Omron V640-HAM11-V3, V640-HAM11-L, V700-L22, V640-HS62, V700-L11 User Manual

...

CIDRW SYSTEM

V640 SERIES

USER'S MANUAL

AMPLIFIER UNITS

V640-HAM11-V3

V640-HAM11-L

CIDRW HEADS

V640-HS61

V640-HS62

CIDRW CONTROLLER

V700-L22

LINK UNIT

V700-L11

Cat. No. Z307-E1-02

Introduction

Thank you for purchasing the V640-series CIDRW System. Please observe the following points when operating the V640-series CIDRW System:

• Allow the CIDRW System to be installed and operated only by qualified specialist with a suf ficient knowledge of electrical systems.

• Please read and understand the contents of this manual before using the system.

• After reading this manual, store it in a convenient location for easy reference whenever necessary.

Introduction

SECTION 1

SECTION 2

SECTION 3

SECTION 4

SECTION 5

SECTION 6

Table of Contents/Precautions in Using the Products

Product Outline

Installation and Connections/Wiring

Preparing for Communications

Reading from/Writing to ID Tags

Troubleshooting

INTRODUCTION

ÇÕÇ¹Ç?Ç ëÊ 1 èÕ ëÊ 2 èÕ ëÊ 3 èÕ ëÊ 4 èÕ

SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6

Appendix

CIDRW System

V640-HAM11-V3 Amplifier Unit V640-HAM11-L Amplifier Unit V640-HS61 CIDRW Head V640-HS62 CIDRW Head V700-L22 CIDRW Controller V700-L11 Link Unit

User's Manual

INTRODUCTION

INTRODUCTIO N

READ AND UNDERSTAND THIS DOCUMENT

Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.

Precautions in using the product

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

SUITABILITY FOR USE

THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.

At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not

described in this document.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment,

amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

CIDRW System

User’s Manual

INTRODUCTION

PERFORMANCE DATA

Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing pu rposes, even when tolerances are shown.

ERRORS AND OMISSIONS

The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

INTRODUCTION

Precautions in using the product

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.

This document shall not be copied for sales or promotions without permission.

This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.

CIDRW System

User’s Manual

INTRODUCTION

INTRODUCTIO N

To Users of the V700-L21 CIDRW Controller

Precautions in using the product

The V700-L22 CIDRW Controller complies with the 2003 edition of the SEMI E99 standard. The V700L21 CIDRW Controller cannot simply be replaced with the V700-L22. To replace the V700-L21 with the V700-L22, the control programming for the CIDRW Controller must be updated as described in this manual.

■ Main Differences from the V700-L21

• Added Attributes

The CIDRW attributes defined as CarrierIDOffset and CarrierIDlength in the 2003 edition of the SEMI E99 standard have been added. With the V700-L22, the user can now specify as attributes the position of the MID in the ID Tag, and the data length.

Refer to Support Attributes p.158.

• Changed Message Specifications

The 2003 edition of SEMI E99 adds a format definition for the data item MID in the message specifications. The specifications of the data item MID have changed in the V700-L22.

Refer to Message Specifications p.76.

• Added Data Area Access Function

A function for specifying ID Tag data area access destinations as offset addresses has been added to the V700-L22. The V700-L21 divides the data area into 8-byte units called segments, and reads and writes data to each segment. Besides this, the V700-L22 also allows you to specify offset addresses relative to the first address in the ID Tag data area, so that data can be read and written in units of one byte.

Refer to Message Specifications p.76.

• Replacing the V700-L21 with theV700-L22

The following settings are required to replace the V700-L21 with the V700-L22. (1) Set the CarrierIDOffset and CarrierIDlength attributes.

Set CarrierIDOffset to 0 and set CarrierIDlength to the data length of the data item MID specified by the ID write request (S18F11). If there is a mismatch between the CarrierIDlength attribute and the MID length in the ID write request (S18F11), a CE (communications error) occurs, and no data is written.

(2) Change the MID to data consisting of displayable ASCII characters only.

With the V700-L22, data that includes undisplayable ASCII characters cannot be read with an ID read request (S18F9); an EE (execution error) occurs. Data including undisplayable ASCII characters in the MID cannot be specified with an ID write request (S18F11).

With the V700-L21, the MID to be read or written is assigned to an area fixed at 16 bytes. If the specified data length in the ID write request (S18F11) is less than 16 bytes, NUL characters are added in internal processing to make the total 16 bytes. In contrast, with the V700-L22, the accessible MID data occupies only the area specified by the CarrierIDOffset and CarrierIDlength attributes. Data can be read or written only in the area specified by the attributes.

CIDRW System

User’s Manual

Applicable Standards

INTRODUCTION

The CIDRW System complies with the following international regulations and standards.

1. USA

Amplifier Unit CIDRW Head

FCC Part 15 Subpart C FCC ID: E4EV640HAM11

FCC Part 15 Subpart C FCC ID: E4EV640HAM11L

FCC NOTICE

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired opera-

tion.

FCC WARNING

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Do not remove the ferrite core (TDK-EPC Type ZCAT 2749-0430C:V640-HS62) installed on the cables to suppress RF interference.

FCC Part15 subpart B NOTICE

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio freque ncy energy and, if not installed and u sed in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

V640-HAM11-V3 V640-HS61

V640-HAM11-L V640-HS62

Precautions in using the product

CAUTION

This device must be professionally installed.

CIDRW System

User’s Manual

INTRODUCTION

2. Europe

Amplifier Unit CIDRW Head

(Radio and Telecommunications Terminal Equipment Directive 1999/5/EC) V640-HAM11-V3 V640-HS61

Precautions in using the product

Radio: EMC:

Safety:

EN 300 330-2 EN 301 489-1 EN 301 489-3 EN 61010-1

V640-HAM11-L V640-HS62

English Hereby, Omron, declares that this V640-HAM11-V3 / V640-HAM11-L is in compliance with the essential requirements and other relevant

Finnish Omron vakuuttaa täten että V640-HAM11-V3 / V640-HAM11-L tyyppinen laite on direktiivin 1999/5/EY oleellisten vaatimusten ja sitä kosk-

Dutch Hierbij verklaart Omron dat het toestel V640-HAM11-V3 / V640-HAM11-L in overeenstemming is met de essentiële eisen en de andere rele-

French Par la présente Omron déclare que lappareil V640-HAM11-V3 / V640-HAM11-L est conforme aux exigences essentielles et aux autres dispo-

Swedish Härmed intygar Omron att denna V640-HAM11-V3 / V640-HAM11-L stär l överensstämmelse med de väsentliga egenskapskrav och övriga

Danish Undertegnede Omron erklærer herved, at følgende udstyr V640-HAM11-V3 / V640-HAM11-L overholder de væsentlige krav og øvrige rele-

German Hiermit erklärt Omron, dass sich dieser/diese/dieses V640-HAM11-V3 / V640-HAM11-L in Übereinstimmung mit den grundlegenden

Greek

Italian Con la presente Omron dichiara che questo V640-HAM11-V3 / V640-HAM11-L é conforme ai requisiti essenziali ed alle altre disposizioni

Spanish Por medio de la presente Omron declara que el V640-HAM11-V3 / V640-HAM11-L cumple con los requisitos esenciales y cualesquiera otras

Portuguese

3. Canada

IC ID: 850J-V64HAM11 V640-HAM11-V3 V640-HS61

IC ID: 850J-V64HM11L V640-HAM11-L V640-HS62

provisions of Directive 1999/5/EC.

evien direktiivin muiden ehtojen mukainen.

vante bepalingen van richtlijh 1999/5/EG.

sitions pertinentes de la directive 1999/5/CE.

relevanta bestämmelser som framgår av direktiv 1999/5/EG.

vante krav i direktiv 1999/5/EF.

Anforderungen und den anderen relevanten Vorschriften der Richtlinie 1999/5/EG befindet. (BMWi)

ΜΕ ΤΗΝ ΠΑΡΟΥΣΑ Omron ΔΗΛΩΝΕΙ ΟΤΙV640-HAM11-V3 / V640-HAM11-L ΣΥΜΜΟΡΦΩΝΕΤ ΑΙ ΠΡΟΣ ΤΙΣ ΟΥΣΙΩΔΕΙΣ ΑΠΑΙΤΗΣΕΙΣ ΚΑΙ ΤΙΣ ΛΟΙΠΕΣ ΣΧΕΤΙΚΕΣ ΔΙΑΤΑΞΕΙΣ ΤΗΣ ΟΔΗΓΙΑΣ 1999/5/ΕΚ

pertinenti stabilite dalla direttiva 1999/5/CE.

disposiciones aplicables o exigibles de la Directiva 1999/5/CE.

Omron declara que este V640-HAM11-V3 / V640-HAM11-L est conforme com os tequisitos essenciais e outras disposições da Directiva 1999/5/CE.

Amplifier Unit CIDRW Head

This device complies with RSS-Gen of IC (Industry Canada) Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

ICES-003

This class A digital apparatus complies with Canadian ICES-003. Cet appareil numerique de la classe A est conforme a la norme NMB-003 du Canada.

CIDRW System

User’s Manual

4. China

INTRODUCTION

Amplifier Unit CIDRW Head CMIIT ID: 2010DJ5612 V640-HAM11-V3 V640-HS61 CMIIT ID: 2010DJ5614 V640-HAM11-L V640-HS62

INTRODUCTION

Precautions in using the product

5. Korea

6. Taiwan

Amplifier Unit CIDRW Head OMR-V640-HAM11-V3 V640-HAM11-V3 V640-HS61 OMR-V640-HAM11-L V640-HAM11-L V640-HS62

Amplifier Unit CIDRW Head CCAB10LP4610T1 V640-HAM11-V3 V640-HS61 CCAB10LP4620T1 V640-HAM11-L V640-HS62

7. Singapore

N2242-10 V640-HAM11-V3 V640-HS61 N2294-10 V640-HAM11-L V640-HS62

Amplifier Unit CIDRW Head

CIDRW System

User’s Manual

INTRODUCTION

Applicable SEMI Standards

Precautions in using the product

This CIDRW system complies with the following standards.

• SEMI E99 THE CARRIER ID READER/WRITER FUNCTIONAL STANDARD

• SEMI E5 EQUIPMENT COMMUNICATION STANDARD 2 MESSAGE CONTENT (SECS II)

• SEMI E4 EQUIPMENT COMMUNICATION STANDARD 1 MESSAGE TRANSFER (SECS I)

SEMI is the acronym for Semiconductor Equipment and Materials International. SECS is the acronym for SEMI Equipment Communication Standard.

CIDRW System

User’s Manual

INTRODUCTION

Safety Precautions

WARNING

● Definition of Precautionary Information The following notation and alert symbols are used in this User's Manual to provide precautions required to

ensure safe usage of a V640-series CIDRW System. The sa fety precautio ns that are provid ed are extremely important to safety. Always read and heed the information provided in all safety precautions. The following signal words are used in this manual.

Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

● Meanings of Alert Symbols

INTRODUCTION

Precautions in using the product

Prohibition Indicates general prohibitions for which there is no specific symbol.

● Alert Statements in this Manual

The product is not designed or rated for ensuring the safety of persons. Do not use it for such purposes.

CIDRW System

User’s Manual

INTRODUCTION

Precautions for Safe Use

INTRODUCTION

Precautions in using the product

Please observe the following precautions for safe use of the products.

• Never use the product in an environment where combustible or explosivegas is present.

• Please separate from a high-pressure equipment and the power equipment to secure the safety of the operation and maintenance.

• In the installation, please tighten the screw surely. (Recommended 1.2N

• Please do not insert foreign bodies such as water and the wires from the space of the case.

• P lease do not dismantle, repair or modify this product.

• Please process as industrial waste when you abandon this product.

• When you work on wiring and put on and take off cables, CIDRW head, please perform it after switching off this product.

• Provide enough space around this product for ventilation.

·m)

• Please avoid installing this product near the machinery (a heater, a transformer, large-capacity resistance) that has high

the calorific value. hen you felt abnormality to this product, and having switched it off.

Confirm the effects of radio waves on medical devices. The following guideline is from JAISA (Japan Automatic Identification Systems Association).

This product is a reader-writer that uses radio waves for RFID equipment. The application and location of this product may affect medical devices. The following precaution must be observed in the application of the product to minimize the effects on medical devices. Any person with an implanted medical device must keep the area where the device is implanted at least 22 cm away from the antenna of a stationary or modular RFID device.

CIDRW System

User’s Manual

INTRODUCTION

Precautions for Correct Use

INTRODUCTION

Please observe the following precautions to prevent failure to op erate, malfun ctio ns, o r unde sirab le e ffects on product performance.

■ About installation Site

Do not install this product in the locations subject to the following conditions.

• Place where direct sunshine strikes.

• Place with corroded gas, dust, metallic powder, and salinity.

• Place with condensation due to rapid temperature fluctuations.

• Place with condensation due to high humidity.

• Place where vibration and impact more than being provided by specification are transmitted directly to main body.

• Place with spray of water, oil, and chemical medicine.

• The working temperature is within the range stipulated in the specifications.

■ About depositoty Site

• Please follow the save ambient temperature / humidity, and keep this product.

■ About wiring

• Use the power supply voltage specified in this cocument.

• Ensure correct polarity when connecting to the +/- power supply terminals.

• Do not run high-voltage lines and power lines though the same conduit.

• To avoid static-induced failure, wear a wrist band or equivalent means to release a static charge before touching a terminal or a signal line within a connector.

• When you put on and take off a CIDRW head, please do not add excessive power to a connector.

• Please connect the correct CIDRW head to the amplifier unit.

Precautions in using the product

■ About cleaning

• Use alcohol to clean this product.

• Never use an organic solvent such as thinner, benzene, acetone or kerosene, as it will attack resin components or case coating.

■ Power and Graound Cables

• Use an appropriate ground. An insufficient ground can affect this product operation or result in damage to this product.

■ About the communication range and time

• Do the communication test with Transponder in the installation environment because the metal, noise and ambient temperature around CIDRW head damage to the communication range and time.

• Install CIDRW head and ID tag in the appropriate distance because the communication range can change by the difference of ID tag sp ecifications.

CIDRW System

User’s Manual

INTRODUCTION

■ About mounting

• This product communicates with ID Tags using the 134 kHZ frequency band. Some transceivers,

Precautions in using the product

motors, monitoring equipment, and power supplies (power supply ICs) generate electrical waves (noise) that interfere with communications with ID Tags, If you are using the product in the vicinity of any of these devices, check the effect on communications in advance.

• In order to minimize the effects of noise, ground nearb y met al bod ies with a gr ounding re sist ance no t exceeding 100 ohms.

• When mounting CIDRW Heads, tighten the screws tightly.(Recommended 0.6N·m)

• When multiple C IDRW Heads are mounted next to each other, communications performance could be impaired by mutual interference. Read and follow the information in this manual on mutual interference when installing multiple heads.

Refer to page 128.

■ Screw Locking Adhesive

• Screw locking adhesive (screw lock) may cause deteri or at ion and cr acking of resin parts; do not use it for screws in resin parts or anywhere where resin washers are used.

■ Communications with the Host Device

Communicate with the host device only after confirming that the CIDRW Controller has started. Also, unstable signals may occur at the host interf ace wh en the CIDRW Controller is started. When initializing operation, clear the reception buffer at the host device or take other suitable methods to clear unwanted signals.

■ Startup Precaution

Never turn OFF the power supply while the CIDRW Controller is starting, including when power is turned ON, when the mode is changed, or when the CIDRW Controller is being reset. Doing so may damage the CIDRW Controller.

CIDRW System

User’s Manual

Reading this Manual

INTRODUCTION

Visual Aids

Indicates an explanation of a point that must be observed to ensure that the product is capable of its proper functions and performance. Read this information carefully and follow the cautions. If the product is used incorrectly, data or the equipment itself could be destroyed.

Indicates summaries of points of particular importance relating to product performance, e.g., points to note during operation and advice on how to use the product.

Indicates the number of a page where related information can be found.

Indicates information for reference when you encounter a problem.

Indicator Status

Precautions in using the product

The following symbols are used to show the status of the indicators on the CIDRW Controller and Amplifier Units.

OFF

Flashing

CIDRW System

User’s Manual

INTRODUCTION

MEMO

Precautions in using the product

CIDRW System

User’s Manual

INTRODUCTION

Table of Contents

SECTION 1 Introduction 1

To Users of the V700-L21 CIDRW Controller 4 Applicable Standards 5 Applicable SEMI Standards 8 Safety Precautions 9 Precautions for Safe Use 10 Precautions for Correct Use 11 Reading this Manual 13 Table of Contents 15

INTRODUCTION

Table of Contents

SECTION 2 Product Outline 17

What Is a CIDRW System 18 Features 19 System Configuration 20 Component Names and Functions 21 Flowchart for Getting Started 26

SECTION 3 Installation and Connections/Wiring 31

Installation 32 Connections and Wiring 37

SECTION 4 Preparing for Communications 53

Setting the Communications Conditions for the CIDRW Controller 54 Setting the Communications Conditions for Amplifier Units 67 Setting the Communications Conditions for Link Units 69 Communications Test 70

SECTION 5 Reading from/Writing to ID Tags 75

When SECS Is Used 76 When SECS Is Not Used 87

CIDRW System

User’s Manual

INTRODUCTION Table of Contents

INTRODUCTION

SECTION 6 Troubleshooting 101

Table of Contents

SECTION 7 Appendix 115

When SECS Is Used 102 When SECS Is Not Used 108

Specifications and Dimensions 116 System Configuration Examples 121 Characteristic Data According to Conditions of Use 123 ID Tag Memory Maps 153 Regular Inspection 154 SECS Protocol Specifications 155 ASCII Code Table 160 Protective Construction 161 Revision History 164

CIDRW System

User’s Manual

SECTION 1 Product Outline

What Is a CIDRW System 18 Features 19 System Configuration 20 Component Names and Functions 21 Flowchart for Getting Started 26

SECTION 1 Product Outline

CIDRW System

User’s Manual

SECTION 1

ID Tag

(holder is separate)

CIDRW Head

Reading and writing information

• Model information

• Process instruction information

• Completion information

• Lot information

• Inspection results

Etc.

Host

Amplifier Unit

CIDRW Controller

Product Outline

What Is a CIDRW System

SECTION 1

The CIDRW system writes data to, and reads data from, the carrier IDs (ID Tags) mounted on the carriers (FOUP) in semiconductor manufacturing processes without contacting these ID Tags. CIDRW is the abbreviation of Carrier ID Reader/Writer and this abbreviation is used throughout this manual. Reading and writing information such as models, process instructions, lots, and inspection r esults to and from

What Is a CIDRW System

ID Tags makes it possible to manage work instruction information from a host device.

Example: Management of information in semiconductor and wafer manufacturing processes

CIDRW System

User’s Manual

Features

Host

SECS I/II

CIDRW Controller V700-L22

Amplifier Unit V640-HAM11-V3

CIDRW Head V640-HS61

ID Tag RI-TRP-DR2B(-30)

RI-TRP-WR2B(-30) (Made by Texas Instruments)

CIDRW System Conforming to SEMI Standards

RS-232C

• V640-HAM11-V3

• V640-HAM11-L

Host

SECS I/II

CIDRW Controller V700-L22

Amplifier Unit V640-HAM11-L

CIDRW Head V640-HS62

ID Tag RI-TRP-DR2B(-30)

RI-TRP-WR2B(-30) (Made by Texas Instruments)

CIDRW System Conforming to SEMI Standards

RS-232C

The V640-HS61 CIDRW Head can be connected to V640-HAM11-V3 Amplifier Units to communicate with ID Tags.

The V640-HS62 CIDRW Head can be connected to V640-HAM11-L Amplifier Units to communicate long-distance with ID Tags. The functions of the V640-HAM11-L Amplifier Unit are the same as the functions of the V640-HAM11-V3 Amplifier Unit.

SECTION 1

Product Outline

■ CIDRW Systems That Conform to SEMI Standards (SEMI E99, E5, E4)

SECTION 1

Features

List of Applicable Standards

• SEMI E99 THE CARRIER ID READER/WRITER FUNCTIONAL STANDARD

• SEMI E5 EQUIPMENT COMMUNICATION STANDARD 2 MESSAGE CONTENT (SECS II)

• SEMI E4 EQUIPMENT COMMUNICATION STANDARD 1 MESSAGE TRANSFER (SECS I)

The V640-HAM11-V3 or V640-HAM11-L will automatically detect the model and read/write data for RI-TRPDR2B(-30) and RI-TRP--WR2B(-30) ID Tags manufacturer by Texas Instruments.

SEMI is the acronym for Semiconductor Equipment and Materials International. SECS is the acronym for SEMI Equipment Communications Standard.

CIDRW System

User’s Manual

SECTION 1

The CIDRW Heads are the antennas for reading the carrier IDs from the ID Tags and writing the carrier IDs.

The Amplifier Units control the CIDRW Heads.

This is a host computer, equipment controller, etc.

CIDRW Head V640-HS61

Amplifier Unit V640-HAM11-V3

CIDRW Controller V700-L22

Host

Multiple Amplifier Units are controlled in response to commands (SECS) from the host device.

RS-232C SECS I/II

RS-232C

CIDRW Head V640-HS62

Amplifier Unit V640-HAM11-L

CIDRW Controller V700-L22

Host

RS-232C SECS I/II

RS-232C

The CIDRW Heads are the antennas for reading the carrier IDs from the ID Tags and writing the carrier IDs.

The Amplifier Units control the CIDRW Heads.

This is a host computer, equipment controller, etc.

CIDRW Head V640-HS61

Amplifier Unit V640-HAM11-V3

Host

RS-232C OMRON proprietary

protocol

CIDRW Head V640-HS62

Amplifier Unit V640-HAM11-L

Host

RS-232C OMRON proprietary

protocol

Product Outline

System Configuration

SECTION 1

System Configuration

When SECS Is Used

Communications with the host device is possible using the SECS protocol.

When SECS Is Not Used

Communications with the host device follow the OMRON proprietary protocol. The Amplifier Units are connected directly to the host device without using a CIDRW Controller.

CIDRW System

User’s Manual

Refer to the following page for connection examples for more than one Amplifier Units or for connection examples for

using the V700-L11 Link Unit.

page 121

Using Link Units (V700-L11) to make connections makes it possible to remove and replace just the relevant Amplifier Unit while leaving the power to the CIDRW system on in the event of a failure or during maintenance.

Component Names and Functions

RS-232C

SECS ID

MAINTENANNCE

V700-L22 CIDRW Controller

SECTION 1

Product Outline

SECTION 1

Component Names and Functions

No. Name Function

1 Power indicator (green) An indicator that indicates whether the power is ON or OFF. Lit while the power is ON. 2 OPERATING indicator (green) Lit while the CIDRW system status model is operating. 3 ALARMS indicator (green) Lit when the status in "Alarm Status" of the CIDRW system is Alarm (1). 4 BUSY indicator (gree n) Lit when the status in "Operational Status" of the CIDRW system is BUSY. 5 ERROR indicator (red) When a processing error is detected (when SSACK is other than NO), this indicator is lit

for 50 ms.

6 24 VDC power supply termi-

nals (with cover)

7 Frame ground terminal

(with cover)

8 MODE switch Used to select the mode of operation.

Connect to the 24 VDC power supply.

The grounding wire is connected here. (Ground to 100 Ω or less)

Refer to page 54.

0: Normal Operation mode. When mounting the Controller, set the switch to this posi-

tion.

3: Setting mode, selected to set information such as the communications conditions.

When the switch on the bottom face of the Controller cannot be accessed, the operation mode can be changed from the host device while the switch is left at the 0 setting.

1 to 2, 4 to 7:

9 RESET switch Restarts the CIDRW Controller. 10 SECS port Port for connecting the host device. Conforms to SECS I/II. 11 ID port An Amplifier Unit or Link Unit is connected here. 12 Maintenance port (with cover) Not used. Do not remove the cover.

Setting prohibited

CIDRW System

User’s Manual

SECTION 1 Product Outline

SECTION 1

Component Names and Functions

V640-HAM11-V3 and V640-HAM11-L Amplifier Units

No. Name Function

1 Dedicated power supply con-

nector

2 RS-485 port When using multiple CIDRW Heads, connect this to the RS-485 port of another Amplifier

3 RS-232C port Connected to a CIDRW Controller or a host device.

4 RUN indicator (green) Turns ON when the Amplifier Unit is in normal operation.

5 COMM indicator (yellow) Turns ON during communications with the host device or during communications with an

6 NORM indicator (green) Turns ON when the communications finish with no error.

7 ERROR indicator (red) Turns ON when an error occurs during communications with the host device, or during

8 CIDRW Head connection port A CIDRW Head is connected here.

9 Setting DIP switches Used to set the node number, the communications conditions, and the RS-485 terminal

Connect to the 24 VDC power supply.

Unit or to the multi-connection port of a Link Unit.

Uses the OMRON proprietary communications protocol.

ID Tag.

communications with an ID Tag.

resistance.

CIDRW System

User’s Manual

SECTION 1

Product Outline

■ Functions

• NOISE MEASUREMENT

The levels of noise in the vicinity of the CIDRW Head are measured and the noise level is expressed numerically in the range "00" to "99.

Refer to page 100, page 152.

SECTION 1

• Detecting for CIDRW Head status

You can confirm if the CIDRW Head is connected to the Amplifier Unit correctly.

Refer to page 98.

• Test Mode

Test Mode can be used to check communications between the ID Tags and Amplifier Units without connecting a host device. Communications with ID Tags are automatically performed every second and the communications results are displayed on the OPERATING indicator.

Refer to page 67.

Refer to V640-HAM11-V3 and V640-HAM11-L Amplifier Units for information on the OPERATING indicator for communications results.

page 22

Always connect the CIDRW Head before operating the Amplifier Unit in Test Mode. If Test Mode is used without connecting a CIDRW Head, the ERROR indicator will light and Amplifier Unit operation will stop.

Component Names and Functions

Commands from the host device are not accepted during operation in Test Mode. T o end Test Mode, turn OFF the Test Mode pin on the DIP switch and restart the Amplifier Unit.

CIDRW System

User’s Manual

SECTION 1

V640-HS62

CIDRW HEAD

MADE IN JAPAN

Product Outline

V640-HS61 and V640-HS62 CIDRW Heads

SECTION 1

Component Names and Functions

■ V640-HS61

No. Name Function

1 Antenna Used to communicate with ID Tags.

2 Antenna center This is the center of the communications area.

3 Connector Connect to an Amplifier Unit.

■ V640-HS62

No. Name Function

1 Antenna Used to communicate with ID Tags.

2 Antenna center This is the center of the communications area.

3 Connector Connect to an Amplifier Unit.

CIDRW System

User’s Manual

V700-L11 Link Unit

SECTION 1

Product Outline

SECTION 1

Component Names and Functions

No. Name Function

1 Multi-connection port

(RS-485) 2 RUN indicator (green) Turns ON while the Link Unit is in normal operation. 3 ID indicator (green) Not used 4 COMM indicator (green) Turns ON during data communications with the host device. 5 ERR indicator (red) Turns ON when an error occurs during data communications with the host device or

6 Host device connection port

(RS-232C) 7 ID connection port Not used 8 24 V power supply terminals

(inside the cover) 9 Setting DIP switches

(inside the cover)

This is the port that connects to the Amplifier Units when multiple CIDRW Heads are connected to a CIDRW Controller. The GR (frame ground) terminal is also at this port.

Head. This is a port for connecting to the CIDRW Controller via an RS-232C interface. A dust

cover is fitted on shipment from the factory. Remove this cover before using the port.

Connect to the 24 VDC power supply.

Used to set the equipment number, the communications conditions, and the RS-485 terminal resistance.

CIDRW System

User’s Manual

SECTION 1

Refer to page 32.

Refer to page 37.

Refer to page 54.

Refer to page 67.

Refer to page 70.

Refer to page 72.

Installation

Connection and Wiring

Setting the Communications Conditions for the CIDRW Controller

Setting the Communications Conditions for Amplifier Units

Refer to page 69.

Setting the Communications Conditions for Link Units

Test for Communications with the Host Device

ID Tag <-> CIDRW System Communications Test

Check the Surrounding Environment

Refer to page 34.

Preparation for CommunicationsTrial Operation Installation and Connections

Product Outline

Flowchart for Getting Started

SECTION 1

Flowchart for Getting Started

When SECS Is Used

CIDRW System

User’s Manual

Refer to page 76.

Refer to page 102. List of Error Messages

Refer to page 102. Controller Indicators

Refer to page 103. Operation Check Flowchart

When SECS Is Used

When you Encounter a Problem...

Communications

SECTION 1

Product Outline

SECTION 1

Flowchart for Getting Started

CIDRW System

User’s Manual

SECTION 1

Refer to page 32.

Refer to page 37.

Refer to page 67.

Refer to page 70.

Refer to page 72.

Installation

Connection and Wiring

Setting the Communications Conditions for Amplifier Units

Refer to page 69.

Setting the Communications Conditions for Link Units

Test for Communications with the Host Device

Communications Test between ID Tags and CIDRW System

Check the Surrounding Environment

Refer to page 34.

Preparation for CommunicationsTrial Operation Installation and Connections

Product Outline

SECTION 1

Flowchart for Getting Started

When SECS Is Not Used

CIDRW System

User’s Manual

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