devices via
terminal blocks or RS-232C.
• Communications settings
• I/O format
• Timing for communications
Multi-Dimensional Controller
Z500
Z500-MC10
Setup Manual
INTRODUCTION 3
SECTION 1
Wiring and Connection
SECTION 2
Installation
SECTION 3
Connecting External Devices
SECTION 4
Troubleshooting and Maintenan ce
INTRODUCTION
SECTION 1 SECTION 2 SECTION 3 SECTION 4
17
25
39
51
Manual
1
Special or Crit ica l Applica tio n s
When the Z500 will be us ed in one o f the conditions or application s listed below, allow extra safety
margins in ratings and functions, add extra safety feature such as fail-safe systems, and consult your
OMRON representative.
• Operating conditions or environments which are not described in the manual
• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems,
medical equipment, amusem ent equipment, or safety equipment
• Other sys tems, machines, and equipment that may have a serious influence on lives and property and
require extra safety features
Product Availability
Some of the products listed may not be available in some countries. Please contact your nearest
OMRON sales office by referring to the addresses provided at the back of this manual.
© OMRON, 2002
All right s reserved. No part of this public ation may be reproduc ed, stored in a retriev al syst em, or transmi tted, in any
form, or by any means , mechanical, ele ctronic, photoc opying, reco rding, or other wise, without the prior wr itten
permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because
OMRO N is co nstantly striving to improve its h igh-quality products, the information contained in this manual is subject
to change without notice. Every precaut ion ha s been taken in the pre paration of this manual. Nevertheless, OMRON
assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use
of the information contained in this publication.
Z500
2
Setup Manual
INTRODUCTION
Table of Contents
INTRODUCTION.................................................................................... 3
INTRODUCTION
Table of Contents..........................................................................................................3
Precautions on Safety..................................................................................................4
Laser Safety............................. ..... .. ....... ..... .. .......... .. ..... ....... ..... ....... .. ..... ....... ..... .. ....... .5
Export of the Products .................................................................................................9
Caution.........................................................................................................................10
Notice...........................................................................................................................11
Confirming Package Contents................................................... ..... .. ....... ..... ..... .. ......15
Editor's Note................................................................................................................16
SECTION 1
Wiring and Connection...................................................................... 17
1-1 Basic System Configuration..............................................................................18
1-2 Component Names and Functions ...................................................................20
1-3 Power Supply and Ground.................................................................................22
SECTION 2
Table of Contents
Installation .......................................................................................... 25
2-1 Mounting the Controller.....................................................................................26
2-2 Mounting the Sensor..........................................................................................28
SECTION 3
Connecting External Devices............................................................ 39
3-1 Terminal Block Connections.............................................................................40
3-2 RS-232C Connections........................................................................................44
3-3 Linear Sensor Controller Connections.............................................................46
SECTION 4
Troubleshooting and Maintenance................................................... 51
4-1 Troubleshooting .................................................................................................52
4-2 Maintenance........................................................................................................54
4-3 Specifications and Dimensions .........................................................................55
Z500
Setup Manual
3
INTRODUCTION
INTRODUCTION
Precaution on Safety
OMRON products are manufactured for use according to proper procedures by a qualified operator and
only for the purposes described in this manual.
Precaution on Safe ty
The following conventions are used to indicate and classify precaut ions in this manual. Always heed the
information provided with them. Failure to heed precautions can result in injury to people or damage to
property.
DANGER
WARNING
CAUTION
Indicates an imminently hazardous situation which, if not avoided, will result in death or
seriou s in jury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
seriou s in jury.
Indica tes a potential ly hazar dous s ituation which, if not a voided, may re sult in m inor or
moderate in jury, or pr operty d amage .
WARNING Fa ilure to read and understand the information pro vided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read
each section in its entirety and be sure you understand the information provided in
the section and related sections before attempting any of the procedures or operations given.
Z500
4
Setup Manual
INTRODUCTION
Laser Safety
This manual uses the followin g signs and s y mb o ls to ensure safe operation of the Z500.
These signs and symbols are important for avoiding injury to people or damage to the product. Be sure
to pay attent ion t o t hem.
Their meanings are given below.
Warning
INTRODUCTION
Laser Safety
WARNING
Indic at e s an im m in ently ha zardous si tuation whic h , if no t
avoided, will result in death or serious injury.
Signs and Symbols
Laser Beam Hazard
Caution s to In di ca te Potenti al La se r B ea m H az ard
Safety precautions for using laser equipment
WARNING
Do not to expose your eyes to the laser radiation either directly or
indirectly (i.e., after reflection from a mirror or shiny surface).
The laser radiation has a high power density and exposure may
result in loss of sight.
The Z500 series uses laser as the light source and is classified as shown below
according to the IEC standard (IEC60825-1).
Wavelength 650 nm 658 nm
Maxi mum pulse dura tion 10 ms 17.5 ms
Cycle 0.5 to 10 ms 0.5 to 25 ms
Peak power 1 mW max. 15 mW max.
Class 23B
Z500-SW2 Z500-SW17
Labeling on Laser Use
The Z500 has, on the side of its sensor, a warning label as shown below.
Z500-SW2 Z500-SW17
Z500
Setup Manual
5
INTRODUCTION
INTRODUCTION
Safety Device
The Z500 is equipped with laser radiation warning lamp and laser off input
circuit. Interlocking unit can be configured in the external circuit.
Laser Safety
Unle ss th e produ ct is in Run Mode, however, laser off input from the external
circuit is disabled. This ensures stable measurement. Be sure to use lasershielding safety goggles when installing or adjusting Z500-SW17.
Safety Instructions
• Use laser enclosure device to prevent specular object from reflecting laser
beam.
When used without an enclosure, be sure to avoid a laser path from eye level.
• Safe distance (Nominal Optical Hazard Distance: NOHD) is approximately 1
m; it is advisable, however, to terminate the laser on its path if possible. Nonreflective, flatting material is recommendable for termination.
• Be sure to use laser-shielding safety goggles when installing or adjusting
Z500-SW17.
Outline of IEC60825 Standard
The following are the safety measures to be taken by the user for each type of
laser equipment.
Classification
Requirements
Remote interlock Not required
Key control Not required
Beam attenuator Not required
Emission
indicator device
Warning signs Not required
Beam pa th
Specular
reflection
Eye protection Not required
Protective
clothing
Training Not required
* With respect to the requirements of remote interlock connector, key control, beam
attenuator, and emission indicator, Class 3B laser products no t exceedin g f iv e t i mes
the AEL of Cla ss 2 in t he wave length r an ge of 400 nm to 700 nm are to be treated as
Class 3A laser products.
Class 1 Class 2 Clas s 3A Class 3B* Class 4
Connect to room or door
circuits
Remove key when not in
use
When in use preve n t s
inadve r te nt exp os ure
Not required
Not
required
Not required
Not required
Terminate bea m at e nd of us e ful leng th
Required for all operator and
mainte nance pe r s onnel
Indicates laser is
energized
Follow precautions on
warnin g si gns
Prevent unintentional
reflections
Required if engineering
and admi ni strati v e proc edures n ot prac ti ca bl e an d
MPE exceeded
Sometimes
required
Specific
requireme nts
Z500
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Setup Manual
Re-labeling
CAUTION
Use in the U.S.
INTRODUCTION
Two di fferent labels are provided, to be used selectively according to countries.
• for use in the U.S.: FDA label
• for use in countries other than the U.S.: Warning label
Be sure to turn off the sensor before replacing the label, or your hand or other
body p arts ma y be expose d to th e haza rdous l aser b eam ra diatin g from the
sensor.
When a laser product mounted on a certain device is to be used in the U.S., it has
to meet the requirements set forth by the FDA (regulations for laser products set
forth by the Food and Drug Administration). Three different FDA labels are
enclosed in the package. Attach them to the sensor body.
Applic ati o ns h ave been app roved by CD RH (C enter fo r De vi ce s and Rad iol o gical
Health) for Z500-SW17. Z500-SW2 should not be used in the U.S. at this
moment since the application for this model has not been approved yet.
FDA Labels for Laser Products
The Z500 is designed to be bu ilt into the finished sys tem unit. Refer to the
following technical standard for installation.
INTRODUCTION
Laser Safety
21CFR1040.10 and 1040.11
FDA Labels
lass III B Caution logo type
CAUTION
µw
15000
PEAK POWER
PULSE DURATION
WAVE LENGTH
Z500-SW17
Aperture Label Certification and Identification Label
AVOID
EXPOSURE
Laser radiation
is emitted from
this aperture
Be sure to attach FDA la be ls; do n ot att ac h En gl ish WARNING labels by mistake .
15000
25000
658
µw
µs
25000
µs
658
This laser product complies with
21 CFR 1040.10 and 1040.11.
OMRON Corporation
Shiokoji Horikawa, Shimogyo-ku,
Kyoto 600-8530 JAPAN
Place of manufacture:
AYABE Factory, OMRON Corp.
Manufactured in
Z500
Setup Manual
7
INTRODUCTION
CAUTION
INTRODUCTION
Areas to Attach Labels
Z500-SW17
Laser Safety
AVOID
EXPOSURE
Laser radiation
is emitted from
this aperture
CAUTION
Class III B
PEAK POWER
PULSE DURATION
WAVE LENGTH
µw
15000
µs
25000
658
Certification and
Identification Label
This laser product complies with
21 CFR 1040.10 and 1040.11.
OMRON Corporation
Shiokoji Horikawa, Shimogyo-ku,
Kyoto 600-8530 JAPAN
Place of manufacture:
AYABE Factory, OMRON Corp.
Manufactured in
Caution logo type
Use in Countries Other than the U.S.
Replace the warning label in Japanese on the sensor main body with the
attached English one upon use in countries other than the U.S. Attach the label
in the area where the original Japanese warning label was provided.
European EN60825-1 standard is applied to products exported to European
countries. The Z500 conforms to the standard.
Aperture Label
Warni ng Labels
1.0
10
650
15
25
658
Z500-SW17Z500-SW2
Z500
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Setup Manual
INTRODUCTION
Export of the Products
Z500-SW2 is considered as special freight under the Foreign Exchange and Foreign Trade Laws and
theref ore requ ires a lice nse for ex port. As for other coun tries, o bserve the laws spec ified by each
country.
INTRODUCTION
Export of the Products
Z500
Setup Manual
9
INTRODUCTION
INTRODUCTION
Caution
Installation Environment Precautions
CAUTION
Caution
CAUTION
Do not use the Z500 in environments with flammable or explosive gases.
Install the Z500 away from high-voltage devices and moving machinery to a llow
safe access during operation and maintenance.
Power Supply and Wiring Precautions
CAUTION
CAUTION
CAUTION
CAUTION Confirm that wiring has been performed correctly before turning ON the power
CAUTION
CAUTION
Use the Z500 with the power supply voltages specified in this manual.
Use crimp terminals for wiring. Do not connect the power supply wires by just
twisting stranded wire and connecting directly to the terminals.
Use the wire and crimp terminals of the p roper sizes as specified in this manual.
supply.
Cover the terminal blocks with the Terminal Block Protection Covers.
Uncovered terminal blocks can result in electric shock.
Use a DC power supply with countermeasures against high-voltage spikes (safe
extra low-voltage circuits on the secondary side).
CAUTION
Other Precautions
CAUTION
CAUTION
Be sure to securely tighten the screws when mounting the Z500.
Do not attempt to dismantle, repair, or modify the Z500.
Dispose of the Z500 as industrial waste.
Z500
10
Setup Manual
INTRODUCTION
Notice
The Z500 is highly reliabl e and resis tant to most environmen t factor s. The followi ng guidel ines, however,
must be followed to ensure reliability and opti m u m use of th e Z500.
Installation of the Controller
INTRODUCTION
Notice
Installation Site
Do not install the Z500 in locations subjected to the following conditions:
• Ambient temperature outside of 0 to +50 ºC
• Condensation due to rapid temperature fluctuations
• Relativ e humidities outside 35 to 85%
• Corrosive or flammable gases
• Dust, salt, or iron particles
• Direct vib ration or shock
• Reflection of intense light
(such as other laser beams or electric arc-welding machine)
• Strong magnetic fields
• Direct sunlight
• Water, oil, or chemical fumes or spray
Mounti ng of the Controller
To im pr ove heat d issipat io n, install the C ontro ller in th e follo wing di re ction only:
CORRECT
Do not install the Controller in the orientations shown in the following diagram.
INCORRECT
Z500
Setup Manual
11
INTRODUCTION
2
INTRODUCTION
Ambient temperature
• Maintain a minimum clearance of 50 mm above and below the Z500 to
improve air circulation.
Notice
• Do not install the Z500 immediately above significant heat sources, such as
heaters, transformers, or large-capacity resistors.
• Do not let the ambient temperature exceed 50 ºC.
• Provide a fo rc ed-air fan co o ling or air conditioning if the ambient temperature
is near 50 ºC so that the ambient temperature never exceeds 50 ºC.
Control panel
Z500
Z500
ouver
Sensor Maintenance
Ambient Illumination
• Do not let the ambient illumination exceed 3000lx.
• When using the Z500 near lighting equipment that turns ON and OFF
continuously, reduce the influence of the light by, for example, using a light
baffle.
Noise resistance
• Do not install the Z500 in a cabinet containing high-voltage equipment.
• Do not install the Z500 within 200 mm of power cables.
Power cable
00 mm min.
Z500
200 mm min.
Z500
Install the Sensor in a clean environment and keep the filter on the front panel of
the Sensor free from oil and dust. If affected by oil or dust, clean the filter as
follows:
• Use a blower brush (used to clean camera lenses) to blow large dust particles
from th e surfac e. Do not blo w the dust a way wit h your mouth.
• Use a soft cloth (for lenses) with a small amount of alcohol to remove the
remaining dust. Do not use a scrubbing action when cleanin g as scratches on
the f ilter c ou ld result in the S e nsor m a l func tioning.
Environment
The Sensor cannot accurately detect the following types of objects:
* Objects with an extremely low reflection ratio
* Objects with a small curvature
* Largely inclined objects
Z500
12
Setup Manual
Component Installation and Handling
INTRODUCTION
INTRODUCTION
Components
The Sensor and Console must be products designed specifically for the Z500.
• Sensor (Z500-SW2 and Z500-SW17)
• Console (Z300-KP)
Connecting Cables
Always turn OFF the Z500's power before connecting or disconnecting cable.
Touching Signal Lines in Connectors or Terminals
To prevent damage from static electricity, use a wrist strap or another de vice for
preventing electrostatic discharges when touching terminals or signal lines in
connectors.
Wiring
When using a transformer for the Z500's driving power supply, use an isolation
transformer in the way shown below. Do not use an auto-transformer. Doing so
may result in equipment failure.
Auto-transformer
Commercial
power supply
Notice
Z500-MC10
Isolation transformer
Commercial
power supply
Z500-MC10
Z500
Setup Manual
13
INTRODUCTION
INTRODUCTION
Turning OFF the Power
Do not turn OFF the power while a message is being displayed indicating that
processing is being performed. Data in memory will be destroyed, and the Z500
Notice
may not operate correctly the next time it is started.
Scn 0
Saving
Save
Using the RESET Signal
Do not input the RESET input immediately after power is turned ON. When
using the RESET input to synchronize startup timing, wait at least 1 second after
the Z500's power supply is turned ON before turning ON the RESET terminal.
Securing the Video Monitor (When Using the Recommended F150-M09)
If the video monitor case is metallic, observe the following precautions to
prevent noise interference, because the video monitor case is connected to the
0V line in the internal circuits.
• Do not ground the video monitor.
• Do not ground the metallic part of the connector.
• Secure the video monitor with plastic screws if it is being mounted to a
meta llic su rface.
Warming Up
After tu rn in g
before use. The circuits are unstable immediately after the power supply is
turne d ON and attem pting me as ure me nt may res ult in inconsist ent measuremen t
values.
Z500
14
Setup Manual
ON the power
supply, allow the Z500 to stand for at least 30 minutes
INTRODUCTION
Confirmi ng Package C ontents
Check the contents of the package as soon as you receive the Z500.
It is e xtremely rare for co m ponents to be missi ng, but contact the nearest OMRON representative if any
of the following items are missing.
Z500 Controller. . . . . . . . . . . . . . . . . . . . . . . . . . Qty: 1
Manual 1: Setup Manual (This Manual) . . . . . . Qty: 1
INTRODUCTION
Confirming Package Contents
Multi-Dimensional Controller
Multi-Dimensional Controller
Z500
Setup Manual
Manual
Cat. No. Z000-E1-1
Manual 2: Operation Manual . . . . . . . . . . . . . . . Qty: 1
Multi-Dimensional Controller
Z500
Operation Manual
Manual
Cat. No. Z000-E1-1
Z500
Setup Manual
15
INTRODUCTION
INTRODUCTION
Editor's Note
Visual Aids
Editor's Note
NOTICE Indicates information required to take full advantage of the functions and perfor-
CHECK
REFERENCE
HELP
The following headings appear in the left column of the manual to help you
locate different types of information.
mance of the product. Incorrect application methods may result in the loss or
damage to the product. Read and follow all precautionary information.
Indicates points that are important in using product functions or in application
procedures.
Indicates where to find related information.
Indicates information helpful in operation.
OMRON Product References
All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it
appears in the proper name of the product.
Z500
16
Setup Manual
Z500
Setup Manual
SECTION 1
Wiring and Connection
1-1 Basic System Configuration 18
1-2 Component Names and Functions 20
1-3 Power Supply and Ground 22
SECTION 1 Wiring an d C on nec ti on
17
SECTION 1
Wiring and Connection
1-1 Bas i c Syst em Co n fig ur at io n
SECTION 1
1-1 Basic System Configuration
NOTICE
• The following dia gram shows the basic Z500 system configuration. Some of the
components shown in the configuration diagram are special OMRON products that cannot
be substituted with comparable de v ices. Thes e items a re in dicated with an asterisk.
• Always turn OFF the power supply before connecting or disconnecting cables. The
peripheral devic e m ay be da maged if connected or disco nnected with the power supp ly
turned ON.
Sensor
Z500-SW2 (2-m cable)
Z500-SW17 (2-m cable)
* Sensor Extension Cable
Z309-SC1 (3 m, 8 m, or 13 m)
Specify the required cable length when ordering.
CHECK
Up to 2 S en sors can be connec t ed .
Z500
18
Setup Manual
SECTION 1
Wiring and Connection
Controller
Z500-MC10
Power Supply
Recommended model:
OMRON S82K-05024
F150-VM Monitor Cable (2 m)
Console
*
Z300-KP
(2-m cable)
SECTION 1
1-1 Basic System Configuration
BNC Jack
(included with
the F150-VM)
Monitors
F150-M05L
Color Liquid
Crystal Monitor (pin input)
The Monitor is used to check the image and display menu where making settings.
F150-M09
Monochrome
CRT Video Monitor
(BNC input)
Z500
Setup Manual
19
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