Omron V640HAM11L User Manual

SECTION 6 Troubleshooting
Troubleshooting 70
SECTION 6
Troubleshooting
CIDRW System
User’s Manual
69
SECTION 6 Troubleshooting
Troubleshooting
Errors are indicated by the presence or absence of a response to an Amplifier Unit command, and by the indicators.
List of Error Messages
SECTION 6
Type
Host communi­cations error
Communications error between the CIDRW Head and ID Tag
CPU hardware error
Response
code
14 Format error There is a mistake in the command format. (For example, the com-
70 Communications
71 Verification error Correct data cannot be written to an ID Tag.
72 No Tag error Either there is no ID Tag in front of the CIDRW Head, or the CIDRW
7B Outside write area
7E ID system error (1) The ID Tag is in a status where it cannot execute the command pro-
7F ID system error (2) An inapplicable ID Tag has been used.
9A Hardware error in
Name Description
mand portion is undefined, or the page or address specification is inappropriate.)
Noise or another hindrance has occurred during communications with
error
error
CPU
an ID Tag, and communications cannot be completed normally.
Head is unable to detect the ID Tag due to environmental factors (e.g., noise).
The ID Tag is at a position where reading is possible but writing is not, so writing does not complete normally.
cessing.
An error occurred when writing to EEPROM.
Amplifier Unit Indicators
Name Indications
RUN (green) Turns ON when the Amplifier Unit is in normal operation.
COMM (orange) Turns ON during communications with the host device or during communications with an ID Tag.
NORM (green) Turns ON when the communications finish with no error.
ERROR (red) Turns ON when an error occurs during communications with the host device, or during communications
with an ID Tag.
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SECTION 6
Error occurrence
Test command transmission
RUN indicator
OFF?
No
Yes
An error has occurred at the Amplifier Unit.
Amplifier Unit error Refer to page 72.
Check if the Amplifier Unit settings are correct.
If There Is No Response to the Command: Refer to page 72.
Response received?
Yes
Check the nature of the response.
If there is a response to the command
Refer to page 72.
No
(Lights once)
Troubleshooting
Operation Check Flowchart
From Installation to Trial Operation
Errors are indicated by whether or not a response to the test command is received and by the status of the Amplifier Unit indicators.
• If the Test Command Was Received Normally:
Indicators
RUN COMM NORM ERROR
SECTION 6
Response Code for the Response
Type
Normal 00 The command was received normally.
Response
code
Function
CIDRW System
User’s Manual
71
SECTION 6
(Lights once)
(Lights once)
SECTION 6 Troubleshooting
• Amplifier Unit Error
Check the status of the indicators after transmission of the test command. After taking appropriate corrective action, restart the Amplifier Unit, send the test command again and check again.
RUN COMM NORM ERROR Main check points
(If RUN is OFF, the status of the other indica­tors can be ignored.)
• Influence of background noise (change installation position)
• Amplifier Unit power supply
If the error cannot be resolved after checking, the Amplifier Unit may be damaged.
• If There Is No Response to the Command:
Check the status of the indicators after transmission of the test command. After taking appropriate corrective action, restart the Amplifier Unit, send the test command again and check again.
RUN COMM NORM ERROR Main check points
• Amplifier Unit baud rate settings
• Node numbers of the Amplifier Units (do not match the node number in the test command)
• Connection and wiring of the cable between the host device and Amplifier Unit
• Routing of each cable (influence of background noise)
If the error cannot be resolved after checking, the Amplifier Unit may be damaged.
• Amplifier Unit baud rate settings
• Connection and wiring of the cable between the host device and Amplifier Unit
• Routing of the cables (influence of background noise)
• If There Is a Response to the Command:
Check the status of the indicators after transmission of the test command. After taking appropriate corrective action, restart the Amplifier Unit, send the test command again and check again.
RUN COMM NORM ERROR Main check points
• Node numbers of the Amplifier Units (The same number is set for more than one Unit) If the error cannot be resolved after checking, the Amplifier Unit may be damaged.
There is a mistake in the command format (number of charac­ters, character code, etc.).
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CIDRW System
User’s Manual
SECTION 6
Error occurrence
Is the response
code 1 ?
No
Yes
Check the command format.
If the response code is 1 Refer to page 74.
Ye s
Communications with the ID Tag has failed.
If the response code is 7 Refer to page 74.
Write command sent
RUN indicator
OFF?
No
Yes
An error has occurred at the Amplifier Unit.
Amplifier Unit error Refer to page 74.
Is the response
code 7 ?
Communications OK
No
(Lights once)
(Lights once)
Troubleshooting
From Trial Operation to Communications
Errors are indicated by the status of the indicators after transmission of the write command, and by the response code of the response.
• If the ID Tag Was Processed Normally:
Indicators
RUN COMM NORM ERROR
SECTION 6
Response Code for the Response
Normal 00 The ID Tag was processed normally.
Type
Response
code
If there is no response to the write command, refer to the From Installation to Trial Operation, Operation Check Flowchart. Refer to page 71.
Function
CIDRW System
User’s Manual
73
SECTION 6
(Lights once)
(Lights once)
(Lights once)
Troubleshooting
• Amplifier Unit Error
Check the status of the indicators after transmission of the command. After taking appropriate correc­tive action, send the write command again and check again.
RUN COMM NORM ERROR Main check points
(If RUN is OFF, the status of the other indica­tors can be ignored.)
• Influence of background noise (Change installation position)
• Amplifier Unit power supply
If the error cannot be resolved by checking the two points above, the Amplifier Unit may be damaged.
• If the Response Code is 1 :
There is a host device communications error. Check the status of the indicators and the response code of the response after transmission of the command. After taking appropriate corrective action, send the write command again and check again.
RUN COMM NORM ERROR
SECTION 6
Response
code
14 Command format
(Command code, page designation, address designation, processed data volume, etc.)
Main check points
• If the Response Code is 7 :
There is a communications error in communications between the CIDRW Head and ID Tag. Check the status of the indicators and the response code of the response after transmission of the command. After taking appropriate corrective action, send the write command again and check again.
RUN COMM NORM ERROR
Response
code
70
71 • ID Tag overwrite life (Replace the ID Tag)
72 • Connection to the CIDRW Head
7B • Distance between the ID Tag and CIDRW Head
7E • Type/specifications of the ID Tags used
7F
• Background noise levels of the CIDRW Head (Check the surroundings with the environmental noise level measurement function)
• Distance to another CIDRW Head
• Influence of background noise (Change installation position)
If the error cannot be resolved after checking, the Amplifier Unit may be damaged.
• Environment of use of the ID Tags (ID Tag breakage due to use in unanticipated ways)
• Distance between the ID Tag and CIDRW Head
• CIDRW Head background noise levels (Check the surroundings with the environmental noise level measurement function)
• Distance to another CIDRW Head
• Background noise levels of the CIDRW Head (Check the surroundings with the environmental noise level measurement function)
• Distance to another CIDRW Head
• Influence of background noise (Change installation position)
• Settings of the ID Tags used (The ID Tag lock function is used.*)
• Environment of use of the ID Tags (ID Tag breakage due to use in unanticipated ways)
Main check points
74
* The ID Tag has a lock function, but the Amplifier Unit has no function for locking an ID Tag.
CIDRW System
User’s Manual
SECTION 7 Appendix
Specifications and Dimensions 76
Connection Examples 80
Characteristic Data According to Conditions of Use 81
ID Tag Memory Maps 111
Regular Inspection 112
ASCII Code Table 113
Protective Construction 114
SECTION 7
Appendix
CIDRW System
User’s Manual
75
SECTION 7
DIP switch
(Unit: mm)
Mounting dimensions
Four, 4.5-dia. holes
DC power supply connector
MAC address label
Ethernet connector
Four operation indicators
Appendix
Specifications and Dimensions
Amplifier Units V640-HAM11-ETN and V640-HAM11-L-ETN
SECTION 7
(15.8)
(31.95)
(13)
(18)
6.86.86.80.6
55.5
160 175 185
175±0.5
(11.5)
465680
(5.7)
5
(18.2)
(12)
(22.5)
43
(32.5)
Specifications and Dimensions
General Specifications
Item
Power supply voltage 24 VDC +10% -15%
Current consumption 150 mA max. 400 mA max.
Ambient temperature Operating: 0 to +40°C Storage: -15 to +65°C (with no icing)
Ambient humidity Operating/Storage: 35% to 85% (with no condensation)
Degree of protection IP20 (IEC60529 standard)
Insulation resistance 20 MΩ min. between power supply terminals and the frame ground terminal (100 VDC M)
Dielectric strength Leak current not to exceed 5 mA on application of 1000 VAC (50/60 Hz for 1 minute) between both
Vibration resistance Frequency: 10 to 150 Hz; double amplitude: 0.20 mm; acceleration: 15 m/s
Shock resistance Shock of 150 m/s
Ground Ground to 100 Ω or less.
Case material PC/ABS resin
Shape 80×185×43 mm (W×D×H)
Weight Approx. 250 g
CIDRW Head V640-HS61 V640-HS62
4-M4
Specifications
V640-HAM11-ETN V640-HAM11-L-ETN
power supply terminals and the frame ground terminal
8 minutes, 10 times each in X, Y, and Z directions
2
in X, Y, and Z directions, 3 times each for 18 repetitions
0.5
±
46
2
for
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CIDRW System
User’s Manual
Host Communications Specifications
Item Description
Compliant standards 10Base-T and 100Base-TX
Protocol TCP/IP
Applicable port TCP/IP: port 7090
MTU 1,500 bytes
Access to an Amplifier Unit is possible from only one host device at a time. If a host device (A) is connected to an Ampli­fier Unit and another host device (B) connects to the Amplifier Unit, the connection between host device A and the Amplifier Unit will be automatically broken and host device B will have the control right.
Communications with the ID Tag will be aborted if the Ethernet cable is disconnected or the connection is broken while the Amplifier Unit is communicating with an ID Tag.
SECTION 7
Appendix
SECTION 7
Specifications and Dimensions
CIDRW System
User’s Manual
77
SECTION 7
Coaxial cable 3.0 dia., standard length 2 m
(Unit: mm)
Connector
Antenna center
Antenna center
Mounting dimensions
Four M3 or 3.5-dia. holes
Appendix
CIDRW Heads V640-HS61
Four, 3.5-dia. holes
SECTION 7
Specifications and Dimensions
Transmission frequency 134 kHz
Ambient temperature Operating: 0 to +40°C Storage: -15 to +65°C (with no icing)
Ambient humidity Operating/Storage: 35% to 85% (with no condensation)
Degree of protection IP60 (IEC60529)
Insulation resistance 20 MΩ min. between all terminals and the case (100 VDC M)
Dielectric strength Leak current not to exceed 5 mA on application of 1000 VAC (50/60 Hz for 1 minute) between all
Vibration resistance Frequency: 10 to 150 Hz; double amplitude: 0.20 mm; acceleration: 15 m/s
Shock resistance Shock of 150 m/s
Casing material ABS/epoxy resin
Weight Approx. 70 g
Cable length 2 m
Cable specification 3-mm-dia. coaxial cable
Item Specifications
terminals and the case
8 minutes, 10 times each in X, Y, and Z directions
2
in X, Y, and Z directions, 3 times each for 18 repetitions
Stainless steel mount
2
for
78
CIDRW System
User’s Manual
V640-HS62
302012
10
9
65
39.2
21
Max.28
12
4
49
14.5
Max.20.5
9
21
±0.2
20±0.2
Ferrite core
(Unit: mm)
Connector
Coaxial cable, Dia.: 3.0, Length: 1.9 m
Center of coil
Mounting Hole Dimensions
Four M3 or 3.5-dia. holes
Four 3.5-dia. (mounting holes)
Center of coil
SECTION 7
Appendix
Item Specifications
Transmission frequency 134 kHz
Ambient temperature Operating: 0 to +40°C Storage: -15 to +65°C (with no icing)
Ambient humidity Operating/Storage: 35% to 85% (with no condensation)
Degree of protection IP60 (IEC60529)
Insulation resistance 20 MΩ min. between all terminals and the case (100 VDC M)
Dielectric strength Leak current not to exceed 5 mA on application of 1000 VAC (50/60 Hz for 1 minute) between all
Vibration resistance Frequency: 10 to 150 Hz; double amplitude: 0.20 mm; acceleration: 15 m/s
Shock resistance Shock of 150 m/s
Casing material ABS/epoxy resin
Weight Approx. 100 g
Cable length 1.9 m
Cable specification 3-mm-dia. coaxial cable
terminals and the case
8 minutes, 10 times each in X, Y, and Z directions
Stainless steel mount
2
in X, Y, and Z directions, 3 times each for 18 repetitions
2
SECTION 7
Specifications and Dimensions
for
CIDRW System
User’s Manual
79
SECTION 7
Host device
Host computer, device controller, etc.
CIDRW Head V640-HS61
Amplifier Unit V640-HAM11-ETN
Ethernet hub
LAN cable
LAN cable
CIDRW Head V640-HS61
Amplifier Unit V640-HAM11-ETN
LAN cable
CIDRW Head V640-HS61
Amplifier Unit V640-HAM11-ETN
LAN cable
The Amplifier Unit controls the CIDRW Head. Up to 256 Ampli­fier Units can be connected.
The CIDRW Head is the antenna. It reads and writes carrier IDs and performs other processing for ID Tags.
Host device
Host computer, device controller, etc.
CIDRW Head V640-HS62
Amplifier Unit V640-HAM11-L-ETN
Ethernet hub
LAN cable
LAN cable
CIDRW Head V640-HS62
Amplifier Unit V640-HAM11-L-ETN
LAN cable
CIDRW Head V640-HS62
Amplifier Unit V640-HAM11-L-ETN
LAN cable
The Amplifier Unit controls the CIDRW Head. Up to 256 Ampli­fier Units can be connected.
The CIDRW Head is the antenna. It reads and writes carrier IDs and performs other processing for ID Tags.
Appendix
Connection Examples
V640-HAM11-ETN
Connect the host device and Amplifier Unit using a LAN cable.
SECTION 7
Connection Examples
V640-HAM11-L-ETN
Connect the host device and Amplifier Unit using a LAN cable.
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CIDRW System
User’s Manual
SECTION 7
0
10
20
30
40
50
60
70
80
90
100
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
Communications Area (READ)
Distance in Y direction (mm)
Distance in X direction (mm)
Measurement point
0
10
20
30
40
50
60
70
80
90
100
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
Communications Area (WRITE)
Distance in Y direction (mm)
Distance in X direction (mm)
Measurement point
Appendix
Characteristic Data According to Conditions of Use
Maps of Communications Areas (Reference Only)
The figures given below for communications areas (communications distances) are reference values only. The maps of communications areas will vary according to the ID Tags that you use, the back­ground metals, the ambient noise, the effects of temperature and so on, and should be thoroughly con­firmed on installation. The direction of the ID Tags will affect communications performance. Check the direction of the coils in the ID Tags before using the ID Tags.
V640-HAM11-ETN
• Coaxial Mounting (RI-TRP-DR2B)
READ
WRITE
CIDRW System
User’s Manual
SECTION 7
Characteristic Data According to Conditions of Use
81
SECTION 7
0
10
20
30
40
50
60
70
80
90
100
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
Communications Area (READ)
Distance in Z direction (mm)
Measurement point
Distance in Y direction (mm)
Communications Area (WRITE)
Distance in Z direction (mm)
Measurement point
Distance in Y direction (mm)
Appendix
• Coaxial Mounting (RI-TRP-DR2B)
READ
SECTION 7
Characteristic Data According to Conditions of Use
WRITE
100
90
80
70
60
50
40
30
20
10
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
0
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CIDRW System
User’s Manual
• Parallel Mounting (RI-TRP-DR2B)
Communications Area (READ)
Distance in Y direction (mm)
Distance in X direction (mm)
Measurement point
10
20
30
40
50
60
70
80
90
100
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
0
Communications Area (WRITE)
Distance in Y direction (mm)
Distance in X direction (mm)
Measurement point
READ
100
90
80
70
60
50
40
30
20
10
0
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80
WRITE
SECTION 7
Appendix
CIDRW System
User’s Manual
SECTION 7
Characteristic Data According to Conditions of Use
83
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