Omron V400-R1CS, V400-R1CF User Manual
Cat. No. Z276-E1-01
V400-R1CF/R1CS
Ultra small
Multi-code Reader
USER’S MANUAL
Introduction
Contents
Contents 1
Safety Precautions 5
Regulations and Standards 6
Precautions for Safe Use 7
Precautions for Correct Use 9
How to Use This Manual 11
Visual Aids 13
Section 1 Product Overview 15
Introduction Contents
Features 16
Basic Configuration 18
Part Names and Functions 19
Section 2 Introduction Procedure 21
Introduction Flow Chart 22
Preliminary Examination 24
Wiring and Connection 29
Preparation 35
Installation and Reading 40
Section 3 Basic Knowledge of Operation 43
Operation Flow Chart 44
Communication Data Format 50
Section 4 Setting Method 53
How to Use a Menu Sheet/Command 54
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Introduction Contents
Section 5 Appendix 97
Introduction
Menu Sheet/Command List 56
Maintenance 98
Troubleshooting 99
Specifications and External Dimension 100
ASCII Code Table 107
Quick-Reference Tables of Data Capacities 108
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User’s Manual
Introduction
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON
representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for
a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
Introduction
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT
DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED
UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer
to separate catalogs for OMRON’s safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to
the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the
uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this document.
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Introduction
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and
does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users
must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the product may be
changed without any notice. When in doubt, special model numbers may be assigned to fix or establish
key specifications for your application on your request. Please consult with your OMRON representative
at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any
consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product.
Please notify us before copying or reproducing this document in any manner, for any other purpose. If
copying or transmitting this document to another, please copy or transmit it in its entirety.
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Introduction
Safety Precautions
Meanings of safety symbols
z
In this operation manual, precautions are indicated using the following symbols and signal words to
ensure safe use of the V400-R1CF/R1CS. The precautions indicated by these symbols and signal words
are important to ensure safety and must be observed.
The symbols and signal words are as follows:
Indicates a potentially hazardous situation which, if not avoided, will result in
WARNING
Meanings of alert symbols
z
minor or moderate injury, or may result in serious injury or death. Additionally
there may be significant property damage.
Introduction
Indicates general prohibitions for which there is no specific symbol.
Warning display
z
WARNING
This product is not designed or rated for ensuring safety of persons.
Do not use it for such purposes.
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Introduction
Regulations and Standards
This product complies with the following standards.
LED safety standard IEC 60825-1+A2: 2001 Class 1
JIS C 6802: 2005 Class 1
EC directive No. 2004/108/EC
EN standard EN61326
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User’s Manual
Precautions for Safe Use
Observe the following precautions to ensure safe use of the product.
1. Installation Environment
• Do not use the product in environments containing flammable or explosive gases.
• Do not use the product in environments containing corrosive or combustible gases.
• Do not use the product in environments containing dust, salt, or metallic powders.
• Do not use the product in environments containing droplets, water or mist, oil or
chemical agents.
• Do not use the product in environments that may be affected by a CRT's flashing or
other ambient light.
• Do not install or use the product outdoors.
Introduction
Introduction
• For the purpose of ensuring safe operation and maintenance, do not install the
product close to high-voltage devices or electrically powered devices.
2. Power Supply and Wiring
• To assure noise and insulation resistance, be sure to use S8VS-01505 (made by
OMRON) as a driving power supply.
• Do not connect a voltage or AC power supply that has a voltage exceeding the rating
voltage (5 V+/-10%).
• Avoid reverse connection of power supply. Do not short circuit a load on OK/NG
output signal (open collector).
• Avoid applying a load that exceeds the rating.
• Be sure to turn the power OFF before connecting or disconnecting a cable.
Connecting or disconnecting a cable while the power is ON may cause failure.
• Connect different cables from high-voltage or power cables to the product. If the
same cable or duct is used, electromagnetic induction may result, which may result in
malfunction or damage.
• Tighten the fixing screws at the torque specified in this manual.
3. Communication with Upper Equipment
• Check that the product has started up, and then start communication with upper
equipment.
• Indefinite signals may be generated from the upper interface while the product starts
up. Clear the receive buffer of the devices before starting initial operation.
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4. Other
• Do not use the product in a safety circuit for nuclear or life-support systems.
• Never attempt to disassemble, repair, modify, deform by applying pressure, or burn
the product.
• Dispose of the product as industrial waste.
• If the product becomes extremely hot, or abnormal odors or smoke are emitted, stop
using the product immediately, turn the power OFF, and consult with your OMRON
representative.
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User’s Manual
Introduction
Precautions for Correct Use
Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects
on performance and equipment.
1. Installation location
The product must not be installed in a place:
• where ambient temperature is outside the range defined in the specifications,
• where a rapid temperature change (dew condensation) occurs,
• where ambient humidity is outside the range defined in the specifications,
• where direct vibration or shock may affect the product,
• where exposed to intense ambient light (laser, arc welding, or UV light),
• where exposed to direct sunlight or heat from heating appliances, and
Introduction
• where a strong magnetic or electric field exists.
Because of the protection rating described in the manual, avoid using
locations containing:
• corrosive or combustible gases,
• dust, salt, or metallic powders,
• droplets, water mist, oil or chemical agents.
2. Power supply, connection, and wiring
• Be sure to use S8VS-01505 (made by OMRON) as a driving power supply.
• Do not install the product in a location where a high-voltage device is installed.
• Be sure to user the supplied insulation board to assure the noise resistance.
• After connecting the cables, check that the correct power supply is used, that there is
no load short-circuiting or other inappropriate connections, and that the load current is
correct before turning the power ON. Faulty wiring may be the cause of failure.
• Use a wrist strap or other similar device to avoid electrostatic charge when you touch
terminals and signal lines within a connector, and to avoid damage due to static
electricity.
• Try to keep the length of the power cable to a minimum (less than 3 m).
3. Labels
• For labels with a highly gloss surface, reading errors may occur because of regular
reflection of the LED light. If this occurs, provide a skew angle of 15
label.
° against the
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4. Cleaning of the reading window
• Install the product so that the front area of the reading window is free of dust and oil
droplets.
If dust or oil droplets are found, clean the surface using the following method.
• Blow large particles off using a blower brush (for camera lenses).
Do not blow using your own breath.
• Gently wipe off small particles using a soft cloth (lens wiper) moistened with a small
amount of alcohol. Avoid vigorous wiping. Scratches on the reading window may
result in reading errors.
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How to Use This Manual
Introduction
Introduction
Part names of a code
In this manual, each part of a code is described as follows.
Bar code
Bar code
Margin
2D code
Label
(Paper which a bar code is printed on)
Width
Margin
How to Use This Manual
Narrow bar
(Slim lines)
Height
2D code
Label
(Paper on which a 2D code is printed on)
Cell size
Matrix size
Margin
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Introduction
How to Use This Manual
Introduction
Page format
Title of each section
Overviews and points
Index label
Indicates the current section and the
title of the section.
You can quickly reach the page
containing the information you need.
Illustration
Operation procedure and additional explanation
Shows the operation procedure.
Tips and reference pages that may be useful during operation are indicated with a mark.
* This page does not actually exist.
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Visual Aids
Introduction
Introduction
Indicates points that are important for using product functions or in application procedures.
Indicates page numbers providing related information.
Indicates information helpful for problem solving or explanation of technical terms.
Visual Aids
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Introduction
Introduction
Visual Aids
14
V400-R1CF/R1CS
User’s Manual
Section 1
Product Overview
This section explains the features, ratings, and performance of this product.
Features 16
Basic Configuration 18
Part Names and Functions 19
Section 1 Product Overview
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Section 1
Product Overview
Features
Section 1 Features
This product is an ultra-compact, setup-free multi-code reader that reads most 2D and 1D
symbols on paper or labels. Various types of information can be managed efficiently by using it
with a PC and programmable controllers.
A setup-free multi-code reader that recognizes most 1D and 2D codes
printed on paper or labels
It can read various 1D and 2D codes without requiring special settings.
QR code
(Automobile part) (HDD)
DataMatrix
Code 39
(PCB)
A 1.3-mega pixel (SXGA) CMOS image sensor
With a vertical resolution of 1024 pixels, difference in code position is compensated.
Bar codes containing narrow bars (slim bars) with a width down to 0.1 mm and 2D
codes as small as 0.169 mm can be read.
Green LED aiming function
The green LED aiming function quickly recognizes the area to be read.
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Product Overview
Two types of ultra-compact body for highly flexible installation
The main body is very small, only 58.0 × 46.0 × 24.2 mm.
Section 1
The front and side view types are available to suit your installation environment.
58.0 mm
24.2 mm
46.0 mm
SCAN
SCAN
OKING
OKING
Section 1 Features
Side view type
V400-R1CS
Front view type
V400-R1CF
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Section 1
Product Overview
Basic Configuration
Section 1 Basic Configuration
This product is used by connecting with upper equipment such as a PC and programmable
controllers.
The upper equipment receives the information this product reads, and records and verifies it
with the registered information.
The cable has a connector at the end. Use the appropriate connecting cable for the upper
equipment.
Multi-code reader
V400-R1CF/R1CS
PC/AT compatible
Cable for connecting PC/AT compatible
V509-W011D
p.31
V400-R1CF
Power supply (5 VDC)
Dedicated product: S8VS-01505
(made by OMRON)
Programmable controller
V400-R1CS
Programmable controller made by OMRON
Connecting cable
V509-W011
p.32
18
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Part Names and Functions
Section 1
Product Overview
This section explains the names and functions of each part.
V400-R1CF (Front view type)
SCAN
OKING
(1) Reading window
V400-R1CS (Side view type)
Section 1 Part Names and Functions
(2) SCAN button
(3) Read confirmation LED
(4) Main cable
(1) Reading window
(4) Main cable
(3) Read confirmation LED
(2) SCAN button
No. Part name Function
(1) Reading window
(2) SCAN button
(3) Read confirmation LED Illuminates to indicate a successful read.
(4) Main cable
Aiming light and illumination LED light is emitted from here for
capturing images.
The button for performing a reading test. Pressing it once performs
reading once.
Connected to a cable for connecting PC/AT compatible or a
programmable controller made by OMRON. The length is 1.5 m.
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Section 1
Product Overview
MEMO
Section 1 Part Names and Functions
20
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Section 2
Introduction Procedure
A flow chart of preliminary examination, installation, and introduction of the
product is as shown below.
Introduction Flow Chart 22
Preliminary Examination 24
Wiring and Connection 29
Preparation 35
Installation and Reading 40
Section 2 Introduction Procedure
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Section 2
Introduction Procedure
Introduction Flow Chart
A flow chart of preliminary examination, installation, and introduction of the product is as
shown below.
Section 2 Introduction Flow Chart
Preliminary
examination
Wiring and
connection
Check the type, width, height, and the number of digits of 2D codes
and bar codes.
p.24 Supported code list
p.26 Reading range performance
p.27 Reading angle performance
Complete wiring.
p.29 Pin arrangement and input/output circuit
Connect peripheral equipment.
p.31 Example of connection with a PC
p.32 Example of connection with programmable controller (CS1)
Preparation
Turn on the power switch.
Press the SCAN button to check whether
the code is read.
p.35 Testing
Investigate the reading timing.
p.36 Investigation into the reading timing
p.44 Basic operation flow chart
Set the reading condition corresponding to the purpose.
p.37 Setting the reading conditions
p.56 Menu Sheet/Command List
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Install the reader.
p.40 Installation
Section 2
Introduction Procedure
Section 2 Introduction Flow Chart
Installation
and reading
In case of trouble:
Test in the actual usage environment.
p.35 Testing
Execute reading.
I do not know the
communication specification.
p.50 Communication Data Format
I cannot understand the
operation flow.
p.44 Operation Flow Chart
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Section 2
Introduction Procedure
Preliminary Examination
The following are typical specifications you should consider.
Check the type, width, height, and the number of digits of 2D codes and bar codes while
considering the supported codes, reading range performance, and reading angle performance.
Section 2 Preliminary Examination
Supported code list
2D code
DataMatrix QR code
ECC200
10 × 10 to 64 × 64
8 × 18 to 16 × 48
PDF417 code
QR code
Models 1 and 2
21 × 21 to 57 × 57
(Versions 1 to 10)
Micro QR code
11 × 11 to 17 × 17
24
Bar codes
JAN/EAN and UPC
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CODE39 STF
Section 2
Introduction Procedure
NW-7 CODE93
ITF CODE128
RSS codes
RSS-14 standard RSS-14 truncated
Section 2 Preliminary Examination
RSS-14 stacked RSS-Limited
RSS-Expanded
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Section 2
Introduction Procedure
Reading range performance
Explained with examples of following conditions:
•Contrast: MRD 63% (PCS = 0.9)
•Installation condition: Pitch angle α = 0°, skew angle β = 15°
Tilt angle γ = 0°, curvature R = ∞
Section 2 Preliminary Examination
•Reading rate: 70% or more in 10 tries
2D code
The reading range is a reference value, not a guaranteed value.
(Unit: mm)
26
(Unit: mm)
Cell size Reading distance Field-of-view size at reading distance
A 0.169 45.0 to 70.0 31.5 × 21.5 to 47.0 × 32.0
B 0.339 45.0 to 90.0 31.5 × 21.5 to 59.3 × 40.4
C 0.508 45.0 to 100.0 31.5 × 21.5 to 65.4 × 44.6
Bar code (typical example)
(Unit: mm)
Code Narrow bar width Reading distance
Code39 0.1 45.0 to 70.0
Code128 0.2 45.0 to 80.0
JAN13 0.39 50.0 to 100.0
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Introduction Procedure
Reading angle performance
Pitch angle (α)
In the following conditions, readable up to α = 50° on either side.
• Code: Resolution = 0.254 mm, CODE39 (2 digits),
MRD 63% (PCS = 0.9)
Section 2
• Reading distance: 57 mm from the case end
• Installation condition: Skew angle β = 15°, tilt angle γ = 36°, curvature R = ∞
Skew angle (β)
In the following conditions, readable up to β = +/-50°.
• Code: Resolution = 0.254 mm, CODE39 (2 digits),
Section 2 Preliminary Examination
MRD 63% (PCS = 0.9)
• Reading distance: 57 mm from the case end
• Installation condition: Pitch angle α = 0°, tilt angle γ = 360°, curvature R = ∞
Reading performance for bar codes on a highly gloss surface such as glossy paper or a card case
may be impaired because reflected illumination LED light or room illumination light enters the
reading window.
If reflected illumination LED light is the culprit, reading performance can be improved by providing
an angle of about 15° in the skew direction or turning off the illumination LED light.
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Section 2
Introduction Procedure
Tilt angle
Readable at all angles.
Section 2 Preliminary Examination
Curvature
In the following conditions, 8-digit JAN codes can be read within a range of R 15 mm
and 13-digit JAN codes can be read within a range of R 20 mm.
• Code: 8-digit JAN, resolution = 0.26 mm, PCS = 0.9
13-digit JAN, resolution = 0.39 mm, PCS = 0.9
• Reading distance: 57 mm from the case end
• Installation condition: Pitch angle α = 0°, skew angle β = 15°, tilt angle γ = 360°
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Section 2
Introduction Procedure
Wiring and Connection
This section explains the pin arrangement, the input/output circuit, and the method of
connection to upper equipment.
Pin arrangement and input/output circuit
Pin arrangement
(Pin alignment)
Connector part (DIN: 8P plug)
Made by Hosiden Corporation
TCP1394-715267 (Type A)
Connection with upper equipment p.31, p.32
Wire color Pin No. Signal name Function
Green 1 SD Transmission data
White 2 RD Received data
Blue 3 RS Transmission request
Gray 4 CS Transmission allowed
Brown 5 TRIG External trigger signal
- 6 NC Not connected
Black 7 S.GND 0 V
Red 8 VCC Power supply
Yellow - (Note) OK READ OK output External
Orange - (Note) NG READ NG output External
Reader
Signal direction
Upper equipment
External
Section 2 Wiring and Connection
External
When you make a connection cable, use the following connectors.
Recommended parts for the connector
Usage Manufacturer Model
For cable relay Hosiden Corporation TCS8587-0170477
For panel installation Hosiden Corporation TCS1080-0120177
The OK and NG output lines are not connected to the DIN 8-pin connector. To use the OK and NG
outputs, cut the cables.
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