V1000 Compact Vector Control Drive USER’S MANUAL
Manual No. SIEC71060620-01-OY
V1000
Compact Vector Control Drive
Model: VZA
200 V Class Three-Phase Input 0.1 to 15 kW
200 V Class Single-Phase Input 0.1 to 4.0 kW
400 V Class Three-Phase Input 0.2 to 15 kW
USER’S MANUAL
Manual No.
SIEC71060620-01-OY
OYMC AC Drive - V1000
Compact Vector Control Drive
User Manual
Type: VZA
Model: 200 V Class, Single-Phase Input: 0.1 to 4.0 kW
200 V Class, Three-Phase Input: 0.1 to 15.0 kW
400 V Class, Three-Phase Input: 0.2 to 15.0 kW
To properly use the product, read this manual
thoroughly and retain for easy reference,
inspection, and maintenance. Ensure the end
user receives this manual.
MANUAL NO. SIEP C710606 20
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Periodic Inspection &
Peripheral Devices &
Standards Compliance
Operation
Parameter Details
Troubleshooting
Maintenance
Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
1
2
3
4
5
6
7
8
A
B
C
D
This Page Intentionally Blank
Copyright © 2008 OMRON YASKAWA MOTION CONTROL B.V. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OYMC. No patent liability is assumed with respect to the use of the information contained
herein. Moreover, because OYMC is constantly striving to improve its high-quality products, the information
contained in this manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. OYMC assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained in this publication.
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SIEP C710606 20 OYMC AC Drive - V1000 User Manual
Table of Contents
i. PREFACE & GENERAL SAFETY..............................................................11
i.1 Preface .................................................................................................................. 12
Applicable Documentation..................................................................................................12
Symbols..............................................................................................................................12
Terms and Abbreviations ...................................................................................................12
i.2 General Safety ...................................................................................................... 13
Supplemental Safety Information .......................................................................................13
Safety Messages................................................................................................................13
Drive Label Warnings .........................................................................................................15
Warranty Information..........................................................................................................15
Quick Reference.................................................................................................................16
1. RECEIVING ................................................................................................17
1.1 Section Safety....................................................................................................... 18
1.2 Model Number and Nameplate Check ................................................................ 19
Nameplate ..........................................................................................................................19
1.3 Drive Models and Enclosure Types.................................................................... 21
1.4 Component Names............................................................................................... 22
IP20/Open-Chassis ............................................................................................................22
IP20/NEMA Type 1 Enclosure............................................................................................24
Front Views ........................................................................................................................25
2. MECHANICAL INSTALLATION................................................................. 27
2.1 Section Safety....................................................................................................... 28
2.2 Mechanical Installation ........................................................................................ 30
Installation Environment .....................................................................................................30
Installation Orientation and Spacing...................................................................................31
Removing and Attaching the Protective Covers.................................................................32
Exterior and Mounting Dimensions ....................................................................................32
3. ELECTRICAL INSTALLATION ..................................................................37
3.1 Section Safety....................................................................................................... 38
3.2 Standard Connection Diagram............................................................................ 40
3.3 Main Circuit Connection Diagram....................................................................... 42
Single-Phase 200 V Class (VZAB0P1 ~ B4P0) .................................................................42
Three-Phase 200 V Class (VZA20P1 ~ 2015); Three-Phase 400 V Class (VZA40P2 ~
4015).................................................................................................................................42
3.4 Terminal Block Configuration ............................................................................. 43
3.5 Protective Covers................................................................................................. 44
IP20/Open-Chassis Cover Removal and Installation .........................................................44
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
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Table of Contents
IP20/NEMA Type 1 Cover Removal and Installation.................................................................... 44
3.6 Main Circuit Wiring........................................................................................................ 46
Main Circuit Terminal Functions................................................................................................... 46
Wire Gauges and Tightening Torque ........................................................................................... 46
Main Circuit Terminal Power Supply and Motor Wiring................................................................ 48
3.7 Control Circuit Wiring ................................................................................................... 50
Control Circuit Terminal Block Functions ..................................................................................... 50
Terminal Configuration .................................................................................................................52
Wiring Procedure.......................................................................................................................... 52
3.8 I/O Connections............................................................................................................. 55
Sinking/Sourcing Mode Switch.....................................................................................................55
3.9 Main Frequency Reference........................................................................................... 57
DIP Switch S1 Analog Input Signal Selection ..............................................................................57
3.10 MEMOBUS/Modbus Termination ................................................................................. 58
3.11 Braking Resistor............................................................................................................ 59
Installation .................................................................................................................................... 59
3.12 Wiring Checklist ............................................................................................................ 61
4. START-UP PROGRAMMING & OPERATION ..................................................63
4.1 Section Safety................................................................................................................ 64
4.2 Using the Digital LED Operator.................................................................................... 66
Keys, Displays, and LEDs ............................................................................................................66
Digital Text Display....................................................................................................................... 67
LED Screen Displays ...................................................................................................................67
LO/RE LED and RUN LED Indications......................................................................................... 67
Menu Structure for Digital LED Operator .....................................................................................69
4.3 The Drive and Programming Modes............................................................................ 70
Navigating the Drive and Programming Modes............................................................................ 70
Changing Parameter Settings or Values ...................................................................................... 73
Verifying Parameter Changes: Verify Menu .................................................................................74
Switching Between LOCAL and REMOTE................................................................................... 74
Parameters Available in the Setup Group .................................................................................... 74
4.4 Start-up Flowcharts....................................................................................................... 76
Flowchart A: Basic Start-up and Motor Tuning............................................................................. 77
Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode......... 78
Subchart A2: High Performance Operation Using Open Loop Vector Motor Control................... 79
Subchart A3: Operation with Permanent Magnet Motors............................................................. 80
4.5 Powering Up the Drive .................................................................................................. 81
Powering Up the Drive and Operation Status Display.................................................................. 81
4.6 Application Selection.................................................................................................... 82
Setting 1: Water Supply Pump Application................................................................................... 82
Setting 2: Conveyor Application ................................................................................................... 82
Setting 3: Exhaust Fan Application ..............................................................................................83
Setting 4: HVAC Fan Application .................................................................................................83
Setting 5: Compressor Application ...............................................................................................83
Setting 6: Hoist Application ..........................................................................................................84
Notes on Controlling the Brake when Using the Hoist Application Preset ...................................84
Setting 7: Traveling Application....................................................................................................86
4.7 Auto-Tuning ................................................................................................................... 87
Types of Auto-Tuning ...................................................................................................................87
Before Auto-Tuning the Drive.......................................................................................................87
Auto-Tuning Interruption and Fault Codes ................................................................................... 88
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SIEP C710606 20 OYMC AC Drive - V1000 User Manual
Table of Contents
Performing Auto-Tuning ............................................................................................................... 88
Auto-Tuning Example...................................................................................................................89
Input Data for Auto-Tuning ........................................................................................................... 90
4.8 No-Load Operation Test Run........................................................................................ 92
No-Load Operation Test Run ....................................................................................................... 92
4.9 Test Run with Load Connected.................................................................................... 93
Test Run with the Load Connected .............................................................................................. 93
4.10 Verifying Parameter Settings and Backing Up Changes........................................... 94
Backing Up Parameter Values: o2-03 ..........................................................................................94
Parameter Access Level: A1-01...................................................................................................94
Password Settings: A1-04, A1-05 ................................................................................................94
Copy Function (Optional) .............................................................................................................94
4.11 Test Run Checklist ........................................................................................................ 96
5. PARAMETER DETAILS .....................................................................................97
5.1 A: Initialization............................................................................................................... 98
A1: Initialization ............................................................................................................................ 98
A2: User Parameters..................................................................................................................101
5.2 b: Application............................................................................................................... 102
b1: Mode of Operation................................................................................................................ 102
b2: DC Injection Braking............................................................................................................. 109
b3: Speed Search....................................................................................................................... 110
b4: Delay Timers ........................................................................................................................ 115
b5: PID Control...........................................................................................................................115
b6: Dwell Function......................................................................................................................123
b8: Energy Saving ......................................................................................................................123
5.3 C: Tuning...................................................................................................................... 125
C1: Acceleration and Deceleration Times ..................................................................................125
C2: S-Curve Characteristics....................................................................................................... 127
C3: Slip Compensation............................................................................................................... 127
C4: Torque Compensation ......................................................................................................... 128
C5: Automatic Speed Regulator (ASR) ......................................................................................129
C6: Carrier Frequency................................................................................................................131
5.4 d: Reference Settings ................................................................................................. 134
d1: Frequency Reference...........................................................................................................135
d2: Frequency Upper/Lower Limits ............................................................................................136
d3: Jump Frequency................................................................................................................... 137
d4: Frequency Hold and Up/Down 2 Function ...........................................................................137
d7: Offset Frequencies ...............................................................................................................142
5.5 E: Motor Parameters ................................................................................................... 144
E1: V/f Characteristics................................................................................................................144
E2: Motor 1 Parameters ............................................................................................................. 147
E3: V/f Characteristics for Motor 2 .............................................................................................149
E4: Motor 2 Parameters ............................................................................................................. 150
E5: PM Motor Settings ...............................................................................................................152
5.6 F: Option Settings ....................................................................................................... 154
F1: Error Detection for V/f Control with PG ................................................................................ 154
F6 and F7: Serial Communications Option Card Settings.......................................................... 155
5.7 H: Terminal Functions................................................................................................. 160
H1: Multi-Function Digital Inputs ................................................................................................160
H2: Multi-Function Output ..........................................................................................................169
H3: Multi-Function Analog Input Terminals ................................................................................ 177
H4: Multi-Function Analog Output Terminals .............................................................................182
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
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Table of Contents
H5: MEMOBUS/Modbus Serial Communication ........................................................................ 183
H6: Pulse Train Input/Output......................................................................................................183
5.8 L: Protection Functions .............................................................................................. 185
L1: Motor Protection Functions ..................................................................................................185
L2: Momentary Power Loss Ride-Thru....................................................................................... 188
L3: Stall Prevention .................................................................................................................... 191
L4: Speed Agree/Frequency Reference Loss Detection ............................................................ 197
L5: Fault Restart.........................................................................................................................199
L6: Torque Detection..................................................................................................................200
L7: Torque Limit .........................................................................................................................202
L8: Hardware Protection............................................................................................................. 203
5.9 n: Special Adjustments............................................................................................... 208
n1: Hunting Prevention...............................................................................................................208
n2: Automatic Frequency Regulator (AFR) Tuning .................................................................... 208
n3: High Slip Braking (HSB)/Overexcitation Deceleration.......................................................... 209
n6: Motor Line-to-Line Resistance Online Tuning ...................................................................... 210
n8: PM Motor Control ................................................................................................................. 210
5.10 o: Operator Related Settings...................................................................................... 213
o1: Display Settings and Selections ........................................................................................... 213
o2: Operator Key Selections ......................................................................................................214
o3: Copy Function ...................................................................................................................... 215
o4: Maintenance Monitor Settings..............................................................................................216
q: FBDs Parameters...................................................................................................................218
r: FBDs Connection Parameters ................................................................................................218
T: Motor Tuning ..........................................................................................................................218
5.11 U: Monitor Parameters................................................................................................ 219
U1: Operation Status Monitors ...................................................................................................219
U2: Fault Trace........................................................................................................................... 219
U3: Fault History......................................................................................................................... 219
U4: Maintenance Monitors .........................................................................................................219
U5: PID Monitors ........................................................................................................................219
U6: Control Monitors ..................................................................................................................219
U8: FBDs Monitors .....................................................................................................................219
6. TROUBLESHOOTING......................................................................................221
6.1 Section Safety.............................................................................................................. 222
6.2 Motor Performance Fine Tuning ................................................................................ 224
V/f Motor Control Method Tuning ............................................................................................... 224
Open Loop Vector (OLV) Motor Control Method Tuning............................................................ 224
Motor Hunting and Oscillation Control Parameters ....................................................................225
6.3 Drive Alarms, Faults, and Errors ............................................................................... 227
Types of Alarms, Faults, and Errors........................................................................................... 227
Alarm and Error Displays ...........................................................................................................227
6.4 Fault Detection ............................................................................................................ 230
Fault Displays, Causes, and Possible Solutions ........................................................................ 230
6.5 Alarm Detection........................................................................................................... 241
Alarm Codes, Causes, and Possible Solutions .......................................................................... 241
6.6 Operator Programming Errors ................................................................................... 247
oPE Codes, Causes, and Possible Solutions............................................................................. 247
6.7 Auto-Tuning Fault Detection ...................................................................................... 250
Auto-Tuning Codes, Causes, and Possible Solutions................................................................ 250
6.8 Diagnosing and Resetting Faults............................................................................... 252
Fault Occurs Simultaneously with Power Loss ..........................................................................252
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SIEP C710606 20 OYMC AC Drive - V1000 User Manual
Table of Contents
If the Drive Still has Power After a Fault Occurs ........................................................................ 252
Viewing Fault Trace Data After Fault .........................................................................................252
Fault Reset Methods .................................................................................................................. 252
6.9 Troubleshooting without Fault Display..................................................................... 253
Cannot Change Parameter Settings ..........................................................................................253
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run
Command .................................................................................................................................253
7. PERIODIC INSPECTION & MAINTENANCE ..................................................261
7.1 Section Safety.............................................................................................................. 262
7.2 Inspection .................................................................................................................... 264
Recommended Daily Inspection................................................................................................. 264
Recommended Periodic Inspection............................................................................................ 264
7.3 Periodic Maintenance ................................................................................................. 266
Replacement Parts.....................................................................................................................266
7.4 Drive Cooling Fans...................................................................................................... 267
Cooling Fan Replacement..........................................................................................................267
7.5 Drive Replacement ...................................................................................................... 269
Serviceable Parts ....................................................................................................................... 269
Terminal Board Overview........................................................................................................... 269
Replacing the Drive ....................................................................................................................269
8. PERIPHERAL DEVICES & OPTIONS ............................................................273
8.1 Section Safety.............................................................................................................. 274
8.2 Drive Options and Peripheral Devices ...................................................................... 276
8.3 Connecting Peripheral Devices ................................................................................. 277
8.4 Installing Peripheral Devices ..................................................................................... 278
Installing a Molded Case Circuit Breaker (MCCB) ..................................................................... 278
Installing a Leakage Breaker......................................................................................................278
Installing a Magnetic Contactor ..................................................................................................278
Connecting an AC or DC Reactor .............................................................................................. 279
Connecting a Surge Protector ....................................................................................................279
Connecting a Noise Filter ...........................................................................................................279
EMC Filter Installation ................................................................................................................ 281
Zero-Phase Reactor ...................................................................................................................281
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ........................................281
8.5 Communication Options............................................................................................. 283
8.6 Connecting an Option Card........................................................................................ 284
Verifying the Option Card and Product Type.............................................................................. 284
Connecting the Option Card.......................................................................................................284
A. SPECIFICATIONS ............................................................................................287
A.1 Heavy Duty and Normal Duty Ratings....................................................................... 288
A.2 Single/Three-Phase 200 V Class Drive ...................................................................... 289
A.3 Three-Phase 400 V Class Drives................................................................................ 291
A.4 Drive Specifications .................................................................................................... 292
A.5 Drive Watt Loss Data .................................................................................................. 294
A.6 Drive Derating Data ..................................................................................................... 295
Carrier Frequency Derating........................................................................................................ 295
Temperature Derating ................................................................................................................ 295
Altitude Derating.........................................................................................................................295
B. PARAMETER LIST...........................................................................................297
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
7
Table of Contents
B.1 Parameter Groups ....................................................................................................... 298
B.2 Parameter Table .......................................................................................................... 299
A: Initialization Parameters......................................................................................................... 299
b: Application..............................................................................................................................299
C: Tuning....................................................................................................................................304
d: References .............................................................................................................................306
E: Motor Parameters .................................................................................................................. 308
F: Options...................................................................................................................................312
H Parameters: Multi-Function Terminals.................................................................................... 315
L: Protection Function ................................................................................................................321
n: Advanced Performance Set-Up.............................................................................................. 327
o: Operator Related Parameters ................................................................................................ 329
q: FBDs Parameters...................................................................................................................330
r: FBDs Connection Parameters ................................................................................................330
T: Motor Tuning ..........................................................................................................................332
U: Monitors .................................................................................................................................332
B.3 Control Mode Dependent Parameter Default Values ............................................... 338
B.4 V/f Pattern Default Values........................................................................................... 339
B.5 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01) ........................................... 340
B.6 Parameters that Change with the Motor Code Selection ....................................... 348
Yaskawa SMRA Series SPM Motor ........................................................................................... 348
SS5 Motor: Yaskawa SSR1 Series IPM Motor........................................................................... 349
C. MEMOBUS/MODBUS COMMUNICATIONS....................................................351
C.1 Section Safety.............................................................................................................. 352
C.2 MEMOBUS/Modbus Configuration ............................................................................ 353
C.3 Communication Specifications .................................................................................. 354
C.4 Connecting to a Network ............................................................................................ 355
Network Cable Connection......................................................................................................... 355
Wiring Diagram for Multiple Connection..................................................................................... 355
Network Termination .................................................................................................................. 356
C.5 MEMOBUS/Modbus Setup Parameters ..................................................................... 358
MEMOBUS/Modbus Serial Communication............................................................................... 358
C.6 Drive Operations by MEMOBUS/Modbus.................................................................. 361
Observing the Drive Operation...................................................................................................361
Controlling the Drive...................................................................................................................361
C.7 Communications Timing............................................................................................. 362
Command Messages from Master to Drive................................................................................ 362
Response Messages from Drive to Master ................................................................................ 362
C.8 Message Format .......................................................................................................... 363
Message Content ....................................................................................................................... 363
Slave Address ............................................................................................................................ 363
Function Code ............................................................................................................................363
Data............................................................................................................................................363
Error Check ................................................................................................................................ 363
C.9 Message Examples ..................................................................................................... 365
Reading Drive MEMOBUS/Modbus Register Contents .............................................................365
Loopback Test............................................................................................................................365
Writing to Multiple Registers....................................................................................................... 366
C.10 MEMOBUS/Modbus Data Table.................................................................................. 367
Command Data .......................................................................................................................... 367
Monitor Data...............................................................................................................................368
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SIEP C710606 20 OYMC AC Drive - V1000 User Manual
Table of Contents
Broadcast Messages..................................................................................................................373
Fault Trace Contents..................................................................................................................373
Alarm Register Contents ............................................................................................................ 374
C.11 Enter Command........................................................................................................... 375
Enter Command Types ..............................................................................................................375
Enter Command Settings when Upgrading the Drive................................................................. 375
C.12 Communication Errors ............................................................................................... 376
MEMOBUS/Modbus Error Codes............................................................................................... 376
Slave Not Responding................................................................................................................ 376
C.13 Self-Diagnostics .......................................................................................................... 377
D. STANDARDS COMPLIANCE ..........................................................................379
D.1 Section Safety.............................................................................................................. 380
D.2 European Standards ................................................................................................... 382
CE Low Voltage Directive Compliance....................................................................................... 382
EMC Guidelines Compliance .....................................................................................................383
D.3 UL Standards ............................................................................................................... 388
UL Standards Compliance .........................................................................................................388
Drive Motor Overload Protection ................................................................................................389
D.4 Safe Disable Input Precautions.................................................................................. 391
Safe Disable Function Description ............................................................................................. 391
Installation ................................................................................................................................. 391
D.5 User Setting Table....................................................................................................... 392
INDEX ...............................................................................................................397
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
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10
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
i
Preface & General Safety
This section provides safety messages pertinent to this product, that, if not heeded, may result in
fatality, personal injury, or equipment damage. OYMC is not responsible for the consequences of
ignoring these instructions.
I.1 PREFACE..........................................................................................................12
I.2 GENERAL SAFETY..........................................................................................13
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
11
TERMSTERMS
TERMSTERMS
i.1 Preface
i.1 Preface
OYMC distributes products used as components in a wide variety of industrial systems and equipment. The selection and
application of OYMC products remain the responsibility of the equipment manufacturer or end user. OYMC accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
OYMC product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product distributed by OYMC must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by OYMC must be promptly provided to
the end user. OYMC offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the OYMC manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED.
OYMC assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
u
Applicable Documentation
The following manuals are available for V1000 series drives:
V1000 Series AC Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It contains basic
information required to install and wire the drive. This guide provides basic programming and
simple setup and adjustment.
V1000 Series AC Drive User Manual
This manual describes installation, wiring, operation procedures, functions, troubleshooting,
maintenance, and inspections to perform before operation.
u
Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.
u
Terms and Abbreviations
• Drive: OYMC V1000 Series Drive
• PM motor: Synchronous motor (an abbreviation for IPM motor or SPM motor)
• IPM motor: SSR1 Series
• OYMC: Omron Yaskawa Motion Control B.V.
12
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
i.2 General Safety
i.2 General Safety
u
Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products
to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without
notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your OYMC representative or the nearest OYMC sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your OYMC representative or the nearest OYMC sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
u
Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
13
i.2 General Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent
electric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm
safe level.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys
and machine loads before applying power to the drive.
When using FBDs to create custom programming, the drive I/O terminal functions change from factory settings
and the drive will not perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate equipment.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
OYMC is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental
dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
14
CAUTION
Crush Hazard
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
i.2
General Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
u
Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2 .
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Risk of electric shock.
u
Warranty Information
Restrictions
n
The V1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human
lives or health.
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
Figure i.2 Warning Information Position
15
i.2 General Safety
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their OYMC
representatives or the nearest OYMC sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in
any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a
facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the
likelihood of any accident.
u
Quick Reference
Easily Set Application-Specific Parameters
Preset parameter defaults are available for many applications. Refer to Application Selection on
page 82.
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used. Refer to C6-01: Drive Duty
Mode Selection on page 131
Know the Details of Safety Measures
The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.
Operation of digital outputs during Auto-tuning. Rotational Auto-tuning allows for normal digital output operation, while non-rotational Auto-
tuning does not allow for normal digital output operation.
Safe operations. Run by power on. Parameter setting b1-17.
LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency reference. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.
Replace the Drive
The removable terminal block with parameter backup function allows the transfer of parameter
settings after drive replacement. Refer to Replacing the Drive on page 269.
Drive a Synchronous PM Motor
The V1000 drive can operate synchronous PM motors. Refer to Subchart A3: Operation with
Permanent Magnet Motors on page 80.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 87.
Check the Maintenance Period Using Drive Monitors
The maintenance period of fans and capacitors can be checked with drive monitors. Refer to Performance Life Monitors on page 266
Drive or Motor Faults are Displayed on a Digital Operator
Refer to Fault Displays, Causes, and Possible Solutions on page 230 and Refer to Alarm Codes, Causes, and Possible Solutions on page 241.
Standards Compliance
U
R
C
US
Refer to European Standards on page 382 and Refer to UL Standards on page 388.
L
LISTED
16
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
1
Receiving
This chapter describes the proper inspections to perform after receiving the drive and illustrates
the different enclosure types and components.
1.1 SECTION SAFETY............................................................................................18
1.2 MODEL NUMBER AND NAMEPLATE CHECK...............................................19
1.3 DRIVE MODELS AND ENCLOSURE TYPES..................................................21
1.4 COMPONENT NAMES......................................................................................22
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
17
1.1 Section Safety
1.1 Section Safety
CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating
speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional
heating with the intended operating conditions.
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SIEP C710606 20 OYMC AC Drive - V1000 User Manual
1.2 Model Number and Nameplate Check
1.2 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
Heavy Duty Amps / Normal Duty Amps
AC drive model
Input specifications
Output specifications
Lot number
Serial number
Yaskawa Ref. number
Software version
Enclosure type
Figure 1.1 Nameplate Information
Single-Phase 200 V
n
V Z
V1000
Series
No. Type
European Standard
Z
Customized
No.
Specifications
A Standard model
No. Voltage Class
B
1-phase, 200-240 Vac
2
3-phase, 200-240 Vac
3-phase, 380-480 Vac
4
BA
0P1
B
Enclosure
No.
Type
IP20
B
F
NEMA 1
IP20 with built-in
E
EMC filter
Environmental
No.
Specification <1>
A
Standard
Humidity- and
dust-resistant
NMOil-resistant
S
Vibration-resistant
A A
Design
Revision
Order
Heavy Duty Normal Duty
No.
Max. Motor CapacitykWRated Output
Current A
No.
Max. Motor CapacitykWRated Output
B0P1 0.1 0.8 B0P1 0.2 1.2
B0P2 0.2 1.6 B0P2 0.4 1.9
B0P4 0.4 3.0 B0P4 0.75 3.3
B0P7 0.75 5.0 B0P7 1.1 6.0
B1P5 1.5 8.0 B1P5 2.2 9.6
B2P2 2.2 11.0 B2P2 3.0 12.0
B4P0 4.0 17.5 — — —
Receiving
1
Current A
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
19
1.2 Model Number and Nameplate Check
Three-Phase 200 V
n
Heavy Duty Normal Duty
No.
20P1 0.1 0.8 20P1 0.2 1.2
20P2 0.2 1.6 20P2 0.4 1.9
20P4 0.4 3.0 20P4 0.75 3.5
20P7 0.75 5.0 20P7 1.1 6.0
21P5 1.5 8.0 21P5 2.2 9.6
22P2 2.2 11.0 22P2 3.0 12.0
24P0 4.0 17.5 24P0 5.5 19.6
25P5 5.5 25.0 25P5 7.5 30.0
27P5 7.5 33.0 27P5 11 40.0
2011 11 47.0 2011 15 56.0
2015 15 60.0 2015 18.5 69.0
Three-Phase 400 V
n
No.
40P2 0.2 1.2 40P2 0.4 1.2
40P4 0.4 1.8 40P4 0.75 2.1
40P7 0.75 3.4 40P7 1.5 4.1
41P5 1.5 4.8 41P5 2.2 5.4
42P2 2.2 5.5 42P2 3.0 6.9
43P0 3.0 7.2 43P0 4.0 8.8
44P0 4.0 9.2 44P0 5.5 11.1
45P5 5.5 14.8 45P5 7.5 17.5
47P5 7.5 18.0 47P5 11 23.0
4011 11 24.0 4011 15 31.0
4015 15 31.0 4015 18.5 38.0
Max Motor CapacitykWRated Output
Current A
Heavy Duty Normal Duty
Max. Motor CapacitykWRated Output
Current A
No.
No.
Max. Motor CapacitykWRated Output
Current A
Max. Motor CapacitykWRated Output
Current A
<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.
Note: Refer to Component Names on page 22 for differences regarding enclosure protection types and component descriptions.
20
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
1.3 Drive Models and Enclosure Types
1.3 Drive Models and Enclosure Types
The following table describes drive enclosures and models.
Table 1.1 Drive Models and Enclosure Types
Voltage Class
Single-Phase
200 V Class
Three-Phase
200 V Class
Three-Phase
400 V Class
IP20/Open-Chassis
VZA
B0P1B —
B0P2B —
B0P4B —
B0P7B —
B1P1B —
B2P2B —
B4P0B —
20P1B —
20P2B —
20P4B —
20P7B —
21P5B —
22P2B —
24P0B —
— 25P5F
— 27P5F
— 2011F
— 2015F
40P2B —
40P4B —
40P7B —
41P5B —
42P2B —
43P0B —
44P0B —
— 45P5B
— 47P5B
— 4011B
— 4015B
Two types of enclosures are offered for V1000 drives.
• IP20/Open-Chassis models are often placed inside a large enclosure panel where the front of the drive is covered to
prevent someone from accidentally touching charged components.
• IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.
Enclosure Type
IP20/NEMA Type 1
VZA
Receiving
1
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
21
1.4 Component Names
1.4 Component Names
This section illustrates the drive components as they are mentioned in this manual.
u
IP20/Open-Chassis
Single-Phase AC200 V VZAB0P1B ~ VZAB0P4B
n
Three-Phase AC200 V VZA20P1B ~ VZA20P7B
A
L
K
J
B
C
H
I
D
E
F
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Terminal board Refer to Control Circuit
Terminal Block Functions on page 50
F – Terminal cover
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components Three-Phase AC200 V VZA20P7B
<1> The drives VZAB0P1B ~ VZAB0P4B and VZA20P1B ~ VZA20P4B do not have a cooling fan or a cooling fan cover.
<1>
G – Front cover screw
H – Front cover
I – Comm port
J – LED operator Refer to Using the Digital LED
Operator on page 66
K – Case
L –
Cooling fan
<1>
22
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
Single-Phase AC200 V VZAB0P7B ~ VZAB4P0B
n
Three-Phase AC200 V VZA21P5B ~ VZA24P0B
Three-Phase AC400 V VZA40P2B ~ VZA44P0B
L
K
J
I
H
1.4 Component Names
A
M
B
C
D
E
F
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power supply connector cover
E – Comm port
F – Terminal board Refer to Control Circuit
Terminal Block Functions on page 50
G – Front cover screw
Figure 1.3 Exploded view of IP20/Open-Chassis Type Components Three-Phase AC200 V VZA22P2B
<1> The drives VZAB0P7B and VZA40P2B ~ VZA40P7B do not have a cooling fan or a cooling fan cover. The drive VZAB4P0B
has two cooling fans.
<1>
H – Front cover
I – Terminal cover
J – Bottom cover
K – LED operator Refer to Using the Digital LED
Operator on page 66
L – Case
M –
Cooling fan
<1>
Receiving
1
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
23
1.4 Component Names
u
IP20/NEMA Type 1 Enclosure
Three-Phase AC200 V VZA25P5F ~ VZA2015F
n
Three-Phase AC400 V VZA45P5F ~ VZA4015F
A
O
B
N
C
M
L
E
K
J
F
G
I
H
A – Fan cover
B – Cooling fan Refer to Drive Cooling Fans on
page 267
C – Mounting Hole
D – Heatsink
E – Cable cover
F – Front cover screws
Figure 1.4 Exploded view of IP20/NEMA Type 1 Components Three-Phase AC400 V VZA45P5F
G – Front cover
H – Terminal board Refer to Control Circuit
Terminal Block Functions on page 50
I – Terminal cover
J – Comm port
K – LED operator Refer to Using the Digital LED
Operator on page 66
L – Case
D
24
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
u
Front Views
1.4 Component Names
VZAB0P1B
I
I
H
A
H
B
C
D
G
G
E
F
A – Terminal board connector
B – DIP switch S1 Refer to DIP Switch S1 Analog
Input Signal Selection on page 57
C – DIP switch S3 Refer to Sinking/Sourcing Mode
Switch on page 55
D – Control circuit terminal Refer to Control Circuit
Wiring on page 50
E – Main circuit terminal Refer to Wiring the Main
Circuit Terminal on page 49
Figure 1.5 Front Views of Drives
VZA42P2B
A
B
C
D
E
F
F – Ground terminal
G – Terminal cover
H – Option card connector Refer to Connecting the
Option Card on page 284
I – DIP switch S2 Refer to MEMOBUS/Modbus
Termination on page 58
Receiving
1
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
25
1.4 Component Names
This Page Intentionally Blank
26
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
2
Mechanical Installation
This chapter explains how to properly mount and install the drive.
2.1 SECTION SAFETY............................................................................................28
2.2 MECHANICAL INSTALLATION.......................................................................30
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
27
2.1 Section Safety
2.1 Section Safety
WARNING
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure
does not exceed 40 °C.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
It may be difficult to perform maintenance on the cooling fans of drives installed in a vertical row inside an
enclosure.
Ensure adequate spacing at the top of the drive to perform cooling fan replacement when required.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may
lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is
required continuously at low speed, consider using a special drive or vector motor. Select a motor that is compatible with
the required load torque and operating speed range.
Do not operate motors above the maximum rated RPM.
Failure to comply may lead to bearing or other mechanical motor failures.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
28
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
2.1 Section Safety
NOTICE
When the input voltage is 480 V or higher or the wiring distance is greater than 100 meters, pay special attention
to the motor insulation voltage or use a drive-rated motor.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously
operated at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the
machine.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.
The rated input current of submersible motors is higher than the rated input current of standard motors.
Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long,
use a cable thick enough to connect the motor to the drive to prevent motor torque reduction.
When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is
not explosion-proof, always install it in a safe place.
Do not use a drive for a single-phase motor.
Replace the motor with a three-phase motor.
If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be
affected when the motor operates only in the low speed range.
The power transmission mechanism will make noise and experience problems with service life and durability if the motor
is operated at a speed higher than the rated speed.
SIEP C710606 20 OYMC AC Drive - V1000 User Manual
Mechanical Installation
2
29
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