Omron Z300 V3 Setup Manual

Authorized Distributor:

Z300 V3

Manual 1:

SETUP MANUAL

High-precision Visual Displacement
Measurement System

Cat. No. Z161-E1-03B

Cat. No. Z161-E1-03B

Note: Specifications subject to change without notice. Printed in Japan

1104-0.5M (M)

Cat. No. Z161-E1-03B Z300 V3 High

-precision Visual Displacement Measurement System

Manual 1: SETUP MANUAL

1

Z300 V3

High-precision Visual Displacement Measure­ment System
Manual 1: Setup Manual

Revised November 2004

2

3

TABLE OF CONTENTS

PRECAUTIONS ................................................................................... 7

READ AND UNDERSTAND THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

LIMITATIONS OF LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SUITABILITY FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

CHANGE IN SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DIMENSIONS AND WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ERRORS AND OMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

PROGRAMMABLE PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

COPYRIGHT AND COPY PERMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Meanings of Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Meanings of Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Regulations and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Precautions for Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Visual Aids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Notation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

SECTION 1

Features ...............................................................................................21

1-1 Monitoring While Viewing the Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

1-2 Simple Setup Using Menus! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1-3 A Wide Variety of Useful Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

SECTION 2

Wiring and Connection ...................................................................... 25

2-1 Component Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

2-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

2-3 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

2-4 Power Supply and Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

2-5 Terminal Block Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

2-6 RS-232C Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

2-7 Linear Sensor Controller Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

SECTION 3

Installation .......................................................................................... 47

3-1 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3-2 Mounting the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

SECTION 4

Non-visual Mode................................................................................. 63

4-1 Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

4-2 DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

SECTION 5

Maintenance........................................................................................ 71

4

SECTION 6

Troubleshooting ..................................................................................73

SECTION 7

Appendix..............................................................................................77

7-1 Specifications and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

7-2 Laser Product Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Index.....................................................................................................95

Revision History ..................................................................................96

5

About this Manual:

This manual describes the hardware for the Z300 (High-precision Visual Displacement Measure­ment System) and how to install the components, and it includes the sections described below.
This is one of two manuals used to operate the Z300. Refer to the following table for the contents of
each manual.

Please read the above manuals carefully and be sure you understand the information provided
before attempting to install or operate the Z300.

Section 1 Features introduces the features of the Z300.

Section 2 Wiring and Connection describes procedures for wiring power supplies and ground

wires and for connecting to external devices.

Section 3 Installation provides installation methods for the Controller and Sensor.

Section 4 Non-visual Mode explains how to make settings for Z300 operation using the DIP

switch instead of the menus.

Section 5 Maintenance explains maintenance procedures for ensuring the Z300's performance.

Section 6 Troubleshooting provides information on hardware errors that may occur with the

Z300. Refer to this section before requesting service from your OMRON representative.

Section 7 Specifications and Dimensions provides the specifications and dimensions of the
Z300 and its peripheral devices.

Manual Contents Cat. No.

1: Setup Manual Provides information on system hardware and instal-

lation. Be sure to read this manual first.

Z161

2: Operation Manual Describes operation of the Z300.

Z162

WARNING Failure to read and understand the information provided in this manual may

result in personal injury or death, damage to the product, or product failure.
Please read each section in its entirety and be sure you understand the informa­tion provided in the section and related sections before attempting any of the pro­cedures or operations given.

6

7

PRECAUTIONS

This section provides general precautions for using the Z300 V3 Sensor.

The information contained in this section is important for the safe and reliable application of the Z300 V3
Sensor. You must read this section and understand the information contained before attempting to set up
or operate a Z300 V3 Sensor.

READ AND UNDERSTAND THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

LIMITATIONS OF LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SUITABILITY FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CHANGE IN SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DIMENSIONS AND WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ERRORS AND OMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

PROGRAMMABLE PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

COPYRIGHT AND COPY PERMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Meanings of Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Meanings of Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Regulations and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Precautions for Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Confirming Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Product Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Visual Aids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Notation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

READ AND UNDERSTAND THIS DOCUMENT

Please read and understand this document before using the products. Please consult your OMRON
representative if you have any questions or comments.

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship
for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE
HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF
THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE,
OR STRICT LIABILITY.

In no event shall responsibility of OMRON for any act exceed the individual price of the product on
which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER
CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE
PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR
REPAIR.

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT
DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED
UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please
refer to separate catalogs for OMRON’s safety rated products.

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to
the combination of products in the customer’s application or use of the product.

At the customer’s request, OMRON will provide applicable third party certification documents
identifying ratings and limitations of use that apply to the products. This information by itself is not
sufficient for a complete determination of the suitability of the products in combination with the end
product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is
not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that
the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions
or uses not described in this document.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability
and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the
users must correlate it to actual application requirements. Actual performance is subject to the
OMRON Warranty and Limitations of Liability.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and
other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the product may be
changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON
representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.

ERRORS AND OMISSIONS

The information in this document has been carefully checked and is believed to be accurate; however,
no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user’s programming of a programmable product, or any
consequence thereof.

COPYRIGHT AND COPY PERMISSION

This document shall not be copied for sales or promotions without permission.

This document is protected by copyright and is intended solely for use in conjunction with the product.
Please notify us before copying or reproducing this document in any manner, for any other purpose. If
copying or transmitting this document to another, please copy or transmit it in its entirety.

10

The following signal words are used in this manual.

The following alert symbols are used in this document.

Meanings of Signal Words

WARNING

Indicates a potentially hazardous situation which, if not avoided, will result in minor or
moderate injury, or may result in serious injury or death. Additionally there may be
significant property damage.

Meanings of Alert Symbols

Cautions to indicate potential laser beam hazard

PRECAUTIONS

11

Sensor Head is a Class 3B Laser Product according to EN60825-1 (IEC60825-1) and Class II Laser
Product according to FDA (21 CFR1040.10) (see note). The Z510 Series is meant to be built into final
system equipment. Pay special attention to the following precautions for the safe use of the product:

Note:Europe: Class 2 and Class 3B of EN60825-1: 1994 = IEC60825-1: 1993

U.S.A.: Class II and Class IIIB of FDA (21 CFR1040.10).

(1)Use this product as specified in the operation manual. Otherwise, you may be exposed to

hazardous laser radiation.

(2)The Z300 series radiates laser beams in the visible light range. Do not expose your eyes directly to

the laser radiation. Ensure that the laser beam path is terminated during use. If a mirror or shiny
surface is positioned in the laser beam path, ensure that the reflected beam path is also terminated.
If the Unit must be used without terminating the laser beam path, position the laser beam path so
that it is not at eye level.

(3)To avoid exposure to hazardous laser radiation, do not displace nor remove the protective housing

during operation, maintenance, and any other servicing.
(4)The user should return the product to OMRON for all repair and servicing.
(5)As for countries other than those of Europe and the U.S.A., observe the regulations and standards

specified by each country.

As for the Laser Product Classifications, refer to the Appendix.
Refer to page 77.

Laser Safety

b WARNING

The laser radiation has a high power density and exposure may result in loss of sight.
Do not to expose your eyes to the laser radiation either directly or indirectly (i.e., after
reflection from a mirror or shiny surface).

Z300-S2T Z300-S5T Z300-S10 Z300-S60

Wave length 650 nm 670 nm 670 nm 658 nm

Maximum pulse
duration

7 ms 7 ms 7 ms 17.5 ms

Cycle 0.5 to 10 ms 0.5 to 10 ms 0.5 to 10 ms 0.5 to 25 ms

Peak power 1 mW max. 1 mW max. 1 mW max. 15 mW max.

Class 23B

PRECAUTIONS

12

Labeling on Laser Use

The Sensor has the following WARNING label on the side.

Re-labeling

The following labels are provided, to be used selectively according to countries.
for use in the U.S.: FDA label (Aperture label, Caution logo label, Certification and
Identification label)
for use in countries other than the U.S.: Warning label according to EN/IEC standards.
Be sure to turn off the sensor before replacing the label, or your hand or other body parts may
be exposed to the hazardous laser beam radiating from the sensor.

§ Use in the U.S.

When a laser product mounted on a certain device is to be used in the U.S., it has to meet the
requirements set forth by the FDA (regulations for laser products set forth by the Food and
Drug Administration).
Applications have been approved by CDRH (Center for Devices and Radiological Health) for
Z300-S2T, Z300-S5T, Z300-S10, Z300-S60. Three different FDA labels are enclosed in the
sensor package. Attach them to the sensor body.

The Z300 is designed to be built into the finished system unit. Refer to the following technical
standard for installation.
21CFR1040.10 and 1040.11

Z300-S2T

Z300-S5T
Z300-S10

Z300-S60

PRECAUTIONS

13

FDA Labels for Laser Products

Be sure to attach FDA labels; do not attach English WARNING labels by mis­take.

Areas to Attach Labels

§ Use in Countries Other than the U.S.

Replace the warning label in Japanese on the sensor main body with the attached EN/IEC
warning label upon use in countries other than the U.S. Attach the label in the area where the
original Japanese warning label was provided.
EN60825-1(IEC60825-1) standard is applied to products exported to European countries.
The Z300 conforms to the standard.

CAUTION

PEAKPOWER
PULSEDURATION
WAVELENGTH

1000
10000
670

µw

µs

ClassIICautionlogotype ClassIICautionlogotype

ApertureLabel CertificationandIdentificationLabel

AVOID
EXPOSURE

Thislaserproductcomplieswith
21CFR1040.10and1040.11.

ShiokojiHorikawa,Shimogyo-ku,
Kyoto600-8530JAPAN

OMRONCorporation

AYABEFactory,OMRONCorp.

Placeofmanufacture:

Manufacturedin

Laserradiation
isemittedfrom
thisaperture

Z300-S5T/S10

CAUTION

PEAKPOWER
PULSEDURATION
WAVELENGTH

1000
10000
650

µw

µs

1000
10000
650

µw

µs

Z300-S2T

1000
10000
670

µw

µs

ClassIIIBDangerlogotype

Z300-S60

DANGER

DANGER

PEAK POWER
PULSE DURATION
WAVE LENGTH

15000
25000
658

µw
µs

15000
25000
658

µw
µs

CAUTION

PEAKPOWER
PULSEDURATION
WAVELENGTH

1000
10000
650

µw
µs

CAUTION

PEAKPOWER
PULSEDURATION
WAVELENGTH

1000
10000
670

µw
µs

AVOID
EXPOSURE

Laserradiation
isemittedfrom
thisaperture

AVOID
EXPOSURE

Laserradiation
isemittedfrom
thisaperture

Thislaserproductcomplieswith

21CFR1040.10and1040.11.

ShiokojiHorikawa,Shimogyo-ku,

Kyoto600-8530JAPAN

OMRONCorporation

AYABEFactory,OMRONCorp.

Placeofmanufacture:

Manufacturedin

ClassII
Cautionlogotype

ClassII
Cautionlogotype

ApertureLabel

ApertureLabel

Certificationand
IdentificationLabel

Certificationand
IdentificationLabel

Thislaserproductcomplieswith
21CFR1040.10and1040.11.

ShiokojiHorikawa,Shimogyo-ku,
Kyoto600-8530JAPAN

OMRONCorporation

AYABEFactory,OMRONCorp.

Placeofmanufacture:

Manufacturedin

Z300-S2T

Z300-S60

Z300-S5T/S10

AVOID
EXPOSURE

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ia

tio

n

is e

m

itte

d

fro

m

th

is a

p

e

rture

T

h

i

s

l

a

s

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DANGER

DANGER

PEAK POWER
PULSE DURATION
WAVE LENGTH

15000
25000

658

AVOID DIRECT EXPOSURE TO BEAM

ClassIIIB
Dangerlogotype

Certificationand
IdentificationLabel

ApertureLabel

PRECAUTIONS

14

Warning Labels

Be sure to attach correct warning labels; do not attach FDA labels by mistake.

The Z300 conforms to the following EC directives and EN standards.

1. EC Directives
EMC Directive: No.89//336/EEC

2. EN Standards
EN61326: 1997+A1:1998+A2:2001(EMI:Class A)

Regulations and standards

1.0
10
670

Z300-S5T
Z300-S10

1.0
10
650

Z300-S2T

15
25
658

Z300-S60

PRECAUTIONS

15

Please observe the following precautions for safe use of the product.

(1) Do not use the Z300 in environment with flammable or explosive gases.

(2) Install the Z300 away from high-voltage devices and moving machinery to

allow safe access during operation and maintenance.

(3) Use the Z300 with the power supply voltages specified in this manual.

(4) Use crimp terminals for wiring. Do not connect the power supply wires by just

twisting stranded wire and connecting directly to the terminals.

(5) Use the wire and crimp terminals of the proper sizes as specified in this man-

ual.

(6) Confirm that wiring has been performed correctly before turning ON the

power supply.

(7) Cover the terminal blocks with the Terminal Block Protection Covers.

Uncovered terminal blocks can result in electric shock.

(8) Use a DC power supply with countermeasures against high-voltage spikes

(safe extra low-voltage circuits on the secondary side).

(9) Be sure to securely tighten the screws when mounting the Z300.

(10)Do not attempt to dismantle, repair, or modify the Z300.

(11)Dispose of the Z300 as industrial waste.

Precautions for Safe Use

PRECAUTIONS

16

Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable
effects on product performance.

Components

The Sensor and Console connected to the Z300-VC10V4 Controller must be
products designed specifically for the Z300.

- Sensor (Z300-S2T, Z300-S5T, Z300-S10, Z300-S60)

- Console (Z300-KP)

Installation Site

Do not install the Z300 in locations subjected to the following conditions:

- Ambient temperature outside of 0 to +40°C for the F300-M09 Video Monitor
(recommended monitor) or outside of 0 to +50°C for other Z300 compo­nents.

- Condensation due to rapid temperature fluctuations

- Relative humidities outside 35 to 85%

- Corrosive or flammable gases

- Dust, salt, or iron particles

- Direct vibration or shock

- Reflection of intense light (such as other laser beams or electric arc-weld­ing machine)

- Strong magnetic fields

- Direct sunlight

- Water, oil, or chemical fumes or spray

Installation Orientation

Orientation of Controller

To improve heat dissipation, install the Controller in the following direction only:

CORRECT

Do not install the Controller in the orientations shown in the following diagram.

INCORRECT

Precautions for Correct Use

PRECAUTIONS

17

Ambient Temperature

- Maintain a minimum clearance of 50 mm above and below the Z300 to
improve air circulation.

- Do not install the Z300 immediately above significant heat sources, such as
heaters, transformers, or large-capacity resistors.

- Do not let the ambient temperature exceed 50°C.

- Provide a forced-air fan cooling or air conditioning if the ambient tempera­ture is near 50°C so that the ambient temperature never exceed 50°C.

Ambient Illumination

Although the Z300 is rated for use in environments where the ambient illumina­tion does not exceed 3000lx, if possible, do not use the Z300 near lighting equip­ment that turns ON and OFF continuously. If this is unavoidable, reduce the
influence of the light by, for example, using a light baffle.

Noise Resistance

- Do not install the Z300 in a cabinet containing high-voltage equipment.

- Do not install the Z300 within 200 mm of power cables.

Sensor Maintenance

- Install the Sensor in a clean environment and keep the filter on the front panel
of the Sensor free from oil and dust. If affected by oil or dust, clean the filter as
follows:

1. Use a blower brush (used to clean camera lenses) to blow large dust parti­cles from the surface. Do not blow the dust away with your mouth.

2. Use a soft cloth (for lenses) with a small amount of alcohol to remove the
remaining dust. Do not use a scrubbing action when cleaning as scratches
on the filter could result in the Sensor malfunctioning.

Environment

The Sensor cannot accurately detect the following types of objects:

- Objects with an extremely low reflection ratio

- Objects with a small curvature

- Largely inclined objects

Connecting Cables

Always turn OFF the Z300's power before connecting or disconnecting cable.

Control panel

Z300

Louver

Z300

200 mm min.

200 mm min.

Power cable

PRECAUTIONS

18

Touching Signal Lines in Connectors or Terminals

To prevent damage from static electricity, use a wrist strap or another device for
preventing electrostatic discharges when touching terminals or signal lines in
connectors.

Wiring

When using a transformer for the Z300's driving power supply, use an isolation
transformer in the way shown below. Do not use an auto-transformer. Doing so
may result in equipment failure.

Turning OFF the Power (Visual Mode Only)

Do not turn OFF the power while a message is being displayed indicating that
processing is being performed. Data in memory will be destroyed, and the Z300
may not operate correctly the next time it is started.

Using the RESET Signal

Do not use the RESET input immediately after power is turned ON. When using
the RESET input to synchronize startup timing, wait at least 1 second after the
Z300's power supply is turned ON before turning ON the RESET terminal.

Securing the Video Monitor (When Using the Recommended F150-M09)

Observe the following precautions to prevent noise interference, because the
video monitor case is connected to the 0 V line in the internal circuits.

1. Do not ground the video monitor.

2. Do not ground the metallic part of the connector.

3. Secure the video monitor with plastic screws if it is being mounted to a metal­lic surface.

Z300

Z300

Auto-transformer

Isolation transformer

Commercial

power supply

Commercial

power supply

Scn 0▼

SAVE▼

Saving data.

PRECAUTIONS

19

Warming Up

After turning ON the power supply, allow the Z300 to stand for at least 30 min­utes before use. The circuits are unstable immediately after the power supply is
turned ON and attempting measurement may result in inconsistent measure­ment values.

Check the contents of the package as soon as you receive the Z300. It is extremely rare for compo­nents to be missing, but contact the nearest OMRON representative if any of the following items are
missing.

1. Z300-VC10EV3 Controller Qty: 1

2. SETUP MANUAL (This Manual) Qty: 1

3. OPERATION MANUAL Qty: 1

Some of the products listed may not be available in some countries. Please contact your nearest
OMRON sales office by referring to the addresses provided at the back of this manual.

The following headings appear in the left column of the manual to help you locate different types of
information.

Note Indicates information of particular interest for efficient and convenient operation

of the product.

Notice Indicates information required to take full advantage of the functions and perfor-

mance of the product. Incorrect application methods may result in the loss of
damage or damage to the product. Read and follow all precautionary informa­tion.

CHECK Indicates points that are important in using product functions or in application

procedures.

1,2,3... Indicates lists of one sort or another, such as procedures, checklists, etc.

SeeAlso Indicates where to find related information.

Screen Messages In this manual, screen message are given in bold/italic.

E.g.: Application

Confirming Package Contents

Product Availability

Visual Aids

Notation

PRECAUTIONS

20

21

SECTION 1

Features

This section introduces the features of the Z300.

1-1 Monitoring While Viewing the Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1-2 Simple Setup Using Menus! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1-3 A Wide Variety of Useful Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

22

1-1 Monitoring While Viewing the Measurement Status

Monitoring suited to the application is possible at every stage from installation
and adjustment to operation and maintenance.

For details on the display, refer to page 12 in the Operation Manual.

Monitor

Sensor

Z300

POWER

SYNC

+

+001.6070 mm

PASS

HI LO ZERO OFF

SCN0 0.48ms

OUT 0

RUN

BRIGHT

DARK

NEAR

+

Sensor

0
LV [ 12]
PEAK[199]

Sensor

1
LV [---]
PEAK[---]

+001.6070

mm

PASS

HI=+005.0000 mm

LO=-005.0000 mm

RO OFF

SCN0 0.48ms

OUT 0

RUN

+

+001.6070 mm PASS

H

L

thru

ZERO OFF

SCN0 0.48ms

OUT 0

RUN

The status of laser beam images can be

displayed on the monitor screen.

It is possible to make fine adjustments to

the measurement position and to confirm

that the light density is not excessive or

insufficient.

Linear sensor controller-style digital display

is also possible.

Waveforms with measurement values ar-

ranged in chronological order can be dis-

played and so the shapes of the workpieces

moving along the line can be checked.

Monitoring While Viewing the Measurement Status Section 1-1

23

1-2 Simple Setup Using Menus!

Set the measurement conditions on the Console according to the menus dis­played on the monitor screen. The Z300 has 2 types of menu.

First, try out the Application Menu.
Measurement conditions for a representative application are already set and so
setting can be performed simply by selecting the measurement items.

Refer to page 28 in the Operation Manual.

Use the Expert Menu to set different measurement conditions from the preset
ones, or to add more detailed settings to the Application Menu settings.

Refer to page 43 in the Operation Manual.

Application
Sf displace
Spot displace

Max. height

Groove/dent
Step
Transp thick
Step(2sensor)
Thik(2sensor)

Select the application
ENT:Next ESC:Back

Select from these items.

The Z300 is factory-set to
perform surface displace­ment measurement when
the power supply is turned
ON.

Scn0

SET

Point/Equation

Conditions
Hold
Avg/Filter
Details

Select the item
to be set.

Simple Setup Using Menus! Section 1-2

24

1-3 A Wide Variety of Useful Functions

Useful Feature for Sensor Installation!

The Sensor's installation conditions and orientation can be adjusted while moni­toring the CCD's received light density.

Refer to page 118 in the Operation Manual.

Useful for Analyzing the Causes of NG Images!

Laser beam images and waveforms for NG images can be recorded. Recorded
images can be reproduced to help analyze the cause of NG images.

Refer to page 122 in the Operation Manual.

Easy Settings for Measuring Workpiece Thickness and Level Differ­ences!

Two Sensors can be connected to the Controller, allowing measurement condi­tions to be set easily.
(Connect the same models of Sensor.)

Refer to page 29 in the Operation Manual.

A Variety of Output Formats!

Not only is analog output available, but communications with external devices
can also be performed via terminal blocks or RS-232C.

For details on terminal block output, refer to page 150 in the Operation
Manual.
For details on RS-232C output, refer to page 157 in the Operation Man­ual.
For details on analog output, refer to page 173 in the Operation Manual.

Comprehensive Hold Functions!

Hold Mode can be set freely at up to 4 points (times).

Refer to page 65 in the Operation Manual.

A Wide Variety of Useful Functions Section 1-3

25

SECTION 2

Wiring and Connection

Procedures for wiring power supplies and ground wires and for connecting to external devices are described in
this section.

2-1 Component Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2-3 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2-4 Power Supply and Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2-5 Terminal Block Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2-6 RS-232C Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

2-7 Linear Sensor Controller Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

26

2-1 Component Names and Functions

Sensor

Receiver

Emitter

NEAR indicator

Z300-S5T Sensor
Z300-S10 Sensor

FAR indicator

Emitter

Receiver

Z300-S60 Sensor

NEAR indicator

FAR indicator

Emitter

Receiver

Z300-S2T Sensor

NEAR indicator

Monitor

FAR indicator

Light

Beam cover

Component Names and Functions Section 2-1

27

, If the distance between the front of the Sensor and the workpiece is the

measurement range, these indicators turn ON or OFF according to the distance.
If the workpiece is outside the measurement range or if the light density is insuf-

ficient, both indicators will flash.

These indicators also act as laser beam warning indicators.

- Immediately after the power supply is turned ON, one or both of these indica­tors will light or flash.

- For 15 to 25 seconds after the power supply is turned ON, both indicators will
be OFF indicating that the laser beam is OFF.

- When the laser beam turns ON, one of these indicators will light or flash.

- When the laser beam turns OFF, both indicators will turn OFF.

Emits laser beam.
Receives laser beam.
Light used when displaying surrounding images.
Captures surrounding images.

Used for switching between display of surrounding images and measure­ment. To display surrounding images, loosen the screws of the beam cover
lever and move the lever to the left. To perform measurement, move the lever to
the right. Tighten the lever screws with a flat-bladed screwdriver to a torque in
the range 0.15 to 0.3 N•m (1.5 to 3 kgf•cm).

CHECK When Using the Z300-S2T

- When performing measurement with the beam cover removed, attach the
monitor cap provided with the Sensor in the way shown below.

- When displaying surrounding images, be sure to attach the beam cover. Sur­rounding images cannot be displayed correctly without the beam cover
attached.

Distance to measurement center

Measurement range lower limit

Outside measurement range

NEAR indicator

FAR indicator

Lit

Flashing

Not lit

Z300-S2T

Z300-S10

Z300-S5T

Z300-S60

20

100

50

600

19.9

98

49.5

565

19

80

45

250

20.1

102

50.5

635

21

120

55

950

(Unit: mm)

Outside measurement range

Measurement range upper limit

Display of surrounding images

Lever

Measurement

Lever

Two, M2 × 4

Lever screws: M2 × 5

Monitor cap
(provided as an accessory)

Beam Cover Attached

Beam Cover Removed

Component Names and Functions Section 2-1

28

Controller

Monitor connector

RS-232C
connector

Sensor Connector

Output terminals

Analog
Output terminals

DIP Switch

Output
terminals

* Do not open.

*Do not remove

the sticker on the side.

* Do not use.

Console connector

NEAR indicator

FAR indicator

BRIGHT indicator

STAB indicator

DARK indicator

Shading indicates parts that are lifted to see the terminals underneath.

Ground terminal

Power Supply
terminals

Input
terminals

Component Names and Functions Section 2-1

29

, If the distance between the front of the Sensor and the workpiece is the

measurement range, these indicators turn ON or OFF according to the distance.
If the workpiece is outside the measurement range or if the light density is insuf­ficient, both indicators will flash.

These indicators also act as laser beam warning indicators.

- Immediately after the power supply is turned ON, one or both of these indica­tors will light or flash.

- For 15 to 25 seconds after the power supply is turned ON, both indicators will
be OFF indicating that the laser beam is OFF.

- When the laser beam turns ON, one of these indicators will light or flash.

- When the laser beam turns OFF, both indicators will turn OFF.

Connects to the ground wire.
Connects to the power supply.
, Connects to external devices such as a PLC.
Connects to the monitor.
Connects to a console.
Connects to the sensor.
Connected when using analog output.
Set when using the Z300 in Non-visual Mode.

Refer to page 55.
Connects to external devices such as a personal computer or PLC.
,,

Turn ON according to the light density at the Sensor.
If LDOFF is input via the terminal block or RS-232C, or if the Sensor is not con­nected, all of the indicators flash.

- BRIGHT indicator···Turns ON when the light density is too high.

- DARK indicator ···Turns ON when the light density is insufficient.

- STAB indicator ···Turns ON when the light density is suitable.

Distance to measurement center

Measurement range lower limit

Outside measurement range

NEAR indicator

FAR indicator

Lit

Flashing

Not lit

Z300-S2T

Z300-S10

Z300-S5T

Z300-S60

20

100

50

600

19.9

98

49.5

565

19

80

45

250

20.1

102

50.5

635

21

120

55

950

(Unit: mm)

Outside measurement range

Measurement range upper limit

Component Names and Functions Section 2-1

30

2-2 System Configuration

2-2-1 System Configuration for Visual Mode

The Z300 is provided with menus that allow easy setting of measurement condi­tions to suit the application. Perform settings on the Console using the menu
items displayed on the monitor. Waveform measurement results can also be dis­played on the monitor.
The mode used for this type of operation is called "Visual Mode." If the DIP
switch on the Controller is set to VISUAL, the Z300 goes into Visual Mode when
the power supply is turned ON. The DIP switch is factory-set to VISUAL.

CHECK - Up to 2 Sensors can be connected.

When performing measurement with 2 Sensors at the same time, use Sen­sors of the same model. It is possible to connect different Sensors but it will
not be possible to perform measurement using both at the same time.

For details on using different models, refer to page 146 in the Operation
Manual.

Power Supply

Recommended model: OMRON
S82K-05024(See page 36)

∗

Sensor (See page 50)
Z300-S2T (2-m cable)
Z300-S5T (2-m cable)
Z300-S10 (2-m cable)
Z300-S60 (0.5-m cable)

∗

Sensor Extension Cable
Z309-SC1R (1.5m, 3 m, 8 m, 13 m, or 18 m)
Specify the required cable length
when ordering.

Z300-VC10EV3/Z300-VC15EV3 Controller

∗

Console
Z300-KP(2-m cable)

∗Components marked with

an asterisk are specially
designed for the Z300.
Other products cannot be used.

ESC TRIG

SHIFT

ENT

CONSOLE

System Configuration Section 2-2

31

CHECK When Using the Z300-S60

- When using the Extension Cable, set the length of the Extension Cable in
SYS/ Environment. This reduces errors due to the extended cable length.

For details, refer to page 140 in the Operation Manual

Notice Always turn OFF the power supply before connecting or disconnecting cables.

The peripheral device may be damaged if connected or disconnected with the
power supply turned ON.

Programmable Controller

Personal Computer

Linear Sensor Controller

K3TS
K3AS
K3TJ
K3NX
CQM1-LSE
See page 44

F150-VM Monitor Cable(2 m)

BNC Jack (provided with the F150-VM)

F150-M05L Liquid

Crystal Monitor

(pin input)

F300-M09 CRT

Video Monitor(BNC input)

POWER

SYNC

POWER

Expand the System to Suit the Application

8

9.012

0

12.345 67.891

System Configuration Section 2-2

32

2-2-2 System Configuration for Non-visual Mode

The Z300 can be used without a monitor but with a Linear Sensor Controller
connected. In this case, the Z300's menus cannot be used. The way in which the
Z300's analog outputs are used is set at the Linear Sensor Controller.
The mode for this type of operation (without being able to see menus and wave­forms) is called "Non-visual Mode." To perform operation in Non-visual Mode,
the DIP switch on the Controller must be set to NON VISUAL.

Refer to page 55.

Notice Turn OFF the power supply before changing the DIP switch settings.

CHECK When Using the Z300-S60

Use with a cable extension length of less than 3 m in Non-visual Mode.

CHECK Only 1 Sensor can be connected. Connect it to SENSOR 0.

Notice Always turn OFF the power supply before connecting or disconnecting cables.

The peripheral device may be damaged if connected or disconnected with the
power supply turned ON.

Power Supply

Recommended model:
OMRON S82K-05024
(See page 36)

Linear Sensor Controller (See page 44)
K3TS (Linear Sensor Digital Panel Meter)
K3AS (Linear Sensor Controller)
K3TJ (Scaling Mater)
K3NX (Digital Panel Meter)
CQM1-LSE (Linear Sensor Interface Unit)

∗

Sensor (See page 48)
Z300-S2T (2-m cable)
Z300-S5T (2-m cable)
Z300-S10 (2-m cable)
Z300-S60 (0.5-m cable)

∗

Sensor Extension Cable

Z309-SC1R

(1.5 m, 3 m, 8 m, 13 m, or 18 m)
Specify the required cable
length when ordering.

89.0
1

2

0

12.345

67.891

∗Components marked with

an asterisk are specially
designed for the Z300.
Other products cannot be used.

System Configuration Section 2-2

33

2-3 Connecting Peripheral Devices

This section shows how to connect peripheral devices to the Controller.

Notice Always turn OFF the power supply before connecting or disconnecting a periph-

eral device's cable. The peripheral device may be damaged if it is connected
while the power is ON.

Notice The various connectors on the Controller are capped when the Controller is

shipped.
When a connector is not being used, leave the cap in place or replace the cap to
protect against dust, dirt, and static electricity.

Connecting a Console

Connect the console Z300-KP to the Controller's console connector.

Connecting a Monitor

Connect the monitor cable F150-VM to the Controller's monitor connector.

ESC TRIG

SHIFT

ENT

CONSOLE

CONSOLE

POWER

SYNC

MONITOR

Connecting Peripheral Devices Section 2-3

34

Connecting a Sensor

Connect the sensor to the Controller's sensor connector. Three ferrite cores
(supplied with the sensor) must be attached to the sensor cable. Two ferrite
cores can be connected within 100 mm from the sensor and within 100 mm from
the controller's connector, respectively.

When using an extension cable, make sure that two ferrite cores are connected
within 100 mm from the sensor and within 100 mm from the controller's connec­tor, respectively.

SENSOR

Within 100 mm

Ferrite core
(Ferrite cores have already been
installed on the sensor. However,
their positions can be changed if
necessary.)

Ferrite core (standard accessory)

Within 100 mm

Ferrite core (standard accessory)

SENSOR

Within 100 mm

Ferrite core
(Ferrite cores have already been
installed on the sensor. However,
their positions can be changed if
necessary.)

Ferrite core (standard accessory)

Ferrite core (standard accessory)

Within 100 mm

Connecting Peripheral Devices Section 2-3

35

2-4 Power Supply and Ground

Wire the power supply and the ground to their respective terminals.

2-4-1 Crimp Terminals and Cables

The terminal block uses M3 terminal screws. Use appropriate crimp terminals
for M3 screws as shown below. Tighten the screws to a torque of between 0.5
and 0.6 N•m. After wiring, confirm that the wiring is correct.

Notice Cover the terminal blocks with the Terminal Block Protection Covers. Uncov-

ered terminal blocks can result in electric shock.

2-4-2 Ground Wiring

Notice -Be sure to ground to 100Ω or less.

-Always connect a ground wire to the Z300's ground terminal. To avoid
grounding problems, do not share the ground wire with any other devices or
wire the ground to the building's steel framing.

-Use a grounding point that is as close as possible and keep the ground wiring
as short as possible.

Recommended Crimp Terminals

Manufacturer Model Recommended wire size

Forked J.S.T. Mfg Co.,Ltd V1.25-N3A

1.31 to 1.65mm

2

Round J.S.T. Mfg Co.,Ltd V1.25-MS3

6.2 mm max.

6.2 mm max.

Forked Round

Ground to

100Ω or less.

Power Supply and Ground Section 2-4

36

2-4-3 Wiring the Power Supply

Use a power supply that meets the following specifications.

CHECK Use a DC power supply with countermeasures against high-voltage spikes (safe

extra low-voltage circuits on the secondary side).Excessively high voltages can
result in electric shock.

Notice - Wire the Power Supply Unit independently of other devices. In particular,

keep the power supply wired separately from inductive loads.

- Keep the power supply wiring as short as possible. (10 m max.)

- If UL recognition is required, use a UL class II power supply.

Recommended Power Supply: OMRON S82K-05024

Output current 1.6 A min.
Power supply voltage 24 VDC (21.6 to 26.4VDC)

+

-

24VDC

Power Supply and Ground Section 2-4

37

2-5 Terminal Block Connections

2-5-1 Crimp Terminals and Cables

The terminal block uses M3 terminal screws. Use appropriate crimp terminals
for M3 screws as shown below. Tighten the screws to a torque of between 0.5
and 0.6 N•m.

Notice Cover the terminal blocks with the Terminal Block Protection Covers. Uncov-

ered terminal blocks can result in electric shock.

2-5-2 Internal Specifications

CHECK Use a DC power supply with countermeasures against high-voltage spikes (safe

extra low-voltage circuits on the secondary side). Excessively high voltages can
result in electric shock.

Input Specifications

Recommended Crimp Terminals

Manufacturer Model Recommended wire size

Forked J.S.T. Mfg Co.,Ltd V1.25-N3A

1.31 to 1.65mm

2

Round J.S.T. Mfg Co.,Ltd V1.25-MS3

Item Specification

Model Z300-VC10EV3 (NPN mode) Z300-VC15EV3 (PNP mode)
Input voltage 12 to 24 VDC ±10%
ON current *1 5 to 15 mA
ON voltage *1 8.8 V max.
OFF current *2 0.1 mA max.
OFF voltage *2 4.5 V min.

ON delay

RESET input:10 ms max.
Other inputs: 0.5 ms max

OFF delay

RESET input:15 ms max.
Other inputs: 0.7 ms max.

Internal circuits

6.2 mm max.

6.2 mm max.

Forked Round

COM IN

+

Input
terminal

COM IN

+

Input
terminal

Terminal Block Connections Section 2-5

38

Output Specifications

Notice Do not exceed the maximum load current specified for the Controller.

*1 ON Current/ON Voltage

This refers to the current or voltage values needed to shift from the OFF→ON
state.
The ON voltage value is the potential difference between each of the input termi­nals and COM IN.

*2 OFF Current/OFF Voltage

This refers to the current or voltage values needed to shift from the ON→OFF
state.
The OFF voltage value is the potential difference between each of the input ter­minals and COM IN.

Item Specification

Model Z300-VC10EV3 (NPN mode) Z300-VC15EV3 (PNP mode)
Output voltage 12 to 24 VDC ±10%
Load current 45 mA max.
ON residual volt-

age

2 V max.

OFF leakage cur­rent

0.1 mA max.

Internal circuits

COM OUT

Output terminal

+

Load

COM OUT

Output terminal

+

Load

Terminal Block Connections Section 2-5

39

2-5-3 Terminal Names

CHECK There are 3 types of COM OUT (*1 to *3) for each output terminal. Connect with

reference to the table at right.

DO 16

24VDC

ZERO 0

+

-

DO 18

DO 17

DO 19

RESET

TRIGGER

DI 1

ZERO 1

DI 3

NCNC

DI 2

GATE

DI 0

DO 1

DO 3

DO 5

DO 7

NC

DO9

DO 11

DO 13

DO 15

DO 8

DO 10

DO 12

DO 14

DO 0

DO 4 DO 6

DO 2

(∗1)

(∗2) (∗3)

ALL-

ZERO

HOLD-

RST

LD­OFF

Output terminals

Output terminals

Input terminals

Terminal Block Connections Section 2-5

40

2-5-4 Terminal Applications
Output Terminals

Input Terminals

Notice - Do not reverse the connections of the signal terminals and COM terminals.

- Do not input the RESET input immediately after turning ON the power.
When using RESET input to synchronize startup timing, wait at least 1 s after
turning ON the Z300's power supply before turning ON the RESET terminal.

CHECK - The initial status of the output terminals is OFF. The terminals, however,

may turn ON for approximately 0.5 s when the power is turned ON. Be sure
to allow for this when connecting to an external device.

Name Application Name Application

DO 0

Measurement results out­put

DO 14

Measurement results out­put

DO 1 DO 15
DO 2 DO 16
DO 3 DO 17
DO 4 DO 18
DO 5 DO 19
DO 6

GATE

Control terminals
For details, refer to page
150 in the Operation Man­ual.

DO 7

DO 8

COM OUT
(*1)

Common for DO 16 to 19
and GATE

DO 9
DO 10

COM OUT
(*2)

Common for DO 0 to 7

DO 11
DO 12

COM
OUT(*3)

Common for DO 8 to 15

DO 13

Name Application

HOLD RST

Control terminals
For details, refer to page 150 in the Operation
Manual.

LD OFF
TRIGGER
ALL ZERO
ZERO 0
ZERO 1
DI 0

Command input

DI 1
DI 2
DI 3
RESET For resetting the Z300
COMIN Common for all input terminals

Terminal Block Connections Section 2-5

41

2-6 RS-232C Connections

2-6-1 Connector

The Z300 uses 9-pin D-SUB female connectors. Use a compatible connector.

Recommended Plug and Hood



#

$

'

Model Manufacturer

Plug: XM2A-0901

OMRON Corp.

Hood: XM2S-0911

Pin No. Signal Name

1 FG(GND)

Protective frame

ground
2 SD(TXD) Send Data
3 RD(RXD) Receive Data
4 RS(RTS) Request to Send
5 CS(CTS) Clear to Send
6 NC Not connected
7 NC Not connected
8 NC Not connected
9 SG(GND) Signal ground

RS-232C Wiring Section 2-6

42

2-6-2 Wiring

Only use a shielded RS-232C cable. The maximum cable length is 15 m.

Standard Wiring

Wiring for RS/CS Control

Note Pin numbers on the external device will depend on the device being connected.

Refer to the manual for the personal computer or PLC being connected.

2-6-3 Connection

Align the connector with the socket and press the connector straight into place.
Tighten the two screws on the edges of the connector.

Notice - Always turn OFF the power supply before connecting or disconnecting

cables. The peripheral device may be damaged if connected or discon­nected with the power supply turned ON.

- Always tighten the connector screws.

Pin No.

Z300

Signal

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

SG(GND)

2

3

4

5

9

Pin No.

External device

Signal

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

SG(GND)

∗

∗

∗

∗

∗

Shield

Pin No.Signal

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

SG(GND)

2

3

4

5

9

Pin No.

External device

Signal

SD(TXD)

RD(RXD)

RS(RTS)

CS(CTS)

SG(GND)

∗

∗

∗

∗

∗

Shield

Z300

RS-232C Wiring Section 2-6

43

2-7 Linear Sensor Controller Connections

2-7-1 Crimp Terminals and Cables

The terminal block uses M3 terminal screws. Use appropriate crimp terminals
for M3 screws as shown below. Tighten the screws to a torque of between 0.5
and 0.6 N•m.

Caution Cover the terminal blocks with the Terminal Block Protection Covers. Uncov-

ered terminal blocks can result in electric shock.

2-7-2 Terminal Names

CHECK Terminal 0 and the 4 to 20-mA terminal can be used for 1 to 5-V voltage output

by connecting the 250-Ω resistor provided.

Recommended Crimp Terminals

Manufacturer Model Recommended wire size

Forked J.S.T. Mfg Co.,Ltd V1.25-B3A

1.31 to 1.65mm

2

Round J.S.T. Mfg Co.,Ltd V1.25-MS3

Name Application

4 to 20mA Analog output terminal for current output in the range 4 to 20 mA.

-5 to 5V Analog output terminal for voltage output in the range -5 to 5 V.
0 Connected to input devices as a ground for analog output.

6.0 mm max.6.0 mm max.

Forked Round

Linear Sensor Controller Connections Section 2-7

44

2-7-3 Internal Specifications

2-7-4 Connection Examples for the Linear Sensor Controller
Connecting to the Linear Sensor Digital Panel Meter (K3TS)

.

Linear Sensor Controller Connections Section 2-7

45

Connecting to the Linear Sensor Controller (K3AS)

Connecting to the Scaling Meter (K3TJ)

K3TJ-A116R

Linear Sensor Controller Connections Section 2-7

46

Connecting to the Digital Panel Meter (K3NX)

Connecting to the Linear Sensor Interface Unit (CQM1-LSE)

1

3

5

7

9

11

13

15

17

0

2

4

6

8

10

12

14

16

COM

+24V
DC

+24V

DC

4 to 20mA

24 VDC

CQM1-LSE01

ZERO

RES

T/O

ZRES

4to20mA

0V

-5to5V

Linear Sensor Controller Connections Section 2-7

47

SECTION 3

Installation

This section provides installation methods for the Controller and Sensor.

3-1 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3-2 Mounting the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

48

3-1 Mounting the Controller

There are two ways to mount the Controller: DIN Track mounting or surface­mounting.

3-1-1 DIN Track Mounting

The Controller can be easily mounted to or removed from 35-mm DIN Track.

Mounting the Controller

Hook the Controller into the DIN Track as shown in the diagram and then press
in at the bottom until the Controller locks into place.

Removing the Controller

Use a flat-bladed screwdriver to pull the hook down and then pull out the Con­troller from the bottom.

OMRON's PFP-M
End Plate

DIN Track
The following DIN Tracks are available
from OMRON.
PFP-100N (1 m)
PFP-50N (50 cm)
PFP-100N2 (1 m)

Hook

Mounting the Controller Section 3-1

49

3-1-2 Surface Mounting

Use the holes and dimensions shown in the following diagram.

185±0.2

100±0.2

8

Four, M4

(Unit: mm)

Mounting the Controller Section 3-1

50

3-2 Mounting the Sensor

Up to 2 Sensors can be connected per Controller. When using the Z300 in Non­visual Mode, however, only 1 Sensor can be connected.

WARNING Do not to expose your eyes to the laser radiation either directly or indi-

rectly (i.e., after reflection from a mirror or shiny surface). The laser radia­tion has a high power density and exposure may result in loss of sight.

Notice Only sensors specifically for the Z300 can be used.

Using another type of sensor may result in damage to the sensor or controller.

3-2-1 Sensor Types

Reference

distance

(A)

Measure-

ment

range

(B)

Spot diameter

(C)

Line beam width

(D)

Super-precision
Model: Z300-S2T

20mm ±1mm

B=-1mm : 50µm
B=0mm : 20µm
B=+1mm : 50µm

0.3mm
(The width of the measurement
region is 0.2 mm)

High-precision
Model: Z300-S5T

50mm ±5mm

B=-5mm : 140µm
B=0mm : 30µm
B=+5mm : 140µm

0.4mm

Long-range Model:
Z300-S10

100mm ±20mm

B=-20mm : 280µm
B=0mm : 60µm
B=+20mm : 280µm

1.0mm

Super Long-range
Model: Z300-S60

600mm ±350mm

B=-350mm : 0.8mm
B=0mm : 0.4mm
B=+350mm : 1.3mm

B=-350mm : 10mm
(The width of the measurement
region is 5.0mm)
B=0mm : 18mm
(The width of the measurement
region is 12.4mm)
B=+350mm : 26mm
(The width of the measurement
region is 20mm)

Line beam

DC

A

B

Front View

Z300-S2T/S5T/S10

Line beam

D

Z300-S60

View in the direction of the arrows

Mounting the Sensor Section 3-2

51

3-2-2 Mounting Dimensions
Dimensions for Diffuse Reflection

Super-precision Model: Z300-S2T

High-precision Model: Z300-S5T

Connector

Vinyl-insulated round cable 6.8 dia.
Standard length 2m

Emission axis

Reference plane

5.2 77.2

Two, M4

51.74.7

13.8

24.149.3

78.4

Mounting Hole
Cutout Dimensions

Reception
axis

50

51.7

24.1

(Unit: mm)

0.1

0.1

Measurement
center

Connector

69

Three, M4

70

9.5

Mounting Hole
Cutout Dimensions

80

50

72
70

69

25

45.1

16.9

100

Vinyl-insulated round cable 6.8 dia.
Standard length 2m

4

16.4

25

9.5

Emission axis

Reception axis

Reference plane

30

Measurement center

Three, 4.5-dia. holes

(Unit: mm)

0.1

0.1

0.1

Mounting the Sensor Section 3-2

52

Long-range Model: Z300-S10

Super Long-range Model: Z300-S60

Connector

69

Three, M4

70

9.5

Mounting Hole
Cutout Dimensions

80

100

72
70

69

25

45.1

16.9

100

Vinyl-insulated round cable 6.8 dia.
Standard length 2m

4

16.4

25

9.5

Emission axis

Reception axis

Reference plane

25

Measurement center

Three, 4.5-dia. holes

(

Unit: mm

)

0.1

0.1

0.1

Connector

Three,
M4

Mounting Hole
Cutout Dimensions

75

600

65

4728

4525

16.4

57

2

120

Vinyl-insulated round cable 6.8 dia.
Standard length 2m

5

Emission axis

Reception axis

Reference plane

Measurement
center

Three, 4.5-dia. holes

65

45

(Unit: mm)

0.1

0.1

7

Mounting the Sensor Section 3-2

53

Dimensions for Mirror Reflection

Super-precision Model: Z300-S2T

High-precision Model: Z300-S5T

Two, 4.5-dia. holes

Emission axis

Reference plane

Reception axis

Connector

57

Two,
M4

18.1

20

20

65

4

25

56.5

32

20

16

4

(4)

Mounting Hole
Cutout Dimensions

65

57

Vinyl-insulated round cable 6.8 dia.
Standard length 2m

Measurement center

25

(

Unit: mm

)

0.1

Connector

Three,
M4

67.6

Mounting Hole
Cutout Dimensions

98.5

44

67.6

27

64.2

23.1

28.8

18.6

18.1

110.9

Vinyl-insulated round cable 6.8 dia.
Standard length 2m

10.3

Emission axis

Reception axis

Reference plane

30

15

Measurement center

Three, 4.5-dia. holes

27

64.2

18.1

(Unit: mm)

0.1

0.1

0.1

0.1

Mounting the Sensor Section 3-2

54

Long-range Model: Z300-S10

3-2-3 Mounting Orientation
Boundaries between Different Colors and Textures

If there are parts of the workpiece where the color or texture are significantly dif­ferent, measurement errors can be reduced by mounting the Sensor in the way
shown below, i.e., so that the plane containing the emission axis and the recep­tion axis is parallel to the boundary between the contrasting sections of the
workpiece.

Connector

Three,
M4

68.3

Mounting Hole
Cutout Dimensions

95.9

94

68.3

24.2

65.3

23.5

37.7 15.6

15.2

109.6

Vinyl-insulated round cable 6.8 dia.
Standard length 2m

9.3

Emission
axis

Reception axis

Reference plane

25

12.5

Measurement
center

Three, 4.5-dia. holes

24.2

65.3 15.2

(Unit: mm)

0.1

0.1

0.1 0.1

Boundary

Reception axis

Emission axis

Mounting the Sensor Section 3-2

55

Mounting Near Walls

Errors will occur if light reflected off a wall surface is received by the Sensor. If it
is not possible to mount the Sensor away from the wall, mount in the way shown
below, i.e., so that the plane containing the emission axis and the reception axis
is parallel to the wall surface. Also, applying matt black coating to the wall sur­face will help to reduce the amount of light reflected.

Narrow Grooves or Indentations

If measurement is performed in an indentation between two walls, or in a
groove, mount the Sensor in the way shown below, i.e., so that the path along
the emission and reception axes is not interrupted by a wall.

Level Differences

When measuring workpieces with level differences, the influence of the level dif­ference can be minimized by mounting the Sensor so that the plane containing
the emission axis and the reception axis is parallel to the boundary between the
different levels.

Mounting the Sensor Section 3-2

56

Rotating Workpieces

When measuring rotating workpieces, the influence of position displacement
and blurring of the rotating workpiece can be minimized by mounting the Sensor
so that the plane containing the emission axis and the reception axis is parallel
to the axis of rotation.

Thickness Measurement

When measuring the thickness of boards, select the Sensor mounting method
according to the board material.

Workpiece

Opaque

Transparent

Example: Glass

Diffuse reflection
Example: Ceramic

Specular reflec­tion Example:
Stainless steel

Sensor mounting
status

Diffuse reflection
mounting status

Mirror reflection mounting status

Controller settings

Workpiece

Workpiece

Mounting the Sensor Section 3-2

57

Projections

When measuring the tops of projections on the workpieces, mount the Sensor
so that the entire projection passes through the line beam.

3-2-4 Mounting Distance

After selecting the Sensor mounting status in the menu item Environment,
mount the Sensor in a location where the status can be measured correctly.

For more details, refer to page 140 in the Operation Manual.
When using Non-visual Mode, refer to page 55.

Diffuse Reflection

Super-precision Model: Z300-S2T

High-precision Model: Z300-S5T

 

 





 

 












 





Mounting the Sensor Section 3-2

58

Long-range Model: Z300-S10

Super Long-range Model: Z300-S60





 

 









 

 





Mounting the Sensor Section 3-2

59

Mirror Reflection

Super-precision Model: Z300-S2T

High-precision Model: Z300-S5T

Long-range Model: Z300-S10

CHECK It is recommended that Sensor mounting is performed while monitoring the

amount of received light in the menu item Check position.

For details, refer to page 118 in the Operation Manual.

 



  





 

 











 

 



 







 

 



 



Mounting the Sensor Section 3-2

60

3-2-5 Mutual Interference

When using 2 or more Sensors mounted adjacently, mutual interference will not
occur as long as the spots (shown below) for other Sensors are outside the
shaded areas.

Z300-S2T

Z300-S5T

 





















 









Mounting the Sensor Section 3-2

61

Z300-S10

Z300-S60











 













 



Mounting the Sensor Section 3-2

62

63

SECTION 4

Non-visual Mode

In Non-visual Mode, Z300 operation is performed according to the DIP switch settings without using the menus.
Because the menus are not used, the monitor and console are not required. Make settings for the Sensor mount­ing status, sensitivity, and response time using the DIP switch on the Controller.
The way that the Z300's analog outputs are used is set at the Linear Sensor Controller. For details, refer to the
operation manual for the Linear Sensor Controller connected.

4-1 Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4-2 DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4-2-1 Switching to Non-visual Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4-2-2 Selecting the Sensor Setting Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4-2-3 Setting the Sensor’s Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

4-2-4 Selecting the Analog Output Response Time. . . . . . . . . . . . . . . . . . . . . . . . 69

4-2-5 Selecting the Output Method for Measurement Failure. . . . . . . . . . . . . . . . 70

64

4-1 Restrictions

If the DIP switch setting is changed to NON VISUAL, the Controller's settings
can be changed using the DIP switch without having to connect a monitor or a
console.

Notice Turn OFF the power supply before changing the DIP switch settings.

The restrictions that apply when using the Z300 in Non-visual Mode are pro­vided below.

- Measurement conditions set using the monitor and console are disabled.

- Even if a monitor and console are connected, console operations will have
no effect.

- Only 1 Sensor can be connected. It must be connected to SENSOR 0.

- Measurement is based on the following conditions.

- Sampling time: 0.96 ms

- Smoothing: None

- Noise removal: None

- Output: Analog output only

- Input: LD-OFF input only

- The settings that can be changed are as follows.

- The Sensor mounting status can be selected.

- The Sensor's sensitivity can be set.

- The response time for analog outputs can be selected.

- The output method for measurement failure can be selected.
Refer to page 55 for details of setting methods.

Restrictions Section 4-1

65

4-2 DIP Switch Settings

Notice Turn OFF the power supply before changing the DIP switch settings.

4-2-1 Switching to Non-visual Mode

Mode

Sensor mounting
status

Not used

Sensitivity

Analog output
response time

1234567

8

123 4 567 8

Output method for
measurement failure

Set when a Linear Sensor Controller is connected instead of a
monitor and console. Making this setting enables the other DIP
switch settings.

Set when using a monitor and console. Making this setting al­lows measurement conditions to be set on the console using
the menu items displayed on the monitor screen. Waveform
measurement results can also be displayed on the monitor.
Other DIP switch settings are disabled.

DIP Switch Settings Section 4-2

66

4-2-2 Selecting the Sensor Setting Status

The analog output appropriate for the mounting status is set. Measurement at
close to the actual dimensions is possible immediately after mounting.
Adjust the mounting position while monitoring the values of the Linear Sensor
Controller connected.

Output Characteristics

Diffuse Reflection

Mirror reflection

Light that is regularly reflected at the workpiece is
received directly. With this method, measurement
is possible even for shiny workpieces, such as
metallic workpieces.

Diffuse reflection

Light is emitted at the workpiece in a direction
perpendicular to its surface, and diffusely reflect­ed light in the reflected light is received. This
method enables measurement over a wide range.

Measurement

distance

(mm)

30

0

50

(0V)

(5V)

(-5V)

55

45

4mA

0mA

20mA

(6V)

26mA

Analog outputAnalog output

Z300-S5T

Measurement

distance

(mm)

50

0

5.2

(0V)

(5V)

(-5V)

6.2

4.2

4mA

0mA

20mA

(6V)

26mA

Z300-S2T

DIP Switch Settings Section 4-2

67

Mirror Reflection

7

0

600

(0V)

(5V)

(-5V)

950

250

Measurement

distance

(mm)

4mA

0mA

20mA

(6V)

26mA

Analog output

Z300-S60

25

0

100

(0V)

(5V)

(-5V)

120

80

Measurement

distance

(mm)

4mA

0mA

20mA

(6V)

26mA

Analog output

Z300-S10

Measurement

distance

(mm)

15

0

44

(0V)

(5V)

(-5V)

48

40

4mA

0mA

20mA

(6V)

26mA

Analog output

Z300-S5T

Measurement

distance

(mm)

25

0

20
[16]*

(0V)

(5V)

(-5V)

21
[17]*

19
[15]*

4mA

0mA

20mA

(6V)

26mA

Analog output

Z300-S2T

*Figures in [ ] are for measurement with the beam cover attached.

DIP Switch Settings Section 4-2

68

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DIP Switch Settings Section 4-2

69

4-2-3 Setting the Sensor's Sensitivity

Set the sensitivity while monitoring the values on the Linear Sensor Controller
connected.

4-2-4 Selecting the Analog Output Response Time

The response time is a measure of the speed with which analog displacement
output responds to a discrete change in the displacement amount. It is the time
taken for the output level to change from 10% to 90% of the total change in level
when rising or falling.

Measurement is performed at the set sensitivity.
This method is effective if there are no sudden changes
in the color, material, or orientation of the workpiece.
Select from two possible settings.

The sensitivity is automatically adjusted to the optimum
level for the workpiece.
This method is effective if the color, material, or orienta­tion of the workpiece changes.
It may not be possible to obtain measurement results
while the sensitivity is changing.

High sensitivity
Set when measuring workpieces with a low reflection
factor, such as black paper or black rubber.

Low sensitivity
Set when measuring workpieces with a high reflection
factor.

90%

90%

10%

10%

Response time Response time

Displacement amount

Displacement output

0.96 ms (The results of measurements taken once every

0.96 ms are updated and output every 0.96 ms.)

61.44 ms (The average of 64 results of measurements tak­en once every 0.96 ms are updated and output every 0.96
ms.)

DIP Switch Settings Section 4-2

70

4-2-5 Selecting the Output Method for Measurement Failure

Select the way outputs operate when measurement is not possible due, for
example, to excessive or insufficient light density. Select the output method
while monitoring the values of the Linear Sensor Controller connected.

Locks at 22 to 26 mA or 6 V.

When set to HOLD
Holds previous data

When set to CLAMP

Transparent film

Analog value

Time

Example

Hold the previous measurement result.
Set to HOLD to disregard instances when measurement is not
possible due, for example, to excessive or insufficient light
density.

DIP Switch Settings Section 4-2

71

SECTION 5

Maintenance

This section explains maintenance procedures for ensuring the Z300's performance.

72

5 Maintenance

In order to ensure performance, carry out the maintenance procedures given
below.

Notice -Turn OFF the power and take safety precautions before conducting inspec-

tions. Electric shock can result from attempting safety inspections with the
power turned ON.

- Do not use thinners or benzene to clean the Z300.

5-1 Cleaning

- Remove dirt on equipment by gently wiping with a soft cloth.

Optical Filter on Front Panel of Sensor

- Use a blower brush (used to clean camera lenses) to blow large dust parti­cles from the surface. Do not blow the dust away with your mouth.

- Use a soft cloth (for lenses) with a small amount of alcohol to remove the
remaining dust.

Notice Do not use a scrubbing action when cleaning as scratches on the filter could

result in the Sensor malfunctioning.

5-2 Regular Inspections

Inspection point Details

Tools

required

Power supply The voltage measured at the power sup-

ply terminals must be 24 VDC +10%/

-10%.

Circuit tester

Ambient
temperature

The operating ambient temperature inside
the cabinet must be between 0 and 50°C.

Thermometer

Ambient
humidity

The operating ambient humidity inside
the cabinet must be between 35% and
85%.

Hygrometer

Installation Each component must be firmly secured.

Each cable connector must be correctly
inserted and locked.

Phillips screw­driver

Cleaning Section 5-1

73

SECTION 6

Troubleshooting

This section provides information on hardware errors that may occur with the Z300. Refer to this section before
requesting service from your OMRON representative.

74

6 Troubleshooting

This section provides information on hardware errors and remedies to be taken.
Refer to this section before requesting service from your OMRON representa­tive.

6-1 Connection Errors

6-1-1 The Power Indicator is Not Lit.

The Power Supply is not connected properly.
The 24-VDC (21.6 to 26.4-VDC) supply voltage has dropped.

6-1-2 The Video Monitor is Blank.

The power to the Video Monitor is not ON.
The Monitor Cable is not connected properly.
The Video Monitor is malfunctioning.
When using an Liquid Crystal Monitor, the power supply capacity is insufficient.

6-1-3 Cannot Make Key Inputs from the Console.

The Console Cable is not correctly connected.
The DIP switch is set to NON VISUAL.

6-1-4 No Images are Displayed.

The Sensor cable is not connected to the Controller correctly.
There is no workpiece inside the measurement range.
The Sensor is not mounted in the correct position.

6-1-5 The Video Monitor Image is Not Clear.

There is electric noise entering from the power supply or cables.
The Monitor Cable is not connected properly.

Connection Errors Section 6-1

75

6-2 Terminal Block Errors

6-2-1 Trigger Signals (Input Signals) are Not Received.

The cables are not correctly wired.
The signal line is disconnected.
The Z300 is not in RUN mode.

6-2-2 Signals cannot be Output Externally.

The trigger signal has not been input.
The cables are not correctly wired.
The signal line is disconnected.
The Z300 is not in RUN mode.

6-3 RS-232C Communication Errors

6-3-1 No Communications are Possible.

The cables are not correctly wired.
The Z300's communications specifications do not match those of the external
device.
The Z300 is not in RUN mode.

6-3-2 The Unit Operates Well Initially, But After a While There is No

Response from the Z300.

The reception buffer on the external device (e.g., personal computer) is full.
Check that settings allow the data to be properly received.

Terminal Block Errors Section 6-2

76

77

SECTION 7

Appendix

This section provides the specifications and dimensions of the Z300 and its peripheral devices.

7-1 Specifications and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

7-2 Laser Product Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

78

7-1 Specifications and Dimensions

7-1-1 Sensor
Z300-S2T

Z300-S5T

42.8

12.5dia.

42.8

12.5dia.

Specifications and Dimensions Section 7-1

79

Z300-S10

Z300-S60

42.8

12.5dia.

42.8

12.5dia.

Sensor Section 7-1

80

Model Z300-S2T

(Super-precision

Model)

Z300-S5T

(High-precision

Model)

Z300-S10

(Long-range Model)

Z300-S60

(Super Long-

range Model

RUN Mode Mirror

reflection

Diffuse
reflection

Mirror
reflection

Diffuse
reflection

Mirror
reflection

Diffuse
reflection

Diffuse reflec­tion only

Distance to measurement
center

20mm

(with beam
cover
attached: 16
mm)

±5.2mm ±44mm ±50mm ±94mm ±100mm ±600mm

Measurement range ±1mm ±4mm ±5mm ±16mm ±20mm

±350
(F.S.700mm)

Light source

Visible-light semi­conductor laser
(Wavelength: 650
nm, 1 mW max.,
Class 2)

Visible-light semiconductor laser (Wave­length: 670 nm, 1 mW max., Class 2)

Visible-light
semiconduc­tor laser
(Wavelength:
658nm,
15mWmax.,
Class 3B)

Beam dimensions (See
note1.)

20µm

× 300µm

(200µm*) TYP. (dis­tance to measure­ment center)
*Measurement
region.

30µm

× 400µm TYP.

(distance to mea­surement center

60µm

×1000µm TYP.

(distance to measure­ment center)

0.3 mm

×16

(10.3*)mm (at
500 mm)
* Measure­ment region

Linearity

±0.05%
F.S. (See
note 3.)

±0.05%
F.S. (See
note 2.)

±0.1% F.S. (See note 4.)

±0.07%
F.S.(250 to
750 mm)
±0.1%
F.S.(750 to
950 mm)
(See note 4.)

Resolution

0.4µm
(See
notes 5
and 6.)

0.4µm
(See
notes 5
and 6.)

0.4µm
(See notes 7 and 9.)

1µm
(See notes 7 and 8.)

8µm
(at 350 mm)
40µm
(at 600mm)
(See notes 7
and 8.)

Sampling period
(See note 10.)

540µs

LED indi­cators

NEAR indicator

Lights if the workpiece is close to the measurement center or is on the near side of
the measurement center and inside the measurement region.
Flashes if the workpiece is outside the measurement region or if the density is
excessive or insufficient.

FAR indicator

Lights if the workpiece is close to the measurement center or is on the far side of
the measurement center and inside the measurement region.
Flashes if the workpiece is outside the measurement region or if the density is
excessive or insufficient.

Temperature characteristic
(See note 11.)

±0.01%F.S./°C

Environ­ment
resis­tance

Degree of pro­tection

IP64 IP67

IP66
(See note12.)

Ambient operat­ing illumination

Illumination at light-receiving surface: 3,000l

× max., incandescent light

Ambient temper­ature

Operating: 0 to +50°C (with no icing or condensation)
Storage: -15 to +60°C (with no icing or condensation)

Ambient humid­ity

Operating and storage: 35% to 85% (with no condensation)

Vibration resis­tance

10 to 150Hz (double amplitude: 0.35 mm) for 8min each in X, Y, and Z directions

Materials

Controller: Die-cast aluminum/Cable sheathing: Heat-resistant chlorinated vinyl
Connector: zinc alloy and brass

Cable length 2m 50cm
Minimum bending radius 68mm
Weight Approx. 350g Approx. 600g Approx. 550g

Sensor Section 7-1

81

Note 1: Defined at 1/e

2

(13.5%) of the density at the light center. Light may, however, be
present outside this range and if the reflection factor of the light around the work­piece is high compared to the workpiece, measurement may be affected.

Note 2: Error with respect to the theoretical line representing the displacement output for

measurement of OMRON standard SUS blocks. The linearity varies with the
type of workpiece.

Note 3: Error with respect to the theoretical line representing the displacement output for

measurement of OMRON standard quartz glass. The linearity varies with the
type of workpiece.

Note 4: Error with respect to the theoretical line representing the displacement output for

measurement of OMRON standard white alumina ceramics. The linearity varies
with the type of workpiece.

Z300-S10

Note 5: Displacement conversion value for peak-to-peak of displacement output. These

figures are for measurement of OMRON standard quartz glass (mirror reflection)
or OMRON standard SUS blocks (diffuse reflection) at the measurement center.
In magnetic fields, it may not be possible to maintain resolution performance
characteristics.

Note 6: These figures are for when the Sensor is connected to the Z300-VC10EV3, the

average number of measurements is 256, and M command RS-232C output is
used.

Note 7: Displacement conversion value for peak-to-peak of displacement output (for

measurement of OMRON standard white alumina ceramic at the measurement
center).
In strong magnetic fields, it may not be possible to maintain resolution perfor­mance characteristics.

Note 8: With the Z300-VC10EV3, at an average number of measurements of 64, and M

command RS-232C output is used.

Note 9: With the Z300-VC10EV3, at an average number of measurements of 512, and

M command RS-232C output is used.

Note 10: Value for measurement with 1 line (high speed) set in CCD Mode.

Note 11: Value for measurement with the space between the Sensor and the workpiece

(Z300-S5/S10/S60: white alumina ceramic; Z300-S2: quartz glass) secured with
an aluminum jig.

Note 12: Enquire separately about products conforming to IP67.

0.1%max.

80mm

120mm

Distance

120mm

80mm

Digital output

Sensor Section 7-1

82

7-1-2 Controller
Z300-VC10EV3/Z300-VC15EV3

General Specifications

Model Z300-VC10EV3 Z300-VC15EV3

Input/output type NPN PNP
Supply voltage 21.6 to 26.4 VDC (including ripple)
Current consumption 1A max. (with 2 Sensors connected) (See note 1.)
Insulation resistance 20 MΩ min. between all DC external terminals and GR terminal (100

VDC Megger, with internal surge absorber removed)

Dielectric strength 1,000 VAC, 50/60 Hz between all DC external terminals and GR ter-

minal (with internal surge absorber removed)

Leakage current 10mA max.
Noise resistance 1,500 Vp-p; Pulse width: 0.1µs/1µs;Rising edge: 1-ns pulse
Vibration resistance 10 to 150 Hz (double amplitude: 0.1 mm) for 8 min each in X, Y, and

Z directions

Shock resistance

200m/s

2

, 3 times each in 6 directions

Ambient temperature Operating: 0 to +50°C (with no icing or condensation)

Storage: -15 to +60°C (with no icing or condensation)

Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Ground Ground the Z300’s ground terminal to less than 100Ω
Degree of protection IEC60529 IP20 (in-panel)
Case material Controller: ABS

195

83.7

20.2

Indicators

10

10

98.1

24.5

20

185

81.71

23.6

75.5

87.9

3.85

148.38

3.85

99.5

Four, 4.5 dia.holes

(Unit: mm)

Connector

(32.5)

4.1

(66.5)

8

50

44.8

110

100

90

35.3

25.1

53.1

36.2

8

4

23.3

12.5dia.

8 7.7=61.6

9 7.7=69.3

9 7.7=69.3

9 7.7=69.3

2 7.62=15.24

Controller Section 7-1

83

Performance specifications

Note 1: Average current at normal operation after power is turned ON.
Note 2: For measurement at an average number of times of 64 with an OMRON K3AS

Linear Sensor Controller connected.

Item Visual Mode Non-visual Mode

Number of Sensors
that can be mounted

21

Number of scenes 16 1

Image memory func­tion

NG images: 20 scenes max.; Surrounding
images: 4 scenes max.; Workpiece display
images: 4 scenes max.

——

Processing method Gray center of gravity, edge centering Edge centering
Pre-image processing Noise removal, smoothing None

Averaging/filtering

Average number of times (12 stages, 1 to 4,096
times), HPF (high pass filter), Median

Average number of times
(SLOW: 64 times; FAST:
1 time)

Light intensity track­ing function

Automatic (The light intensity tracking range can
be specified.)
Fixed (Select from 32 stages.)

Automatic (The light
intensity tracking range
can not be specified.)
Fixed (Select either HIGH
or LOW.)

Applications

Select from the following 8 types:
Surface displacement, spot displacement, maxi­mum height, groove/indentation, level difference,
transparent workpiece thickness, level difference
(2 Sensors), or thickness (2 Sensors).

——

Region specification

Region specification of line beam and displace­ment direction is possible.

——

Two region measure­ment modes

Absolute coordinate mode and relative coordi­nate mode

——

Hold functions

Sampling, peak, bottom, peak-to-peak, average,
and length

——

Two Sensor measure­ment modes

Simultaneous measurement and alternate mea­surement

——

Measurement data 4 outputs per scene 1 output

Equations

The following operations are possible for outputs
0 to 3:
K+A, K-A, K+(A+B), K+(A-B), and K-(A+B)
A and B: Specified measurement points
K: Freed constant

——

Results output

Judgement output (HIGH, PASS, LOW, ERROR)

RS-232C output
Terminal block output

Measurement value output (measurement value)

RS-232C output
Terminal block output
Analog output

Analog output

Terminal block

11 input points:TRIGGER

, HOLD-RESET, LD­OFF, ALL-ZERO, ZERO0, ZERO1, RESET, and
DI 0

to DI 3

21 output points: DO0 to DO20

LD-OFF

Monitor interface 1 channel (for pin jack or overscan monitor) ——

Analog output resolu­tion

The full scale for output can be divided into a maximum of 40,000 gradations.
Resolution (See note 2.) *0.25 mV (±5V)

0.4µA (4 to 20µA)

Weight Approx. 700 g (Controller only)

Controller Section 7-1

84

7-1-3 Console

Z300-KP

General Specifications

Vibration resistance 10 to 150 Hz; single-amplitude: 0.15 mm, 4 times for 8 minutes

each in 3 directions

Shock resistance

196m/s

2

; 3 times each in 6 directions

Ambient temperature Operating: 0 to 50°C (with no icing or condensation)

Storage: -25 to 65°C (with no icing or condensation)

Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Degree of protection IEC60529 IP20 (in-panel)
Minimum bending radius 75mm
Materials Console: ABS

Cable sheathing: Heat-resistant chlorinated vinyl
Connector: PC and PBT

Weight Approx.135g

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Console Section 7-1

85

7-1-4 Cable

F150-VM

General Specifications

Vibration resistance 10 to 150 Hz; single-amplitude: 0.15 mm, 4 times for 8 minutes

each in 3 directions

Shock resistance

196m/s

2

; 3 times each in 6 directions

Ambient temperature Operating: 0 to 50°C (with no icing or condensation)

Storage: -25 to 65°C (with no icing or condensation)

Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environment No corrosive gases
Materials Cable sheathing: Super heat-resistant chlorinated vinyl

Connector: PVC

Minimum bending radius 50 mm

(Unit: mm)

Cable Section 7-1

86

7-1-5 Color Liquid Crystal Monitor
F150-M05L

General Specifications

Performance specifications

Supply voltage 20.4 to 26.4 VDC (including ripple)
Current consumption 700 mA max.
Vibration resistance

10 to 150 Hz; single-amplitude: 0.1 mm; maximum acceleration: 15 m/s

2

, 10

times for 8 minutes each in 3 directions

Shock resistance

150 m/s

2

, 3 times each in 6 directions

Ambient temperature Operating: 0 to 50°C (with no icing or condensation)

Storage: -25 to 65°C (with no icing or condensation)

Ambient humidity Operating and storage: 35% to 85% (with no condensation)
Ambient environ-

ment

No corrosive gases

Materials Case: ABS/PC Display surface: PMMA (Acrylic)
Weight Approx. 1 kg

Panel size 5.5 inches (111.36 × 83.52 mm (H × V))
Panel type TFT color liquid crystal
Resolution 320 × 240 dots
Image pitch 0.348 × 0.348 mm (H × V)
Contrast 85:1 (typical)
Viewable angle 25° up/down and 50° left/right (with a contrast ratio > 10)
Luminance

250cd/m

2

(typical)

Backlight Cold cathode fluorescent light
Response speed 60 ms max.
Input signal NTSC composite video (1.0 V/75 Ω termination)
Weight Approx. 610 g

POWER

SYNC

143

(145)

(155)

132

50 min.

(46 max.)

Mounting plate thickness:

1.6 to 4.8

(5.5)

(100)

185

174

Mounting bracket

F150-VM Monitor cable

42.2

133.5

175.5

Panel opening dimensions

+0.5mm
0

+0.5mm
0

(Unit: mm)

Color Liquid Crystal Monitor Section 7-1

87

7-1-6 Video Monitor (Monochrome)

Recommended model: OMRON F150-M09 B/W Video Monitor

General Specifications

Performance specifications

Power supply voltage 85 to 264 V AC, 50/60 Hz
Power consumption 20 W max.
Vibration resistance 5 to 100 Hz in 3 directions, 10 minutes x 6 for each sweep

At a double-amplitude of 0.16 mm or an acceleration of 7.35 m/s

2

(whichever

is smaller)

Ambient temperature −10 to +50°C at operation, −20 to +65°C at storage (no freezing and

condensation)

Ambient humidity Operating and storage: 10 % to 90 % (no condensation)
Ambient
environment

No corrosive gases

Materials Front: ABS plastic

Metal part: SECC (galvanized steel sheet)

Weight Approx. 4.5 kg

CRT size 9 inches (164 (H) x 123 (V) mm)
CRT type CRT monochrome (medium persistence)
Resolution 800 TV lines min. (at center)
System Number of scanning lines: 600

Horizontal frequency: 15.75 kHz
Field frequency: 60 Hz

I/O impedance 75 Ω, high impedance (selectable)
I/O level and polarity Composite image signal: 1 V (peak to peak)

Image: 0.7 V (peak to peak), positive
Synchronization: 0.3 V (peak to peak), negative

Input signal NTSC composite video (1.0 V/75 Ω termination)

222

250

2335

143

(Unit: mm)

190

160

22

50

Video Monitor Section 7-1

88

7-2 Laser Product Classifications

EN/JIS

FDA/ANSI

Class Description

Class 1 Safe inherently by engineering design.
Class 2 Low power in the visible spectrum (wavelength: 400 to 710 nm); eye protection

normally afforded by aversion responses.

Class 3A Direct intrabeam viewing with optical aids may be hazardous.

Power of less than 5 mW max. for visible spectrum.
Less than five times the output of the Class 1 for wavelengths other than the
visible spectrum.

Class 3B Direct intrabeam viewing may be hazardous.

It is not hazardous to view the pulse laser radiation that does not focus due to
scattered reflection and the power that allows safe viewing under certain con­ditions is less than 0.5 W.

Class 4 High power; diffused reflection may be hazardous and may lead to skin haz-

ards or fire.

Class FDA definition ANSI description

Class I/1

Limits applicable to devices that have
emissions in the ultraviolet, visible, and
infrared spectra, and limits below
which biological hazards have not
been established.

A Class 1 laser is considered to be
incapable of producing damaging radi­ation levels during operation and main­tenance and is, therefore, exempt from
any control measures or other forms of
surveillance.

Class IIa/2a Limits applicable to products whose

visible emission does not exceed
Class I limits for emission durations of
1,000 seconds or less and are not
intended for viewing.

Class 2 lasers are divided into two
subclasses, 2 and 2a. A Class 2 laser
emits in the visible portion of the spec­trum (0.4 to 0.7 µm) and eye protection
is normally afforded by the aversion
response including the blink reflex.

Class II/2 Limits applicable to products that have

emissions in the visible spectrum (400
to 710 nm) for emission durations in
excess of 0.25 second, providing that
emissions for other durations and/or
wavelengths do not exceed the Class I
limits. Class II products are considered
hazardous for direct long-term ocular
exposure.

Class IIIa/3a Limits to products that have emissions

in the visible spectrum and that have
beams where the total collectable radi­ant power does not exceed 5 milli­watts.

Class 3 lasers are divided into two
subclasses, 3a and 3b. A Class 3 laser
may be hazardous under direct and
specular reflection viewing conditions,
but the diffuse reflection is usually not
a hazard.

Class IIIb/3b Limits applicable to devices that emit in

the ultraviolet, visible, and infrared
spectra. Class IIIb products include
laser systems ranging from 5 to 500
milliwatts in the visible spectrum. Class
IIIb emission levels are ocular hazards
for direct exposure throughout the
range of the Class, and skin hazards at
the higher levels of the Class.

Class IV/4

Exceeding the limits of Class IIIb and
are a hazard for scattered reflection as
well as for direct exposure.

A Class 4 laser is a hazard to the eye
or skin from the direct beam and
sometimes from a diffuse reflection
and also can be fire hazard. Class 4
lasers may also produce laser-gener­ated air contaminants and hazardous
plasma radiation.

Laser Product Classifications Section 7-2

89

Requirements from Regulations and Standards

Manufacturer's Requirements

EN60825 (IEC60825) "Radiation Safety of Laser Products, Equipment Classification, Require­ments and User's Guide"

With respect to the requirements of remote interlock connector, key control,
emission warning and attenuator, Class 3B laser products not exceeding five
times the AEL of Class 2 in the wavelength range of 400 to 700 nm are to be
treated as Class 3A laser products.

Note: This table is intended to provide a convenient summary of requirements. See

text of standard for complete requirements.

Requirements;

Sub-clause

Classification

Class 1 Class 2 Class 3A Class 3B Class 4

Description of
hazard class

Safe inherently
by engineering
design

Low power;
eye protection
normally
afforded by
aversion
responses

Same as Class

2. Direct intra­beam viewing
with optical
aids may be
hazardous

Direct intra­beam viewing
may be hazard­ous

High power;
diffused reflec­tion may be
hazardous

Protective hous­ing

Required for each laser product; limits access necessary for performance of
functions of the products

Safety interlock in
protective housing

Designed to prevent removal of the panel until accessible emission values are
below the AEL for the class assigned

Remote control

Not required

Permits easy addition of exter­nal interlock in laser installation

Key control

Not required

Laser inoperative when key is
removed

Emission warning
device

Not required

Give audible or visible warning
when laser is switched on or if
capacitor bank of pulsed laser
is being charged

Attenuator

Not required

Give means beside ON/OFF
switch to temporarily block beam

Location controls

Not required

Controls located so adjustment does not require
exposure to AEL above class 1 or 2

Viewing optics Emission from all viewing systems must be below Class 1 AEL's as applicable
Scanning Scan failure shall not cause product to exceed its classification
Class label Required word-

ing

Warning and explanatory labels and specified wording (Refer to
page 12)

Aperture label Not required Specified wording required
Service entry

label

Required as appropriate to the class of accessible radiation

Override interlock
label

Required under certain conditions as appropriate to the class of laser used

User information Operation manuals must contain instructions for safe use
Purchasing and

service informa­tion

Promotion brochures must reproduce classification labels; service manuals must
contain safety information

Medical products

Special calibration instructions required

Special calibration instructions,
means for measurement and
target-indicator required

Fibre optic Cable service connections require tool to disconnect if disconnection breaks pro-

tective housing and permits access above Class 1

Laser Product Classifications Section 7-2

90

JIS C6802 "Radiation Safety Standards for Laser Products"

With respect to the requirements of remote interlock connector, key control,
emission warning and attenuator, Class 3B laser products not exceeding five
times the AEL of Class 2 in the wavelength range of 400 to 700 nm are to be
treated as Class 3A laser products.

Note: This table is intended to provide a convenient summary of requirements. See

text of standard for complete requirements.

Requirements;

Sub-clause

Classification

Class 1 Class 2 Class 3A Class 3B Class 4

Description of
hazard class

Safe inherently
by engineering
design

Low power; eye
protection nor­mally afforded
by aversion
responses

Same as Class

2. Direct intra­beam viewing
with optical
aids may be
hazardous

Direct intra­beam viewing
may be hazard­ous

High power;
diffused reflec­tion may be
hazardous

Protective hous­ing

Required for each laser product; limits access necessary for performance of
functions of the products

Safety interlock
in protective
housing

Designed to prevent removal of the panel until accessible emission values are
below the AEL for the class assigned

Remote control Not required

Permits easy addition of exter­nal interlock in laser installation

Key control Not required

Laser inoperative when key is
removed

Emission warning
device

Not required

Give audible or visible warning
when laser is switched on or if
capacitor bank of pulsed laser
is being charged

Attenuator Not required

Give means beside On/Off
switch to temporarily block
beam

Location controls Not required

Controls located so adjustment does not require
exposure to AEL above class 1 or 2

Viewing optics Emission from all viewing systems must be below Class 1 AEL's as applicable
Scanning Scan failure shall not cause product to exceed its classification

Class label

Required word­ing

Warning and explanatory labels and specified wording (Refer to
page 12)

Aperture label Not required Specified wording required
Service entry

label

Required as appropriate to the class of accessible radiation

Override interlock
label

Required under certain conditions as appropriate to the class of laser used

User information Operation manuals must contain instructions for safe use
Purchasing and

service informa­tion

Promotion brochures must reproduce classification labels; service manuals must
contain safety information

Additional
requirements for
laser optical fibre
transmission sys­tem

Cable service connections require tool to disconnect if disconnection breaks pro­tective housing and permits access above Class 1

Laser Product Classifications Section 7-2

91

FDA (21 CFR1040.10 "Laser Products")

Abbreviations:

R: Required.

N/A: Not applicable.

S: Requirements: Same as for other products of that Class. Also see footnotes.

NP: Not permitted.

D: Depends on level of interior radiation.

Requirements Class (see note 1)

I IIa II IIIa IIIb IV

Performance (all laser products)

Protective
housing

R (see note 2) R (see note 2) R (see note 2) R (see note 2) R (see note 2) R (see note 2)

Safety interlock R

(see notes 3,4)R (see notes 3,4)R (see notes 3,4)R (see notes 3,4)R (see notes 3,4)R (see notes 3,4)

Location of
controls

N/A R R R R

Viewing optics R R R R R R
Scanning

safeguard

RRRRRR

Performance (laser systems)

Remote control
connector

N/A N/A N/A N/A R R

Key control N/A N/A N/A N/A R R
Emission

indicator

N/AN/ARRR

(see note 10)R (see note 10)

Beam attenuator N/A N/A R R R R
Reset N/A N/A N/A N/A N/A R

(see note 13)

Performance (specific purpose products)

Medical S S S S (see note 8) S (see note 8) S (see note 8)
Surveying, level-

ing, alignment

SSSSNPNP

Demonstration S S S S S

(see note 11)

(see note 11)

Labeling (all laser products)

Certification &
identification

RRRRRR

Protective
housing

D (see note 5) D (see note 5) D (see note 5) D (see note 5) D (see note 5) D (see note 5)

ApertureN/AN/ARRRR
Class warning N/A R (see note 6) R (see note 7) R (see note 9) R

(see note 12)R (see note 12)

Information (all laser products)

User information R R R R R R
Product literature N/A R R R R R
Service

information

RRRRRR

Laser Product Classifications Section 7-2

92

Footnotes:

Note 1: Based on highest level accessible during operation.

Note 2: Required wherever & whenever human access to laser radiation above Class I

limits is not needed for product to perform its function.

Note 3: Required for protective housings opened during operation or maintenance, if

human access thus gained is not always necessary when housing is open.

Note 4: Interlock requirements vary according to Class of internal radiation.

Note 5: Wording depends on level & wavelength of laser radiation within protective

housing.

Note 6: Warning statement label.

Note 7: CAUTION logotype.

Note 8: Requires means to measure level of laser radiation intended to irradiate the

body.

Note 9: CAUTION if 2.5 mW cm

2

or less, DANGER if greater than 2.5 mW cm-2 .

Note 10: Delay required between indication & emission.

Note 11: Variance required for Class IIb or IV demonstration laser products and light

shows.

Note 12: DANGER logotype.

Note 13: Required after August 20, 1986.

Laser Product Classifications Section 7-2

93

User's Requirements

EN60825 (IEC60825)

With respect to the requirements of remote interlock connector, key control,
beam attenuator, and emission indicator, Class 3B laser products not exceeding
five times the AEL of Class 2 in the wavelength range of 400 to 700 nm are to be
treated as Class 3A laser products.

Note: This table is intended to provide a convenient summary of requirements. See

text of standard for complete precautions.

JIS C6802

Note: *Class 3B applies to any laser beam with a power of 5 mW maximum in the visi-

ble range of the laser beam.

Requirements;

Sub-clause

Classification

Class 1 Class 2 Class 3A Class 3B Class 4

Remote interlock Not required Connect to room or door circuits
Key control Not required Remove key when not in use

Beam attenuator

Not required

When in use prevents inadvertent
exposure

Emission
indicator device

Not required Indicates laser in energized

Warning signs Not required Follow precautions on warning signs
Beam path Not required Terminate beam at end of useful length

Specular
reflection

No requirements Prevent unintentional reflections

Eye protection

No requirements

Required if engineering and administrative proce-

dures not practicable and MPE exceeded

Protective
clothing

No requirements

Sometimes
required

Specific
requirements

Training No requirements Required for all operator and maintenance personnel

Item Class 1 Class 2 Class 3A

Class 3B Class 4

3B* 3B

Remote
interlock

Not required

Connect the remote interlock
of the laser beam to the
emergency main interlock,
the interlock of the room, or
the interlock of the door.

Key control

Not required

Do not keep the key in the
lock when the laser beam is
not used.

Beam breaker
or attenuator Not required

Used to protect people from
accidental radiation by the
laser beam.

Warning sign

Not required

Post a proper warning sign on the door to the
room where laser beam equipment is installed.

Beam path

Not required

The laser beam must be terminated and, as a rule, must be enclosed. If the
laser beam is exposed, the vertical height of the beam must not be the
same as that of the eyes.

Mirror
reflection Not required

Appropriate optical elements must be securely
attached and you must be able to control the opti­cal elements during laser radiation.

Eye protec­tion

Not required

Use eye protectors except in
special, specified locations.

Protection
clothes

Not required

Wear protection clothes if exposure of the skin to the laser
beam may exceed the MPE of the skin.

Training

Not required

The laser system must be operated by only properly trained
people.

Laser Product Classifications Section 7-2

94

ANSI Z136.1:1993 "American National Standard for the Safety Use of Lasers"

Note: LEGEND

X: Shall

• : Should

---: No requirement

✩ : Shall if enclosed Class 3b or Class 4

MPE: Shall if MPE is exceeded

NHZ: Nominal Hazard Zone analysis required

Control measures Classification

Engineering Controls 1 2a 2 3a 3b 4
Protective Housing XXXXXX
Without Protective Housing LSO shall establish Alternate Controls
Interlocks on Protective

Housing

✩✩✩✩XX

Service Access Panel ✩✩✩✩XX
Key Control --- --- --- --- • X
Viewing Portals --- --- MPE MPE MPE MPE
Collecting Optics MPE MPE MPE MPE MPE MPE
Totally Open Beam Path

--- --- --- ---

X
NHZ

X
NHZ

Limited Open Beam Path

--- --- --- ---

X
NHZ

X
NHZ

Enclosed Beam Path None is required if 4.3.1 and 4.3.2 fulfilled
Remote Interlock Connector --- --- --- --- • X
Beam Stop or Attenuator --- --- --- --- • X
Activation Warning Systems --- --- --- --- • X
Emission Delay --- --- --- --- --- X
Indoor Laser Controlled Area

--- --- --- ---

X
NHZ

X
NHZ

Class 3b Laser Controlled
Area

--- --- --- --- X ---

Class 4 Laser Controlled Area --- --- --- --- --- X
Laser Outdoor Controls

--- --- --- ---

X
NHZ

X
NHZ

Laser in Navigable Airspace --- --- --- • • •
Temporary Laser Controlled

Area

✩

MPE

✩

MPE

✩

MPE

✩

MPE

--- ---

Remote Firing & Monitoring --- --- --- --- --- •
Labels XXXXXX
Area Posting

--- --- --- •

X
NHZ

X
NHZ

Laser Product Classifications Section 7-2

95

Index

C

CQM1-LSE, 46

D

DIN track, 48

DIP switch, 65

Distance to measurement center, 27, 29

F

F150-M05L, 86

F150-VM, 85

F300-M09, 87

G

Ground wiring, 35

H

High-precision Model, 50

K

K3AS, 45

K3NX, 46

K3TJ, 45

K3TS, 44

L

Line beam width, 50

Linear Sensor Controller, 43

Long-range Model, 50

M

Measurement range, 27, 29, 50

Mounting distance, 57

Mounting hole cutout dimensions, 51

Mounting orientation, 54

Mutual interference, 60

N

Non-visual Mode, 32, 63

P

Power supply, 35

R

Reference distance, 50

RS-232C, 41

S

Spot diameter, 50

Super long-range Model, 50

Super-precision Model, 50

T

Terminal block, 37

V

Visual Mode, 30

Z

Z300-KP, 84

Z300-S2T, 51, 53, 59, 60, 66, 67, 78, 80

Z300-S5T, 51, 53, 59, 60, 66, 67, 78, 80

Z300-S10, 52, 54, 58, 59, 61, 67, 68, 79, 80

Z300-S60, 52, 58, 61, 67, 79, 80

Z300-VC10EV3, 82

96

Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. Z161-E1-03B

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers
refer to the previous version.

Revision code Date Revised content

01 October 2001 Original production

01A April 2002 Some terms were changed.

02 March 2003

Information on safety precautions were added. Other minor
changes have been made.

03 May 2004

Page 5: Catalog numbers abbreviated.
Page 82: Reference to note 1 added.
Page 83: Reference to note changed and note 1 added.
Page 87: Page replaced.

03A July 2004

Pages 8, 9, and 10: Warranty and limitations of liability
information revised.

03B November 2004

Page 8: Suitability for use information added.
Pages 78 and 79: Minor changes to diagrams made.

OMRON Corporation

Industrial Automation Company

Application Sensors Division
Sensing Devices and Components Division H.Q.

Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: [phone]/Fax: [phone]

Regional Headquarters

OMRON EUROPE B.V.

Sensor Business Unit
Carl-Benz Str. 4, D-71154 Nufringen,
Germany
Tel:[phone]/Fax:[phone]

OMRON ELECTRONICS LLC

1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel:[phone]/Fax:[phone]

OMRON ASIA PACIFIC PTE. LTD.

83 Clemenceau Avenue,
#11-01, UE Square,