V600-CA5D01 ID Controller
V600-CA5D02 ID Controller
Operation Manual
Page 4
Preface
Preface
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON representative if you
have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one
year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER
OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL
SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF
PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS
BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is
asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED,
STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR
INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR
RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT
OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated
products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of
products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and
limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the
suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an
exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the
products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not
described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment,
amusement machines, vehicles, safety equipment, and installations subject to separate industry or government
regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY
WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND
THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
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Preface
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not
constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual
application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant
construction changes are made. However, some specifications of the product may be changed without any notice. When
in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your
request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased
products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are
shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical, or proofreading errors, or omissions.
Preface
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us
before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this
document to another, please copy or transmit it in its entirety.
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Page 6
Preface
WARNING
Preface
Safety Precautions
● Meaning of Signal Words
The following signal words and icons are used in this manual to indicate precautions when using the V600-CA5D01 or
V600-CA5D02. The indicated precautions provide information that is vital to safety. Always observe all precautionary
information.
The signal words and icons are as follows:
Indicates a potentially hazardous situation which, if not avoided, will result in minor or
moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.
● Meanings of Alert Symbols
Explosion
Indicates the possibility of explosion under specific conditions.
Prohibition
Indicates general prohibitions.
● Alert Statements in this Manual
WARNING
This product is not designed for use in directly or indirectly detecting human bodies in safety-
related applications.
Do not use the product as a sensing device for human protection.
A lithium battery is built into SRAM Data Carriers and may occasionally cause serious injury
due to combustion, explosion, or burning.
Dispose of SRAM Data Carriers as industrial waste and never disassemble, apply pressure
that would deform, heat to higher than 100C, or incinerate SRAM Data Carriers.
A lithium battery is built into SRAM Data Carriers and may occasionally cause serious injury
due to combustion, explosion, or burning.
When replacing the lithium battery, never short-circuit the positive and negative terminals of a
battery or charge, disassemble, apply deforming pressure, or expose the battery to fire.
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Preface
No-load voltage (V peak)Maximum current rating (A)
0 to 205.0
Over 20 to 30
100
peak voltage
Regulations and Standards
The V600-CA5D01 and V600-CA5D02 complies with the following standards.
1.U.S.A., Canada (UL Standards)
UL (Underwriters Laboratories Inc.) conditions have been met.
UL508
Use the product connected to one of the following two circuits.
(1) Limited Voltage/Current Circuit (Approved in UL508)
A circuit that uses as its power supply the secondary coil of an insulated transformer that satisfies the
following conditions:
Maximum voltage (with no-load): 30 Vrms (42.4 V peak)
OR
Maximum current: (1) 8 A (including when shorted) OR
(2) A current restricted by a circuit protective device (e.g., fuse) with the following
ratings
Preface
(2) A circuit with a maximum voltage of 30 Vrms (42.4 V peak) that uses as its power supply a Class 2
power supply defined in UL1310 or a Class 2 transformer defined in UL1585
2. Europe (EMC Standards)
The requirements of the EC Directive have been satisfied.
EMC Standards EN 61000-6-2
EN 61000-6-4
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Preface
Preface
Precautions for Safe Use
Observe the following precautions to ensure safe usage of the product.
1. Do not use the product in environments subject to inflammable, explosive, or corrosive gases.
2. Do not disassemble, repair, or modify the product in any way.
3. Tighten the base mounting screws and terminal block screws securely.
4. Use the specified sizes of crimp terminals for wiring.
5. Always lock the lock mechanisms on any devices provided with them, such as cable connector lock
screws.
6. Confirm that the input voltage to be applied is within the rated power supply voltage (24 VDC +10%/15%)
before using it.
7. Do not reverse polarity when connecting the power supply.
8. Do not allow water to enter or insert wire in the gaps of the case. Fire or electric shock may result.
9. Always turn OFF the power supply to the ID Controller before attaching or removing the Read/Write Head.
10. If you suspect that anything is wrong with the product at any time, stop using it immediately, turn OFF the
power supply, and consult with your OMRON representative.
11. When disposing of the product, dispose of it as industrial waste.
12. Observe all other precautionary information provided in this manual.
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Preface
Precautions for Correct Use
Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product
performance.
1. Installation Location
Do not install the product in the following locations:
• Locations subject to corrosive gases, dust, dirt, metal powder, or salt
• Locations where the specified ambient operating temperature range is exceeded
• Locations subject to extreme temperature changes that may result in condensation
• Locations where the specified ambient operating humidity range is exceeded
• Locations where the product would be directly subjected to vibration or shock exceeding specifica-
tions
• Locations subject to contact with water, oil, or chemicals
Preface
2. Installation
• The product uses the 530-kHz frequency band to communicate with Data Carriers. Some devices,
such as some motors, inverters, and switch mode power supplies, generate electromagnetic waves
(i.e., noise) that can affect communications with the Data Carriers. If any of these devices are nearby,
communications with Data Carriers may be affected or Data Carriers may be destroyed.
If the product is to be used near such devices, check the effects on communications before using the
product.
• To minimize the general influence of noise, follow the following precautions:
(1) Ground any metallic material located around the product to 100 W or less.
(2) Keep product wiring away from high voltage or heavy current.
• The product does not provide a water-proof structure. Do not use it where mists are present.
• Do not use chemicals that will affect product materials.
• Tighten screws to 1.2 N·m maximum when mounting the product.
• Communications performance may be reduced due to mutual interference if more than one Read/
Write Head is installed in the same vicinity. Refer to the Read/Write Heads and SRAM Data Carriers
Operation Manual (Cat. No. Z127) and Read/Write Heads and EEPROM Data Carriers (Cat. No.
Z128) and confirm that there is no mutual interference between Read/Write Heads.
3. Storage
Do not store the product in the following locations:
• Locations subject to corrosive gases, dust, dirt, metal powder, or salt
• Locations where the specified ambient operating temperature range is exceeded
• Locations subject to extreme temperature changes that may result in condensation
• Locations where the specified ambient operating humidity range is exceeded
• Locations where the product would be directly subjected to vibration or shock exceeding specifica-
tions
• Locations subject to contact with water, oil, or chemicals
4. Cleaning
• Do not use thinners for cleaning. Resin materials and the case coating will be dissolved by thinners.
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Page 10
PrefaceMeanings of Symbols
Preface
Meanings of Symbols
Indicates particularly important points related to a function, including precautions and application advice.
Indicates reference to helpful information and explanations for difficult terminology.
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Preface
TABLE OF CONTENTS
Preface
Safety Precautions 4
Regulations and Standards 5
Precautions for Safe Use 6
Precautions for Correct Use 7
Meanings of Symbols8
Section 1 Product Overview 11
Features 12
Preface
Names and Functions of Components13
System Configuration16
Overall Flow of Application 19
Section 2 Installation and Wiring21
Installation 22
Wiring24
Section 3 Preparing Communications49
Switch Settings 50
Test operation57
Section 4 Function59
Trigger Input (Lower Trigger Execution)60
Write Protect Function61
Data Carrier Service Life Detection65
Data Carrier Memory Check Function68
Write Command Memory69
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Preface
Preface
Section 5 Communications71
Movement of Data Carriers and Command Status 72
Command Format77
Communications Commands82
General Communications Subcommands122
Host Device Commands125
Other Commands 134
End Codes135
Section 6 Troubleshooting137
Diagnostic Functions138
Error Lists139
Troubleshooting141
Maintenance and Inspection142
Troubleshooting Flowcharts143
Section 7 Appendix149
Specifications and Dimensions150
Characteristics According to Application Conditions153
Data Carrier Memory Map159
Data Carrier Memory Capacities and Memory Types160
ASCII Table 161
Degree of Protection162
Revision History164
10
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Section 1
Product Overview
Features12
Names and Functions of Components13
System Configuration16
Overall Flow of Application19
Section 1Product Overview
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Page 14
Section 1
Product Overview
Features
Section 1 Features
The V600-CA5D01 or V600-CA5D02 ID Controller is connected to a V600-H@@ Read/Write Head, performs
data read/write operations for V600-D@KR@@, V600-D@KF@@, or V600-D23P@@ Data Carriers according to
commands from the host device, and returns responses to the host device.
12
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Names and Functions of Components
USB port
RS-422/RS-485 port
Power supply terminals
Ground terminal
RS-232C port
Switch cover
Main display indicators
Monitor display
Read/Write Head
connection port
External I/O port
Head operation indicators
Controller
number switches
Mode switch
Terminating resistance switch
Section 1
Product Overview
Section 1 Names and Functions of Components
■ Power Supply and Ground Terminals
NameDescription
Power supply terminalsSupply 24 VDC.
Recommended power supply: S8VS-03024 (manufactured by OMRON)
Ground terminalThis is the ground terminal. Connected a dedicated ground line grounded to 100 W or less.
■ External I/O Port
Connect the external I/O port to the external I/O signals.
NameDescription
RUNTurns ON when the ID Controller is operating normally and communications are possible with the
host device.
BUSYOutput from when a command is received from the host device until communications have been
completed.
ERROROutput for 500 ms when there is an error in Data Carrier communications, host device communica-
tions, or hardware. The output time can be changed with the SET PARAMETER (SP) command.
OUT1User output 1, which can be manipulated using the CONTROL CONTROLLER (CC) command.
OUT2User output 2, which can be manipulated using the CONTROL CONTROLLER (CC) command.
COM_OThe output common terminal.
RSTAn external reset input for emergency stopping. The ID Controller will be reset when RST is input.
TRG/IN1If pin 4 of SW4 (lower trigger setting) is ON, a RECEPTION COMPLETED command is executed
for Read/Write Head 1 on the rising edge of this input. If pin 4 of SW4 is OFF, this input is used as
user input 1, which can be read with the CONTROL CONTROLLER (CC) command.
TRG/IN2If pin 4 of SW4 (lower trigger setting) is ON, a RECEPTION COMPLETED command is executed
COM_IThe input common terminal.
for Read/Write Head 2 on the rising edge of this input. If pin 4 of SW4 is OFF, this input is used as
user input 2, which can be read with the CONTROL CONTROLLER (CC) command.
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Section 1
Product Overview
■ RS-232C Port
The RS-232C port is used for communications with the host device. The port conforms to RS-232C
Section 1 Names and Functions of Components
and can be connected to a computer, programmable controller, or other host device.
■ RS-422/RS-485 Port
The RS-422/RS-485 port is used for communications with the host device. The port conforms to RS422/RS-485 and can be connected to a computer, programmable controller, or other host device.
■ USB Port
The USB port can be used to easily connect a computer using a USB cable. The port conforms to USB
1.1.
If the USB port is used to connect to the host device, the connection must be 1:1 regardless of the
setting of pin 9 of SW3.
The USB port is not used for control operations. When constructing a system, always use the RS-232C or RS-422/RS-
485 port.
p.16
■ Read/Write Head Connection Port
Connect the Read/Write Head connection port to a V600-series Read/Write Head.
■ Controller Number Switches
The controller number switches are used to set a controller number when more than one ID Controller
is connected to a single host device.
Refer to Setting the Controller Number Switches (SW1 and SW2) for more information.
p.52
■ Switch Cover
There are two DIP switches located behind the switch cover.
Refer to Setting the DIP Switches (SW3 and SW4) for more information.
Refer to DIP Switches (SW3 and SW4) for more information.
p.53
■ Mode Switch
The mode switch changes the ID Controller's operating mode between RUN mode and
MAINTENANCE mode.
Refer to Setting the Mode Switch for more information.
14
p.55
■ Terminating Resistance Switch
The terminating resistance switch connects and disconnects the built-in terminating resistance.
Refer to Setting the Terminating Resistance for more information.
p.55
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Section 1
Hex0123456789ABCDEF
Display
Channel 1 communications indicator
Channel 2 communications indicator
RUN
TRG/IN1
TRG/IN2
BUSY
ERROR
Channel 1 error indicator
Channel 2 error indicator
OUT2
OUT1
Input status indications
Output status indications
Product Overview
■ Main Display Indicators
NameColorDescription
RUN/RSTGreen Lit when the ID Controller is operating normally.
Red Lit when the external reset input is received.
COMMGreen Lit when communicating normally with the host device.
Red Lit when an error is detected in communications with the host device.
■ Head Operation Indicators
NameColorDescription
COMM1Yellow Lit when a communications command for a Data Carrier is being processes for Read/Write Head 1.
NORM1/ERR1Green Lights once at a normal end to processing for Read/Write Head 1.
Red Lights once at an error end to processing for Read/Write Head 1.
COMM2Yellow Lit when a communications command for a Data Carrier is being processes for Read/Write Head 2.
NORM2/ERR2Green Lights once at the end of normal processing for Read/Write Head 2.
Red Lights once at an error end to processing for Read/Write Head 2.
■ Monitor Display
NameColorModeDescription
7-segment display
(2 digits)
Red RUN mode, end code displayThe end code is displayed.
RUN mode, I/O displayUser I/O status is displayed.
MAINTENANCE modeThe end code is displayed.
Section 1 Names and Functions of Components
■ End Code Display Mode (Pin 3 of SW4 Turned OFF)
The end code for command processing is displayed. End codes are displayed with two hexadecimal
digits, as shown below.
For normal responses or warning responses, the display lights. For error responses, the display
flashes.
I/O Display Mode (Pin 3 of SW4 Turned ON)
■
The monitor display will show the ON/OFF status of the I/O terminals or the error status.
The segments will be light when the I/O is ON and not lit when the I/O is OFF, as shown below. Error
displays will light when the error occurs and then go out after a short period of time.
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Section 1
Programmable Controller (PLC)
Computer
RS-232C
Read/Write
Head
Data CarrierPallet, etc.
Any V600-series
Read/Write Heads
and Data Carries can
be connected.
ID Controller
V600-CA5D01/CA5D02
Product Overview
System Configuration
Section 1 System Configuration
1:1 Connections
The host device is connected via RS-232C, RS-422, or RS-485.
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Section 1
ID Controller
V600-CA5D01/CA5D02
RS-232C
Read/Write Head
Data CarrierPallet, etc.
RS-422/RS-485RS-422/RS-485RS-422/RS-485
Data CarrierPallet, etc.
Programmable Controller (PLC)
Computer
Product Overview
1:N Connections with RS-232C Host Device Connection
The host device is connected via RS-232C and then other ID Controllers are connected via RS-422/
RS-485.
Section 1 System Configuration
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Section 1 System Configuration
ID Controller
V600-CA5D01/CA5D02
RS-422/RS-485
Read/Write Head
Data CarrierPallet, etc.
RS-422/RS-485RS-422/RS-485RS-422/RS-485
Data CarrierPallet, etc.
Programmable Controller (PLC)
Computer
Section 1
Product Overview
1:N Connections with RS-422/RS485 Host Device Connection
The host device is connected via RS-422 or RS-485 and then other ID Controllers are connected via
RS-422/RS-485.
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Overall Flow of Application
Wiring:
Setting ID Controller Communications:
Preparations
Preparations for
Communications
Trial Operation
Testing Host Device Communications:
Testing Data Carrier Communications:
Checking Ambient Conditions:
Communications and Operations Using Actual Commands:
Communications
p.22
Installation:
p.24
p.50
p.58
p.58
p.142
p.71
Section 1
Product Overview
Section 1 Overall Flow of Application
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Section 1 Overall Flow of Application
Section 1
Product Overview
MEMO
20
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Section 2
Installation and Wiring
Installation22
Wiring24
Section 2 Installation and Wiring
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Page 24
Section 2
95
105
Two, M4
80 90
80
Installation and Wiring
Installation
Observe the following precautions when installing the V600-CA5D01 or V600-CA5D02 ID Controller to enable
proper performance of all functions.
Section 2 Installation
Installation Environment
Do not install the ID Controller in the following locations.
• Locations where the ambient operating temperature is not between 10 and 55C or locations where
condensation may occur as the result of rapid variations in temperature
• Locations where the ambient operating humidity is not between 35% and 85%
• Locations subject to corrosive gases, inflammable gases, dust, dirt, metal powder, or salt
• Locations subject to direct vibration or shock
• Locations subject to direct sunlight
• Locations subject to contact with water, oil, or chemicals
• Location over 2,000 m above sea level
Mounting Position in a Control Panel
The operating temperature range of the ID Controller is from 10 to 55C. When installing the ID
Controller in a control panel, pay attention to the following points:
• Provide enough space around the Controller for ventilation.
• Do not install the ID Controller in the vicinity of equipment generating heat (such as heaters,
transformers, and large resistors).
Installation Methods
■ Mounted in a Panel
When mounting directly to a control panel, always use flat washers and M4 screws.
Recommended tightening torque: 1.2 N·m
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■ Mounting to DIN Rail
1. When mounting the ID Controller to DIN Rail, hook the
ID Controller at point A and then press in direction B.
2. To remove the ID Controller from the DIN Rail, pull out
the mounting hook.
DIN Rail
End Plate
Mounting hook
92
A
B
Recommended DIN Rail
PFP-100N2 (rail length: 1 m)
(manufactured by OMRON)
DIN Rail
PFP-100N2
End Plate
PFP-M
End Plate
10 mm min.
10 mm min.
Spacer
Spacer
End Plate
End Plate
Spacer
PFP-S
Section 2
Installation and Wiring
Section 2 Installation
Attaching End Plates
An End Plate can be easily attached by catching the bottom of the End Plate
on the DIN Rail, then the top, and then pulling down on the End Plate and
tightening the lock screw. Recommended tightening torque: 1.2 N·m
■ Installation Interval
When mounting more than one V600-CA5D01 or V600-CA5D02 ID Controller side by side, leave at
least 10 mm between the ID Controllers to allow for cooling.
Use at least two DIN Rail Spacers manufactured by OMRON. (One Spacer has a width of 5 mm.)
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Section 2 Wiring
6.4 max.
(for M3
terminals)
6.4 max.
Supply 24 VDC to the ID Controller. Make sure that the
voltage fluctuation is within the range of 20.4 to 26.4
VDC (24 VDC+10%/15%).
Recommended DC Power Supply: Compact, DIN-rail Mounting
(Manufactured by OMRON)
ModelOutput capacityInput current
S8VS-030241.3 A at 24 VDC100 to 240 VAC
Countermeasures against noise superimposed on
power lines is provided in the IC Controller. Supplying
power through a filter can be used to substantially
reduce ground noise.
Although the rated power consumption of the ID Controller is
1.3 A at 24 VDC (30 W), determine the capacity by taking the
inrush current into consideration.
Use a twisted-pair cable for the power supply line.
To improve noise immunity, ground to 100 or less and
use a dedicated ground.
Use a class-2 power supply.
+24 V
0 V
Line filter
Ground to 100 or less
using a dedicated ground
DC power supply
Section 2
Installation and Wiring
Wiring
Power Supply and Ground
• The power supply and ground terminals use M3 self-rising terminals. If using crimp terminals for
wiring, use ones with the following specifications.
Recommended tightening torque: 0.5 N·m
Examples of Applicable Crimp Terminals
Examples of Applicable Crimp Terminals
ManufacturerModel
1.25-N3A
J.S.T. Mfg Co.
V1.25N3A
1.25-MS3
V1.25-MS3
Applicable wire
size
0.25 to 1.65 mm
(AWG22 to
AWG16)
Shape
2
Forked
Round
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Section 2
RESET input
24 VDC
24 VDC
To ERROR output
Te r mi n a l
No.
123 4 5 6 78 910
• Controller Terminal Arrangement
Installation and Wiring
Input and Output Lines
■ RESET Signal Input Precautions
• Make sure that the input voltage of the RESET signal does not exceed the maximum voltage (26.4 V).
If the maximum voltage is exceeded, the ID Controller may malfunction.
• To improve the noise immunity, separate the wiring of the input lines from high-voltage equipment or
power lines by at least 1 m.
Section 2 Wiring
■ Error Signal Input Precautions
• The maximum switching capacity of the output terminals is 100 mA at 24 VDC (+10%/15%).
If a voltage or load that exceeds the maximum switching capacity is used, the ID Controller may
malfunction.
• Use an auxiliary relay (100 mA max. at 24 VDC) in the output circuit.
■ Pin Arrangement
Pin No. Name
1RUN
2BUSY
3ERROR
4OUT1
5OUT2
6COM_O
7RST
8TRG/IN1
9TRG/IN2
10COM_I
Refer to External I/O Port for more information on the external I/O port.
p.13
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Section 2 Wiring
Connector: MC1.5/10-STF-3.5
(manufactured by Phoenix Contact)
Small flat-blade screw driver
with a consistent width
Lock screws
Section 2
Installation and Wiring
■ Connecting the Cable
Use the connector provided with the ID Controller.
ManufacturerModelRemarks
CableI/O lines------0.5 mm
Connector
Crimp terminalsConnecting one line
per terminal
Connecting two lines
per terminal
Crimp toolCRIMPFOX UD6---
Phoenix Contact
MC1.5/10-STF-3.5---
AI0.5-8WH
AI-TWIN20.5-8WH
1. Crimp the crimp terminals to the stripped section of the wires.
2. Be sure that the connector is oriented properly and insert the wires in
the connector holes.
2
(equivalent
to AWG20)
---
---
3. Tighten the wire lock screws securely.
Recommended tightening torque: 0.22 N·m
A normal screwdriver is tapered at the end and will not reach all the way to
the back. Use a small flat-blade screw driver with a consistent width.
4. Connect the wired connector to the ID Controller.
Align the cable connector with the connector on the ID Controller, hold onto the con-
nector, press the connector all the way in, and tighten the lock screws.
Recommended tightening torque: 0.4 N·m
Removing the Connector
Loosen the two lock screws completely, hold onto the protruding portion of the connector, and pull the connector
straight out and off. If the connector is difficult to remove, hold the ID Controller and pull the connector off.
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Operation Manual
Do not wire the connector while it is connected to the ID Controller.
Page 29
RS-232C Port
Pin No.
Abbreviation
Signal direction
Signal name
Input Output
9SG------
Signal ground or common
return line
2SD---❍Send data
3RD❍---Receive data
4RS---❍Request to send
5CS❍---Can send
51
96
(The example at the left is for connecting a shielded cable to the host device.)
• Pin Arrangement
ID Controller
Host device
Shield
GR
SG
SD
RD
RS
CS
GR
SG
RD
SD
RS
CS
ID Controller
IBM PC/AT or compatible
(Shield)
GR
SG
SD
RD
RS
CS
GR
SG
RD
SD
RS
CS
■ Pin Arrangement
■ Connecting to the Host Device
■ Connection Example to OMRON PLC
Section 2
Installation and Wiring
Section 2 Wiring
Recommended Cable
ModelManufacturer
XW2Z-@@@TOMRON
Note 1. Ground the shield at the host device to prevent malfunctions.
2. Pins 4 (RS) and 5 (CS) are connected inside the connector.
■
Connection Example to DOS Computer (IBM PC/AT or Compatible)
(This example uses a 9-pin D-Sub connector.)
Recommended Cable
ModelManufacturer
XW2Z-@@@S-VOMRON
Note 1. The ID Controller connector on the interface cable is male
and the computer connector is female.
2. Ground the shield at the host device to prevent malfunctions.
For 1:N connections, refer to Connecting between ID Controllers (1:N Connections).
p.31
RFID System
Operation Manual
27
Page 30
Section 2 Wiring
Controller end
OMRON
XM3B-0922-111
Socket
OMRON
XM2S-0911
Hood
Host device end
OMRON
XM3A-0921
Plug
Note: Hood and Plug of the following are not attached.
Note Short pins 4 (RS) and 5 (CS) with a crossover
line inside the connector.
PlugCrossover
Aluminum tape
Cable bushing
Lock screw (two
screws, M2.6)
Housing A2
Cable clamp
Housing B2
Section 2
Installation and Wiring
■ Assembling and Connecting the Communications Connector
Use the communications connector provided with the ID Controller. The user must provide the con-
necting cable and the host computer connector. The ID Controller connector is manufactured by
OMRON and is protected from electromagnetic interference (EMI).
■
Connector Assembly
1. Prepare the end of the cable.
• First pass the cable through the cable bushing.
• Unwind the shielded braid and turn the braid back over the cable
bushing. Turn approximately 10 mm of the shielded braid back
over the cable bushing.
• Wrap the lines with sealing tape.
2. Solder conductor lines and plug pins.
3. Set the hood housing A2 onto the plug, and secure the aluminum tape section with a clamp.
28
4. Tighten the two connector holding screws, and then cover the assembly with housing B2 to complete
RFID System
Operation Manual
the connector.
Page 31
Section 2
Lock
screws
Installation and Wiring
Inserting and Removing the Connector
■
• It is extremely important to hold the connector to attach and insert it properly.
After inserting the connector, use a Phillips screwdriver and fully tighten the two lock screws.
Recommended tightening torque: 0.3 Nm.
• To remove the connector, loosen the two lock screws completely, hold onto the protruding portion of
the connector hood, and pull the connector straight out and off. If the connector is difficult to remove,
hold the ID Controller and pull the connector off.
Section 2 Wiring
RFID System
Operation Manual
29
Page 32
Section 2 Wiring
Pin No.
12345
• Pin Arrangement
ID Controller
Host device
(Shield)
RDA()
RDB()
SDA()
SDB()
SG
SDA()
SDB()
RDA()
RDB()
SG
GR
ID Controller
RDA()
RDB()
SDA()
SDB()
SG
Host device
Receiving side
terminating resistance
Sending side
terminating resistance
RDA() RDB()SDA()SDB()SG
Terminating resistance: RS-422: 220
, RS-485: 110
Note: Turn ON the terminating resistance at the nodes on both ends of the main cable.
Turn OFF the terminating resistance at all other nodes. Normal transmissions will not
be possible if the terminating resistance is ON at any node other than the end nodes.
Section 2
Installation and Wiring
RS-422/RS-485 Port
Pin Arrangement
Pin No. NameDescription
1RDA()Receive data
2RDB(+)Receive data
3SDA()Send data
4SDB(+)Send data
5SGSG
*Using RS-485 is possible by shorting pins 1 and 3 and
pins 2 and 4, and changing the setting to RS-485.
■ Connecting to the Host Device
■ RS-422 Connection
Note. Ground the shield at the host device to prevent malfunctions.
The +/ polarity designations for the SDA, SDB, RDA, and RDB signals are reversed on some devices. Always check
the signal names of the connected device and connect the polarity correctly.
■ RS-485 Connection
Note. Short pins 1 and 3 and pins 2 and 4 Do not connect
anything to the ID Controller's SG.
The internal circuits are as follows:
30
RFID System
Operation Manual
Page 33
■ Connecting between ID Controllers (1:N Connections)
ID ControllerID Controller
RS-422
ID Controller
RS-422
ID Controller
RS-422
Pin No.
Abbreviation
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
SW6: OFF
Terminating resistance
not connected.
Pin No.
Abbreviation
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
Pin No.
Abbreviation
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
Pin No.
Abbreviation
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
Host device
RS-232C
SW6: ON
Terminating
resistance connected.
Maximum length: 15 mMaximum total length: 500 m
SW6: OFF
Terminating resistance
not connected.
SW6: ON
Terminating
resistance connected.
ID ControllerID Controller
RS-485
ID Controller
RS-485
ID Controller
RS-485
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
RS-232C
SW6: OFF
Terminating resistance
not connected.
SW6: ON
Terminating
resistance connected.
Maximum length: 15 mMaximum total length: 500 m
SW6: OFF
Terminating resistance
not connected.
SW6: ON
Terminating
resistance connected.
Pin No.
Abbreviation
Pin No.
Abbreviation
Pin No.
Abbreviation
Pin No.
Abbreviation
Host device
■ RS-232C Host Device Connection
Section 2
Installation and Wiring
Section 2 Wiring
Note:Using RS-485 is possible by shorting pins 1 and 3 and pins 2 and 4, and changing the setting to RS-485.
For the RS-232 connection between the host device and ID Controller, refer to Connecting to the Host Device.
p.27
If RS-232C communications are used first by the ID Controller, receiving RS-422/RS-485 communications will be pro-
hibited. If RS-422/RS-485 communications are used first by the ID Controller, receiving RS-232C communications will
be prohibited. It is thus necessary to turn OFF the power supply before changing the ID Controller system configuration.
RFID System
Operation Manual
31
Page 34
Section 2 Wiring
ID ControllerID Controller
RS-422
ID Controller
RS-422
ID Controller
RS-422
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
RS-422
Maximum total length: 500 m
SW6: ON
Terminating
resistance connected.
SW6: OFF
Terminating resistance
not connected.
SW6: OFF
Terminating resistance
not connected.
SW6: OFF
Terminating resistance
not connected.
Pin No.
Abbreviation
Host device
Terminating
resistance
connected.
Pin No.
Abbreviation
Pin No.
Abbreviation
Pin No.
Abbreviation
ID ControllerID Controller
RS-485
ID Controller
RS-485
ID Controller
RS-485
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
1RDA(−)
2RDB(+)
3SDA(−)
4SDB(+)
5SG
RS-485
Maximum total length: 500 m
SW6: ON
Terminating
resistance connected.
SW6: OFF
Terminating resistance
not connected.
SW6: OFF
Terminating resistance
not connected.
SW6: OFF
Terminating resistance
not connected.
Pin No.
Abbreviation
Host device
Terminating
resistance
connected.
Pin No.
Abbreviation
Pin No.
Abbreviation
Pin No.
Abbreviation
Section 2
Installation and Wiring
RS-422 Host Device Connection
■
For the RS-422 connection between the host device and ID Controller, refer to RS-422 Connections.
p.30
If RS-232C communications are used first by the ID Controller, receiving RS-422/RS-485 communications will be pro-
hibited. If RS-422/RS-485 communications are used first by the ID Controller, receiving RS-232C communications will
be prohibited. It is thus necessary to turn OFF the power supply before changing the ID Controller system configuration.
■ RS-485 Host Device Connection
32
Note: Using RS-485 is possible by shorting pins 1 and 3 and pins 2 and 4, and changing the setting to RS-485.
RFID System
Operation Manual
For the RS-485 connection between the host device and ID Controller, refer to RS-485 Connections.
p.30
If RS-232C communications are used first by the ID Controller, receiving RS-422/RS-485 communications will be pro-
hibited. If RS-422/RS-485 communications are used first by the ID Controller, receiving RS-232C communications will
be prohibited. It is thus necessary to turn OFF the power supply before changing the ID Controller system configuration.
Page 35
Installation and Wiring
Connector: MC1.5/5-STF-3.5
(manufactured by Phoenix Contact)
Small flat-blade screw driver
with a consistent width
Lock screws
■ Connecting the Cable
Use the connector provided with the ID Controller. The user must provide the connecting cable.
ManufacturerModelRemarks
CableRS-422 signal line------0.5 mm
to AWG20)
Connector
Crimp terminalsConnecting one line
per terminal
Connecting two lines
per terminal
Crimp toolCRIMPFOX UD6---
Phoenix Contact
MC1.5/5-STF-3.5---
AI0.5-8WH
AI-TWIN20.5-8WH
1. Crimp the crimp terminal to the stripped section of the wire.
Section 2
2
(equivalent
---
---
Section 2 Wiring
2. Be sure that the connector is oriented properly and insert the wires in
the connector holes.
3. Tighten the wire lock screws securely.
Recommended tightening torque: 0.22 N·m
A normal screwdriver is tapered at the end and will not reach all the way to the
back. Use a small flat-blade screw driver with a consistent width.
4. Connect the wired connector to the ID Controller.
Align the cable connector with the connector on the ID Controller, hold onto the con-
nector, press the connector all the way in, and tighten the lock screws.
Recommended tightening torque: 0.4 N·m
Removing the Connector
Loosen the two lock screws completely, hold onto the protruding portion of the connector, and pull the connector straight
out and off. If the connector is difficult to remove, hold the ID Controller and pull the connector off.
Do not wire the connector while it is connected to the ID Controller.
RFID System
Operation Manual
33
Page 36
Section 2 Wiring
Pin No.
123 45
• Pin Arrangement
Abbreviation
D
Pin No.
1
2
3
4
-
VBUS
D +
GND
FG
D
Pin No.
1
2
3
5
-
VBUS
D +
GND
FG
Abbreviation
Series B end
Series A end
Section 2
Installation and Wiring
USB Port
The host device can be connected using an USB cable (series A and mini USB series B connectors).
The USB port is not used for control operations. When constructing a system, always use the RS-232C or RS-422/RS-
485 port.
p.16
■ Pin Arrangement
Pin No. NameDescription
1VBUSPower supply
2DUSB data ()
3D+USB data (+)
5GNDGround
■ Inserting and Removing the Connector
1. Connecting the Mini USB Series B Connector to the ID Controller
The connectors are capped when shipped from the factory. If the USB connector is not used, leave the cap in place to
protect against dust, dirt, and static electricity.
Removing the Connector
Hold onto the base of the connector pull it straight out. If the connector is difficult to remove, hold the ID Controller and
pull the connector off.
RFID System
Operation Manual
34
Page 37
2. Connecting the Series A Connector to the Host Device
10 cm max.
Align the connectors in the proper orientation and press straight in.
3. Removing the Connector from the Host Device
Close the software application at the host device and then pull the connector
straight out.
If the connector is removed while the software running at the host
device, operation may stop due to a software malfunction.
Section 2
Installation and Wiring
Section 2 Wiring
■ Attaching a Ferrite Core
USB connections can be easily affected by noise.
Use the following ferrite core to increase noise immunity.
ManufacturerModel
SEIWAE04SR301334
1. Attach the above ferrite core to the USB cable.
Attach the ferrite core to the end of the cable with the mini USB series B connec-
tor. Press the ferrite core closed until you hear it click into place. The ferrite core
should be located about 10 cm or less from the connector.
RFID System
Operation Manual
35
Page 38
Section 2 Wiring
Section 2
Installation and Wiring
■ Installing the USB Driver
When using a USB cable to connect the ID Controller to the host device for the first time, the USB
Driver must be installed on the host device.
Installing the USB Driver in the Computer
■
The V600-CA5D01 and V600-CA5D02 supports Windows 2000 and Window XP operating systems.
Install the driver in the host device following the procedure corresponding to the OS being used.
Operation on other OS is not supported.
Operation on other OS is not supported.
Windows 2000
1. Turn ON the power to the personal computer and start Windows 2000.
2. Connect the ID Controller to the personal computer using the USB interface.
Refer to USB Port for more information.
p.34
The following window will be displayed when the ID Controller is connected.
3. When the following window is displayed, click the Next Button.
36
RFID System
Operation Manual
Page 39
Section 2
Installation and Wiring
4. Select Search for a suitable driver for my device (recommended) and then click the Next Button.
5. Select Specify a location and then click the Next Button.
Section 2 Wiring
6. Click the Browse Button, and select the folder in which the downloaded file V600-CA5D_100.inf is
saved.
RFID System
Operation Manual
37
Page 40
Section 2 Wiring
Section 2
Installation and Wiring
7. Click the Next Button.
The following window will be displayed when software installation is completed.
8. Click the Finish Button.
38
RFID System
Operation Manual
Page 41
Checking Installation
■
Check that the driver is correctly installed.
Section 2
Installation and Wiring
1. Connect the ID Controller to the personal computer using the USB interface.
2. On the Start Menu, select Settings - Control Panel - System.
3. Select the Device Manager Button on the Hardware Tab Page.
Section 2 Wiring
4. Select Ports (COM & LPT), and confirm that OMRON RFID USB COM is displayed.
The driver is correctly installed if this port is displayed.
Communications with the ID Controller can be performed with the COM number displayed in parentheses after OMRON RFID
USB COM.
RFID System
Operation Manual
39
Page 42
Section 2 Wiring
Section 2
Installation and Wiring
Windows XP (SP1)
1. Turn ON the power to the personal computer and start Windows XP.
2. Connect the ID Controller to the personal computer using the USB interface.
Refer to USB Port for more information.
p.34
Wait for the following window to be displayed.
3. When the following window is displayed, select Install from a list or specific location (Advanced) and
click the Next Button.
4. Click the Browse Button, select the folder in which the downloaded file V600-CA5D_100.inf is saved,
and then click the Next Button.
40
RFID System
Operation Manual
Page 43
5. Click the Continue Anyway Button.
The following window will be displayed when software installation has been completed.
Section 2
Installation and Wiring
Section 2 Wiring
6. Click the Finish Button.
RFID System
Operation Manual
41
Page 44
Section 2
Installation and Wiring
Checking Installation
■
Check that the driver is correctly installed.
Section 2 Wiring
1. Connect the ID Controller to the personal computer using the USB interface.
2. On the Start Menu, select Control Panel - System.
3. Click the Device Manager Button on the Hardware Tab Page.
4. Select Ports (COM & LPT), and confirm that OMRON RFID USB COM is displayed.
The driver is correctly installed if this port is displayed.
Communications with the ID Controller can be performed with the COM number displayed in parentheses after OMRON RFID
USB COM.
42
RFID System
Operation Manual
Page 45
Windows Vista
1. Turn ON the power to the personal computer and start Windows Vista.
2. Connect the ID Controller to the computer via USB.
For details on connection methods, refer to USB Port.
p.34
Wait for the following window to be displayed.
Section 2
Installation and Wiring
Section 2 Wiring
3. When the following window is displayed, select Locate and install driver software
(recommended) Button.
4. If the User Account Control Dialog Box is displayed, click the Continue Button.
5. If a dialog box appears for searching for software online, select the Don't search online Option. If this
dialog box is not displayed, go to the next step.
RFID System
Operation Manual
43
Page 46
Section 2 Wiring
Section 2
Installation and Wiring
6. When the following window is displayed, select I don’t have the disc. Show me other options. But-
ton.
7. When the following window is displayed, select Browse my computer for driver software
(advanced) Button.
44
8. Click the Browse Button, and select the folder in which the downloaded file V680-CA5D_200.inf is
saved. Then click the Next Button.
RFID System
Operation Manual
Page 47
Installation and Wiring
9. When the following window is displayed, select Install this driver software anyway Button.
When the following window is displayed, installation is completed.
Section 2
Section 2 Wiring
10. Click the Close Button.
The displays that actually appear depend on your computer environment.
RFID System
Operation Manual
45
Page 48
Section 2
Installation and Wiring
Checking Installation
■
Check that the driver is correctly installed.
Section 2 Wiring
1. Connect the ID Controller to the computer via USB.
2. Select Control Panel - System from the Windows Start Menu.
3. Click the Device Manager Button.
4. Select Ports (COM & LPT), and check that OMRON RFID USB COM is displayed.
If the driver is correctly installed, the property window for the V680-CA5D will be displayed as follows:
46
Communications with the ID Controller can be performed with the COM number displayed in parentheses after OMRON RFID
USB COM.
RFID System
Operation Manual
Page 49
Read/Write Head Connection Port
Ring
Rubber mold
Ring
■ Inserting and Removing the Connector
Section 2
Installation and Wiring
1. Hold the rubber mold of the connector and insert the connector into
the mating connector on the ID Controller.
2. Push the connector straight in until it is locked.
The connector will not lock if it is pushed while holding the ring. Be sure to
hold the rubber mold.
3. To remove the connector, pull it straight out while holding the ring.
The connector must not be pulled while holding the rubber mold.
If an excessive force is applied to the cable, the cable may break or be dam-
aged.
Section 2 Wiring
RFID System
Operation Manual
47
Page 50
Section 2 Wiring
Section 2
Installation and Wiring
MEMO
48
RFID System
Operation Manual
Page 51
Section 3
Preparing Communications
Switch Settings50
Test Operation57
Section 3 Preparing Communications
RFID System
Operation Manual
49
Page 52
Section 3
DIP Switch SW3
DIP Switch SW4
Controller Number Switches (SW1 and SW2)
Mode Switch
(SW5)
Terminating
Resistance
Switch (SW6)
Rotary Switches (SW1 and SW2) DIP Switches (SW3 and SW4)
Toggle Switches (SW5 and SW6)
Preparing Communications
Switch Settings
Section 3 Switch Settings
Opening the Cover
Insert the tip of a small flat-blade screwdriver into the notch in the cover and open the cover.
Setting the Switches
Set the switches as shown below.
RFID System
50
Operation Manual
Page 53
Factory Settings
Section 3
Preparing Communications
Name
SW1Controller Number Switch 1 (Upper digit: 0 to 9) 0Controller number 00
SW2Controller Number Switch 2 (Lower digit: 0 to 9) 0
b AUTO READ command - - - - - - - - - - - - - - AR H/A1 0000 02*CR
c POLLING AUTO READ command - - - - - - PR H/A1 0000 02*CR
.
Section 4 Data Carrier Service Life Detection
(3) Response for Low Battery
If the battery is low, 7B will be given in the end code section within the response format.
Example
Normal
end code
Read data:
Manufactured
September 1995
● A battery low check will be performed for V600-D2KR16 Data Carriers with replaceable batteries when
read/write commands are executed, regardless of the addresses used.
■ Data Carrier Life after Low Battery Signal Occurs
● After a battery-low signal is sent, the Data Carrier can be used for approximately one month in the nor-
mal operating state. The Data Carrier should be replaced, however, as soon as possible.
The SRAM Data Carriers (except the V600-D2KR16) are equipped with a thionyl chloride lithium battery. A characteristic of the thionyl chloride lithium battery is that the internal resistance of the battery increases when the batter y is left unused for several months. If this occurs and a Data Carrier battery-low check is performed, a low battery response may be returned regardless of whether battery life still remains. This is a result of the
increased resistance within the battery, and is not due to the battery life expiring. If a Data Carrier has been left for several months after purchase
without being used, use the read operation for approximately 10 minutes to activate the battery before use. (Current will flow in the battery and
resistance in the battery will return to normal as a result of activating the battery. The life of the battery will hardly be affected.)
● When using V600-D2KR16 Data Carriers with replaceable batteries, the Data Carrier can be used for
approximately two weeks in the normal operating state after the low battery signal is sent. The battery
should be replaced, however, as soon as possible.
A lithium battery is built into SRAM Data Carriers with built-in batteries and may occasionally
cause serious injury due to combustion, explosion, or burning. Dispose of the Product as
industrial waste and never disassemble it, expose it to pressures that would distort it, heat it
to temperatures above 100C, or incinerate it.
RFID System
Operation Manual
65
Page 68
Section 4
0010
0011
0012
86H
01H
A0H
0010
0011
0012
86H
9BH
01H
0010
0011
0012
00H
00H
00H
Function
Data Carriers without Batteries (V600-D23P@@)
MANAGEMENT DATA SUBTRACTION/LIMIT commands (MDS/MDL) can be used to determine whether
the overwrite count for the EEPROM Data Carrier has been exceeded. By executing the MANAGEMENT
DATA SUBTRACTION command (MDS), the number of overwrites is decremented from the data in the
specified overwrite count control area, and whether the data has exceeded the limit is determined.
By executing the MANAGEMENT DATA LIMIT command (MDL), the number of overwrites is written to
the data in the specified overwrite count control area, and whether the data has exceeded 100,000 writes
is determined.
The MANAGEMENT DATA LIMIT command (MDL) is designed for Data Carriers without Batteries that
have an expected life specification of 100,000 writes.
■ MDS Command
Section 4 Data Carrier Service Life Detection
The overwrite count control area consists of 3 bytes from the
start address. The decremented value of the overwrite count
is written in this area, and if this value is 0 (00H) an end code
of 76 will be returned as a warning. Therefore, to enable control of the number of overwrites, the maximum number of overwrites must be written to the overwrite count control area
beforehand. The user-specified number of overwrites can be
set to up to 16,700,000. The number of overwrites in the specifications for Data Carriers without batteries, however, is 300,000 overwrites (0493E0H) at 40C max., so be sure
to set the number of overwrites to 300,000 or lower.
The number of overwrites is controlled using hexadecimal values.
The current value can be read using the READ command.
If the control area data is already 0, the control area value will not be refreshed, and only a warning will be
returned as a response.
When the refresh count is set as 00H, the count will not be updated, and only an overwrite count check will be performed.
Area start address
Upper digit
Middle digit
Lower digit
3 bytes
Set the start address to between @@@0H and @@@5H or between @@@8H and @@@DH. If the start address is set
between @@@6H and @@@7H or between @@@EH and @@@FH, an address error (error code: 7A hexadecimal) will
be returned as the end code.
For details on command format, refer to MANAGEMENT DATA SUBTRACTION/LIMIT (MDS/MDL).
p.118
■ Application Example for MANAGEMENT DATA SUBTRACTION (MDS)
Using the Three Bytes from Address 0010H as the Overwrite Count Area
1. An overwrite count initial value of 100,000
times is written in the control area.
“WTH100100186A0”
2. Enter an overwrite count of 5. “MDS1001005”
A total of 5 times will be decremented from
100,000.
3. The accumulated count is 100,000 times.
When “MDS1001000” is executed, “MD76”
will be returned (overwrite count exceeded).
66
RFID System
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Section 4
0010
0011
0012
00H
00H
00H
0010
0011
0012
00H
04H
00H
0010
0011
0012
00H
09H
00H
0010
0011
0012
A0H
01H
86H
Function
■ MDL Command
The overwrite count control area consists of 3 bytes
from the start address. The incremented value of the
overwrite count is written in this area, and if this value
Area start address
is 100,000 (0186A0H) an end code of 76 will be
returned as a warning.
The number of overwrites is controlled using hexadeci-
mal values.
The current value can be read using the READ com-
mand.
If the control area data is already 100,000, the control
area value will not be refreshed, and only a warning will
be returned as a response.
When the refresh count is set as 00H, the count will not be updated, and only an overwrite count check
will be performed.
Upper digit
Middle digit
Lower digit
3 bytes
Section 4 Data Carrier Service Life Detection
Set the start address to between @@@0H and @@@5H or between @@@8H and @@@DH. If the start address is set
between @@@6H and @@@7H or between @@@EH and @@@FH, an address error (error code: 7A hexadecimal) will
be returned as the end code.
For details on command format, refer to MANAGEMENT DATA SUBTRACTION/LIMIT (MDS/MDL).
p.118
■ Application Example for MANAGEMENT DATA LIMIT (MDL)
Using the Three Bytes from Address 0010H as the Overwrite Count Area
1. The overwrite count area is cleared.
2. Enter an overwrite count of 4. “MDL1001004”
“WTH10010000000” is executed.
3. Enter an overwrite count of 5. “MDL1001005”
The value will be added, making the count 9.
4. The accumulated count is 100,000 times.
When “MDL1001000” is executed, the
“MD76” will be returned (overwrite count
exceeded).
Do not use both the MDS and MDL commands for the same Data Carrier. Doing so will prevent overwrite management.
Overwrite Life of Data Carriers without Batteries
Number of overwrites with an ambient temperature between the minimum temperature and 70C: 100,000
Number of overwrites with an ambient temperature between the minimum temperature and +40C: 300,000
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Section 4 Data Carrier Memory Check Function
Area start
address
Number of
check block bytes
Check code area
(2 bytes)
Address
0000
0001
Check code calculation area
(Number of check block
bytes - 2)
Section 4
Function
Data Carrier Memory Check Function
A memory check can be made using the MANAGEMENT DATA CHECK/CALCULATE commands (MDC/
MDK). A CRC (Cyclic Redundancy Check) code calculation, overwrite, and comparison are made, using the
check block unit specified by the user. The CRC code is calculated from the generated polynomial expression
16
x
+ x12 + x5 + 1.
The calculation area is the portion of the check block
specified by the start address and the number of bytes
excluding the last two bytes. The last two bytes are the
check code area.
When check code write is specified (transaction code:
K), the CRC of the calculation area data is calculated
and written to the check code area. When data
comparison is specified (transaction code: C), the
CRC of the calculation area data is calculated and a
comparison made with the check code area data. If
they coincide, end code 00 is returned, indicating
normal transmission, and if they do not coincide, end
code 76 is returned as a warning.
CRC upper digit
CRC lower digit
For details on the command format, refer to MANAGE-
MENT DATA CHECK/CALCULATE (MDC/MDK).
p.11 6
■ Example Using MANAGEMENT DATA CHECK/CALCULATE (MDC/MDK)
In the following example, the data in addresses 0010H to 0012H is checked.
1. In this example, the following data already
exists in the memory.
0010
0011
0012
0013
0014
12H
34H
56H
3. Execute MDC1001005 (CRC compared).
The normal response MD75 will be returned if
the data coincides.
2. Execute MDK1001005 (CRC calculated).
The CRC code 5CD6 calculated from the data
123456 is written to addresses 0013H and
0014H.
0010
0011
0012
0013
0014
12H
34H
56H
5CH
D6H
If a data error occurs, MD76 (a data error
warning) will be returned.
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0010
0011
0012
0013
0014
12H
34H
56H
5CH
D6H
0010
0011
0012
0013
0014
00
34
56
5C
D6
H
H
H
H
H
Data error
Page 71
Write Command Memory
(Power turned ON)
Write command 1
REPEAT command
Read command 1
REPEAT command
Write command 2
Write command 1
Write command 1
Write command 1
Write command 1
Write command 2
Memory Contents
ID Controller
Operation
Write command 1 executed.
Write command 1 executed.
Write command 1 executed.
Write command 2 executed.
Read command 1 executed.
Operation(Memory initialized)
A write command executed by the ID Controller is recorded until either the next write command or until
power is reset. The write commands include the WRITE, EXPANSION WRITE, AUTO WRITE, and
POLLING AUTO WRITE commands. The recorded write command can be executed by using the
WRITE PROCESSING REPEAT command.
Section 4
Function
Section 4 Write Command Memory
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Section 4
Function
Section 4 Write Command Memory
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Section 5
Communications
Movement of Data Carriers and Command Status72
Command Format77
Communications Commands82
General Communications Subcommands122
Host Device Commands125
Other Commands134
End Codes135
Section 5 Communications
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Section 5 Movement of Data Carriers and Command Status
Section 5
Communications
Movement of Data Carriers and Command Status
Communications Control Protocol
The host device communications control protocol conforms to the OMRON SYSWAY protocol.
(1) Initially the host device has the right to send. When the host device sends a command, the right to
send is transferred to the ID Controller.
(2) When the ID Controller returns a response, the right to send is transferred back to the host device.
(3) The right to send is transferred on a carriage return.
(4) The SYSWAY protocol supports both 1:1 and 1:N communications.
(5) The 1:N communications are used when more than one ID Controller is connected to a single host
device. Up to 32 ID Controllers can be connected. Each command and response begins with a
controller number to identify the ID Controller. A horizontal parity check is performed as a frame check
sequence (FCS) to ensure robust error detection.
(6) The 1:1 communications are used when one ID Controller is connected to one host device. To simplify
procedures, a horizontal parity check is not performed.
(7) Even when using a 1:1 connection, 1:N communications can be set (i.e., N = 1). If 1:N communications
are set, always implement a horizontal parity check even if the connection is only 1:1.
■ Description
1. The host device send commands to the ID
Controller.
2. The ID Controller analyzes the commands from
the host device, executes communications with
the Data Carriers, and writes/reads data to/
from the Data Carriers.
Host device
Communications
Command
Response
ID Controller
3. When a read command is executed, the ID
Controller sends the data it has read in a
response to the host device. When a write
command is executed, the Controller send a
response indicating the end of processing to
the host device.
Read/Write HeadData Carrier
Communication
between Read/Write
Head and Data Carrier
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Section 5
Communications
Command Reception Status
The ID Controller can have the following status for commands sent from the host device.
■ Command Wait Status
The ID Controller is in Command Wait Status when it is currently processing no command and is ready
to receive any command from the host device.
■ Command Processing Status
The ID Controller is in Command Processing Status from when it receives a read/write (including
expansion) or auto read/write command until it completes processing the command and returns a
response to the host device.
While the ID Controller is in this status, is will receive only a COMMAND PROCESSING TERMINATE
or ABORT command.
■ Polling Auto Subcommand Wait Status
The Polling Auto Subcommand Wait Status occurs at the following times after the ID Controller has
received a Polling Auto Command:
(1) From the time processing with the Data Carrier has been completed until the Controller returns the
result of the processing in a response to a Check Polling Processing Subcommand.
(2) Until processing by the ID Controller can be canceled by a End Polling Processing Subcommand
from the host device.
Section 5 Movement of Data Carriers and Command Status
When the ID Controller is in Polling Auto Subcommand Wait Status, it can receive only a Polling Sub-
command (Check or End) or an ABORT command.
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Section 5
Host device
READ or WRITE
command
Command completed
ID ControllerData Carrier
Not approaching
Data Carrier
Data Carrier
Stops
Stops
Moves
Response
Read or write
processing
Host deviceID ControllerData Carrier
Auto Command
Busy
Command completed
Busy
Head 1
Head 1
Read or write
processing
Head 1
Head 1
Response
Head 1
processing
completed
Not approaching
Not approaching
Data Carrier
Passing
Communications
Read/Write Functions
■ Read/Write Command Processing
The read/write function is used for communications when the Data Carrier is motionless.
Therefore, always be sure that the Data Carrier is at the specified position, i.e., in the communications
area of the Read/Write Head. If the Data Carrier is missing, the ID Controller will return a response
with an error code of 72 (Data Carrier missing).
1. The host device confirms that a Data Carrier is at
the specified position and then sends a command
to the ID Controller.
2. The ID Controller performs write or read
processing according to the command.
Section 5 Movement of Data Carriers and Command Status
Auto Read/Write Functions
■ Auto Command Processing
When the ID Controller has received an Auto Command, it does not send a response to the host
device until the Data Carrier approaches. The communications line between the Controller and the
host device will be busy until a Data Carrier approaches.
3. After the processing has been completed, the
ID Controller returns a response to the host
device to indicate that the processing has
ended. The host device, upon receiving the
response, moves the workpiece (with the Data
Carrier) on the line.
1. The host device sends an Auto Command to
the Read/Write Head.
2. The ID Controller does not respond to the host
device until the Data Carrier approaches, and
only at this time does the host device become
busy.
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RFID System
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3. When a Data Carrier passes by the Read/Write
Head, data is read or written.
4. After processing has been completed, the ID
Controller returns a response to the host
device to indicating the end of processing.
Page 77
Section 5
Read/Write Head
Data Carrier
Stopped
• A much wider communications area can be used to
ensure dependable communications in comparison with
moving Data Carriers.
Read/Write Head
Data Carrier
Moving
• When using Auto Commands,
the approach of Data Carriers
is automatically detected.
• If the Data Carriers are moving
slowly enough and positioning
is dependable enough, then
there are few restrictions on
the communications distance.
ItemApplication methodDescriptionPrecautions
Sending commands using
a timer
The next Auto Command is
sent after receiving a
response.
• This method is applicable when
Data Carriers pass through the
communications area of the
Read/Write Head at fixed intervals.
• It can also be used when a long
time elapses before next Data
Carrier arrives.
• Repeating the same communication with the same Data Carrier can be prevented if the
waiting time during which the
Data Carrier leaves the communications area elapses after the
end of the communication.
• Transportation speed
must be kept constant.
• This method is valid only
for systems where communications are not performed more than once
with same Data Carrier.
Trigger
The next Auto Command is
sent when a trigger is
received after a response is
returned.
• For example, an Auto Command is transmitted after end of
processing for the previous process has been confirmed.
• The trigger must be input before
the next Data Carrier
approaches.
• Trigger processing is
necessary.
Read/Write Head
Data Carrier
Read/Write Head
Data Carrier
Data Carrier
Trigger
Communications
Using the AUTO READ and AUTO WRITE Commands
The READ and WRITE commands are normally used when Data Carriers are stopped.
The Auto Commands are normally used when Data Carriers are moving.
● READ or WRITE Command● AUTO READ or AUTO WRITE Command
● Command Application Examples.
Section 5 Movement of Data Carriers and Command Status
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Section 5 Movement of Data Carriers and Command Status
Host deviceID ControllerData Carrier
Polling Auto
Command
Head 1
Head 2
Polling Auto
Command
Subcommand
Polling head 1 check
Polling head 2 check
Subcommand
Subcommand
Response
Polling head 1 check
Response
Response
Response
Head 1
Head 2
Not approaching Head 1
Not approaching Head 2
Read or write
processing
Head 1
Response
Head 1 processing
completed
Not approaching
Not approaching
Not approaching
Not approaching
Data Carrier
Passing
Section 5
Communications
Polling
This section describes command processing when two Read/Write Heads are connected to one ID
Controller. For normal Auto Commands, the ID Controller does not return a response until the Data
Carrier approaches the specified Read/Write Head. This means that the communications path with the
host device remains in the Busy Status, and the host device cannot send commands to the ID Control-
ler's other Read/Write Head.
However, Polling Auto Commands enable the ID Controller to return a response when requested by the
host device. Thus, the Busy Status of the communications path to the host device is cleared and the
host device can send commands to the ID Controller's other Read/Write Head.
1. A Polling Auto Command is sent to Head 1.
2. The ID Controller receives the command and
returns a response indicating that it has
received the command.
3. A Polling Auto Command is sent to Head 2.
4. The ID Controller receives the command and
returns a response indicating that it has
received the command.
5. The host device can check the status of
processing or end polling auto processing
using subcommands.
6. When a Data Carrier is not close to the
specified Read/Write Head, a “no Data Carrier”
response is returned in response to a check
subcommand.
7. When a Data Carrier passes by the Read/Write
Head, data is read or written.
8. Once processing has been completed, the ID
Controller sends a response to the host device
indicating that the processing indicated by the
check subcommand has been completed.
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Command Format
xCR
Command codeDataTerminator
2
n2
1 frame = 522 characters max.
*
x
x
x
x
Command codeDataFCS
2
n2
1 frame = 527 characters max.
CR
Terminator
2
@
Controller No.
3
x
x
x
xx
xx
x
x
*
Command and Response Formats
This section describes the format of commands sent from the host device to the ID Controller and the
format of responses returned to the host device.
■ 1:1 Communications
■ 1:N Communications
Section 5
Communications
The controller number is specified as a decimal value. The specification range is @00 to @31.
NameDescription
Command codeTwo characters indicating the command. The same two characters are returned in the response to
the command.
DataThe details of the command or response is sent as the data.
•The data specifies the following: ASCII/hexadecimal, processing, and modes.
•The data specified the Read/Write Head to send to and the channel.
•The data specifies the area start address.
•The data specifies the number of bytes to read or write.
TerminatorThe terminator indicates the end of the command or response.
Controller No. With 1:N communications, the controller number (00 to 31) preceded by the at mark (@) must be
added as a decimal value.
FCS (See note.) With 1:N communications, horizontal parity check data must be added.
Note: Refer to FCS Calculation Example for a calculation program for the frame check sequence (FCS).
p.81
Section 5 Command Format
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Section 5
Command
Host device
ID Controller
Delimiter: CR
Response
Header: XR
Text
Terminator
Delimiter
Delimiter
Text
Terminator
Text
Delimiter
Header: XR
Text
Delimiter
Command
Host device
ID Controller
Delimiter: CR
Response
Delimiter
Header: XW
Text
Terminator
Text
Terminator
Text
Delimiter
Header: XW
Text
Delimiter
Delimiter
Command
Host device
ID Controller
Delimiter: CR
Text
Terminator
Header: ER
Text
Terminator
Text
Delimiter
Text
Delimiter
20 ms
Header: ER
Text
Delimiter
Communications
For Expansion Commands, any command longer than 271 characters or any response longer than 256
characters is divided into multiple frames for communications. Only the last frame is sent with a
terminator (*CR); all other frames are sent with a delimiter (CR).
1. Responses Longer than 256 Characters (EXPANSION READ Command)
When the ID Controller sends a response frame that is not the last frame, the host device returns a
delimiter (CR). When the ID Controller receives the delimiter, it sends the next response frame.
Section 5 Command Format
2. Commands Longer than 271 Characters (EXPANSION WRITE Command)
When the ID Controller receives a command frame that is not the last command frame, it returns a
delimiter (CR) to the host device. The ID Controller can then receive the next command frame.
3. For the EXPANDED READ Command, responses for any command reading more than 240 charac-
ters are divided into multiple frames as shown below. Only the last frame is sent with a terminator
(*CR); all other frames are sent with a delimiter (CR).
Response frames are sent with a 20 ms (default) interval between them.
The send interval can be changed with the SET PARAMETER (SP) command.
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Page 81
Section 5
y
• Data Carrier
WT10A
Command
code
Start address
00ROOM
Write data
Terminator
1* CR
N
R/W
Head
No.
ASCII
specifi-
cation
• ASCII Data Code Specification Example for 1:1 Communications
WT10A
Command
code
Start address
00ROOM
Write data
FCS
1FCS
N
Controller No.
Controller No.
@
Terminator
* CR
ASCII
specifi-
cation
R/W
Head
No.
• ASCII Data Code Specification Example for 1:N Communications
• Data Carrier
WT10H1 009619
CR
Hex
specified
*
Command
code
Start address
Write data
Terminator
R/W
Head
No.
• Hexadecimal Code Specification Example for 1:1 Communications
WT10H1 009619
Hex
specified
@
FCS
FCS
CR
Command
code
Start address
Write data
Controller No.
Controller No.
Terminator
*
R/W
Head
No.
• Hexadecimal Code Specification Example for 1:N Communications
Communications
Data Code Specifications
Whether the read or write data is treated as ASCII (or JIS 8 code) or hexadecimal values is specified in the
command.
■ ASCII (JIS 8 Code)
• One character of ASCII (JIS 8 code) data occupies 1 byte (1
address) of Data Carrier memory.
Address
0010
0011
0012
0013
0014
1 b
F
D
2
F
E
te
4
4
5
4
4
"O"
"M"
"R"
"O"
"N"
■ Hexadecimal Code
• One character is treated as a hexadecimal number. Therefore,
only numerals 0 through 9 and A to F can be accepted.
• Two characters of data occupy 1 byte (1 address) of Data Carrier
memory. Therefore, specify data in 2-character units (in even
numbers) when using a Write Command. If an odd number of
characters is specified by mistake, an error will occur.
Address
0010
0011
1
9
Section 5 Command Format
9
6
1 byte
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Page 82
Section 5
Communications
Command List
There are four major groups of commands.
■ Communications Commands
Communications Commands perform communications with Data Carriers.
Section 5 Command Format
Command codeNameDescription
RDREADReads Data Carrier memory. p.82
WTWRITEWrites Data Carrier memory. p.84
XREXPANSION READReads up to 2 KB of Data Carrier memory data by dividing the data into frames. p.86
XWEXPANSION WRITEWrites up to 2 KB of Data Carrier memory data by dividing the data into frames. p.89
EREXPANDED READReads up to 8 KB of Data Carrier memory data. p.93
ARAUTO READWaits for a Data Carrier to approach and then reads Data Carrier memory. p.95
AWAUTO WRITEWaits for a Data Carrier to approach and then writes Data Carrier memory. p.97
DFDATA FILLFills Data Carrier memory with the specified number of write bytes from the start
AFAUTO DATA FILLWaits for a Data Carrier to approach and then writes the specified number of
CPCOPYWrites data read from Data Carrier memory by one Read/Write Head to the
APAUTO COPYWaits until a Data Carrier approaches and then Writes data read from Data Car-
PRPOLLING AUTO READWaits for a Data Carrier to approach and then reads Data Carrier memory. Com-
PWPOLLING AUTO WRITEWaits for a Data Carrier to approach and then writes Data Carrier memory. Com-
MDC/MDKMANAGEMENT DATA
CHECK and MANAGEMENT DATA CALCULATE
MDS/MDLMANAGEMENT DATA
SUBTRACTION and
MANAGEMENT DATA
LIMIT
RPWRITE REPEATExecutes the most recently executed Write Command. p.120
write address specified in the command.
bytes of the specified data from the start write address specified in the command
to Data Carrier memory.
memory of a Data Carrier in the communications area of the other Read/Write
Head.
rier memory by one Read/Write Head to the memory of a Data Carrier in the
communications area of the other Read/Write Head.
mand processing results can be checked using a subcommand.
mand processing results can be checked using a subcommand.
Used to calculate and verify check codes in Data Carrier memory. Writes the calculation result to Data Carrier memory.p.116
Used to manage the number of times memory in a Data Carrier without a battery
is overwritten.
More informa-
tion
p.99
p.102
p.104
p.106
p.108
p.112
p.118
80
■ General Communications Subcommands
These subcommands are used to cancel or abort command execution.
Command
code
RFID System
Operation Manual
AACOMMAND PROCESS-
ING TERMINATE
XZABORTRestores the initialization status of ID Controller, i.e., the status immediately after
NameDescription
Terminates communications with the Data Carrier.
power is turned ON. No response will be returned. Do not use the abort command
while communicating with a Data Carrier.
More informa-
tion
p.122
p.124
Page 83
■ Host Device Commands
Original Data
ASCII Data
(Hexadecimal)
Binary
Data
Data
converted
to ASCII
Data
converted
to binary
Exclusive ORs taken
Data converted to
hexadecimal
Host Device Commands are used to control the ID Controller.
Section 5
Communications
Command codeNameDescription
TSTESTUsed to check communications between the ID Controller and the host device.
CCCONTROLLER CON-
TROL
CFERROR READReads the error log. p.128
TRCOMMUNICATIONS
CONDITIONS SETTING
SPPARAMETER SET-
TING
Returns the test message sent from the host device without any changes.
Used to manipulate user I/O.
Sets conditions for serial communications.
Sets, reads, and initializes ID Controller parameters.
FCS Calculation Example
■ Calculating the FCS for a 5-byte Read from Address 0010H
Controller No.
@
0
Command
2
RD
code
H
10
FCS calculation range
Data
01
00
5
29
FCS
Terminator
*CR
More informa-
tion
p.125
p.126
p.130
p.132
Section 5 Command Format
@
0
2
R
D
H
1
0
0
1
0
0
5
40
30
32
52
44
48
31
30
30
31
30
30
35
0010 1001
0100
0011
0011
0101
0100
0100
0011
0011
0011
0011
0011
0011
0011
0000
0000
0010
0010
0100
1000
0001
0000
0000
0001
0000
0000
0101
XOR
XOR
XOR
XOR
XOR
XOR
XOR
XOR
XOR
XOR
XOR
XOR
FCS data: 29
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Section 5
xx
Command code
RD
xx
A/H1/2
xx
No. of read
bytes
21142
2
*CR
Terminator
Read area start address
Data
code speci-
fication
R/W Head No.
Command
Response
Command code
RD
x
00
xx
22n
2
*CR
Terminator
Read dataEnd code
x
Communications
Communications Commands
The commands used to perform communications with Data Carriers are described in this section.
READ (RD)
For READ the ID Controller reads data from Data Carrier memory. If there is no Data Carrier in the
communications area, an error response with an error code of 72 (Data Carrier missing) will be
returned.
■ 1:1 Communications
Section 5 Communications Commands
Data code specificationSpecifies the type of code in which to send the read data in the response.
A: ASCII
H: Hexadecimal
R/W Head No.Specifies the Read/Write Head with which to communicate.
1: Read/Write Head 1
2: Read/Write Head 2
Read area start addressSpecifies the first address from which to read data from the Data Carrier as a four-digit hexadeci-
mal number.
Specifiable range: 0000H to FFFFH
No. of read bytesSpecifies the number of bytes of data to read from the Data Carrier as a two-digit hexadecimal
number. Up to 256 bytes can be read with one command.
Specifiable range: 00H to FFH (The maximum of 256 bytes will be read if 00H is specified.)