OMRON V400-H111, V400-H211 User Guide

Handheld 2D Code Reader
V400-H111/211
User’s Manual
Cat. No.
Z228-E1-01
Introduction
Thank you for purchasing the OMRON V400-H111/H211. This manual describes the functions, performance, and application methods of the V400-H111/H211.
This manual is intended for personnel with knowledge of electrical systems. Be sure to read and understand this manual thoroughly before using the product, and keep this manual in an easily accessible location for quick reference when required.
Introduction
ÇÕǹÇ?Ç ëÊ 1 èÕ ëÊ 2 èÕ ëÊ 3 èÕ ëÊ 4 èÕ
Introduction
Introduction
Section 1
Section 2
Section 3
Section 4
Section 5
Application Considerations (Read and understand this information first.)
Section 1 Section 2 Section 3 Section 4 Section 5
Product Overview
Installation and Connections
Reading 2D Code
System Settings
Troubleshooting
Appendices
Appendices
Specifications and Dimensions
Handheld 2D Code Reader User’s Manual
V400-H111/211
Introduction
Introduction
READ AND UNDERSTAND THIS DOCUMENT
Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments.
WARRANTY
OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
SUITABILITY FOR USE
THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product.
At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
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Introduction
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PERFORMANCE DATA
Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
Introduction
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety.
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Introduction
Introduction
Meanings of Signal Words
In this manual, precautions are indicated using the following symbols and signal words to ensure safe
use of the
important for safety and must be observed.
V400-H111/211. The precautions indicated by these symbols and signal words are
Indicates a potentially hazardous situation which, if not avoided, will
WARNING
result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.
Meanings of Alert Symbols
Indicates the possibility of explosion under specific conditions.
Indicates general prohibitions for which there is no specific symbol.
Alert Statements in this Manual
WARNING
This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
A lithium battery is built into the Controller and may occasionally combust, explode, or burn if not treated properly. Dispose of the Controller as industrial waste, and never disassemble, apply pressure that would deform, heat to 100 °C or higher, or incinerate the Controller.
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Introduction
Regulations and Standards
The V400-H111/211 complies with the international regulations and standards listed below.
EC Directives EMC Directive:No.89/336/EEC
EN Standards (European Standards)
EN61326: 1997, +A1: 1998 +A2: 2001 (EMI: Class A) Power line: 10 m max. Signal line: 30 m max.
Precautions for Safe Use
Observe the following precautions to ensure safe use of the product.
Installation Environment Precautions
Do not use the product in environments with flammable or explosive gases.
Do not install outdoors.
Introduction
Power Supply and Wiring Precautions
Use the product with the power supply voltages specified in this manual.
Use the cables specified in this manual.
Keep the power supply cable as short as possible (10 m maximum).
Use a DC power supply with countermeasures against high-voltage spikes (safe
extra low-voltage circuits on the secondary side).
p.29
Other Precautions
Do not attempt to disassemble, repair, or modify the product. Doing so may cause product failure or a fire.
If the product becomes extremely hot, or abnormal odors or smoke occurs, stop using the product immediately, turn OFF the power, and consult with your OMRON representative.
Dispose of the product as industrial waste.
Do not apply pressure or deform the product when disposing of it.
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Introduction
Introduction
Precautions for Correct Use
Always observe the following precautions to prevent operation failures, malfunctions, and adverse effects on performance and equipment.
Operating Environment
Do not install the product in the following locations:
Locations subject to ambient temperature that exceeds the rated temperature range
Locations subject to rapid changes in temperature (causing condensation)
Locations subject to relative humidity that exceeds the rated humidity range
Locations subject to corrosive or flammable gases
Locations subject to dust, salt, or metallic powder
Locations subject to direct vibration or shock outside the specified ranges
Locations subject to direct sunlight
Locations subject to oil or chemical spray
Installation and Handling of Components
Use the cables specified in this manual.
p.18
Connecting and Removing Cables
Do not connect a cable to the Handheld 2D Code Reader if the other end of the cable is connected to a personal computer or a Programmable Controller.
To prevent damage from static electricity, use a wrist strap or another device for preventing electrostatic charges when touching terminals or signal lines inside connectors.
Memory Cards
Do not remove the Memory Card when the Memory Card indicator is lit. Doing so may result in damage to the Memory Card or the Handheld 2D Code Reader.
OMRON shall not be responsible in any way for damage or loss of Memory Card data as a result of mishandling.
p.32
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Turning OFF the Power Supply
Do not turn OFF the power supply while a message is being displayed indicating that processing is being performed. Data in memory will be destroyed, and the product may not operate correctly the next time it is started.
How to Use This Manual
Introduction
Page Format
System Settings
Creating Setting Files Using the 2DCR Configear
Creates the data setting file for loading set da ta to the Handheld 2D Code Reader.
Make the settings for the communications conditions, func tions, and display conversion.
Se lect Setting Reader - Create Data... from the menu.
The following window for creating the setting data file will be displayed.
Open
Opens the previously created data setting file f or editing.
The [Receive (R
Reader and edit it.
Save
Saves the created data setting file.
Communication Settings
The settings shown in the following table are set in the Communication Settings Tab
Page in the Create Setting Data Window.
Header/Footer Prefix
The default settings are indicated with an asterisk.
)] function can be used to open the data file downloaded f rom the Code
To save data to the Memory Card, create a folder with the name SETTINGS, and save. If the data is
saved to a folder other than “SETTINGS”, it cannot be uploaded.
Setting item Settings
Baud Rate
Parity
Data Length
Stop Bit
*
9,600
, 19,200, or 38,400
*
None
, odd, or even
8 bits
77 bits or
*
1sbit
or 2 bits
None*, 02 <STX>, or 1B <ESC>
Suffix
ETX, 0A LF,
FCS
ON or
OFF
0D CR
*
*
*
, or 0D0A CR+LF
Section 4
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Section 4
System Settings
Section 4 Creating Setting Files Using the 2DCR Configear
65
Section title
Outline
Move to the setting screen.
Screen display
Section 4 Uploading from the Memory Card
Index label
Provides the section number and subject matter. Can be used to immediately open the desired page.
Describes the settings.
Introduction
How to Use This Manual
Procedure and additional explanations
Information useful during the operation and reference pages are provided here with special marks to indicate the kind of information being
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*This page does not actually exist in this manual.
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Introduction
Visual Aids
Introduction
Visual Aids
Indicates points that are important in using product functions or in application procedures.
Indicates page numbers providing related information.
Indicates helpful information when a problem occurs and explanations of technical terms.
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Contents
Introduction
Introduction 1
Meanings of Signal Words 4
Meanings of Alert Symbols 4
Alert Statements in this Manual 4
Regulations and Standards 5
Precautions for Safe Use 5
Precautions for Correct Use 6
How to Use This Manual 7
Visual Aids 8
Contents 9
Section 1 Product Overview 11
Features 12
Operation Overview 15
Introduction
Contents
Section 2 Installation and Connections 17
Basic System Configuration 18
Component Names and Functions 19
Cable 20
Power Supply 29
Contactor (Optional) 31
Memory Cards 32
Section 3 Reading 2D Code 35
Basic Operation 36
Startup 37
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Introduction
Reading 2D Code 38
Outputting Results 39
Introduction
Contents
Functions 42
Section 4 System Settings 43
Overview 44
Making Settings on the Main Body 46
Uploading from the Memory Card 53
Restoring the Factory Setting Data 57
Installing the 2DCR Configear 58
Communicating Using 2DCR Configear 60
Creating Setting Files Using the 2DCR Configear 63
Section 5 Troubleshooting 75
Troubleshooting 76
Appendices 77
Maintenance 78
Specifications and Dimensions 79
ASCII Table 84
FCS Calculation Method 85
Data Capacity Tables 87
Revision History 91
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Section 1 Product Overview
This section provides an introduction to the Handheld 2D Code Reader's features, functions, basic configuration, and operation flow.
Features 12
Operation Overview 15
Section 1 Product Overview
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Section 1 Product Overview
Features
Section 1 Features
The 2D Code Reader is designed to read two-dimensional code. A built-in monitor and zoom lens are ideal for reading directly marked 2D code. A Memory Card Slot is also provided along with a range of useful functions.
Readable Codes
Readable codes DataMatrix QR Code
Readable sizes (symbol size)
ECC200
10 × 10 to 64 × 64
8 × 18 to 16 × 48
Model 1 or 2
21 × 21 to 57 × 57
(Version 1 to Version 10)
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Zoom Lens (Manual)
The zoom lever can be used to change the field of view, enabling a variety of applications with a single Unit. Two lens variations provide wide-angle and telescopic views, covering all viewing needs from paper level to complicated code.
Dual System Lighting
Coaxial lighting and oblique lighting are provided in a single Unit. The type of the lighting is automatically selected.
V400-H111: RGB 3 color coaxial, red
oblique lighting
V400-H211: Red coaxial, red oblique
lighting Workpieces with different optical characteristics can be read with a single Unit, and workpieces with a range of direct markings can also be read.
Section 1
Product Overview
Section 1 Features
Liquid Crystal Display
A 1.8-inch liquid crystal monitor is provided to enable alignment when reading while observing the image. The Handheld 2D Code Reader enables confirmation of read data and images, previously not possible with handheld readers.
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Section 1 Product Overview
Memory Card Slot
A Memory Card slot is provided to back up settings on Memory Cards and upload data
Section 1 Features
from Memory Cards. A function is also provided for saving 2D code data that was read as files in the Memory Card.
p.32
Memory Card
Useful Functions
Data Conversion on Display
This function converts data that is read and displays it as a separate text string.
p.67
Data Accumulation
This function writes data that is read to the Memory Card.
p.65
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Operation Overview
Installation and Connections Section 2 p.17
Prepare the required components and connect them.
Main Peripheral Devices
Cable
Power supply device
Contactor
Reading 2D Code Section 3 p.35
Section 1
Product Overview
Section 1 Operation Overview
Turn ON the power and press the trigger buttons to read the code.
Reading method
Field of view setting
Display details
System Settings Section 4 p.43
Basically, no settings are required. However, in the following cases, the settings may need to be changed using the Setup window of the Code Reader or the special tool [2DCR Configear].
To change the communication conditions (See note.)
To use various functions
If [2DCR Configear] is used, the changes you have made will be reflected to the Code Reader using the Memory Card or the communication function of [2DCR Configear].
*1 The default settings are as follows: Baud rate: 9,600 bps; Parity: None;
Data length: 8 bits; Stop bits: 1 bit
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Section 1 Operation Overview
Section 1 Product Overview
MEMO
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Section 2 Installation and Connections
This section describes the methods used to connect cables and perform other installation procedures and connections.
Basic System Configuration 18
Component Names and Functions 19
Cable 20
Power Supply 29
Contactor (Optional) 31
Memory Cards 32
Section 2 Installation and Connections
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Section 2 Installation and Connections
Basic System Configuration
The basic system configuration is shown in the following diagram.
Section 2 Basic System Configuration
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Installation and Connections
Component Names and Functions
1 Left trigger button
2 Buzzer
3 Monitor
1 Right trigger button
4 Memory card indicator
7 Power indicator
5 Memory card slot
6 Zoom lever
Section 2
Section 2 Component Names and Functions
8 Image plane
9 Cable connector
Name Details
1 Trigger buttons (Right,
Left)
2 Buzzer A high- or low-tone buzzer sounds depending on the operation.
3 Monitor Displays the read image/results, and other data.
4 Memory card indicator Lit while the Memory Card is being accessed. (Do not remove the Memory Card if the
5 Memory card slot Slot for inserting Memory Card.
6 Zoom lever Changes the field of view.
7 Power indicator Lit when power is first turned ON and remains lit during operation.
Inputs a trigger, cancels sleep state or when setting mode is entered.
p.38
p.37
p.39
indicator is lit.)
p.41
p.41
8 Image plane Camera image plane
9 Cable connector Connects to a cable (V400-W20-2M/5M, V400-W21-2M/5M, V400-W22-2M/5M).
p.23
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Section 2 Installation and Connections
Cable
The Cables are specifically designed for the V400. Using other Cables may damage the devices.
Connecting a Personal Computer (V400-W21-2M/5M Cable)
Section 2 Cable
Connector The connector used for V400-W21-2M and V400-W21-5M Cables is a D-sub, 9-pin connector (female). The connector is compatible with the connection port on the IBM PC/AT or compatible.
2D code reader
V400-H111/211
Special round connector
Name
SD
RD
SG
+5 V
IBM PC/AT or compatible
D-sub, 9-pin
Name Pin No.
-1
RD 2
SD 3
ER 4
SG 5
DR 6
RS 7
CS 8
-9
Shield wire Connector cover
0 V
+5 V
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(View of mating section)
Section 2
Installation and Connections
Connecting a Personal Computer (V400-W22-2M/5M Cable)
Connector The connector used for V400-W22-2M and V400-W22-5M cables is a D-sub 9-pin connector (female). The connector is compatible with the connection port on the IBM PC/AT or compatible.
2D code reader
V400-H111/211
Special round connector
Name
SD
RD
SG
+5 V
IBM PC/AT or compatible
D-sub, 9-pin
Name Pin No.
-1
RD 2
SD 3
ER 4
SG 5
DR 6
RS 7
CS 8
-9
Shield wire Connector cover
0 V
+5 V
Section 2 Cable
(View of mating section)
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Section 2 Installation and Connections
Connecting a Programmable Controller (V400-W20-2M/5M Cable)
Section 2 Cable
Connector The connector used for V400-W20-2M and V400-W20-5M Cables is a D-sub, 9-pin connector (male). The connector is compatible with the connection port on OMRON CJ-series and CS­series Programmable Controller.
2D code reader V4 00 -H111 /211
Special round connector
Name
SD
RD
SG
+5 V
Programmable Controller
D-sub, 9-pin
Name Pin No.
-1
SD 2
RD 3
RS 4
CS 5
-6
-7
-8
SG 9
Shield wire Connector cover
0 V
+5 V
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(View of mating section)
Section 2
Installation and Connections
Connecting Cables to the Handheld 2D Code Reader
Connect one end of the cable to a personal computer or Programmable Controller before connecting the other end of the cable to the Handheld 2D Code Reader.
1. Attach the provided ferrite cores to the cable.
Attach the ferrite cores in two locations; one at the Handheld 2D Code Reader end of the cable, and the other at the host device end of the cable. Close the ferrite cores until a click is heard. Separate from the power lines.
Ferrite cores
Section 2 Cable
2. Remove the cover from the Code Reader.
Loosen the four screws to detach the cover.
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Section 2 Installation and Connections
3. Connect the cable.
Grasp the cable plug (part A). Line up the alignment mark on the plug with the alignment mark on the Handheld 2D Code Reader connector and push the plug in straight.
Section 2 Cable
Cable
Cable port
Plug
A
Use a force of no more than 15 to 20 N to plug in the connector. Pull gently on the cable (approximately 10 N) to make sure the connector is securely connected. After the connector is plugged in, do not apply a force of more than 30 N to the connector in the following directions. Excessive force will damage the connector.
30 N
30 N
D
C
D
Alignment marks
C
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30 N
4. Fit the bush into the slot on the case.
5. Attach the cover and secure it with the four
screws.
Section 2
Installation and Connections
Section 2 Cable
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Section 2 Installation and Connections
Disconnecting the Cable from the Handheld 2D Code
Reader
1. Disconnect the cable connector from the host device.
Section 2 Cable
p.28
2. Remove the cover from the Code Reader.
Remove the four screws to detach the cover.
3. Remove the bush from the slot on the case.
4. Disconnect the cable.
Grasp the coupling (part B) on the plug and pull the plug out straight as shown in the diagram below.
Coupling on the plug
Cable
B
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5. Attach the cover and secure it with the four
screws.
Section 2
Installation and Connections
Section 2 Cable
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Section 2 Installation and Connections
Connecting the Cable to the Host Device
1. Connect the cable connector to the RS-232C
Section 2 Cable
interface on the host device.
Make sure that the connector is oriented correctly and not inserted at an angle. Secure the connector using the screws on both sides of the connector.
Removing the Cable from the Host Device
1. Remove the cable.
Loosen the screws on both sides of the connector and pull the connector out straight.
Loosen the screws sufficiently on both sides of the connector to remove it. Do not remove the connector by force.
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Section 2
Installation and Connections
Power Supply
Power must be supplied to the V400-H111/211 via the cable. Wire the power supply independently of other devices. In particular, keep the power supply wired separately from inductive loads.
Use a DC power supply with safe extra-low-voltage circuits to prevent high voltage. If UL recognition is required for the overall system, use a UL Class II DC power supply.
Connecting the Power Supply (V400-W21-2M/5M,
V400-W20-2M/5M)
Use a power supply that meets the following requirements.
Power Supply Requirements
Output current Power supply voltage
1 A min. 5 VDC ± 10 %
Recommended Power Supply
Model
S8VS-01505
Connection Method
Wire the power supply cables as shown in the following diagram.
Section 2 Power Supply
Connect the brown wire to the positive (+) side of the power supply and connect the blue wire to the negative (-) side of the power supply.
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Section 2 Power Supply
Section 2 Installation and Connections
Connecting the AC Adaptor (V400-W22-2M/5M)
Connection Method
Connect the cable and AC adaptor as shown below.
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Section 2
Installation and Connections
Contactor (Optional)
The Contactor functions as a guide for the distance from the image plane to the code to be read. By making contact with the read code, the read distance can be easily aligned.
Mounting Procedure
1. Align the screw holes on the connector with
those on the main body, and then secure them with the four screws.
Section 2 Contactor (Optional)
Removal Procedure
1. Loosen the four screws to detach the
contactor.
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Section 2 Installation and Connections
Memory Cards
The Handheld 2D Code Reader uses a Memory Card to change communication conditions and function settings in the Setup window and to upload/backup the setting data and the data that has been read. SD Memory Cards are supported.
Conforms to SD Memory Card “Physical Layer Specification 1.01”
Section 2 Memory Cards
Save the data to the Memory Card, insert the Memory Card in the personal computer, and upload the data to easily backup the data to the personal computer. SD Memory Cards are provided with a write prohibit switch to prohibit writing to or formatting of the Memory Card. When the switch is set to LOCK, data cannot be written to or deleted from the Memory Card, and the Memory Card cannot be formatted. These functions are possible by setting the switch to the unlocked state.
File format: FAT16
Inserting the Memory Card
1. Open the Memory Card slot cover.
Lift the cover gently, without using excessive force.
2. Position the Memory Card in the correct
direction and insert in the slot until a click is heard.
Insert the Memory Card in the direction with the label side facing the same direction as the monitor of the Handheld 2D Code Reader.
3. Close the Memory Card slot cover.
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Installation and Connections
Removing Memory Cards
1. Open the Memory Card slot cover.
Lift the cover gently, without using excessive force.
2. Make sure that the indicator on the Memory Card slot is not lit.
Do not remove the Memory Card while the indicator is lit. Doing so may damage the Memory Card and the Handheld 2D Code Reader.
Section 2
Section 2 Memory Cards
3. Push the Memory Card in gently until a click
is heard.
The Memory Card will eject slightly.
4. Pull out the Memory Card straight.
5. Close the Memory Card slot cover.
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Section 2 Installation and Connections
MEMO
Section 2 Memory Cards
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Section 3 Reading 2D Code
This section provides information required for reading 2D code.
Basic Operation 36
Startup 37
Reading 2D Code 38
Outputting Results 39
Functions 42
Section 3 Reading 2D Code
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Section 3 Reading 2D Code
Basic Operation
Startup p.37
Turn ON the power and start the Handheld 2D Code Reader.
Section 3 Basic Operation
Press the trigger buttons and keep pressed while moving the Handheld 2D Code Reader close to the 2D code.
Reading 2D Code p.38
Outputting Results p.39
The read data is output to the monitor and RS-232C communications.
If no operation is performed during a fixed interval, the Handheld 2D Code Reader will enter a sleep state. Pressing the trigger buttons will release the sleep state.
The following functions are provided with the Handheld 2D Code Reader.
Sleep
Data Conversion on Display
Data Accumulation
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Functions p.42
Startup
When using a cable type, V400-W21-2M/5M, V400-W20-2M/5M, turn ON the switch located on the power supply. When using a cable type, V400-W22-2M/5M, the AC adaptor must be plugged into an AC outlet. When the power is turned ON, the window on the right will be displayed, the power indicator will light up, and the buzzer will sound.
Section 3
Reading 2D Code
Buzzer
The buzzer will sound under the following conditions.
When starting the V400
When reading is successful
When operating in setting mode
When the buzzer is set to OFF, the buzzer will not sound for any operation.
Section 3 Startup
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Section 3 Reading 2D Code
Section 3 Reading 2D Code
Reading 2D Code
Trigger Buttons
The trigger buttons located on the left and right sides of the Handheld 2D Code Reader perform the same operations. When a trigger button is pressed, the 2D Code Reader will start reading code.
Trigger Mode
Triggers can be input two different ways. Select the input method to suit the required application.
Level Trigger (Factory setting)
The 2D Code Reader repeats reading while a trigger button is held down. Reading will be stopped when the code has been read successfully or when the trigger button is released.
Alternate Trigger
Once a trigger button is pressed, reading will be repeated even after the trigger button is released. Reading will be stopped when the trigger button is pressed again or when the code has been read successfully.
Zoom Lever
The zoom lever is used to change the field of vision to suit the size of the code to be read.
Model Setting range
V400-H111 5 mm (TELE) to 10 mm (WIDE)
V400-H211 15 mm (TELE) to 30 mm (WIDE)
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Outputting Results
Monitor Description
The reading results are displayed in the LCD monitor of the main body. They can be displayed in four display modes: Normal, Mode A, Mode B and Mode C.
p.51, p.65
Normal
This mode is selected as the default mode (factory setting).
Image area
Te x t di s pl a y
Image display
Section 3
Reading 2D Code
Section 3 Outputting Results
Image area
This area displays the reading status and memory card status.
Item Details
Reading status [OK] (green) will appear in the left upper corner of the monitor when the code has
been read successfully. If the NG output is set to ON, [NG] (red) will appear in the left upper corner of the monitor when reading of the code has failed.
Memory Card A SD mark (blue) appears when a Memory Card is present.
Displays the SD mark in red when the Memory Card is active to indicate that the Memory Card is being accessed.
Text display area
This area displays the read data and conversion data (by the data conversion display function). In the case of Normal and Mode A, up to 38 characters can be displayed. In the case of Mode B, up to 228 characters can be displayed.
Image display area
This area displays images taken by the Camera.
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Section 3 Outputting Results
Section 3 Reading 2D Code
Mode A
This mode is designed to facilitate understanding of the reading status. When the code has been read successfully, the image display area is enclosed in a green frame.When the NG output is set to ON, the image display area will be enclosed in a red frame if reading of the code has failed.
Image area Te x t di s pl a y
Image display
Mode B
Priority is given to the characters of read data. When the data consists of two or more lines, the image display area is hidden and the data is displayed by characters. Characters can be displayed up to the bottom of the screen.
Image area
Text display
Image display
Mode C
Only the reading status is displayed in large size. The reading status blinks a few times and then remains lit until the trigger button is pressed. No images are displayed.
Image area Tex t d is pl ay
Reading status
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LED Indicators
Indicator Location Details
Power On the bottom of the
monitor
Memory Card Beside the Memory Card
slot
Lit when power is turned ON, and remains lit during operation
Lit while the Memory Card is being accessed. Do not remove the Memory Card while this indicator is lit.
RS-232C Communications Output
Output for Successful Readings
Read data is output in the following format.
Output for Unsuccessful Readings
Nothing is output with the factory setting. An error code output, however, can be set for unsuccessful readings.
Section 3
Reading 2D Code
Section 3 Outputting Results
* NG output setting When the NG output is set to ON, the output contents can be changed. Output contents when NG output is ON:
The NG mark is displayed on the monitor in red.
The data “?E000” is sent via RS-232C communications.
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Section 3 Functions
Section 3 Reading 2D Code
Functions
Sleep
The Handheld 2D Code Reader is equipped with a sleep function for reducing power consumption. The Code Reader is automatically set to sleep when operation is not performed for a specified period of time.
30 Seconds Lapsed (Default Setting) To cancel sleep and put the Code Reader in normal state, press one of the trigger buttons. The Code Reader will be put ready for operation.
Data Conversion on Display
Normally, 2D code data that is read is displayed as is on the monitor. This function compares the read data, converts into separate text strings and displays the converted data.
p.67
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Data Accumulation
The read data is not only output via RS-232C communications, but is created as a file in the Memory Card and saved in CSV format.
p.65
Section 4 System Settings
This section explains how to set measurement conditions and functions. There are two methods: one is to use the LCD monitor of the Coder Reader, and the other is to use “2DCR Configear” on a personal computer.
Overview 44
Making Settings on the Main Body 46
Uploading from the Memory Card 53
Restoring the Factory Setting Data 57
Installing the 2DCR Configear 58
Communicating Using 2DCR Configear 60
Creating Setting Files Using the 2DCR Configear 63
Section 4 System Settings
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Section 4 Overview
Section 4 System Settings
Overview
Measurement conditions and functions can be changed using the LCD monitor of the Coder Reader or using “2DCR Configear” on a personal computer.
Using the LCD monitor
Creating the Setting Files p.46
Set necessary functions in the Setup screen and save them. The following items can be set. Communications settings Function settings
Backing Up Data p.56
To reflect the data you have set to two or more Code Readers, the data must be backed up to a Memory Card.
Uploading Data p.54
To reflect the data you have set to two or more Code Readers, the data must be uploaded.
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System Settings
Using “2DCR Configear” on a personal computer
Installing the Software p.58
Download the application software from home page, and install it. Contact the OMRON representative nearest you regarding the website address.
Creating Setting Files p.63
Create the setting file using the 2DCR Configear. Specify the required settings using the 2DCR Configear, and create as a file. The following items can be set. Communications settings Function settings
Section 4
Section 4 Overview
Uploading Data p.72
Upload the created setting data to the Handheld 2D Code Reader. The following two loading methods are available.
Using the 2DCR Configear
Using the Memory Card
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Section 4 System Settings
Making Settings on the Main Body
The LCD monitor of the Code Reader can be used to set communication conditions and functions. For this, a Memory Card is required.
Basic Operation for Setting Mode
In the setting mode, the trigger buttons have different functions.
Left: Selection button (to select items, to
Section 4 Making Settings on the Main Body
change settings)
Right: Confirmation button (to display the
next page, to switch between the item and setting fields)
To select [Upload Settings] in the menu screen, carry out the following steps.
Selection button
Confirmation button
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This series of operations whereby pressing the left trigger button to select [Upload Settings] and then pressing the right trigger button to confirm the selection is expressed as “selecting [Upload Settings]”.
System Settings
To set communication conditions or functions, select the desired setting. To change Parity (communication condition), carry out the following steps.
Section 4
Section 4 Making Settings on the Main Body
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Section 4 System Settings
Starting Setting Mode (Setup Screen)
1. Start setting mode.
Setting mode can be started by the following two methods. 1 Turn ON the power to the Code Reader
while holding both right and left trigger buttons.
2 Insert the Memory Card into the slot while
holding both right and left trigger buttons.
When using the AC adapter
Section 4 Making Settings on the Main Body
When using the power supply
The setting mode menu window will be displayed.
If the Memory Card does not have a folder called “SETTINGS”, “Upload Settings” will not be displayed in the menu window. However, it is still possible to set measurement conditions and functions even if “Upload Settings” is not displayed, but the set data cannot be uploaded.
2. Select [Setup].
The Setup window appears.
Setup window structure
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Changing Communication Conditions
1. Select [Communication] in the Setup window.
The Setup Communication window appears.
2. Select the item to be changed.
The cursor moves to the right of the selected item.
Section 4
System Settings
Section 4 Making Settings on the Main Body
3. Change the setting.
Available settings are shown in the table below. After a new setting is selected, the cursor moves to the item field.
Setting item Settings
*
Baud rate (BaudRate) 9,600
Parity None
Data length (DataLength) 7bits or 8 bits
Stop Bit (StopBit) 1 bit* or 2 bits
Header (Prefix) None
Footer (Suffix) ETX/LF/CR
FCS ON or OFF
The default settings are indicated with an asterisk.
, 19,200, or 38,400
*
/Odd/Even
*
*
/STX/ESC
*
/CR+LF
*
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Section 4 System Settings
4. Exit communication setting.
When all the desired changes are made, select [Exit]. The Setup window will reappear.
If [Cancel] is selected in the Setup window after changes are made in the Setup Communication window, the previous settings (before changes are made) can be restored.
5. Save the setting data.
Select [Save] in the Setup window.
Section 4 Making Settings on the Main Body
After the save window is displayed, the menu window will be displayed.
To reflect the changes made on a Code Reader to two or more Code Readers, the data must backed up to the Memory Card and then uploaded to those Code Readers.
p.53
6. Exit setting mode.
Select [Exit] in the menu window. The setting mode will be exited.
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Setting Functions
1. Select [Function] in the Setup window.
The Setup Function window appears.
Section 4
System Settings
2. Select the item to be changed.
The cursor moves to the right of the selected item.
3. Change the setting.
Available settings are shown in the table below. After a new setting is selected, the cursor moves to the item field.
Setting item Settings
Trigger mode (Trigger) Level
Buzzer ON
Sleep shift time (Sleep Time)
NG Output OFF
Data accumulation function (Accumulate)
Display Normal*/(Mode A)/
Lighting V400-H111 Auto*/Oblique/R-coax/G-coax/B-coax
*
/Alternate
*
/OFF
*
30
/60/90/120
*
/ON
*
OFF
/ON/ON + Time
Mode B/ Mode C
V400-H211 Auto*/Oblique/Coaxial
Section 4 Making Settings on the Main Body
The default settings are indicated with an asterisk.
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Section 4 System Settings
4. Exit function setting.
When all the desired changes are made, select [Exit]. The Setup window will reappear.
If [Cancel] is selected in the Setup window after changes are made in the Setup Function window, the previous settings (before changes are made) can be restored.
5. Save the setting data.
Select [Save] in the Setup window.
Section 4 Making Settings on the Main Body
After the save window is displayed, the menu window will be displayed.
To reflect the changes made on a Code Reader to two or more Code Readers, the data must backed up to the Memory Card and then uploaded to those Code Readers.
6. Exit setting mode.
Select [Exit] in the menu window. The setting mode will be exited.
p.53
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Section 4
System Settings
Uploading from the Memory Card
The Memory Card can be used to upload the setting data to the Handheld 2D Code Reader. The following procedure needs to be performed to reflect the changes made on a Code Reader to two or more Code Readers or to reflect the data set using “2DCR Configear” to a Code Reader.
Starting Setting Mode
1. If the data is created using “2DCR Configear”, the data must be saved to the Memory Card.
To save data to the Memory Card, create a folder with the name SETTINGS, and save. If the data is saved to a folder other than “SETTINGS”, it cannot be uploaded.
2. Start setting mode.
Setting mode can be started by the following two methods. 1 Turn ON the power to the Code Reader
while holding both right and left trigger buttons.
When using the AC adapter
When using the power supply
Section 4 Uploading from the Memory Card
2 Insert the Memory Card into the slot while
holding both right and left trigger buttons.
The setting mode menu window will be displayed.
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Section 4 Uploading from the Memory Card
Section 4 System Settings
Uploading Setting Data to the 2D Code Reader
To reflect the changes made on a Code Reader to two or more Code Readers, the data must backed up to the Memory Card first.
p.56
1. Select [Upload Settings] in the menu window.
The Select File window will be displayed.
2. Select the data setting file.
In the Select File window, select the data setting file to be used. The contents of the SETTINGS folder in the Memory Card will be displayed.
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After the Upload Settings window is displayed, the following save selection window will be displayed.
3. Save the setting data.
Select [YES] in the save selection window.
After the save window is displayed, the menu window will be displayed.
4. Exit setting mode.
Select [Exit] in the menu window. The setting mode will be exited.
Section 4
System Settings
Section 4 Uploading from the Memory Card
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Section 4 Uploading from the Memory Card
Section 4 System Settings
Backing Up 2D Code Reader Data
1. Select [Backup Settings] in the menu window.
The Backup Settings window will be displayed.
2. Save the setting data.
Select [YES] in the Backup Settings window.
The setting data file will be backed up in the SETTINGS folder in the Memory Card. The SETTINGS folder will be automatically created if it does not already exist. The file name will be SETTINGS.DAT.
After the save window is displayed, the menu window will be displayed.
3. Exit setting mode.
Select [Exit] in the menu window. The setting mode will be exited.
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System Settings
Restoring the Factory Setting Data
The communication and function settings can be returned to the factory settings.
1. Select [Initialize] in the menu window.
A confirmation window will be displayed.
Section 4
Section 4 Restoring the Factory Setting Data
2. Return the settings to the factory settings.
Select [YES] in the confirmation window.
The menu window will appear after the communication and function settings have been returned to the factory settings.
3. Exit setting mode.
Select [Exit] in the menu window. The setting mode will be exited.
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Section 4 System Settings
Installing the 2DCR Configear
Download the application software from home page, and install it. Contact the OMRON representative nearest you regarding the website address.
1. Open the setup.exe file downloaded from the home page.
The following window will be displayed.
2. Click the [OK] button.
Section 4 Installing the 2DCR Configear
3. Click the button.
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4. Click the [Continue] button.
Setup will start when the [Continue] button is clicked.
Section 4
System Settings
Section 4 Installing the 2DCR Configear
5. Click the [OK] button.
When “2DCR Configear” is no longer required, uninstall it by selecting [Control Panel] - [Add/ Remove Hardware] on your computer.
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Section 4 System Settings
Communicating Using 2DCR Configear
The 2DCR Configear can be used to communicate with the Handheld 2D Code Reader.
Section 4 Communicating Using 2DCR Configear
Communication Setting
The following items can be set. However, the settings cannot be changed while the port is being connected.
Setting item Settings
Port No. COM1
Baud Rate 9,600
Parity None
Data Length 77 bits or 8 bits
Stop Bit 1 bit* or 2 bits
Header/Footer Prefix Send None*, 02 <STX>, or 1B <ESC>
Suffix Send ETX, 0A LF, 0D CR
FCS Send ON or OFF
Same as Send Sets the header, footer, and FCS for receiving to the same settings as for
The default settings are indicated with an asterisk.
*
to COM 9
*
, 19,200, or 38,400
*
, odd, or even
*
Receive None*, 02 <STX>, or 1B <ESC>
*
, or 0D0A CR+LF
Receive ETX, 0A LF, 0D CR
Receive ON or OFF
sending.
*
, or 0D0A CR+LF
*
*
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Menu
File
Save Log...
Saves the data displayed in the communication log as a text file.
Save Environment
Saves the settings made in the communications settings.
End
Ends the 2DCR Configear.
Edit
Copy Log
Copies the log displayed in the communication log to the clipboard.
Erase Log
Deletes the log displayed in the communication log.
Section 4
System Settings
Section 4 Communicating Using 2DCR Configear
Setting Reader
Create Data...
Creates the data setting file for loading set data to the Handheld 2D Code Reader.
p.63
Auto Scan
Automatically obtains the conditions required for communicating with the Handheld 2D Code Reader.
p.72
Send Setting
Sends the data setting file from the host to the Handheld 2D Code Reader.
p.72
Receive Setting
Sends the data set on the Handheld 2D Code Reader to the host and saves it with a new file name.
Set Date, Time
Sends the clock time of the personal computer in which 2DCR Configear is installed to the Handheld 2D Code Reader.
The clock is factory set to Japanese Standard Time.
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Section 4 System Settings
Help
Version
Displays the software version of the 2DCR Configear installed.
Buttons
Connect
Connects or disconnects the port.
Display Form
Section 4 Communicating Using 2DCR Configear
Selects the format for displaying data in the communication log. Either text display or hexadecimal display can be selected. (Default setting: Text display)
Direct Command Input
Sends the input text string to the Handheld 2D Code Reader.
Status Display
Port status
Indicates the port status. (On Line: Connected; Off Line: Disconnected)
Communication conditions
Displays the current communications conditions. (Example: COM1 9600,n,8,1) This is not displayed when the port is disconnected.
Date
Displays the current date. (Example: 2005/01/26)
Time
Displays the current time. (Example: 9:27)
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Section 4
System Settings
Creating Setting Files Using the 2DCR Configear
Creates the data setting file for loading set data to the Handheld 2D Code Reader. Make the settings for the communications conditions, functions, and display conversion.
XSelect Setting Reader - Create Data... from the menu.
The following window for creating the setting data file will be displayed.
Section 4 Creating Setting Files Using the 2DCR Configear
Model(V)
Selects the code reader model. Before setting other items, select the model of the code reader you are using.
Open
Opens the previously created data setting file for editing. The [Receive (R Reader and edit it.
)] function can be used to open the data file downloaded from the Code
Save
Saves the created data setting file.
To save data to the Memory Card, create a folder with the name SETTINGS, and save. If the data is saved to a folder other than “SETTINGS”, it cannot be uploaded.
p.53
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Section 4 System Settings
Communication Settings
The settings shown in the following table are set in the [Communication Settings] tab Page in the Create Setting Data Window.
Setting item Settings
Baud Rate
Parity
Data Length
Stop Bit
Header/Footer Prefix
Suffix
FCS
*
9,600
, 19,200, or 38,400
*
None
, odd, or even
77 bits or 8 bits
*
1 bit
or 2 bits
None*, 02 <STX>, or 1B <ESC>
ETX, 0A LF, 0D CR
ON or OFF
*
*
, or 0D0A CR+LF
*
Section 4 Creating Setting Files Using the 2DCR Configear
The default settings are indicated with an asterisk.
The format when FCS is ON is as follows:
For details on FCS calculation methods, refer to FCS Calculation Method.
p.85
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Section 4
System Settings
Function Settings
Make the following settings in the [Function Settings] tab of the Create Setting Data Window.
Section 4 Creating Setting Files Using the 2DCR Configear
Setting item Settings
Trigger Mode Level Trigger
Buzzer ON
Sleep Shift Time Between 30 sec
NG output (N
Data Accumulation OFF* or ON
Display(Y
Lighting (H
)ON or OFF
) Normal*/Mode A/Mode B/Mode C
) V400-H111 Auto*/Oblique/R-coax/G-coax/B-coax
*
or OFF
V400-H211 Auto*/Oblique/Coaxial
*
or Alternate
*
and 120 sec
*
The default settings are indicated with an asterisk.
Data Accumulation
Set whether to collect data. The Memory Card must be inserted in the Handheld 2D Code Reader to use this function. When this function is ON, read data will be saved in a file with the following name in the Memory Card’s READDATA folder. The READDATA folder will be automatically generated if it does not already exist.
READ****.csv
Note: The digits indicated by **** start at 0000 and increment by 1 for approximately
each 40 kilobytes. After reading is completed, the data is written to the Memory Card, which will take several seconds.
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Section 4 System Settings
When Appending at date is selected, the date and time will be added to the read data.
Example of Saved File
Section 4 Creating Setting Files Using the 2DCR Configear
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Section 4
System Settings
Data Conversion on Display
Click the [Data Conversion on Display] tab in the Create Setting Data Window to convert a CSV file for display.
Section 4 Creating Setting Files Using the 2DCR Configear
Setting Method
1. Create the CSV file for the display
conversion function.
To use this function, CSV files for display conversion must be created using separate spreadsheet software or a text editor for the personal computer. The following formatting restrictions apply. File: CSV format (comma delimited) Maximum No. of records: 1000 Maximum No. of comparison characters: 20 Maximum No. of conversion characters: 19 Comment row: Add a semicolon (;) to the
beginning of the row.
Enter comparison text and conversion text in each row.
The symbols and text in the following table function as special characters with specific meanings.
Symbol Name Details
* Wild card Any data OK
!a Alphabet Any lower-case character OK
!A Alphabet Any upper-case character OK
!n Numeric value Any numeral OK
ELSE Condition for no match Enter at end.
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Section 4 System Settings
Comparison Principle
With display conversion, comparison is performed with the data contained in the file, and the display
contents is changed to the registered text strings for characters that match.
Matching processing is performed in order starting from the beginning of the file. Once a match is
found, no further comparisons are made, i.e., matching processing is affected by the entry order. Therefore, when comparing complicated patterns, make sure that the optimum order is used.
2. Click [1. New Regist.].
The Conversion Registration window appears.
Section 4 Creating Setting Files Using the 2DCR Configear
3. Select the desired start position and number of bytes.
Specify the part of the read data to be compared. Specify the data position from which comparison is to be started and the number of data bytes to be compared. If you want to compare all the read data, specify "1" in [Starting Position] and "All" in [Number of Bytes].
4. Click the [Import] button.
Import the created file to the 2DCR Configear to convert the created file to a format that can be uploaded to the Handheld 2D Code Reader
5. Select the CSV file to be uploaded and click the [Open] button.
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The CSV file will be read and displayed as shown in the following diagram.
Section 4
System Settings
Section 4 Creating Setting Files Using the 2DCR Configear
6. Enter the desired name.
7. Click the [OK] button.
The [Data Conversion on Display] tab will reappear.
8. Select ON in [Data Conversion on Display] field.
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Section 4 System Settings
Deleting Items and Changing Item Order
The [Data Conversion on Display] tab allows you to set up to four conversion file items.
Deleting the selected items
Check the checkboxes for the items to be deleted, and then click the [Delete] button. After a confirmation message is displayed, the selected items will be deleted.
Swapping the order of the selected items
Check the checkboxes for the items to be deleted, and then click the [Replace] button. After a confirmation message is displayed, the order of the selected items will be swapped.
Section 4 Creating Setting Files Using the 2DCR Configear
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Section 4
System Settings
Saving
1. Save the settings.
Click the [Save] button, specify the save destination for the data settings in the Save Setting Data Window, and then click the [Save] button.
Section 4 Creating Setting Files Using the 2DCR Configear
To save data to the Memory Card, create a folder with the name SETTINGS, and save. If the data is saved to a folder other than “SETTINGS”, it cannot be uploaded.
p.53
2. Exit creation of setting data file.
Click the [Cancel] button in the Create Setting Data window.
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Section 4 System Settings
Sending the Setting File to the 2D Code Reader
The setting data created using “2DCR Configear” can be sent to the 2D Code Reader as follows.
1. Connect the cable to the RS-232C interface.
p.28
2. Check the port number.
Section 4 Creating Setting Files Using the 2DCR Configear
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3. Select [Setting Reader] - [Auto Scan] from the menu.
The 2D Code Reader automatically obtains the communication conditions required for communicating with the Code Reader, and a message will be displayed when the conditions are obtained successfully.
4. Click the [Connect(S)] button.
Communication with the 2D Code Reader starts. “On Line” will be displayed in the status display area.
5. Select [Setting Reader] - [Send Setting] from the menu.
The following file selection window will be displayed.
Section 4
System Settings
Section 4 Creating Setting Files Using the 2DCR Configear
6. Select the desired file and click the [Open] button.
The selected file will be uploaded to the 2D Code Reader. A message indicating that uploading is in progress will be displayed.
7. Exit the 2DCR Configear.
Click [File] - [End] to exit the 2DCR Configear.
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Section 4 System Settings
MEMO
Section 4 Creating Setting Files Using the 2DCR Configear
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Section 5 Troubleshooting
This section explains the countermeasures to take when reading cannot be executed correctly or when a problem occurs.
Troubleshooting 76
Section 5 Troubleshooting
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Section 5 Troubleshooting
Section 5 Troubleshooting
Troubleshooting
Status Cause and countermeasures Page
The POWER indicator is not lit.
The video monitor image is not clear.
Cannot write data to Memory Card
The saved data is corrupted. The Memory Card was removed while it was being accessed. p.41
The time stamp on saved data is not correct.
Cannot communicate with the host device.
The power line is not connected properly. Insufficient power
Some pixels on the monitor may not light and some may always light. This is a result of the monitor's construction and does not indicate a malfunction.
The write-protect switch on the Memory Card is ON. The Memory Card capacity is insufficient. The Memory Card is damaged. The Memory Card has not been formatted. The Memory Card is the wrong type.
The clock is not set correctly. The clock is factory set to Japanese Standard Time. Set the clock as required.
The cable model is incorrect. The cable connections are loose. The communications settings are not correct.
p.29
p.60
p.20
p.60
-
-
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Appendices
Maintenance 78
Specifications and Dimensions 79
ASCII Table 84
FCS Calculation Method 85
Data Capacity Tables 87
Appendices
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Appendices
Maintenance
Handling the Handheld 2D Code Reader
Do not touch the lens or monitor with your fingers or any pointed object.
Do not use the Handheld 2D Code Reader in locations subject to dust or other
contaminants.
Inspection
To maintain the Handheld 2D Code Reader in optimum condition, perform the following inspections regularly.
Use a lens cloth or air brush to clean the lens and monitor.
Use a soft cloth to clean other parts of the Handheld 2D Code Reader.
Inspection items Details Required tools
Power supply
Appendices
Ambient operating
temperature
Ambient operating
humidity
The voltage measured at the power supply terminals on the terminal block must be 5 VDC ± 10%.
The ambient operating temperature must be between 0 and 40 °C.
The ambient operating humidity must be between 35% and 85%.
Multimeter
Thermometer
Hygrometer
Maintenance
Turn OFF the power and take safety precautions before conducting maintenance or inspections.
Do not use thinners or benzene to clean the Controller.
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Specifications and Dimensions
Handheld 2D Code Reader
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Appendices
(Unit: mm)
Memory Card slot
Zoom lever
Monitor
Lighting
Buzzer
Power indicator (green)
Trigger button
Reading surface
Appendices
Specifications and Dimensions
Lighting
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Appendices
V400-H111 V400-H211
Field of vision 5 to 10 mm 15 to 30 mm
Working distance 40 mm (contact with the code when the Contactor is mounted)
Power supply voltage 5 VDC ± 10 %
Current consumption 1 A max.
Serial interface RS-232C
Applicable code DataMatrix ECC200 10 × 10 to 64 × 64, 8 × 18 to 16 × 48
QR Code Model 1.2 21 × 21 to 57 × 57 (Ver. 1 to 10)
Operating method Pushbutton control using the trigger buttons
System Settings Operation in the Setup window (on Code Reader), uploading setting data using
a Memory Card, or communication by “2DCR Configear”
Memory Card SD card
Monitor 1.8-inch TFT liquid crystal display for displaying image and read data
Indicators Power indicator and Memory Card access indicator
Ambient temperature Operating: 0 to 40°C Storage: -25 to 60°C
Ambient humidity 35% to 85%(with no condensation)
Ambient environment No corrosive gases
Vibration resistance 10 to 150 Hz ; half-amplitude: 0.35 mm (max. acceleration: 50 m
Shock resistance 150m
Appendices
Weight Approx. 230 g
Degree of protection IEC 60529 (IP64)
Materials Case: ABS; Optical surface: PC; Display: PMMA
2
/s 3 times in 6 directions
2
/s)
Specifications and Dimensions
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80
Cable
V400-W20-2M/V400-W21-2M
29.8
Bush
Appendices
(Unit: mm)
2000
20 300
30
12.6 dia.
Vinyl-insulated round cable (5-dia. with 4 conductors, length: 2 m)
Connector
V400-W20-5M/V400-W21-5M
29.8 5000
Bush
Connector
12.6 dia.
Vinyl-insulated round cable (5-dia. with 4 conductors, length: 2 m)
Nameplate
D-sub, 9-pin Connector
(99)500
Vinyl-insulated round cable (6.1-dia. with 8 conductors)
Nameplate
20 200
30
D-sub, 9-pin Connector
(Unit: mm)
Appendices
Specifications and Dimensions
V400-W20-2M V400-W20-5M V400-W21-2M V400-W21-5M
Interface connector D-sub, 9-pin, male D-sub, 9-pin, female
Ambient temperature Operating: 0 to 40°C Storage: -25 to 60°C
Ambient humidity 35 % to 85 % (with no condensation)
Ambient environment No corrosive gases
Materials Cable sheath: Heat-resistant vinyl chloride
Special connector: PPS, PBT, POM D-sub connector: ABS
Minimum bending radius 30 mm
Weight Approx. 100 g Approx. 340 g Approx. 100 g Approx. 340 g
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Appendices
V400-W22-2M
(Unit: mm)
Appendices
Specifications and Dimensions
29.8
Connector
12.6 dia. Vinyl-insulated round cable
(5-dia. with 4conductors, length: 2 m)
V400-W22-5M
29.8
Bush
Bush
500
2000
Connector
(99)
Connector
200
5000
30
Nameplate
200
Vinyl-insulated Flat cable 2 × 2-dia., with 2 conductors, length: 0.2 m
D-sub, 9-pin Connector
(Unit: mm)
Vinyl-insulated Flat cable 2 2-dia., with 2 conductors, length: 0.2 m
30
×
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12.6 dia.
Connector
Vinyl-insulated round cable (5-dia. with 4conductors, length: 2 m)
Interface connector D-sub, 9-pin, female
Ambient temperature Operating: 0 to 40°C Storage: -25 to 60°C
Ambient humidity 35 % to 85 % (with no condensation)
Ambient environment No corrosive gases
Materials Cable sheath: Heat-resistant vinyl chloride
Special connector: PPS, PBT, POM D-sub connector: ABS
Minimum bending radius 30 mm
Weight Approx. 110g Approx. 350 g
Vinyl-insulated round cable (6.1-dia. with 8 conductors)
V400-W22-2M V400-W22-5M
D-sub, 9-pin Connector
Nameplate
Contactor
V400-AC2
Appendices
(Unit: mm)
Materials PC (transparent)
The tip is made of silicon rubber (anti-static)
Weight Approx. 20 g
AC adapter
V600-A22
V400-AC2
Appendices
Specifications and Dimensions
(Unit: mm)
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Appendices
ASCII Table
Data read with no-protocol commands using the serial communications interface is output as 2 characters of ASCII. The ASCII characters correspond to the following characters.
Examples:
When the read data is A, 41 is output.
When the data read is T, 54 is output.
Upper 4 bits
Lower 4 bits
Appendices
ASCII Table
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FCS Calculation Method
FCS Calculation Method
The FCS (Frame Check Sequence) is the result of taking the XOR for each byte between the header and footer (8 bits) and converting it to 2 characters of ASCII. The FCS can be attached to output data to improve the reliability of communications. Each time data is received, the host calculates the FCS and checks it against the FCS attached to the sent data so that the send data can be checked for errors.
Calculation Example for Sending FCS
Sample read data: ABCDEFG The details of the read data and calculation method are as follows:
Read data
Header Footer
Appendices
Read data FCS
Calculation method
Read data ASCII Hexadecimal
Conversion to ASCII:
Conversion to hexadecimal values
Appendices
FCS Calculation Method
Obtaining the exclusive OR:
Conversion to ASCII:
FCS data: 40
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Appendices
Calculation Programming Example for Sending FCS
DATA$ Sample data string
L Data length
CODE$ Data character
A Exclusive OR
100 ’* * * * * CALCULATE FCS * * * * *
110 ’* FCSSET
120 L=LEN(DATA$)
130 A=0
140 FOR J=1 TO L
150 CODE$=MID$(DATA$,J,1)
160 A=ASC(CODE$)XOR A
170 NEXT J
180 FCS$=HEX$(A)
190 IF LEN(FCS$)=1 THEN FCS$=“0”+FCS$
200 RETURN
Appendices
FCS Calculation Method
FCS Check Subroutine Example for Received Data
1000 ’* * * * * FCSHECK * * * * *
1010 ’* FCSHECK
1020 Q=0:FCSCK$=“OK”
1030 PRINT RESPONSE $
1040 LENGS=LEN(RESPONSE$)-3
1050 FCSP$=MID$(RESPONSE$,LENGS+1,2) ’FCS in response data
1060 FOR J=1 TO LENGS ’Calculation range of FCS
1070 Q=ASC(MID$(RESPONSE$,J,1))XOR Q
1080 NEXT J
1090 FCSD$=HEX$(Q)
1100 IF LEN(FCSD$)=1 THEN FCSD$=“0”+FCSD$ ’FCS calculated in a program
1110 IF FCSD$ < > FCSP$ THEN FCSCK$=“ERR”
1120 PRINT “FCSD$=”;FCSD$;“FCSP$=”;FCSP$; ’FCS received correctly: OK
“FCSCK$=”;“FCSCK$=” ’FCS not received correctly:
ERR
1130 RETURN
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Appendices
Data Capacity Tables
The maximum quantity of information that can be stored depends on the symbol size of the code. Also the maximum data capacity in relation to the amount of information carried by the code depends on the character type and the arrangement and combination of characters. The relation between the symbol size (number of cells) and data capacity is shown in the following table.
DataMatrix
DataMatrix ECC200
In the following diagram, the symbol size is 12 × 12.
12 cells
12 cells
Data capacity
Symbol size
10 × 10 6 3 3 - 1
12 × 12 10 6 5 1 3
14 × 14 16 10 9 3 6
16 × 16 24 16 14 5 10
18 × 18 36 25 22 8 16
20 × 20 44 31 28 10 20
22 × 22 60 43 38 14 28
24 × 24 72 52 46 17 34
26 × 26 88 64 57 21 42
32 × 32 124 91 81 30 60
36 × 36 172 127 113 42 84
40 × 40 228 169 150 56 112
44 × 44 288 214 190 72 142
48 × 48 348 259 230 86 172
52 × 52 408 304 270 101 202
64 × 64 560 418 372 139 278
8 × 18 10 6 5 1 3
8 × 32 20 13 12 4 8
12 × 26 32 22 20 7 14
12 × 36 44 31 28 10 20
16 × 36 64 46 41 15 30
16 × 48 98 72 64 23 47
Numerals Alphanumerics
Alphanumerics
and symbols
2-byte
characters
Japanese
characters
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Appendices
Data Capacity Tables
87
Appendices
QR Code
QR Code (Model 2)
In the following diagram, the symbol size is 21 × 21 (Version 1).
7 cells
7 cells
7 cells
7 cells
Symbol size
(version)
21 × 21
Appendices
Data Capacity Tables
(Version 1)
25 × 25
(Version 2)
29 × 29
(Version 3)
33 × 33
(Version 4)
37 × 37
(Version 5)
41 × 41
(Version 6)
Error correction level
(ECC level)
L ( 7%) 41 25 17 10
M (15%) 34 20 14 8
Q (25%) 27 16 11 7
H (30%) 17 10 7 4
L ( 7%) 77 47 32 20
M (15%)63382616
Q (25%)48292012
H (30%) 34 20 14 8
L ( 7%) 127 77 53 32
M (15%) 101 61 42 26
Q (25%)77473220
H (30%)58352415
L ( 7%) 187 114 78 48
M (15%) 149 90 62 38
Q (25%) 111 67 46 28
H (30%)82503421
L ( 7%) 255 154 106 65
M (15%) 202 122 84 52
Q (25%) 144 87 60 37
H (30%) 106 64 44 27
L ( 7%) 322 195 134 82
M (15%) 255 154 106 65
Q (25%) 178 108 74 45
H (30%) 139 84 58 36
14 cells
Numerals
Data capacity
Alphanumerics
(uppercase)
8-bit bytes
Byte
Japanese
characters
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Appendices
Symbol size
(version)
45 × 45
(Version 7)
49 × 49
(Version 8)
53 × 53
(Version 9)
57 × 57
(Version 10)
Source: 2D Codes, Basic Specifications for QR Code (JIS X 0510)
Maximum Data Capacity Even with the same 2D code, the maximum quantity of information that can be stored depends on the symbol size of the code. In other words, the symbol size must be increased to increase the data capacity. The data capacity also depends on the type of characters used for the information contained in the code. With QR and DataMatrix Code, the maximum number of characters for the same symbol size will be greatest for numbers only and then for alphanumerics, and will be the least with 2-byte characters. The data capacity also depends on the character type, and the order and combination of characters used.
Error correction level
(ECC level)
L ( 7%) 370 224 154 95
M (15%) 293 178 122 75
Q (25%) 207 125 86 53
H (30%) 154 93 64 39
L ( 7%) 461 279 192 118
M (15%) 365 221 152 93
Q (25%) 259 157 108 66
H (30%) 202 122 84 52
L ( 7%) 552 335 230 141
M (15%) 432 262 180 111
Q (25%) 312 189 130 80
H (30%) 235 143 98 60
L ( 7%) 652 395 271 167
M (15%) 513 311 213 131
Q (25%) 364 221 151 93
H (30%) 288 174 119 74
Numerals
Alphanumerics
(uppercase)
Data capacity
8-bit bytes
Byte
Japanese
characters
Appendices
Data Capacity Tables
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Appendices
MEMO
Appendices
Data Capacity Tables
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Revision History
A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers.
Cat. No.
Revision code Date Revised contents
01 July 2005 Original production
Z228-E1-01
Revision code
V400-H111/211
User’s Manual
91
MEMO
V400-H111/211
User’s Manual
92
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OMRON ELECTRONICS LLC
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60173
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For US technical support or other inquiries: 800.556.6766
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OMRON ON-LINE
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Z228-E1-01 12/05 ©2005 OMRON ELECTRONICS LLC Specifications subject to change without notice.
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