Omron NS series SETUP MANUAL

Cat. No. V083-E1-15
NS-Series
Programmable Terminals
SETUP MANUAL
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation "Ch," which appears in some displays and on some OMRON products, often means "word" and is abbreviated "Wd" in documentation in this sense.
The abbreviation "PLC" means Programmable Controller. The abbreviation "host" means a controller, such as an IBM PC/AT or compatible computer,
that controls a PT (Programmable Terminal).
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Precautions for Safe Use
Precautions for Correct Use
Note
Reference
1, 2, 3...
CS1G-CPU@@-V1
OMRON, 2003
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Indicates precautions on handling the product to ensure that the product is used safely.
Indicates precautions to ensure that product functions and performances are realized, to ensure that the reliability of the product is maintained, and to ensure that the product is otherwise used correctly.
Indicates information of particular interest for efficient and convenient operation of the product.
Indicates supplementary information on procedures, descriptions, and settings.
1. Indicates lists of one sort or another, such as procedures, checklists, etc.
Boxes in model numbers indicate variable characters. For example, "CS1G-CPU@@-EV1" indicates the following models: CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1, and CS1G-CPU45-EV1.
1
Contents
Notice .............................................................................................................................................1
About this Manual ...............................................................................................................................7
Related Manuals ..................................................................................................................................8
Terminology ........................................................................................................................................9
Introduction .......................................................................................................................................10
Section 1 Overview ................................................................................................. 1-1
1-1 NS-series PT Functions and Operation............................................................................................1-2
1-1-1 PT Functions for FA Manufacturing Sites........................................................................... 1-2
1-1-2 NS-series PT Operating System........................................................................................... 1-3
1-2 Communications with the Host ....................................................................................................... 1-5
1-2-1 What is an NT Link?............................................................................................................ 1-6
1-2-2 Ethernet................................................................................................................................ 1-6
1-2-3 Controller Link..................................................................................................................... 1-6
1-2-4 Host Link ............................................................................................................................. 1-6
1-2-5 Connecting to a Temperature Controller.............................................................................. 1-6
1-2-6 Memory Link Connections .................................................................................................. 1-7
1-2-7 Communicating with Other Devices.................................................................................... 1-7
1-2-8 EtherNet/IP .......................................................................................................................... 1-7
1-3 System Configuration ...................................................................................................................... 1-8
1-3-1 Supported Peripheral Devices.............................................................................................. 1-8
1-4 Procedure for Running NS-series PTs ........................................................................................... 1-10
Section 2 Before Connecting ................................................................................... 2-1
2-1 Connecting the Host ........................................................................................................................ 2-2
2-1-1 Communications Types and Connection Methods............................................................... 2-2
2-2 Part Names and Functions ............................................................................................................... 2-8
Section 3 Installing the PT and Connecting Peripheral Devices......................... 3-1
3-1 Installing the PT .............................................................................................................................. 3-3
3-1-1 Installation Environment...................................................................................................... 3-3
3-1-2 Installing RS-232C/RS-422A Converters ............................................................................ 3-4
3-1-3 Mounting the PT to the Control Panel ................................................................................. 3-4
3-1-4 Connecting the Power Supply.............................................................................................. 3-6
3-1-5 Wiring the Ground Wire ...................................................................................................... 3-7
3-1-6 Peripheral Device Connection Limitations .......................................................................... 3-8
3-2 Starting the PT ................................................................................................................................. 3-9
3-2-1 Operation at Startup ............................................................................................................. 3-9
3-2-2 Starting the PT for the First Time ...................................................................................... 3-11
3-3 Connecting the CX-Designer......................................................................................................... 3-13
3-3-1 Connecting via RS-232C or Ethernet................................................................................. 3-13
3-3-2 Connecting via USB........................................................................................................... 3-13
3-3-3 Connecting via a Modem ................................................................................................... 3-15
3-4 Connecting to Bar Code Readers................................................................................................... 3-16
3-4-1 Connection Methods .......................................................................................................... 3-16
3-4-2 Setting Bar Code Readers .................................................................................................. 3-17
2
Data Format ....................................................................................................................... 3-18
3-4-3
3-4-4 Bar Code Input................................................................................................................... 3-18
3-5 Connecting to Printers ................................................................................................................... 3-19
3-5-1 Connecting to a Printer Compatible with ESC/P Raster and BJ Raster............................. 3-19
3-5-2 Connecting a PictBridge-compatible Printer...................................................................... 3-20
3-6 Using Memory Cards..................................................................................................................... 3-22
3-6-1 Installation.......................................................................................................................... 3-23
3-6-2 Replacing the System Program.......................................................................................... 3-24
3-6-3 Transferring Data with Memory Cards .............................................................................. 3-25
3-7 Installing the Video Input Unit ...................................................................................................... 3-31
3-7-1 Video Input Unit Components ........................................................................................... 3-31
3-7-2 Nomenclature and Functions.............................................................................................. 3-32
3-7-3 Installation Method for Video Input Unit .......................................................................... 3-33
3-7-4 Connecting to Video Input Connectors.............................................................................. 3-38
3-8 Installing the Controller Link Interface Unit ................................................................................. 3-43
3-8-1 Controller Link Interface Unit Components ...................................................................... 3-43
3-8-2 Nomenclature and Functions.............................................................................................. 3-44
3-8-3 Installation Method for Controller Link Interface Unit...................................................... 3-47
3-8-4 Wiring ................................................................................................................................ 3-54
3-9 Connecting a Monitor .................................................................................................................... 3-60
3-10 External Brightness Adjustment .................................................................................................... 3-61
3-11 RS-232C/RS-422A Selector DIP Switch....................................................................................... 3-62
Section 4 Connecting the Host to Serial Port........................................................ 4-1
4-1 1:1 Host Connection ........................................................................................................................ 4-2
4-1-1 Connection Methods ............................................................................................................ 4-2
4-1-2 Unit Setting Methods ........................................................................................................... 4-4
4-2 1:N Host Connection ....................................................................................................................... 4-7
4-2-1 Connection Methods ............................................................................................................ 4-7
4-2-2 Unit Setting Methods ........................................................................................................... 4-7
4-3 High-speed 1:N NT Link............................................................................................................... 4-18
4-3-1 Unit Setting Methods ......................................................................................................... 4-19
4-4 Recommended Connector Cables.................................................................................................. 4-27
Section 5 Connecting to Host via Ethernet or Controller Link........................... 5-1
5-1 Connecting to Host Via Ethernet..................................................................................................... 5-2
5-1-1 Host Types and Settings....................................................................................................... 5-3
5-2 Connecting to the Host Using Controller Link .............................................................................. 5-17
5-2-1 What Is a Controller Link Network?.................................................................................. 5-17
5-2-2 Data Links.......................................................................................................................... 5-18
5-2-3 Troubleshooting Using Indicators...................................................................................... 5-23
5-3 Connecting to Host via EtherNet/IP ..............................................................................................5-26
5-3-1 What is EtherNet/IP? ......................................................................................................... 5-26
5-3-2 Setting Individual Units ..................................................................................................... 5-27
Section 6 System Menu Operations ....................................................................... 6-1
6-1 Operating Modes and System Menu................................................................................................ 6-3
6-1-1 Mode Configuration............................................................................................................. 6-3
3
System Menu Configuration ................................................................................................ 6-3
6-1-2
6-1-3 Overview of Menu Items ..................................................................................................... 6-4
6-1-4 Using the System Menu ....................................................................................................... 6-7
6-2 Initializing and Saving Data and Removing the Memory Card..................................................... 6-10
6-2-1 Screen Data Area Format................................................................................................... 6-11
6-2-2 Initializing or Saving the Alarm/Event History ................................................................. 6-12
6-2-3 Initializing and Saving Data Log ....................................................................................... 6-14
6-2-4 Initializing and Saving the Operation Log ......................................................................... 6-15
6-2-5 Initializing and Saving the Error Log................................................................................. 6-17
6-2-6 Language Selection............................................................................................................ 6-18
6-2-7 Removing the Memory Card.............................................................................................. 6-19
6-2-8 Initializing Internal Holding Memories ($HB/$HW)......................................................... 6-20
6-3 PT Settings .................................................................................................................................... 6-21
6-3-1 Start-up Wait Time............................................................................................................. 6-23
6-3-2 Screen Saver....................................................................................................................... 6-24
6-3-3 Key Press Sound ................................................................................................................ 6-25
6-3-4 Buzzer Sound ..................................................................................................................... 6-25
6-3-5 Backlight Brightness.......................................................................................................... 6-26
6-3-6 Calendar Check..................................................................................................................6-27
6-3-7 Printer Type ....................................................................................................................... 6-28
6-3-8 Printing Mode .................................................................................................................... 6-28
6-3-9 Orientation ......................................................................................................................... 6-29
6-3-10 Changing Values in Device Monitor Setting ..................................................................... 6-29
6-3-11 Contrast (NS5-SQ@@/NS5-MQ@@ Only) ....................................................................... 6-29
6-3-12 CJK Han Unification Priority............................................................................................. 6-30
6-3-13 Alarm Monitor Registration Procedure.............................................................................. 6-30
6-3-14 Starting the Ladder Monitor from Alarm/Event Summary and History
(NS15/12/10/8 Only).......................................................................................................... 6-31
6-3-15 Setting the Tag Update Notification Message.................................................................... 6-31
6-3-16 Time to Switch to System Menu (NS12, NS10, NS8, or NS5).......................................... 6-31
6-3-17 Double-touch Interval (NS15 Only)................................................................................... 6-32
6-3-18 Analog RGB Output (NS15 only)...................................................................................... 6-32
6-4 Project Settings .............................................................................................................................. 6-33
6-4-1 Project Title........................................................................................................................ 6-33
6-4-2 Number of Labels............................................................................................................... 6-34
6-4-3 Initial Screen ...................................................................................................................... 6-34
6-4-4 Initial Label........................................................................................................................ 6-34
6-4-5 Alarm/Event History Recording Method ........................................................................... 6-34
6-4-6 Data Log Recording Method.............................................................................................. 6-34
6-4-7 Operation Log Recording Method ..................................................................................... 6-35
6-4-8 Error Log Recording Method............................................................................................. 6-35
6-4-9 System Memory................................................................................................................. 6-35
6-5 Setting Passwords .......................................................................................................................... 6-36
6-5-1 Changing the Password...................................................................................................... 6-36
6-5-2 Setting the Password Function........................................................................................... 6-37
6-6 Communications Settings .............................................................................................................. 6-39
6-6-1 Communications Conditions.............................................................................................. 6-39
4
Setting 1:1 NT Link ........................................................................................................... 6-41
6-6-2
6-6-3 Setting High-speed 1:N NT Links (Standard, High-speed)................................................ 6-42
6-6-4 Setting Ethernet.................................................................................................................. 6-42
6-6-5 Setting the Controller Link Network.................................................................................. 6-45
6-6-6 Setting Bar Code Readers .................................................................................................. 6-46
6-6-7 Modem Settings ................................................................................................................. 6-47
6-7 Screen Data Check ........................................................................................................................ 6-48
6-8 Special Screens .............................................................................................................................. 6-49
6-8-1 Alarm History .................................................................................................................... 6-50
6-8-2 Operation Log .................................................................................................................... 6-51
6-8-3 Error Log............................................................................................................................ 6-52
6-8-4 Device Monitor ..................................................................................................................6-53
6-8-5 Communication Test.......................................................................................................... 6-55
6-8-6 Video Configuration .......................................................................................................... 6-57
6-8-7 USB Device List ................................................................................................................ 6-59
6-8-8 Display Capture Data......................................................................................................... 6-60
6-8-9 Memory Card Transfers..................................................................................................... 6-61
6-8-10 External Application Startup.............................................................................................. 6-63
6-8-11 Version Display .................................................................................................................6-64
6-8-12 PLC Data Trace (NS15, NS12, NS10, and NS8 Only) ...................................................... 6-64
6-9 Hardware Check ............................................................................................................................ 6-66
6-9-1 LCD Check ........................................................................................................................ 6-66
6-9-2 Touch Switch Check .......................................................................................................... 6-67
6-9-3 Touch Panel Calibration (NS15 Only) ............................................................................... 6-67
6-10 Starting Operations ........................................................................................................................ 6-68
6-11 Verifying Tags............................................................................................................................... 6-70
Section 7 Maintenance and Troubleshooting........................................................ 7-1
7-1 Maintenance .................................................................................................................................... 7-2
7-1-1 Replacing the Battery...........................................................................................................7-2
7-2 Inspection and Cleaning .................................................................................................................. 7-4
7-3 Troubleshooting and Maintenance .................................................................................................. 7-6
7-4 Requesting a Replacement PT ....................................................................................................... 7-14
AAppendices .................................................................................................................. A-1
Appendix 1 Specifications...................................................................................................................... A-3
A-1-1 General Specifications ........................................................................................................ A-3
A-1-2 Characteristics..................................................................................................................... A-5
A-1-3 Communications Specifications.......................................................................................... A-8
Appendix 2 Dimensions ....................................................................................................................... A-12
Appendix 3 Using NS-AL002 Converters............................................................................................ A-21
A-3-1 Dimensions ....................................................................................................................... A-21
A-3-2 Mounting and Removing .................................................................................................. A-22
A-3-3 Specifications.................................................................................................................... A-22
A-3-4 DIP Switch Settings .......................................................................................................... A-23
A-3-5 Pin Arrangement ............................................................................................................... A-24
A-3-6 Handling the Shield on RS-422A/485 Cables................................................................... A-25
A-3-7 Connection Example......................................................................................................... A-28
5
Appendix 4
Appendix 5 Preparing Connecting Cables............................................................................................ A-35
Appendix 6 Preparing Cables for Computer Connection ..................................................................... A-41
Appendix 7 Preparing Connecting Cables for Bar Code Readers ........................................................ A-43
Appendix 8 Standard Models ............................................................................................................... A-44
Appendix 9 List of Optional Products .................................................................................................. A-59
Appendix 10 System Memory List ..................................................................................................... A-64
Appendix 11 Differences between "-V1"/"-V2" Models and Other Models ...................................... A-67
Appendix 12 NS5 System Menu......................................................................................................... A-69
Using NT-AL001 Converters............................................................................................ A-29
A-4-1 Dimensions ....................................................................................................................... A-29
A-4-2 Methods for Mounting and Removal ................................................................................ A-29
A-4-3 Specifications.................................................................................................................... A-31
A-4-4 DIP Switch Settings .......................................................................................................... A-32
A-4-5 Pin Arrangement ............................................................................................................... A-33
A-4-6 Block Diagram .................................................................................................................. A-34
A-5-1 Cable Preparation.............................................................................................................. A-35
A-5-2 Soldering........................................................................................................................... A-36
A-5-3 Hood Assembly................................................................................................................. A-36
A-5-4 Preparing Connecting Cables for Host Connection .......................................................... A-37
A-6-1 Connecting Cable Assembly............................................................................................. A-41
A-9-1 Anti-reflection Sheets: NS15-KBA04, NS12-KBA04, NS7-KBA04, NT30-KBA04 ...... A-59
A-9-2 Protective Covers: NS12-KBA05(N), NS7-KBA05(N), NT31C-KBA05(N) .................. A-60
A-9-3 NT30-KBA01 Chemical-resistant Cover.......................................................................... A-61
A-9-4 Replacement Battery: CJ1W-BAT01................................................................................ A-61
A-9-5 Recommended Memory Cards.......................................................................................... A-62
A-9-6 NS-CLK21 Controller Link Interface Unit ....................................................................... A-62
A-9-7 NS-CA001/CA002 Video Input Unit................................................................................ A-62
A-9-8 Attachments: NS12-ATT01(B)/NS12-ATT02/NS8-ATT01/ NS8-ATT02 ...................... A-62
A-9-9 NS-USBEXT-1M USB Relay Cable................................................................................. A-63
6
About this Manual
Section 1 Overview
This section provides an overview of the NS-series PTs, including functions, features, connection types, and communications methods.
Section 2 Before Connecting
This section provides information on methods for connecting NS-series PTs that must be understood before connecting the host and peripheral devices.
Section 3 Installing the PT and Connecting Peripheral Devices
This section describes the methods used to install the PT and connect peripheral devices.
Section 4 Connecting Host to Serial Port
This section describes the methods for connecting the host to the serial port of the PT.
Section 5 Connecting to Host via Ethernet or Controller Link
This section describes the methods for connecting the PT to the host using the PT’s Ethernet interface and the Controller Link Interface Unit.
Section 6 System Menu Operations
This section describes the methods for operating the System Menu. It also provides details on functions that are useful for NS-series PT applications and for system maintenance.
Section 7 Maintenance and Troubleshooting
This section describes the maintenance and inspection methods for preventing errors occurring, and troubleshooting measures when errors occur in the PT.
Appendices
Describe hardware specifications and methods for preparing connections cables, and provide lists of standard products.
WARNING
Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
7
Related Manuals
The following manuals are used for NS-series PTs. (The boxes at the end of the catalog numbers indicate the revision code.)
manual
This
NS Series -V1/-V2 Setup Manual ...............................................V083-E1-@
Provides information on NS Series V1 and V2 PTs (i.e., NS15-V2, NS12-V@, NS10-V@, NS8-V@, and NS5-V@).
Describes how to connect the PT to the host and peripheral devices, methods to setup communications and operation, and procedures for maintenance.
Refer to the NS Series Programming Manual (V073-E1-@) for information on PT functions and specific operating procedures.
NS Series Setup Manual.............................................................V072-E1-@
Provides information on NS Series PTs prior to V1 (i.e., NS12, NS10, and NS7).
Describes how to connect the PT to the host and peripheral devices, methods to setup communications and operation, and procedures for maintenance.
Refer to the NS Series Programming Manual (V073-E1-@) for information on PT functions and specific operating procedures.
NS Series Programming Manual ................................................V073-E1-@
Describes the screen configurations, object functions, and host communications for the PT.
CX-Designer User’s Manual .......................................................V099-E1-@
The screens displayed on the PT can be created in the CX-Designer and transferred between the CX-Designer and PT. This manual describes the installation and features of the CX-Designer. For details on CX-Designer operations, refer to the CX-Designer’s Online Help.
8
Terminology
PT In this manual, indicates an NS-series Programmable Terminal.
NS Series
PLC Indicates a Programmable Controller in the OMRON SYSMAC CS/CJ, C, or
CS/CJ Series Indicates Programmable Controllers in the OMRON SYSMAC CS/CJ Series of
C Series Indicates products in the OMRON SYSMAC C Series of Programmable Controllers:
CVM1/CV Series Indicates products in the OMRON SYSMAC CVM1/ CV Series of Programmable
Serial Communications Unit Indicates a Serial Communications Unit for an OMRON CS/CJ-series PLC.
Serial Communications Board Indicates a Serial Communications Board for an OMRON CS-series or CQM1H
Communications Board Indicates a Communications Board for an OMRON C200HX/HG/HE(-Z) PLC.
CPU Unit Indicates a CPU Unit in the OMRON SYSMAC CS/CJ, C, or CVM1/CV Series of
CX-Designer
The following terminology is used in this manual.
Indicates products in the OMRON NS@@ Series of Programmable Terminals.
CVM1/CV Series of Programmable Controllers.
Programmable Controllers: CS1G, CS1H, CS1G-H, CS1H-H, CJ1G, CJ1G-H, CJ1H-H, CJ1M, CP1H, CP1L, CJ2H.
In this manual, “CJ1H-H” indicates the CJ1H-CPU@@H-R and CJ1H-CPU@@H CPU Units. “CJ1H-H-R” is used to indicate only the CJ1H-CPU @@H-R CPU Units.
The “CP Series” is used to indicate only the CP1H and CP1L.
C200HS, C200HX(-Z), C200HG(-Z), C200HE(-Z), CQM1, CQM1H, CPM1A, CPM2A, CPM2C.
Controllers: CV500, CV1000, CV2000, CVM1
PLC.
Programmable Controllers. Indicates the OMRON CX-Designer (NS-CXDC1-V@).
Host Indicates the PLC, IBM PC/AT or compatible computer, or personal computer
functioning as the control device and interfaced with the NS-series PT.
Programming Manual
Indicates the NS Series Programming Manual (V073-E1-@).
9
Introduction
Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
Personnel in charge of introducing FA systems into production facilities.
Personnel in charge of designing FA systems.
Personnel in charge of installing and connecting FA systems.
Personnel in charge of managing FA systems and facilities.
General Precautions
The user must operate the product according to the performance specifications
described in the operation manuals.
Do not use the PT touch switch input functions for applications where danger to human
life or serious property damage is possible, or for emergency switch applications.
Before using the product under conditions which are not described in the manual or
applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient
for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for connecting and setting up an NS-series PT. Be
sure to read this manual before attempting to use the PT and keep this manual close at hand for reference during installation and operation.
10
Safety Precautions
Notation Used for Safety Information
The following notation is used in this manual to provide precautions required to ensure safe usage of the product.
The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions. The following notation is used.
! WARNING
Symbols
Prohibition
Indicates a general prohibition
Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.
Caution
Indicates general cautionary, warning, or danger level information
Always ensure that the personnel in charge confirm that installation, inspection, and maintenance were properly performed for the PT. “Personnel in charge” refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal. Ensure that installation and post-installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed. Do not use the input functions of the PT, such as the function switches or switches on the touch panel, in applications that involve human life, in applications that may result in serious injury, or for emergency stop switches. Do not attempt to disassemble, repair, or modify the PT. Doing so may impair the safety functions.
Do not attempt to take the Unit apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock.
The NS15-TX01@-V2 uses an analog touch panel. Never press more than two points on the panel at a time. Otherwise, it may activate a switch somewhere between the two points.
11
Precautions for Safe Use
1. When unpacking the Units, check carefully for any external scratches or other damage. Also, shake the Units gently and check for any abnormal sound.
2. The PT must be installed in a control panel.
3. The mounting panel must be between 1.6 and 4.8 mm thick. Tighten the Mounting Brackets evenly to a torque of between 0.5 and 0.6 Nm to maintain water and dust resistance. Make sure the panel is not dirty or warped and that it is strong enough to hold the Units.
4. Do not let metal particles enter the Units when preparing the panel.
5. Do not connect an AC power supply to the DC power input terminals.
6. Use a DC power supply with minimal voltage fluctuation that provides a stable output even if the power supply input is interrupted for 10 ms. The DC power supply must also have reinforced or double insulation. Rated power supply voltage: 24 VDC (Allowable range: 20.4 to 27.6 VDC)
Capacity: NS15: 45 W min. NS12, NS10, or NS8: 25 W min. NS5: 15 W min.
7. Do not perform a dielectric voltage test.
8. Use a twisted-pair cable with a cross-sectional area of at least 2 mm power terminals and always use M3.5 crimp terminals. Tighten the terminal screws to a torque of 0.8 Nm. Make sure the screws are properly tightened.
9. Ground the Unit correctly to prevent operational errors caused by noise.
10. Do not touch the surface of the circuit board or the components mounted on it with your bare hands. Discharge any static electricity from your body before handling the board.
11. Confirm that the current capacity of the connected device is 250 mA or less before using the 5-V power supply from pin 6 of the RS-232C connector. The 5-V output from the PT is 250 mA max. at 5 V ±5%.
12. Turn OFF the power supply before connecting or disconnecting cables.
13. Always tighten the connector screws after connecting communications cables.
14. The maximum tensile load for cables is 30 N. Do not apply loads greater than this.
15. Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button.
16. The whole system may stop depending on how the power supply is turned ON or OFF. Turn ON or OFF the power supply according to the specified procedure.
17. After changing the settings of the DIP switch, always turn the power supply OFF and ON or reset the PT.
18. Do not perform the following operations while the Memory Card is being accessed:
Turning OFF the power supply to the PT
Pressing the PT’s reset switch
Removing the Memory Card
19. To ensure system safety, incorporate a program that periodically calls PT operation bits from the host side to check that the PT is properly operating.
20. Start actual system application only after sufficiently checking screen data, macros, and the operation of the program in the host.
21. Do not press a touch switch with a force greater than 30 N.
22. Do not operate a touch switch using a screwdriver or other tool.
23. Confirm the safety of the system before pressing a touch switch.
24. Do not press touch switches consecutively without pausing in between. If touch switches are pressed consecutively at high speed, the PT may not be able to detect the inputs. Confirm that the PT has detected the input of a touch switch before pressing any other touch switch.
25. Do not accidentally press touch switches when the backlight is not lit or when the display does not appear. Confirm the safety of the system before pressing touch switches.
2
to connect to the
12
26. To ensure safety when using numeral input functions, set the upper and lower limits for the input value.
27. Before initializing screen data, confirm that existing data is backed up at the CX-Designer.
28. When changing the password with the system menu, do not reset or turn OFF the power supply until writing is finished.
29. When using the device monitor, confirm the safety of the system before performing the following operations.
Changing monitor data
Changing operation modes
Forced setting or resetting
Changing present values or set values
30. Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock.
31. Do not connect an USB connector to any device that is not applicable.
32. Before connecting an USB connector to a device, make sure that the device is free of damage.
33. Commercially available USB hubs and the recommended USB hub do not necessarily have the same general specifications as the PT, and may not function properly if used in environments subject to static electricity or other forms of noise. When using a USB hub, take sufficient measures to prevent static electricity and other forms of noise, or do not install the PT in an environment subject to such noise.
34. Do not perform the following operations while downloading or uploading screen data or system program. Doing so may corrupt the screen data or system program.
Turning OFF the power supply to the PT
Pressing the PT’s reset switch
35. When mounting the Battery, be sure to use the correct Battery and mount it correctly.
36. Do not disassemble or short-circuit the battery.
37. Dispose of the Units and batteries according to local ordinances as they apply.
38. Never use volatile solvents, such as benzene or thinners, or chemical dusters to clean the PT.
39. The backlight in the NS-series PT contains mercury. Do not dispose of the PT together with waste to be processed at disposal plants. Dispose of the PT according to all local laws, regulations, and ordinances.
40. The backlight in the PT cannot be replaced by the user. Contact your OMRON representative for backlight replacement.
41. Periodically check the installation conditions in applications where the PT is subject to
contact with oil or water.
The NS15-TX01@-V2 uses an analog touch panel. Deterioration over time can cause the
42. touch points to move. If the touch points move too far, calibrate the touch panel.
43. Never connect more than two crimp terminals to one terminal.
44. Water and oil resistance will be lost if the front sheet is torn or is peeling off. Do not use the PT if the front sheet is torn or is peeling off.
45. The Rubber Packing will deteriorate, shrink, expand, or harden depending on the operating environment. Inspect and replace the Rubber Packing periodically.
13
Precautions for Correct Use
1. Do not install the Unit in the following places:
Locations subject to severe changes in temperature.
Locations subject to direct sunlight
Locations subject to temperatures or humidity outside the range specified in the
specifications
Locations subject to condensation as the result of high humidity
Locations subject to corrosive or flammable gases
Locations subject to shock or vibration
Outdoor locations directly subject to wind or rain
Locations subject to strong ultraviolet light
Locations subject to excessive dust
Locations subject to direct sunlight
2. Take appropriate and sufficient countermeasures when installing systems in the following locations:
Locations subject to static electricity or other forms of noise
Locations subject to strong electromagnetic fields
Locations close to power supplies
Locations subject to possible exposure to radioactivity
14
Conformance to EC Directives
This product is EMC compliant.
Concepts
OMRON products are electronic devices that are incorporated in machines and manufacturing installations. OMRON PTs conform to the related EMC Directives (see note) so that the devices and machines into which they are built can more easily conform to EMC directives. However, customers may use a wide variety of equipment and manufacturing installations. Therefore the customer must check whether the Directives are satisfied for the actual system. EMC-related performance will vary depending on the configuration, wiring, and other conditions of the equipment or control panel in which the PT is installed. The customer must, therefore, perform final checks to confirm that the overall machine or device conforms to EMC standards.
Note: Applicable EMC (Electromagnetic Compatibility) standards are as follows: EMS (Electromagnetic Susceptibility): EN 61131-2 EMI (Electromagnetic Interference): EN 61131-2
(EN 61131-2 radiated emission: 10-m regulations)
Conformance to EC Directives
NS-series PTs conform to EC Directives. To ensure that the machine or device in which the NS-series PT is used complies with EC Directives, the PT must be installed as follows:
The NS-series PT must be installed in a control panel.
You must use reinforced insulation or double insulation for the DC power supply and the
DC power supply must have minimal voltage fluctuations and provide a stable output even if the power supply input is interrupted for 10 ms.
NS-series PTs complying with EC Directives also conform to the Common Emission
Standard (EN 61131-2). Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must therefore confirm that the overall machine or equipment complies with EC Directives.
This is a class A product. It may cause radio interference in residential areas, in which
case the user may be required to take adequate measures to reduce interference.
15
Conformance to Shipbuilding Standards
This product complies with shipping standards. Application conditions are set for compliance for individual shipping standards, and it may not be possible to use the product in some installation locations. Contact an OMRON sales representative before using the product.
International Shipping Standards
Shipping Standards of Various Countries
Abbreviation Country Name
NK Japanese Nippon Kaiji Kyokai
LR Great Britain Lloyd’s Register of Shipping
DNV Norway Det Norske Veritas
RINA Italy Registro Italiano Navale
BV France Bureau Veritas
GL Germany Germanischer Lloyd
ABS USA American Bureau of Shipping
KR South Korea Korean Register of Shipping
CR Taiwan China Corporation Register of Shipping
Certification Status for NS-series Programmable Terminals
The following table shows the compliance status with shipping standards for NS-series Programmable Terminals as of April 2009.
Abbreviation NS5 NS8 NS10 NS12 NS15
NK
LR
DNV
RINA
BV
GL (See note.)
ABS
KR
CR
Yes Yes Ye s Ye s Ye s
Yes Yes Yes Yes Yes
Yes Yes Yes Yes No
No No No No No
Yes Yes Yes Yes No
Conditional Conditional Conditional Conditional No
Yes Yes Yes Yes No
Yes Yes Yes Yes No
No No No No No
Note: GL certification has been received only for the NS**-V1.
Certification Zones for Shipping Standards
2. Bridge Air conditioning No air conditioning
3. Deck
Devices on deck or bridge
16
Devices not on deck or bridge
Sea
1. Boiler room Air conditioning No air conditioning
4. Engine room
5. Depends on ship type Emergency power supply devices on bulk carrier ships carrying liquefied gas or hazardous chemicals
1. Zones with and without air conditioning not on the bridge or deck (e.g., boiler room)
2. Zones with and without air conditioning on the bridge (e.g., helm room)
3. Deck zone
4. Engine room zone (devices mounted on machinery that has strict vibration conditions, such as diesel engines or air compressors)
5. Depends on the ship type. Emergency power supply devices on bulk carrier ships carrying liquefied gas or hazardous chemicals.
Certification Zones for Shipping Standards
1. Not on deck or bridge 2. Bridge Standard
No air
conditioning
NK No Yes No Yes No No No
LR No Yes No Yes No No No
DNV No Yes No No No No No
RINA No No No No No No No
BV No Yes No No No No No
GL No Yes No No No No No
ABS No Yes No No No No No
KR No Yes No No No No No
CR No No No No No No No
Air
conditioning
No air
conditioning
Air
conditioning
3.
Deck
4.
Engine
(e.g.)
5. Ship type
(e.g., bulk ship
with liquefied
gas)
Precautions for Compliance with Shipping Standards
1. Always install the NS-series PT in a control panel.
2. Install the NS-series PT in a control panel that has air conditioning.
3. Cover the entire surface of the NS-series PT with electromagnetic shielding material and ground the control panel or operation panel with copper tape or other conductive tape.
4. Completely shield the gap at openings in the control panel or operation panel with a gasket.
5. Completely shield the gap between the NS-series PT and the panel cutout with copper tape or other conductive tape before securing the NS-series PT with the mounting bracket.
6. Connect a noise filter to the power supply line connected between the 24-VDC and 0-VDC terminals.
Electromagnetic Shielding
Manufacturer Seiwa Electric Mfg. Co. Ltd. Model E09F-100, E09R13502P
Note: The transmission rate of the liquid crystal display will decrease by approximately
50% when the electromagnetic shielding is mounted.
Noise Filter
Manufacturer Cosel Co. Ltd. Model TAH-06-683
17
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
18
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
19
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
20
Section 1
Overview
This section provides an overview of the NS-series PTs, including functions, features, connection types, and communications methods.
1-1
NS-series PT Functions and Operation............................................................................ 1-2
1-1-1 PT Functions for FA Manufacturing Sites................................................................. 1-2
1-1-2 NS-series PT Operating System ................................................................................ 1-3
1-2 Communications with the Host........................................................................................ 1-5
1-2-1 What is an NT Link? ................................................................................................. 1-6
1-2-2 Ethernet ..................................................................................................................... 1-6
1-2-3 Controller Link .......................................................................................................... 1-6
1-2-4 Host Link................................................................................................................... 1-6
1-2-5 Connecting to a Temperature Controller ................................................................... 1-6
1-2-6 Memory Link Connections........................................................................................ 1-7
1-2-7 Communicating with Other Devices ......................................................................... 1-7
1-2-8 EtherNet/IP................................................................................................................ 1-7
1-3 System Configuration ...................................................................................................... 1-8
1-3-1 Supported Peripheral Devices ................................................................................... 1-8
1-4 Procedure for Running NS-series PTs ........................................................................... 1-10
1-1 NS-series PT Functions and Operation
1-1 NS-series PT Functions and Operation
The NS Series offers advanced operator interfaces called Programmable Terminals that can be used to display required information and provide operating capabilities for FA manufac­turing sites. This section describes the role and functions of the NS-series PTs for first-time users of Programmable Terminals.
1-1-1 PT Functions for FA Manufacturing Sites
z Line Operating Status Monitor Display
NS-series PTs can be used to display information such as the operating status of the system and the devices. Graphs and other indicators can be used to better represent the information and make it easy to understand.
z Directions for FA Site Operators
The PTs can be used to inform the operators of system and device errors and assist them in taking appropriate measures.
1-2
z Control Panel Switches
The NS-series PTs allow the user to create various on-screen switches. By using touch switch inputs, operating results can be sent to the host.
1-1-2 NS-series PT Operating System
z Transferring Screen Data
The screen data displayed on NS-series PTs is created using the CX-Designer on a com­puter and transferred to the PT through RS-232C, Ethernet, or USB communications.
RS-232C, Ethernet, USB
Create screen data.
Computer (CX-Designer)
1-1 NS-series PT Functions and Operation
Screen data
Connect the computer to the PT only when transferring screen data to or from the CX-Designer.
Note 1: Some models do not support Ethernet. Note 2: USB data transfer is not supported for some PT lots and system program versions. Note 3: If the serial port protocol is set to Allen-Bradley DF1, you cannot connect to the CX-Designer
through that port.
Screen data can also be transferred at high speed using a Memory Card.
Memory Card
Computer (CX-Designer)
1-3
1-1 NS-series PT Functions and Operation
z Displaying Screens
The information displayed on the screens is created using the CX-Designer on a computer and transferred to the PT. The required screens can be displayed by using commands from the host or touch switch operations.
z Reading Data from the Host
A communications method such as NT Link Ethernet or Controller Link is used to connect the host, and the required data is automatically read from the host.
Note: Some models do not support Ethernet or Controller Link.
NT Link or Ethernet, Controller Link
Host
The required screens can be displayed by using commands from the host or touch switch operations.
Host
z Sending Data to the Host
Data input using touch switches (button ON/OFF status, numerals, and character strings) is sent to the host.
Host
Touch panel
ON/OFF status, numeric data, etc.
1-4
1-2 Communications with the Host
NS-series PTs allow the user to allocate words and bits in any PLC area for use in accessing the required display contents and storing input data.
Operations that can be performed include reading and writing allocated word contents and bit status directly, changing the display status of functional objects on the PT screen, and con­trolling and notifying PT status.
The NS-series PTs also enable communications with more than one PLC. A host name is registered for each PLC connected, allowing access to any PLC areas by specifying the host name and address.
NS - Series PT
PLC
DM Area I/O Area
1-2 Communications with the Host
Auxiliary Area
Timers/counters
When using NS-series PTs, the host can be connected using any of the following methods.
1:1 NT Link
1:N NT Link (normal or high-speed)
Ethernet
Controller Link
Host Link
Other methods, such as temperature controller protocols
EtherNet/IP
1-5
1-2 Communications with the Host
1-2-1 What is an NT Link?
An NT Link is a method for high-speed communications between an OMRON PLC and an OMRON Programmable Terminal (PT) using a special protocol. In addition to a 1:1 NT Link, where a single PT is connected to a single PLC, NS-series PTs also support 1:N NT Links, allowing up to eight PTs to be connected to a single PLC port.
CS- and CJ-series PLCs can also be connected using high-speed 1:N NT Link communica­tions. For details on the PLCs that support high-speed 1:N NT Link communications, refer to Appendix 8 Standard Models.
In the rest of this manual, "NT Link" refers to NT Link communications in general, "1:1 NT Link" refers to an NT Link in a 1:1 configuration only, and "1:N NT Links" refers to NT Links in a 1:N configuration only. Where necessary, "normal 1:N NT Links" and "high-speed 1:N NT Links" are used. When "1:N NT Links" is used alone, it refers to both normal and high-speed communications.
1-2-2 Ethernet
Ethernet Units in PLCs that are supported by the NS-series PTs can be used to read and write data, word, and bit information simply. The use of FINS (Factory Interface Network Ser­vice) message communications, one of OMRON’s standard communications services, en­ables high-speed communications without the need to be aware of the protocol.
For details on connection methods, refer to Section 5 Connecting to Host via Ethernet or
Controller Link. For details on the PLCs that can be connected to the Ethernet, refer to Ap- pendix 8 Standard Models.
1-2-3 Controller Link
Controller Link is an FA network that can send and receive large data packets among OMRON PLCs and FA computers. Controller Link Units for PLCs that are supported by the NS-series PTs connected to NS-CLK21 Controller Link Interface Units can be used to read and write data, word, and bit information simply. The Controller Link supports data links that enable data sharing and a message service that enables sending and receiving data when required.
For details on connection methods, refer to Section 5 Connecting to Host via Ethernet or
Controller Link. For details on the PLCs that can be connected using Controller Link, refer to Appendix 8 Standard Models.
Note: Controller Link Interface Units are compatible only with the NS15, NS12, and NS10.
1-2-4 Host Link
Host Link is a serial communications protocol for connecting an OMRON PT 1:1 to a host (a PLC) to read and write bits and words from the host. Host Link communications connect a PT to many different PLCs. Refer to the Host Connection Manual (Host Links) for connection methods and the PLCs for which Host Links can be used.
1-2-5 Connecting to a Temperature Controller
OMRON Temperature Controllers can be connected with an RS-485 connection. Attach a CJ1W-CIF11 RS-422A Converter to serial port A or B to convert the communications
protocol to RS-485. For details, refer to the Host Connection Manual (Temp. Control, Mem- Link).
1-6
1-2-6 Memory Link Connections
When the host is a computer instead of a PLC, the Memory Link protocol can be used to connect with the computer. Use serial port A or B to connect to the host. For details, refer to the Host Connection Manual (Tem.Control, MemLink).
1-2-7 Communicating with Other Devices
The NS-series PTs can communicate with the following devices.
OMRON Trajexia Motion Controllers
Mitsubishi FX-series, A-series, and Q-series PLCs
Siemens S7-300-series PLCs
Yaskawa MP-series Machine Controllers
Yaskawa F7-series Varispeed and VS Mini V7-series Inverters
Rockwell Automation (Allen-Bradley) SLC50, MicroLogix, PLC-5, CompactLogix,
CompactLogix, and ControlLogix Controllers
Devices that support Modbus RTU
Yokogawa Electric FA-M3/FA-M3R-series PLCs
For details on connection methods, refer to the Host Connection Manual (Multivendor Con­nection).
1-2 Communications with the Host
1-2-8 EtherNet/IP
EtherNet/IP is a multi-vendor industrial network protocol that uses Ethernet. The specifica­tion is an open standard managed by the ODVA (Open DeviceNet Vendor Association), as is DeviceNet, and it is used for a variety of industrial devices.
NS-series PTs can communicate with CS/CJ-series EtherNet/IP Units and CJ2H-CPU@@-EIP CPU Units, which have a built-in EtherNet/IP port. Also, it is possible to perform tag message communications if an NS-series PT is connected to a CJ2H PLC. The CJ2H-CPU@@-EIP has a tag name server in the CJ2H-CPU@@-EIP Unit, so if a tag name and address table is stored in advance, it is possible to perform access from the NS-series PT using only the tag name.
1-7
1-3 System Configuration
r
1-3 System Configuration
The following information describes the system configuration using NS-series PTs. Refer to Appendix 8 Standard Models for details on available models.
1-3-1 Supported Peripheral Devices
Host
Bar Code Reader Read bar codes as text string data.
Memory Card Save screen data or the system program or automatically read data at startup.
Printer (See note 4.) Connecting a general-purpose colo printer to the USB port on an NS-series PT makes it possible to print out the current PT display.
NS-series PT
RS-232C cable (15 m max.) RS-422A cable (500 m max.) RS-232C/422A Adapter Ethernet cable (See note 1.)
Twisted-pair cable
Controller Link Interface Unit Enables Controller Link communications with a host. (See note 2.)
RS-232C cable Ethernet cable (See note 1.) USB cable (See note 5.)
VGA c abl e
Monitor (See note 6.)
Video Input Unit (See note 3.)
NTSC/PAL cable
Personal computer Computer running Windows
Video camera or Vision Sensor
CX-Designer
Note 1: Only the following models support Ethernet: NS15-TX01@-V2, NS12-TS01(B)-V@,
NS10-TV01(B)-V@, NS8-TV@1(B)-V@, NS5-SQ@1(B)-V@, NS5-TQ@1(B)-V@, and VS5-MQ@1(B)-V@.
Note 2: Only the following models support the Controller Link Interface Unit: NS15-TX01@-V2,
NS12-TS0@, NS10-TV0@. (The NS8 and NS5 do not support the Controller Link Interface Unit.)
Note 3: The following models support Video Input Units: NS15-TX01@-V2, NS12-TS0@, NS10-TV0@,
and NS8-TV@@. (The NS15-TX01-V2 does not support the NS-CA001 and it does not support video input from the NS-CA002. It does support analog RGB input from the NS-CA002.) (The NS5 does not support Video Input Units.)
Note 4: The NS5-SQ0@(B)-V@, NS5-TQ0@(B)-V@, and NS5-MQ0@(B)-V@ cannot be connected di-
rectly to general-purpose printers.
Note 5: Refer to 3-3-2 Connecting via USB for information on connecting the PT and computer with a
USB cable. A USB Relay Cable can be used to place a USB slave connector on the front of the control panel. Refer to 3-1-3 Mounting the PT to the Control Panel.
Note 6: Only the following monitor is supported: NS15-TX01@-V2.
PTs (Refer to Appendix 8 Standard Models.)
Recommended Bar Code Reader (Refer to page 3-15.)
OMRON V520-RH21-6 OMRON V400-H111 OMRON V400-H211
1-8
1-3 System Configuration
RS-232C/422A Converters
OMRON NS-AL002 (non-insulated) (Refer to Appendix 3 Using NS-AL002 Converters.) OMRON NT-AL001 (insulated) (Refer to Appendix 4 Using NT-AL001 Converters.) OMRON CJ1W-CIF11
Recommended Memory Cards (Refer to 3-6 Using Memory Cards.)
Model Memory capacity Memory type HMC-EF183 128 MB Flash memory HMC-EF283 256 MB Flash memory HMC-EF583 512 MB Flash memory
CX-Designer (Refer to the CX-Designer Online Help.)
NS-CXDC1-V@ (CD-ROM version)
Video Input Unit (Refer to 3-7 Installing the Video Input Unit.)
NS-CA001 NS-CA002: Refer to the NS Series RGB and Video Input Unit Operation Manual (Cat. No.
V086).
Controller Link Interface Unit (Refer to 3-8 Installing the Controller Link Interface
Unit.)
NS-CLK21
USB-compatible Printers (Refer to 3-5 Connecting to Printers.)
Attachments (Refer to A-9-8 Attachments: NS12-ATT01(B)/
NS12-ATT02/NS8-ATT01/NS8-ATT02.)
Use an Attachment when replacing NT-series PTs. NS12-ATT01(B) NS12-ATT02 NS8-ATT01 NS8-ATT02
USB Relay Cable (Refer to 3-1-3 Mounting the PT to the Control Panel.)
NS-USBEXT-1M
Reference The following optional products are available. (Refer to Appendix 9 List of Optional
Products.)
Anti-reflection Sheets NS15-KBA04 (For NS15) (5 sheets) NS12-KBA04 (For NS12 and NS10)
NS7-KBA04 (For NS8) NT30-KBA04 (For NS5)
Protective Covers NS12-KBA05 (For NS12 and NS10) (anti-reflection coating) NS7-KBA05 (For NS8) (5 covers) NT31C-KBA05 (For NS5)
Transparent Protective Covers NS12-KBA05N (For NS12 and NS10)
(5 covers) NS7-KBA05N (For NS8) NT31C-KBA05N (For NS5)
Chemical-resistant Cover NT30-KBA01 (For NS5)
(1 cover)
Replacement Battery CJ1W-BAT01 (For NS15, NS12, NS10, NS8 and NS5)
1-9
1-4 Procedure for Running NS-series PTs
1-4 Procedure for Running NS-series PTs
Use the following procedure to start up the NS-series system.
Host
Host settings
Refer to following pages. 1:1 NT Link: 4-2 and A-8 1:N NT Link: 4-7 and A-9 High-speed 1:N NT Link: 4-15 and A-9 Ethernet: Section 5 EtherNet/IP: Section 5 Controller Link: Section 5 Host Link: Refer to the Host Connection Manual (Host Links). Temperature Controllers: Refer to the Host
Connection Manual (Temp. Control, MemLink).
Memory Links: Refer to the Host
Connection Manual: (Temp. Control, MemLink).
Other Devices: Refer to the Host
Connection Manual (Multivendor Connection).
PT connections
Programming
PT
Panel installation
Refer to Page 3-4.
Peripheral connections
Power connections
Refer to Page 3-6.
Power ON
System program installation
Data initialization
Refer to 6-2-1 Screen Data Area Format.
System menu settings
Refer to Section 6-1 Operating Modes and System Menu.
Host connections
RS-232C: Section 4 Ethernet: Section 5 Controller Link: Section 5 EtherNet/IP: Section 5
Settings/com check
Screen transfer
Refer to 3-6-3 Transferring Datawith Memory Cards.
See note
1.
See note
2.
See note
3.
See note 4.
CX-Designer
Installation on the
Refer to the CX-Designer User’s Manual.
Screen creation
Refer to NS-series PT
Programming Manual and the CX-Designer User’s Manual.
computer
Operation
System maintenance
See note 5.
Connecting to Other Devices
Note 1. RUN mode is entered automatically if screen data already exists.
An error message is displayed if screen data does not exist. Transfer screen data from either the CX-Designer or a Memory Card.
2. The system program is installed in special situations only, such as when the system program
is being changed or recovered.
3. The system menu can be operated as required to initialize data saved in the PT.
4. For the NS15, the System Menu can be displayed by pressing one of the four corners of the
touch panel twice in a row. For the NS5, NS8, NS10, and NS12, the system menu can be dis­played by simultaneously pressing two of the four corners of the touch panel.
5. When errors occur during operation, check I/O and setting statuses as required.
1-10
1-4 Procedure for Running NS-series PTs
The following table lists the device and software manuals used for reference.
Device/Software Manual name Catalog No.
NS-series PTs
Setup Manual (Provides information on existing NS-series models, i.e., NS12, NS10, and NS7.)
Programming Manual V073 Macro Reference Provided with
CX-Designer User’s Manual V099 CX-Designer CX-Designer Online Help Provided with the
NS-series Ladder
NS-series Ladder Monitor Operation Manual Provided with
Monitor
PLC
SYSMAC C200HS Installation Guide W236 SYSMAC C200HS Operation Manual W235 SYSMAC C200HX/HG/HE(-Z) Installation Guide W302 SYSMAC C200HX/HG/HE Operation Manual W303 SYSMAC C200HX/HG/HE(-ZE) Operation Manual W322 SYSMAC CQM1 Operation Manual W226 SYSMAC CQM1H Operation Manual W363 SYSMAC CV Series CV500/CV1000/CV2000/CVM1 Pro­gramming Manual: Ladder Diagrams SYSMAC CPM1A Operation Manual W317 SYSMAC CPM2A Operation Manual W352 SYSMAC CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming Manual SYSMAC CPM2C Operation Manual W356 CP-series CP1H/CP1L CPU Unit Programming Manual W451 CP-series CP1L CPU Unit Operation Manual W462 CP-series CP1H CPU Unit Operation Manual W450 SYSMAC CJ Series Operation Manual W393 SYSMAC CS/CJ Series Serial Communications Unit and Board Operation Manual SYSMAC CS Series Operation Manual W339 SYSMAC CS/CJ Series Programming Manual W394 SYSMAC CS/CJ Series Instruction Reference Manual W340 SYSMAC CS/CJ Series Programming Console Operation Manual SYSMAC CS/CJ Series Communications Command Ref-
erence Manual Programming Devices/Software
SYSMAC Support Software Operation Manual: C-series
PLCs
SYSMAC Support Software Operation Manual: CVM1
PLCs
SYSMAC CPT Operation Manual W333
CX-Programmer User Manual W437 Ethernet Unit
SYSMAC CS/CJ Series Ethernet Unit Operation Manual W343
SYSMAC CVM1/CV Series Ethernet Unit System Manual W242
FINS Command Reference Manual W227
SYSMAC CS and CJ Series Ethernet Units Operation
Manual Construction of Networks
SYSMAC CS and CJ Series Ethernet Units Operation
Manual Construction of Applications
Controller Link Support Board Operation Manual W307 Controller Link Support Board
Controller Link Support Board for PCI Bus Operation
Manual Controller Link Unit Controller Link Unit Operation Manual W309 EtherNet/IP SYSMAC CS/CJ/NE1S Series EtherNet/IP Unit Operation
Manual
V072
CX-Designer
CX-Designer.
NS-series Ladder Monitor
W202
W353
W336
W341
W342
W248
W249
W420
W421
W383
Z909
1-11
1-4 Procedure for Running NS-series PTs
1-12
Section 2
Before Connecting
This section provides information on methods for connecting NS-series PTs that must be under­stood before connecting the host and peripheral devices.
For details on connecting through host link communications, refer to the Host Connection Manual (Host Link). For details on Temperature Controller connections and Memory Link communications, refer to the Host Connection Manual (Temp. Control, MemLink). For details on connecting to other devices, refer to the Host Connection Manual (Multivendor Connection).
Connecting the Host ........................................................................................................ 2-2
2-1
2-1-1 Communications Types and Connection Methods ................................................... 2-2
2-2 Part Names and Functions ............................................................................................... 2-8
2-1 Connecting the Host
2-1 Connecting the Host
This section provides details on the networks for hosts that can be used with NS-series PTs.
2-1-1 Communications Types and Connection Methods
Communications Ports and Methods
All NS-series PTs have two serial ports each. The NS15-TX01@-V2, NS12-TS01(B)-V1/-V2, NS10-TV01(B)-V1/-V2, NS8-TV@1(B)-V1/-V2, NS5-SQ01(B)-V1, NS5-SQ@1(B)-V2, NS5­TQ@1(B), and NS5-MQ@1(B)-V2 each have one Ethernet interface. A Controller Link Interface Unit can also be mounted to the NS12-TS0@(B)-V1 or NS10­TV0@(B)-V1 to enable Controller Link communications. These communications ports and in­terfaces can be used for the communications methods shown in the following table.
Communications ports Supported communications methods
1:1 NT Link
Serial port A
Serial port B (See notes 2 and 4.)
Ethernet interface
Controller Link Interface Unit (See note 3.)
Note 1: A 1:N NT Link can be set for either normal or high-speed communications. Note 2: With the NS5, EXP. (Expansion) I/F on the Comm Tab Page in the System Menu settings can
be set to use a communications port in the expansion interface connector. The expansion in­terface, however, is a future expansion, which cannot yet be used. Always use the serial port B connector. Communications will not be possible on serial port B if the expansion interface is
selected in the System Menu settings. Note 3: Controller Link Interface Units are compatible only with the NS15, NS12 and NS10. Note 4: With the NS15, the type of communications (RS-232C or RS-422A) can be selected by setting
the DIP switch.
The following table shows the possible combinations of communications methods when se­rial ports A and B are connected to the host at the same time.
Using serial ports A and B at the same time Supported/not supported
1:1 NT Link + 1:1 NT Link Supported 1:1 NT Link + 1:N NT Links Supported 1:N NT Links + 1:N NT Links Supported
1:N NT Links (See note 1.) For connecting the CX-Designer and for Bar Code Reader input. 1:1 NT Link 1:N NT Links (See note 1.) For connecting the CX-Designer and for Bar Code Reader input. FINS communications EtherNet/IP For connecting the CX-Designer. FINS communications Data links
2-2
Converting Communications Type Using RS-232C/RS-422A Converter
OMRON’s NS-AL002 RS-232C/RS-422A Converter can be used to convert the communica­tions type between RS-232C and RS-422A.
Communications Type and Connection Method Combinations
The following table shows the possible connection methods for each communications type.
1:1 Connection
PT
commu-
nications
type
RS-232C
RS-422A (See note
1.)
commu-
nications
RS-232C
RS-422A
RS-422A
Host
type
Supported connection methods
PT
RS-232C cable
PT
NS-AL002 Converter
RS-422A cable
PT
RS-422A cable
Host
Host
Host
2-1 Connecting the Host
Supported communications
methods
1:1 NT
Link
1:N NT
Links
FINS
Ether-
Net/IP
Data
Links
Yes Yes No No No
Yes Yes No No No
Yes Yes No No No
Refer-
ence
page
P. 4-2 P. 4-11
P. 4-2 P. 4-11
P. 4-2 P. 4-11
PT
10Base-T/100Base-T twisted-pair cross
Ethernet
cable
Controller Link
PT
Interface Unit
Specified shielded twisted-pair cable
Host
No No No Yes No P. 5-26
Host
No No Yes No Yes P. 5-17
Ethernet
Controller Link (See note 2.)
Ethernet No No Yes No No P. 5-2
EtherNet/ IP
Controller Link
Yes: Connection is possible. No: Connection is not possible.
Note 1: Possible only with the NS15-TX01@-V2. Note 2: Only when a Controller Link Interface Unit (NS-CLK21) is mounted.
2-3
2-1 Connecting the Host
1:N Connection (Connecting Multiple PTs to a Single Host)
PT
commu-
nications
type
RS-232C RS-422A
nications
Host
commu-
type
Supported connection methods
PTs
NS-AL002 Adapter
RS-422A cable
PTs
NS-AL002 Adapter
Host
Host
Supported communications
1:1 NT
Link
1:N NT
Links
methods
Ether-
FINS
Net/IP
Data
Links
Refer-
ence page
No Yes No No No P. 4-11
RS-422A (See note
RS-422A
RS-422A cable
No Yes No No No P. 4-11
1.)
Ethernet No No Yes No No P. 5-2
Ethernet
EtherNet/ IP
PTs
twisted-pair straight ca ble
Ethernet
10Base-T/100Base-T
HUB
Host
No No No Yes No P. 5-26
Controller Link (See note 2.)
PTs
Controller Link
Controller Link Interface Unit
Specified shielded twisted-pair cable
Host
No No Yes No Yes P. 5-17
Yes: Connection is possible. No: Connection is not possible.
Note 1: Possible only with the NS15-TX01@-V2. Note 2: Only when a Controller Link Interface Unit (NS-CLK21) is mounted.
2-4
N:1 Connection (Connecting Multiple Hosts to a Single PT)
p
NS-
series
PT
commu-
nications
RS-232C RS-232C
Host
commu-
Supported connection methods
nications
Link
PT
Host
Serial port A
RS-232C cable
Host
Serial port B
RS-232C cable
Ethernet No No Yes No No P. 5-2
PT
Host
2-1 Connecting the Host
Supported communications
methods
1:1 NT
1:N NT
FINS
Ether­Net/IP
Data
Links
Links
Yes Yes No No No
Refer-
ence page
P. 4-2 P. 4-11
HUB
Ethernet
EtherNet/ IP
Ethernet 10Base-T/100Base-T twisted-
air straight cable
Host
No No No Yes No P. 5-26
PT
Controller Link (See note.)
Controller Link
Controller Link Interface Unit
Specified shielded twisted-pair cable
Host
No No Yes No Yes P. 5-17
Host
Yes: Connection is possible. No: Connection is not possible.
Note: Only when a Controller Link Interface Unit (NS-CLK21) is mounted.
2-5
2-1 Connecting the Host
NS-
series
PT
commu-
nications
RS-232C
Host
communi-
cations
RS-232C, RS-422A
Supported connection methods
PT
Host
Serial port A
NS-AL002 RS-232C/ RS-422A Converter
RS-232C cable
Host
Serial port B
RS-422A cable
An RS-422A line can be connected to se­rial port A at the same time that an RS­232C line is connected to serial port B.
PT
Supported communica-
tions methods
1:1 NT
Link
1:N NT
Links
FINS
Ether­Net/IP
Yes Yes No No
Refer-
ence page
P. 4-2 P. 4-11
RS-422A (See note.)
Ethernet, RS-232C
RS-232C, RS-422A
PT
Ethernet, EtherNet/IP, RS-232C
Serial port A
RS-232C cable
Serial port B
RS-422A cable
Ethernet
10Base-T/100Base-T
twisted-pair cross cable
RS-232C cable
Yes: Connection is possible. No: Connection is not possible.
Note: Possible only with the NS15-TX01@-V2.
The NS-AL002 is connected directly to the serial port of the PT and power is supplied
from pin 6 of the port.
When there are multiple serial ports and Ethernet Units for a single host, each port can
be used to communicate with separate PTs. This type of communications method, however, will reduce the communications performance at the host.
Host
Host
Host
Host
Yes Yes No No
P. 4-2 P. 4-11
P. 4-2
Yes Yes Yes Yes
P. 4-11 P. 5-2
2-6
k
NS-
series
PT
commu-
nications
Host
commu-
nications
Supported connection methods
PT
2-1 Connecting the Host
Supported communications
methods
1:1 NT
Link
1:N
NT
Links
FINS
Ether­Net/IP
Data
Links
Refer-
ence
page
RS-232C, Controller Link
Ethernet, Controller Link
RS-232C, Controller Link
Ethernet, Ether­Net/IP, Controller Link
Serial port A
Controller Link Interface Unit
Specified shielded twisted-pair cable
PT
Controller Link
Specified shielded twisted-pair cable
RS-232C cable
Controller Link
Ethernet
10BASE-T/100BASE-T Twisted-pair cross cable
Controller Lin
Host
Yes Yes Yes Yes Yes
Host
Host
No No Yes Yes Yes
Host
Yes: Connection is possible. No: Connection is not possible.
Note: Only when a Controller Link Interface Unit (NS-CLK21) is mounted.
The NS-AL002 is connected directly to the serial port of the PT and power is supplied
from pin 6 of the port.
When there are multiple serial ports and Ethernet Units for a single host, each port can
be used to communicate with separate PTs. This type of communications method, however, will reduce the communications performance at the host.
P. 4-2 P. 4-11 P. 5-26
P. 5-2 P. 5-17 P. 5-26
2-7
2-2 Part Names and Functions
2-2 Part Names and Functions
The part names and functions of the PT are described here.
NS15 Front Panel
RUN Indicator Lights or flashes to indicate the status of the PT
Function Keys The Function Keys are an added safety measure that are used to require the operator to press an input object on the touch panel twice to enable function keys.
Indicator Green Orange Red
Lit PT is operating normally.
Flashing Memory Card transfer ended
normally. A backlight error occurred immediately after power was turned ON.
Not lit
Power is not being supplied to the PT.
The fuse is broken.
The system program is damaged and the system cannot be booted.
Display NS15: 15-inch High­luminance TFT Color LCD
The file system check that is per-
formed immediately after the power is turned ON is in progress.
The battery power is low, or the bat-
tery is not connected and the PT is operating normally.
Memory Card transfer in progress. Memory Card
An error oc­curred at startup.
transfer ended abnormally.
2-8
Serial Port B Connector (Isolated RS-422A) Use the RS-422A connector provided with the PT.
NS15 Rear Panel Switches
Serial Port B DIP Switch Selects the type of communications for serial port B and RS-422A communications conditions.
2-2 Part Names and Functions
Expansion Interface Connector Used to mount the Video Input Unit or the Controller Link Interface Unit.
Memory Card Connector Used to connect the memory card for storing and transmitting screen data, log data, and system programs.
Memory Card Power Indicator Indicates the status of power to the Memory Card.
DIP Switch Used to set the settings for transmitting data using the Memory Card.
Reset Switch Used to initialize the PT. The status of screen data, other registered data, and the system menu, however, will not change.
Battery Cover The battery is installed underneath the cover.
Analog RGB Output Connector Connects to the monitor.
External Brightness Adjustment Connector Connects to an external variable resistor to adjust the brightness of the touch panel.
Main Circuit DC Input Terminals Used to connect the power supply.
FG Terminal Used to prevent malfunctions due to noise interference.
USB Host Connector Used to connect to printers. It is a USB Type A connector. Refer to 3-5-1 Connecting to a Printer
Compatible with ESC/P Raster or BJ Raster.
Precautions for Safe Use
Precautions for Correct Use
Power Input Terminal Block Cover Covers the power input terminal block.
USB Slave Connector This is a USB Type B connector. It can be used to connect to the CX-Designer. Refer to 3-3-2 Connecting via USB. A PictBridge-compatible printer can also be connected. (Refer to 3-5-2 Connecting a PictBridge-compatible Printer.)
*: The NS-CLK21 can be used.
The NS-CA001 cannot be used. The NS-CA002 can be used for analog RGB input, but not for video input.
Serial Port A Connector Used to connect the host, CX-Designer, and Bar Code Reader. Uses an RS-232C 9-pin connector.
Serial Port B Connector (RS-232C) Connects to a host, CX-Designer, or Bar Code Reader using an RS-232C 9-pin connector.
Ethernet Connector Used to connect the Ethernet cable. Uses a 10Base-T/100Base-T 8-pin modular plug.
Confirm system safety before turning the power ON/OFF or restarting. Other­wise the system may operate unpredictably.
There are two connectors that can be used for serial port B, an isolated RS-
422A connector and an RS-232C connector. They cannot be used at the same time. Set the DIP switch pins for the serial port B setting to specify the port that is to be used.
When using RS-422A communications, use the RS-422A connector in-
cluded with the PT for the isolated RS-422A serial port B connector.
2-9
2-2 Part Names and Functions
NS12/NS10 Front Panel
RUN indicator Lights or flashes to indicate the status of the PT.
Display NS12: 12.1-inch TFT high-luminance LCD NS10: 10.4-inch TFT high-luminance LCD The entire display is a touch panel that serves as an input device.
RUN Indicator Status
Indicator Green Orange Red
Lit PT is operating normally.
Flashing Memory Card transfer ended
normally. A backlight error occurred immediately after power was turned ON.
Not lit
Power is not being supplied to the PT.
The fuse is broken.
The system program is damaged and the system cannot be booted.
The file system check that is per-
formed immediately after the power is turned ON is in progress.
The battery power is low, or the
battery is not connected and the PT is operating normally.
Memory Card transfer in progress. Memory Card
An error oc­curred at startup.
transfer ended abnormally.
2-10
2-2 Part Names and Functions
r
r
A
NS12/NS10 Rear Panel Switches
Expansion Interface Connecto Used to mount the Video Input Unit or the Controller Link Interface Unit.
Memory Card Connector Used to connect the memory card for storing and transmitting screen data, log data, and system programs.
DIP Switch Used to set the settings for transmitting data using the Memory Card.
Reset Switch Used to initialize the PT. The status of screen data, other registered data, and the system menu, however, will not change.
Main Circuit DC Input Terminals Used to connect
the power supply.
FG Terminal Used to prevent malfunctions due to noise interference.
USB Host Connector Used to connect to printers. It is a USB Type A connector. Refer to 3-5-1 Connecting to a
Printer Compatible with ESC/P Raster or BJ Raster.
Power Input Terminal Block Cover Covers the power input terminal block.
Precautions for Safe Use
Battery Cover The battery is installed underneath the cover.
Serial Port B Connector Used to connect the host, CX­Designer, and Bar Code Reader. Uses an RS-232C 9-pin connector.
USB Slave Connecto This is a USB Type B connector. It can be used to connect to the CX-Designer. Refer to 3-3-2 Connecting via USB.
PictBridge-compatible printer can also be connected to the NS12-V2 or NS10-V2.
(Refer to 3-5-2 Connecting a PictBridge-compatible Printer.)
Serial Port A Connector Used to connect the host, CX-Designer, and Bar Code Reader. Uses an RS-232C 9-pin connector.
Ethernet Connector Used to connect the Ethernet cable. Uses a 10Base-T/100Base-T 8-pin modular plug.
Confirm system safety before turning the power ON/OFF or restarting. Other­wise the system may operate unpredictably.
2-11
2-2 Part Names and Functions
NS8 Front Panel
Display
NS8-TV@@-V2: P8.4-inch TFT high-
luminance color LCD
NS8-TV@@-V1: P8.0-inch TFT high-
luminance color LCD The entire display is a touch panel that serves as an input device.
RUN indicator Lights or flashes to indicate the status of the PT.
RUN Indicator Status
Indicator Green Orange Red
Lit PT is operating normally.
Flashing Memory Card transfer ended
normally.
Not lit
Power is not being supplied to the PT.
The fuse is broken.
The system program is damaged and the system cannot be booted.
The file system check that is
performed immediately after the power is turned ON is in progress.
The battery power is low, or the
battery is not connected and the PT is operating normally.
Memory Card transfer in progress. Memory Card
An error occurred at startup.
transfer ended abnormally.
2-12
NS8 Rear Panel
A
p
r
Expansion Interface Connector Used to mount the Video Input Unit or the Controller Link Interface Unit.
2-2 Part Names and Functions
Memory Card Connector Used to connect the memory card for storing and transmitting screen data, log data, and system programs.
DIP Switch Used to set the settings for transmitting data using the Memory Card.
Reset Switch Used to initialize the PT. The status of screen data, other registered data, and the system menu, however, will not change.
Battery Cover The battery is installed underneath the cover.
Main Circuit DC Input Terminals Used to connect the
ower supply.
FG Terminal Used to prevent malfunctions due to noise interference.
USB Host Connector Used to connect to printers. It is a USB Type A connector. Refer to 3-5-1 Connecting to
a Printer Compatible with ESC/P Raster or BJ Raster.
Power Input Terminal Block Cove Covers the power input terminal block.
USB Slave Connector This is a USB Type B connector. Refer to 3-3-2 Connecting via USB. It is used to connect to CX-Designer.
PictBridge-compatible printer can also be connected to the NS8-V2.
(Refer to 3-5-2 Connecting a PictBridge-compatible Printer.)
Serial Port B Connecto r Used to connect the host, CX­Designer, and Bar Code Reader. Uses an RS-232C 9-pin connector.
Ethernet Connector Used to connect the Ethernet cable. Uses a 10Base-T/100Base-T 8-pin modular plug.
Serial Port A Connector Used to connect the host, CX-Designer, and Bar Code Reader. Uses an RS-232C 9-pin connector.
Precautions for Safe Use
Confirm system safety before turning the power ON/OFF or restarting. Other­wise the system may operate unpredictably.
2-13
2-2 Part Names and Functions
NS5 Front Panel
RUN indicator Lights or flashes to indicate the status of the PT.
Display
5.7-inch STN color LCD The entire display is a touch panel that serves as an input device. Colors may be lighter toward the edge of the screen. This is characteristic of STN displays and not an error.
RUN Indicator Status
Indicator Green Orange Red
Lit PT is operating normally.
The file system check that is
performed immediately after the
An error occurred
at startup. power is turned ON is in progress.
The battery power is low, or the
battery is not connected and the PT is operating normally.
Flashing Memory Card transfer ended
normally.
Memory Card transfer in progress. Memory Card
transfer ended
abnormally.
Not lit
Power is not being supplied to the PT.
The fuse is broken.
The system program is damaged and the system cannot be booted.
2-14
NS5 Rear Panel
r
2-2 Part Names and Functions
Local Bus Interface Connector Used to connect to an Expansion Interface Unit. (Applicable with NS Ver. 6 or higher systems.) Current Expansion Interface Units (NS-CA001, NS-CA002, and NCCKL21) cannot be connected.
FG Terminal Used to prevent malfunctions due to noise interference.
Main Circuit DC Input Terminals Used to connect the power supply.
DIP Switch Used to set the settings for transmitting data using the Memory Card.
Reset Switch Used to initialize the PT. The status of screen data, other registered data, and the system menu, however, will not change.
Serial Port B Connector Used to connect the host, CX­Designer, and Bar Code Reader. Uses an RS-232C 9-pin connector.
Precautions for Safe Use
Ethernet Connector Used to connect the Ethernet cable. Uses a 10Base-T/100Base-T 8-pin modular plug.
USB Slave Connector
Battery Cove
The battery is installed underneath the cover.
Serial Port A Connector Used to connect the host, CX­Designer, and Bar Code Reader. Uses an RS-232C 9-pin connector.
This is a USB Type B connector. Refer to
USB.
USB Slave Connector This is a USB Type B connector. Refer to The NS5-SQ1
and NS5-MQ1@@-V2 can be connected to a PictBridge-compatible printer. (Refer to
compatible Printer
3-3-2 Connecting via
3-3-2 Connecting via USB.
@@-V2, NS5-TQ1@@-V2,
3-5-2 Connecting a PictBridge-
.)
Confirm system safety before turning the power ON/OFF or restarting. Other­wise the system may operate unpredictably.
2-15
2-2 Part Names and Functions
Touch Panel (NS15)
The touch switches on the front panel of the PT are used to perform input operations. Press the touch switches to perform operations such as switching screens and sending bit status to the host.
Function performed
To ensure correct input operations, create touch switches so that they consist of at least 32 x 32 dots.
The NS15-TX01@-V2 uses an analog touch panel. Never press more than two points on the panel at a time. Otherwise, it may activate a switch some­where between the two points.
Precautions for Safe Use
Precautions for Correct Use
Reference Pressing Three Switches Simultaneously
When the positions of multiple touch switches are set as shown in the example and
Position the touch switches carefully. In the example shown below, switches have been
Resolution NS15: 1,024 × 1,024 The NS15 has no minimum switch size because the touch panel is analog.
Functional objects can be created combining minimum size switches.
When a functional object is pressed, its function is performed.
Press the touch switches with a pressure of 30 N max.
Do not press the touch switches when the backlight is not lit or when there is
no display.
Check system safety before pressing the touch switches.
Inputs may not be recognized if the touch switches are pressed in rapid suc-
cession. Check that one input operation has finished before performing the next one.
A touch position detection error of up to 10 pixels may occur due to the pre-
cision of the NS15-TX01 when positioning functional objects on the panel so adjoining objects will not be activated by mistake.
If you touch a point on the panel away from any object and then slide your
finger on the panel until it rests on a functional object on the NS15-TX01 V2, that functional object will not be activated. You must remove your finger completely from the panel and then touch the functional object directly to ac­tivate that object.
three switches are pressed simultaneously, the touch switches will malfunction due to structural characteristics.
created in positions A and B, and at points C and D, where the vertical and horizontal lines through A and B intersect.
@-V2 touch panel. Always take this into account
@-
2-16
A C
D B
Minimum touch switch frame
If touch switches A, B, and C are turned ON
In the same way, if touch switches A, B, and D
simultaneously, switch D may also turn ON due to the structure of the touch panel.
are turned ON simultaneously, switch C may also turn ON.
2-2 Part Names and Functions
Touch Panel (NS12/10/8/5)
The touch switches on the front panel of the PT are used to perform input operations. Press the touch switches to perform operations such as switching screens and sending bit status to the host.
Minimum Switch Size NS12: 16 dots (4.92 mm) × 16 dots (4.92 mm) NS10: 16 dots (5.3 mm) × 16 dots (5.3 mm) NS8-V1: 20 dots (4.78 mm) × 20 dots (4.78 mm) NS8-V2: 20 dots (4.86 mm) × 20 dots (4.86 mm) NS5: 16 dots (5.8 mm) × 16 dots (5.8 mm)
Functional objects can be created combining
Function performed
When a functional object is pressed, its function is performed.
To ensure correct input operations, create touch switches so that they consist of at least two switches horizontally and vertically.
Precautions for Safe Use
Precautions for Correct Use
Reference Pressing Three Switches Simultaneously
When the positions of multiple touch switches are set as shown in the example and
three switches are pressed simultaneously, the touch switches will malfunction due to structural characteristics.
Position the touch switches carefully. In the example shown below, switches have been
created in positions A and B, and at points C and D, where the vertical and horizontal lines through A and B intersect.
minimum size switches.
Press the touch switches with a pressure of 30 N max.
Do not press the touch switches when the backlight is not lit or when there is
no display.
Check system safety before pressing the touch switches.
If you touch a point on the panel away from any object and then slide your
finger on the panel until it rests on a functional object on the NS15-TX01 that functional object will not be activated. You must remove your finger completely from the panel and then touch the functional object directly to ac­tivate that object.
@,
A C
If touch switches A, B, and C are turned
In the same way, if touch switches A, B,
Minimum touch switch frame
D B
ON simultaneously, switch D may also turn ON due to the structure of the touch panel.
and D are turned ON simultaneously, switch C may also turn ON.
2-17
2-2 Part Names and Functions
Connector Pin Arrangement of Serial Ports A and B
Pin number Signal name Name
1 NC Not connected. 2 SD Send data 3 RD Receive data 4 RS Request to send 5 CS Clear to send 6 +5V 5-V output (250 mA max.) 7 NC Not connected. 8 NC Not connected. 9 SG Signal ground
Precautions for Correct Use
Make sure that the total current capacity of devices being supplied power is 250 mA max. before using the 5-V power supply from pin 6. The capacity of the PT's 5-V output is 250 mA max. at 5 V ±5%.
Connector Pin Arrangement of Serial Port B (Isolated RS-422A) (NS15 Only)
Pin number Signal name Name
1 RDA Receive data (-) 2 RDB Receive data (+) 3 SDA Send data (-) 4 RDB Send data (+) 5 RSA Request to send (-) 6 RSB Request to send (+) 7
Precautions for Correct Use
A screwdriver that is thin only at the tip will not fit all the way into the hole. Use a small flat-blade screwdriver with a consistent thickness. The tightening torque is 0.4 to 0.5 N
m.
Functional ground
2-18
2-2 Part Names and Functions
Ethernet Connector Pin Arrangement
Pin number Signal name Name
1 TD+ Twisted-pair output (differential output) 2 3 RD+ Twisted-pair input (differential input) 4 BI_D+ Protection circuit 5 6 7 BI_D+ Protection circuit 8
TD
BI_D
RD
BI_D
Twisted-pair output (differential output)
Protection circuit
Twisted-pair input (differential input)
Protection circuit
When using a cable with a hood (or boot), make sure that the length for connection is at least 15 mm, as shown in the following diagram.
15 mm min.
Analog GRGB output connector (NS15 Only)
Pin No. Signal name
1 GND GND 2 NC Not used 3 BLUE Blue video signal 4 GREEN Green video signal 5 RED Red video signal 6 GND GND 7 NC Not used 8 B_GND Blue video signal GND
9 G_GND Green video signal GND 10 R_GND Red video signal GND 11 NC Not used 12 VSYNC Vertical sync signal 13 HSYNC Horizontal sync signal 14 NC Not used 15 NC Not used
External Brightness Adjustment Connector (NS15 Only)
You can connect this connector to an external variable resistor to adjust the brightness of the backlight of the PT.
2-19
2-2 Part Names and Functions
2-20
Section 3
Installing the PT and Connecting
Peripheral Devices
This section describes the methods used to install the PT and connect peripheral devices.
For details on methods for connecting the host, refer to Section 4 Connecting the Host to Serial Port or Section 5 Connecting to Host via Ethernet or Controller Link.
Installing the PT.............................................................................................................. 3-3
3-1
3-1-1 Installation Environment .......................................................................................... 3-3
3-1-2 Installing RS-232C/RS-422A Converters ................................................................ 3-4
3-1-3 Mounting the PT to the Control Panel...................................................................... 3-4
3-1-4 Connecting the Power Supply .................................................................................. 3-6
3-1-5 Wiring the Ground Wire .......................................................................................... 3-7
3-1-6 Peripheral Device Connection Limitations............................................................... 3-8
3-2 Starting the PT ................................................................................................................ 3-9
3-2-1 Operation at Startup.................................................................................................. 3-9
3-2-2 Starting the PT for the First Time........................................................................... 3-11
3-3 Connecting the CX-Designer........................................................................................ 3-13
3-3-1 Connecting via RS-232C or Ethernet ..................................................................... 3-13
3-3-2 Connecting via USB ............................................................................................... 3-13
3-3-3 Connecting via a Modem ....................................................................................... 3-15
3-4 Connecting to Bar Code Readers.................................................................................. 3-16
3-4-1 Connection Methods............................................................................................... 3-16
3-4-2 Setting Bar Code Readers....................................................................................... 3-17
3-4-3 Data Format ............................................................................................................ 3-18
3-4-4 Bar Code Input ....................................................................................................... 3-18
3-5 Connecting to Printers .................................................................................................. 3-19
3-5-1 Connecting to a Printer Compatible with ESC/P Raster and BJ Raster ................. 3-19
3-5-2 Connecting a PictBridge-compatible Printer .......................................................... 3-20
3-6 Using Memory Cards.................................................................................................... 3-22
3-6-1 Installation .............................................................................................................. 3-23
3-6-2 Replacing the System Program .............................................................................. 3-24
3-6-3 Transferring Data with Memory Cards .................................................................. 3-25
3-7
Installing the Video Input Unit..................................................................................... 3-31
3-7-1 Video Input Unit Components ............................................................................... 3-31
3-7-2 Nomenclature and Functions .................................................................................. 3-32
3-7-3 Installation Method for Video Input Unit............................................................... 3-33
3-7-4 Connecting to Video Input Connectors .................................................................. 3-38
3-8 Installing the Controller Link Interface Unit ................................................................ 3-43
3-8-1 Controller Link Interface Unit Components........................................................... 3-43
3-8-2 Nomenclature and Functions .................................................................................. 3-44
3-8-3 Installation Method for Controller Link Interface Unit.......................................... 3-47
3-8-4 Wiring .................................................................................................................... 3-54
3-9 Connecting a Monitor................................................................................................... 3-60
3-10 External Brightness Adjustment ................................................................................... 3-61
3-11 RS-232C/RS-422A Selector DIP Switch...................................................................... 3-62
3-1 Installing the PT
The methods used to mount the PT to the control panel and connect the power supply are described here.
3-1-1 Installation Environment
Always mount the PT to the control panel and perform other installation procedures accord­ing to the following precautions.
Precautions for Correct Use
Do not install the PT in any of the following locations:
Locations subject to extreme temperature changes.
Locations subject to temperatures or humidity outside the ranges in the
specifications.
Locations subject to high humidity that may result in condensation.
Locations that would subject the PT to chemicals.
Locations that would subject the PT to oil.
Locations subject to corrosive or flammable gases.
Locations that would subject the PT to direct shock or vibration.
Locations that would directly expose the PT to wind or rain.
Locations subject to strong ultraviolet light.
Provide proper shielding measures when installing in the following locations:
Locations subject to static electricity or other sources of noise.
Locations subject to strong electromagnetic fields.
Locations near to power supply lines.
Locations subject to possible exposure to radiation.
3-1 Installing the PT
Precautions for Safe Use
When unpacking the PT and peripheral devices, check for any external damage. Shake the product gently and check for any abnormal sounds.
3-3
3-1 Installing the PT
3-1-2 Installing RS-232C/RS-422A Converters
When using RS-232C/RS-422A Converters, mount the PT to the control panel before install­ing these Units.
For details on installing and removing RS-232C/RS-422A Converters, refer to Appendix 3 Using NS-AL002 Converters.
3-1-3 Mounting the PT to the Control Panel
The PT is flush-mounted to the control panel. The PT is mounted using the panel mounting brackets provided with the PT, and tools, such
as a Phillips screwdriver. Use the following procedure to mount the PT to the control panel.
1. Make a hole in the panel for flush mounting according to the following dimensions and insert the PT from the front of the panel.
Height
Width
Recommended panel thickness:
1.6 to 4.8 mm
Model Dimensions
NS15
NS12
NS10
NS8
NS5
Width 383.5
Width 302
Width 302
Width 220.5
Width 184
+1
× Height 282.5
0
+1
× Height 228
0
+1
× Height 228
0
+0.5
× Height 165.5
0
+0.5
× Height 131
0
+1
+1
+0.5
0
0
0
+1
0
mm
mm
+0.5
0
mm
Reference
A NS-USBEXT-1M USB Relay Cable can be used to place a USB slave connector on the
front of the control panel. To use a USB Relay Cable, mount the Cable connector in a panel cutout with the following dimensions.
20.8±0.1 dia.
mm
mm
3-4
19.4±0.1 dia.
Unit: mm
3-1 Installing the PT
Secure the panel mounting brackets from the back of the panel, as shown in the following diagram. Insert the catch on each bracket into the square hole on the PT, and secure the PT to the panel by tightening the screws with a Phillips screwdriver while gently pulling in the PT.
Precautions for Safe Use
Do not allow metal particles to enter the PT while work is being performed
on the panel.
The allowable thickness of the panel for mounting is between 1.6 and 4.8
mm. Secure the mounting bracket with a uniform tightening torque of between 0.5 and 0.6 Nm to keep the PT waterproof and dustproof. The front sheet may become distorted if the tightening torque is more than the specified limit or not uniform. Always use a panel that is clean, undis­torted, and strong enough to adequately withstand mounting the PT.
Precautions for Safe Use
This product conforms to shipbuilding standards. The shipbuilding standards have conditions that may make them unusable depending on the location in which the PT is installed. When using a PT on a ship, be sure to contact your OMRON sales representative. Shipping Standards (NK, LR, ABS, BV, DNV, KR, GL) The conditions for use in locations other than the bridge or deck are as follows:
The NS-series PT must be installed in a control panel.
The control panel must be equipped with an air conditioner.
The entire surface of the NS-series PT must be covered with electromag-
netic shielding (specified below) that is also grounded using conductive tape (e.g., copper tape).
Gaps in the door of the control panel must be completely filled or covered
with gaskets or other material.
Gaps between the PT and the panel cutout must be completely covered with
conductive tape, such as copper tape, and the PT must be secured using mounting brackets.
The conditions for use on a bridge (Class NK certification only) are as follows:
The NS-series PT must be installed in a control panel.
The control panel must be equipped with an air conditioner.
The entire surface of the NS-series PT must be covered with electromag-
netic shielding that is also grounded using conductive tape (e.g., copper tape).
Gaps in the door of the control panel must be completely filled or covered
with gaskets or other material.
Gaps between the PT and the panel cutout must be completely covered with
conductive tape, such as copper tape, and the PT must be secured using mounting brackets.
The following noise filter must be connected to the 0 to 24 VDC power line.
Electromagnetic Shielding
Manufacturer SEIWA ELECTRIC MFG, Co., Ltd. Model E09F-100, E09R13502P
* Electromagnetic shielding reduces the permeability by approximately 50%.
Noise Filter
Manufacturer Cosel Model TAH-06-683
3-5
3-1 Installing the PT
Reference For the NS15 to provide IP65 oil-proof-type protection, at least the eight locations
AC
shown in the following figure must be mounting with mounting brackets. There is a total of 16 mounting locations.
DC power supply 24 VDC
Line
Noise Filter TAH-06-683
Load PT
(Functional ground)
3-1-4 Connecting the Power Supply
Connect a 24-VDC power supply to the power input terminals.
Precautions for Safe Use
Power Supply
The following table shows the specifications for the power supply that can be connected. De­termine power supply specifications that meet the power supply capacity requirements.
Item Value
Power supply voltage 24 VDC Allowable voltage range Power supply capacity 45 W min. (NS15)
Do not connect an AC power supply to the power terminals.
Use a DC power supply with low voltage fluctuation.
Do not perform a dielectric strength test.
To conform to EC Directives, use a DC power supply that will provide a sta-
ble output even if the input is momentarily interrupted for 10 ms, and that has reinforced or double insulation.
20.4 to 27.6 VDC (24 VDC ±15%)
25 W min. (NS12, NS10, NS8) 15 W min. (NS5)
3-6
NS15, 12, 10, 8 NS5
3-1 Installing the PT
Functional ground
24 VDC
Functional ground
Breaker
24 VDC power supply
24 VDC
Breaker
24 VDC power supply
Parts Used to Connect the Power Supply
Precautions for Safe Use
Forked type
7 mm max.
Connect power to the power terminal block using twisted-pair power lines with a cross-sectional area of at least 2 mm
2
and always using M3.5 crimp terminals.
The correct tightening torque for the terminal block is 0.8 Nm. Tighten terminal block screws properly.
Round type
7 mm max.
Recommended Products
Manufacturer
J.S.T. Mfg. Co., Ltd. 2-YS3A 2-3.5 Fuji Terminal Industry Co., Ltd. 2-YAS3.5 V2-S3.5 Nichifu Terminal Industries Co., Ltd. 2Y-3.5 2-3.5
Precautions for Safe Use
When surge noise occurs in the DC power supply, connect a Transistor Voltage Suppressor (TVS) between the 24-V and 0-V DC terminals. Recommended TVS model: 1.5KE33CA Manufacturers: Vishay Intertechnology Inc, ST Microelectronics
3-1-5 Wiring the Ground Wire
The PT is provided with a functional ground (FG: ) terminal. Wire the FG terminal according to the following conditions.
1. Ground according to Figure when there is difference in potential between the PT and host. Do not ground the functional ground of the PT if it is far from the host and one-point grounding is difficult.
2. Do not ground the functional ground (FG: ) of the PT if it is mounted to the same panel as devices that generate noise, such as motors and inverters.
PT Host
Model number of
forked terminals
Model number of
round terminals
Applicable power
lines (twisted-pair)
2
2.0 to 2.63 mm
One-point grounding
3-7
3-1 Installing the PT
Precautions for Correct Use
Ground correctly to prevent malfunctions caused by noise.
3-1-6 Peripheral Device Connection Limitations
Select one of the following combinations when devices requiring power supply are con­nected to port A, port B, and an Expansion Interface Unit on the PT. Use a 5-V Bar Code Reader with a current consumption of 250 mA or the equivalent.
Port A and B connection combinations Expansion Interface Unit
When a Bar Code Reader and the NS-AL002 are connected to ports A and B at the same time When a Bar Code Reader and the CJ1W-CIF11 are connected to ports A and B at the same time When a Bar Code Reader and the NT-AL001 are connected to ports A and B at the same time When the CJ1W-CIF11 and CJ1W-CIF11 are connected to ports A and B at the same time When the CJ1W-CIF11 and NS-AL002 are connected to ports A and B at the same time When the CJ1W-CIF11 and NT-AL001 are connected to ports A and B at the same time When two NT-AL001s are connected to ports A and B at the same time When a Bar Code Reader is connected to port A or B Can be used When the CJ1W-CIF11 is connected to port A or B Can be used When the NS-AL002 is connected to port A or B Can be used When the NT-AL001 is connected to port A or B Can be used When Bar Code Readers are connected to ports A and B at the same time When the NT-AL001 and NT-AL002 are connected to port A or B at the same time
(NS-CA001, NS-CA002,
NS-CLK21)
Cannot be used
Cannot be used
Cannot be used
Can be used
Can be used
Cannot be used
Cannot be used
Cannot be used
Cannot be used
3-8
3-2 Starting the PT
Check that the hardware is connected properly, turn ON the power to the PT, and then start the PT.
Use the following procedure to start the PT.
3-2-1 Operation at Startup
3-2 Starting the PT
Indicator lights orange.
Immediately after the power is turned ON, the indicator will light orange. The file system will be checked and the system recovered if the power was turned OFF while a file was being written in previous operation, or if the battery capacity was low and drive safety information from the system program area screen data area could not be saved.
When the power is ON or the PT is reset, the PT will operate as follows:
Indicator lights green.
When the system starts properly, the indicator will light green. If the indicator does not light green, the system programs may be damaged. Contact your nearest OMRON representative.
Startup message is displayed.
A message about the startup status will be displayed. If an error occurs, the PT will stop startup procedures and display a message. (Refer to Sec- tion 5 Troubleshooting in the Programming Manual.) If an error occurs that allows startup to continue, a warning will be displayed. When a warning is displayed, the PT will enter standby state and wait for touch input. Check the message and then touch the screen. The PT will continue with startup procedures.
3-9
3-2 Starting the PT
PT starts operating
The PT goes into RUN mode and starts operating according to the screen data in the PT. When the PT is connected using communications conditions other than the set conditions, a
message "Connecting…" will be displayed at the bottom right of the screen, and the PT will be in standby status until normal connection is established.
To change the communications settings, display the System Menu and change the settings.
Precautions for Safe Use
Confirm the safety of the system before turning the power ON and OFF or pressing the reset switch.
Reference
If tags are used in the screen data in the NS-series PT, tags will be verified before opera-
tion is started. Refer to 6-11 Verifying Tags for details.
3-10
3-2-2 Starting the PT for the First Time
Always perform the following operations when turning ON the PT for the first time after pur­chase.
1. Language selection.
2. Set the date and time.
Operate according to the following conditions.
a) When the power is turned ON to the PT, the following error message will be displayed. Press the
OK Button.
3-2 Starting the PT
b) The System Menu will be displayed. Press the Initialize Tab. The dialog boxes and System Menu
are set for English-language displays at the factory. The language can be changed to Japanese at this point if desired. To change to Japanese, select it and then press the Write Button. The follow­ing message will be displayed. Press the Yes Button. Do not turn OFF the power supply until the language change process has been completed.
c) Next, select the PT Settings Tab. Set the time and date.
d) Press the date display area under the heading Calendar Check. A dialog box will be displayed. In-
put the date in yyyy/mm/dd format.
3-11
3-2 Starting the PT
Example: Input March 15, 2002 as 2002.3.15.
e) Press the time display area under the heading Calendar Check. A dialog box will be displayed. In-
Example: Input 06:01:01 p.m. as 18.1.1.
This completes the procedure required to start the PT for the first time. Now transfer the project
put the time using a 24-hour clock in hours/minutes/seconds format.
The Write Button will be displayed, but the time and date settings will be enabled immediately after they have been input in the dialog box.
data. Refer to 3-6 Using Memory Cards and Transferring Data to the PT in the CX-Designer’s Online Help.
3-12
3-3 Connecting the CX-Designer
Use an RS-232C, Ethernet, or USB cable to connect the PT and computer so that screen data that has been created with the CX-Designer can be transferred to the PT. A modem can also be used.
3-3-1 Connecting via RS-232C or Ethernet
Connect the RS-232C cable from the computer to serial port A or B. The cable can be con­nected to either serial port A or B, but cables cannot be connected to both ports at the same time. Use either serial port A or B. To use Ethernet, connect the Ethernet port on the computer to the Ethernet port on the PT.
3-3 Connecting the CX-Designer
Reference
In the following cases, you cannot connect to the CX-Designer using RS-232C.
Connection is made to both serial ports A and B at the same time.
The serial port protocol is set to Allen-Bradley DF1.
Communications Conditions
The communications conditions are set with the CX-Server. For details, refer to Transferring Data to the PT in the CX-Designer’s Online Help.
Recommended Connecting Cables
The following cables are recommended when connecting via RS-232C.
XW2Z-S002 (OMRON, cable length: 2 m) (D-Sub male 9-pin and D-Sub female 9-pin, for IBM PC/AT or compatible computers
and NX computers in the PC-9800 Series) For details on preparing connecting cables, refer to Appendix 5 Preparing Connecting Ca- bles.
3-3-2 Connecting via USB
Connect the USB port on the computer to the USB slave connector on the PT. Some prepa­rations are required and some restrictions exist, as described below. Be sure to connect USB correctly.
SW
24V DC
HOST SLAVE
RESET
PORT @A
PORT @B
ETHERNET
3-13
3-3 Connecting the CX-Designer
p
System Program Version
The system program version installed in the PT must be version 6.2 or higher. Update to ver­sion 6.2 or higher if the current version is 6.1 or lower.
USB Driver for PTs
To transfer screens using USB communications, a USB driver for the PT must be installed in the computer. For details on installing the USB drivers, refer to 2-4 Installing USB Drivers for NS-series PTs in the CX-Designer User’s Manual.
PT Hardware Restrictions
NS-V1 PTs with lot number 0325 (manufactured February 3, 2005) or later support USB data transfers. A commercially available USB cable can be used.
The manufacturing date can be checked using the 4-digit lot number given on the back of the PT.
Lot No.
Use a USB cable that is 2 m or shorter. If a distance of longer than 2 m is required for a USB connection, use a commercially available USB Hub.
Up to 2 m
0 3 2 5 Manufactured February 3, 2005
Rightmost digit of the year, e.g., 2005 in this example
Month: 1 to 9 = January to September, X to Z = October to December, e.g., February in this
le
exam Day of month, e.g., the 3rd in
this example
2 m max.
NS-V1 Series PT
Longer than 2 m
NS-V1 Series PT
2 m max.
Personal computer
USB
Hub
5 m max.
Personal computer
Recommended USB Hubs
Model Manufacturer
USB-HUB203 (USB 2.0-compatible standard 4-port hub) Sanwa Supply
Precautions for Safe Use
Commercially available and recommended USB Hubs do not have the same specifications as the NS-series PT. Normal operation may not be possible in environments subject to noise or static electricity. When using USB Hubs, be sure to provide sufficient measures to prevent noise and static electricity, or install in a location that is not subject to noise or static electricity.
3-14
3-3 Connecting the CX-Designer
Precautions for Correct Use
The USB slave connector on an NS-series PT is used to connect both a per­sonal computer and a PictBridge-compatible printer. (A personal computer is connected to transfer screen data from the CX-Designer.) Do not try to print from the PT when the USB slave connector is connected to a personal com­puter (i.e., do not turn ON $SB25, $SB27, or $SB29 in system bit memory). The PT or computer may malfunction.
All models in the NS-V2 Series support USB communications. Use a commercially available USB cable to connect the PT to the USB port.
3-3-3 Connecting via a Modem
A modem can be used to connect the computer and a serial port on the PT. For details on connection methods and communications conditions, refer to Transferring Data to the PT in the CX-Designer’s Online Help.
3-15
3-4 Connecting to Bar Code Readers
3-4 Connecting to Bar Code Readers
Connecting a Bar Code Reader to the PT allows bar code data to be read as character strings in the character string input areas.
For details on methods for inputting character strings from a Bar Code Reader, refer to 3-6 Inputting Numeral and Character Strings in the Programming Manual.
3-4-1 Connection Methods
Connect the Bar Code Reader to either serial port A or B of the PT as shown in the following diagram.
PT
Bar Code Reader
9-pin connector
Serial port A or B (RS-232C, 9-pin)
Connecting cable Bar Code Reader cable
Precautions for Safe Use
Always turn OFF the power to the Bar Code Reader and the PT before connect­ing or disconnecting cables.
Prepare the connecting cables, referring to Appendix 7 Preparing Connecting Cables for Bar Code Readers.
Reference
Bar Code Readers cannot be connected to both serial ports A and B at the same time.
3-16
3-4-2 Setting Bar Code Readers
The Bar Code Reader’s communications conditions and other settings can be set from either the CX-Designer or the PT.
z Setting from the CX-Designer
Use the CX-Designer to set PT settings, such as the conditions for communications with the Bar Code Reader, according to the following table. Set the communications conditions sup­ported by the Bar Code Reader to suit the application environment.
Item Settings Default
Data bits 7 or 8 bits 7 bits Stop bits 1 or 2 bits 2 bits Parity None, odd, or even Even Communications Speed Input method Manual or Auto Auto
z Setting from the PT
4,800, 9,600, or 19,200 bps 9,600 bps
3-4 Connecting to Bar Code Readers
Set the communications conditions from the System Menu. For details on specific methods for operating the System Menu, refer to 6-6-6 Setting Bar
Code Readers.
z Bar Code Reader Settings
Set the settings for the Bar Code Reader according to the following table. Make sure, how­ever, that the communications conditions settings for the communications speed, parity, stop bits, and data bits, match those set for the PT. For details on setting methods, refer to the operation manual of the Bar Code Reader being used.
Item Settings
Communications Speed 4,800, 9,600, or 19,200 bps Parity Even, odd, or none. Stop bits 1 or 2 bits Data bits 7 or 8 bits Preamble STX Postamble ETX RS/CS control Invalid Communications protocol No protocol mode Bar code label digit transfer Transfer prohibited. ID character transfer Transfer prohibited. Bar code types Multi-read (reads everything) Trigger switch setting Automatic read mode
3-17
3-4 Connecting to Bar Code Readers
3-4-3 Data Format
Use the following data format for communications using the PT’s bar code input function.
STX Data Data Data ETX
(02H) (03H)
The supported data characters are 20 254 bytes.
All data that does not follow the specified data format will be discarded as invalid.
3-4-4 Bar Code Input
Use the following procedure to input bar codes using the PT.
1. Touch a Numeral Display & Input or String Display & Input object.
2. The Numeral Display & Input or String Display & Input object will become highlighted.
3. Read the bar code data from the Bar Code Reader.
4. Touch the command button set to either RET (Return) or ENT (Enter) to confirm the in-
put.
For details on the methods for setting Numeral Display & Input, String Display & Input, and Command Button objects, refer to 2-9 Buttons and 2-12 Display and Input Objects in the Programming Manual.
Reference
To input bar codes for Numeral Display & Input and String Display & Input objects, select
Other Input Method (command buttons, etc.) for the input method. When Other Input Method (command button, etc.) is selected, the input pad cannot be opened.
H to 7FH hexadecimal and the maximum data length is
3-18
3-5 Connecting to Printers
3-5 Connecting to Printers
Connecting a printer to the PT makes it possible to obtain hard copy of the contents dis­played on the PT screen. Connect printers to the USB connector on the PT. For details on how to obtain hard copy of the PT display, refer to the Programming Manual (Cat. No. V073).
NS-series PTs support the following printer standards. The USB connector that is used de­pends on the printer standard.
Standard USB connector
ESC/P raster BJ raster PictBridge USB slave connector
3-5-1 Connecting to a Printer Compatible with ESC/P Raster and BJ
Raster
Connect the printer to the USB host connector on a NS15, NS12, NS10, or NS8 PT with a USB cable as shown in the following figure.
USB host connector
USB host connector USB slave connector
Precautions for Safe Use
Reference
Connect the printer directly to the PT with a cable. Connection via a USB hub is not
Precautions for Correct Use
Connecting or disconnecting the cable with power to the printer or the PT
turned ON may cause the PT to malfunction. Always turn OFF the power to the printer and the PT before connecting or disconnecting cables.
Do not connect an USB connector to any device that is not applicable.
Before connecting an USB connector to a device, make sure that the device
is free of damage.
Printing devices do not have the same general specifications as the PT.
Printers may not operate normally in locations subject to noise. When using a printing device, either install it in a location that is not subject to noise or provide shielding.
possible.
Use the following OMRON cables to connect USB devices with an NS-series
PT. Using non-OMRON cables may result in incorrect operation.
Connecting Cables
Use one of the following cables. NS-US22 (2 m, lock) NS-US52 (5 m, lock)
3-19
3-5 Connecting to Printers
Recommended Printers
Operation checks have been performed for the following printers.
Manufacturer Model EPSON (ESC/P raster)
CANON (BJ raster)
PM-2200C, PM-930C, PM-870C, PM-740C, PM-A970, PM-T990, PM-D870, PM­G720 PX-5500, PX-A720, PX-G5100, PX-G930 BJ-M70 PIXUS 550i, 50i, 80i, iP2000, iP3100, iP4100, iP4100R, iP90, iP3300
3-5-2 Connecting a PictBridge-compatible Printer
The NS-series PTs with system version 8.1 or higher (except for NS12/10/8/5-V1 and NS5­@@0@-V2 PTs) support PictBridge-compatible printers. Connect the USB slave connector on the PT to the printer with a USB cable, as shown in the following figure.
USB slave connector PictBridge connector
(USB host connector)
Precautions for Safe Use
Printing devices do not have the same general specifications as the PT.
Printers may not operate normally in locations subject to noise. When using a printing device, either install it in a location that is not subject to noise or provide shielding.
Do not connect an USB connector to any device that is not applicable.
Before connecting an USB connector to a device, make sure that the device
is free of damage.
The PT may malfunction if the connecting cable is connected or discon-
nected while the power supply to the PT is turned ON. Always turn OFF the power supply to the printer and PT before connecting or disconnecting the cable.
Reference
Connect the printer directly to the PT with a cable. Connection via a USB hub is not
possible.
• When printing with PictBridge, noise may affect the quality of the printout due to proc-
essing characteristics.
Precautions for Correct Use
The USB slave connector on an NS-series PT is used to connect both a per­sonal computer and a PictBridge-compatible printer. (A personal computer is connected to transfer screen data from the CX-Designer.) Do not try to print from the PT when the USB slave connector is connected to a personal com­puter (i.e., do not turn ON $SB25, $SB27, or $SB29 in system bit memory). The PT or computer may malfunction.
Connecting Cables
Use a commercially available USB cable (2 m max.).
3-20
3-5 Connecting to Printers
Recommended Printers
Operation checks have been performed for the following printers.
Manufacturer Model EPSON PM-G4500, PX-G5300, PX-5600, PM-501A, PM-A8405, EP-801A, EP-901A,
EP-901F
CANON PIXUS MX7600
PIXUS MP980, MP630, MP620, MP540, MP480 PIXUS iP4600, iP3600, iP100 PIXUS iP5000
PIXUS Pro9500, Pro9000 HP Photosmart 8753 KONICA MINOLTA
magicolor 2530DL
Reference
An NS-series PT will switch to PictBridge mode when $B25, $B27, or $B29 is turned
ON in system bit memory. Depending on the printer, an error message saying that an unsupported digital camera is connected may be displayed. Even if this display ap­pears, you can still print properly by using the bits in system bit memory ($B25, 27, and
29).
3-21
3-6 Using Memory Cards
3-6 Using Memory Cards
1. Memory Cards can be used with the PT. History files can be stored in Memory Cards as
CSV files. There are four different types of history file, as follows:
Alarm/event history: Stores alarm/event history data that has been registered by CX-Designer. Data log: Stores trend data. Operation log: Stores screen operation log data. Error log: Stores error history data for when macros are executed.
The history data is normally saved in internal memory that is backed up in the PT, but can also be saved in CSV file format. When history data is saved as a CSV file, it is stored in the Memory Card.
The CSV files containing history data are saved in a user-specified folder in the log folder created in the Memory Card.
2. The following data can be transferred to the Memory Card.
System programs (the programs required to operate the PT, such as for communica-
tions and fonts)
Screen data (data used in the PT display)
There are three methods for transferring data, as follows:
Automatic download (Transfers data from the Memory Card to the PT.)
Automatic upload (Transfers data from the PT to the Memory Card.)
Manual transfer (Direction for data transfer is selected manually.)
Precautions for Correct Use
Use a Memory Card recommended by OMRON. Incorrect operation may
occur if a non-recommended memory card is used.
Reference Recommended Memory Card
Model Memory capacity Memory type
HMC-EF183 128 Mbytes HMC-EF283 256 Mbytes HMC-EF583 512 Mbytes
The Memory Card can be overwritten approximately 100,000 times.
When using the PC card socket in devices such as laptop computers, use the HMC­AP001 Memory Card Adapter.
Flash memory Flash memory Flash memory
For details on transferring data with the computer (CX-Designer), refer to Transferring Data to the PT in the CX-Designer’s Online Help.
3. The data created in Data Block Tables can be saved as CSV files in DBLK folder on a
Memory Card.
4. The contents of the PT’s internal memory can be saved to Memory Cards using macros.
The contents of Memory Cards can also be written to the PT’s internal memory.
3-22
3-6-1 Installation
NS15
1. Loosen the Memory Card bracket screw shown in the figure below and push the Mem-
ory Card firmly into the back of the slot.
2. Tighten the Memory Card bracket screw.
The tightening torque is 0.6 N⋅m.
NS12/10/8/5
1. The Memory Card is installed in the memory card interface on the side of the PT.
3-6 Using Memory Cards
Eject button
Eject button Front surface
2. Push the Memory Card firmly into the back of the slot. (The eject button will be pushed
out when the Memory Card is installed properly.)
Removing the Memory Card
NS15
Make sure the Memory Card power indicator is OFF. Loosen the Memory Card bracket screw and then press the eject button.
NS12/10/8/5
Press the eject button. To stop the Memory Card from springing out and falling, place your middle finger on the eject
button, and hold the Memory Card with your index finger.
3-23
3-6 Using Memory Cards
3-6-2 Replacing the System Program
The system program in the PT can be replaced or upgraded to a higher version. There are two methods that can be used to replace the system program.
Using a recovery/upgrade program
Transferring system program data
Using a Recovery/Upgrade Program
For details on the recovery/update program, select Start - Program - OMRON - CX-One ­CX-Designer NS Most Recent NS-series PT Update/Recovery Procedure.
Transferring System Program Data
When System Program Ver. 8.1 is selected and loaded with the CX-Designer, it is stored un­der the CX-Designer’s install folder (default location is C:\Program Files\Omron\CX-One\CX­Designer) in folders that are created for each type and version, as follows:
\SystemBackup\NS15\V8_1\bank1: Ver. 8.1 for NS15 \NS12_V1_V2\V8_1\bank1: Ver. 8.1 for NS12 \NS10_V1_V2\V8_1\bank1: Ver. 8.1 for NS10 \NS8_V1_V2\V8_1\bank1: Ver. 8.1 for NS8 \NS5_V1_V2\V8_1\bank1: Ver. 8.1 for NS5 To replace a system program, use Windows Explorer or another method to copy each of the
folders for the required system program under \bank1 to the route directory of the Memory Card.
For details on methods for transferring data from the Memory Card to the PT, refer to 3-6-3 Transferring Data with Memory Cards.
The system backup folder can be created only if CX-Designer is installed from the stand­alone CD-ROM. If the CX-Designer is installed from CX-One, reinstall the system program by following the procedure for using a recovery/update program described above.
Restrictions on System Program Replacement
Starting the PT may become impossible if the system program replacement procedure is not performed correctly. Observe the following precautions.
When upgrading the system program (or replacing it with a previous version), use the re-
covery/update program at least the first time.
System program version 6.2 or higher must be used to replace the system program in the
NS5-SQ0@-V2, NS5-TQ0@-V2, or NS5-MQ0@-V2. If an earlier system program version is used, screens may not be displayed properly. If an earlier version is installed by mistake, use the recovery/update program and upgrade to system program version 6.2 or higher.
System program version 8.0 or higher must be used to replace the system program in the
NS5-SQ1@-V2, NS5-TQ1@-V2, or NS5-MQ1@-V2. Earlier versions cannot be used.
System program version 8.1 or higher must be used to replace the system program in the
NS15-TX01@-V2. You cannot replace the system program with a system program of a lower version.
3-24
3-6-3 Transferring Data with Memory Cards
Using a Memory Card with the PT allows system programs (programs that are required to operate the PT, such as those for communications and fonts) and screen data to be trans­ferred to and from the PT.
There are two ways to transfer the data. The data can be transferred using the system menu or by setting the DIP Switch on the back of the NS-series PT.
When screen data is transferred and modified frequently, it is convenient to transfer the data from the System Menu. Use the DIP Switch on the back of the PT instead of the screen op­eration to save screen data when the display screen is damaged. For details on the System Menu’s Memory Card Transfer operation, refer to 6-8-9 Memory Card Transfers.
This manual focuses on the PT’s rear-panel DIP switch settings. Three data-transfer opera­tions can be set on the DIP switch: automatic download (transfers data from the Memory Card to the PT), automatic upload (transfers data from the PT to the Memory Card), or man­ual transfer (user selects whether to download or upload).
3-6 Using Memory Cards
Precautions for Safe Use
Before transferring data, check that the system programs and screen data
types match those in the PT.
Always reset the PT or turn ON the power again after changing the DIP
switch setting.
Do not perform the following operations while accessing the Memory Card.
The data may be damaged and the Memory Card may need to be formatted.
Turn OFF the power to the PT.
Press the PT reset switch.
Remove the Memory Card.
Do not remove the Memory Card while power is being supplied to it.
If the PT system is damaged due to the power being turned OFF while a file is being written, or other reason, using normal downloading to replace the system programs may not be pos­sible. For details on troubleshooting, refer to page 3-27.
z Data Transfer Security
With NS-series PTs with system program version 6.6 or higher, verification of a security password can be required to transfer data. This password can be used to prevent the project data from being stolen from the PT or overwritten in the PT.
The security password is set from the CX-Designer. Refer to information on transferring the project to the PT in the online help of the CX-Designer for the setting procedure.
z DIP Switch
The Memory Card can be divided into up to four areas, which are called banks. The DIP switch on the rear panel of the PT has six pins. The ON/OFF combination of these pins specifies which transfer method is used.
Precautions for Correct Use
Pin No. Function
1 Specifies bank 1 when transferring. (ON: Specifies bank 1.) 2 Specifies bank 2 when transferring. (ON: Specifies bank 2.) 3 Specifies bank 3 when transferring. (ON: Specifies bank 3.) 4 Specifies bank 4 when transferring. (ON: Specifies bank 4.) 5 Specifies upload or download. (ON: Upload, OFF: Download) 6 Specifies manual or automatic transfer. (ON: Manual, OFF: Automatic)
There are two DIP switches on the NS15-TX01@-V2, one for transferring data to and from the Memory Card and one to set RS-232C or RS-422A for serial port B. Refer to 3-11 SR-232C/RS-422A Selector DIP Switch for details on setting the serial port B.
3-25
3-6 Using Memory Cards
Banks are automatically created under the following conditions.
When data is transferred to the Memory Card using the CX-Designer.
When data is transferred (uploaded) from the PT.
Reference When transferring data, only one bank can be specified. Set only one of pins 1 to 4 to
The PT will operate normally when the DIP switch is set to a combination other than
When data has already been stored in the banks of the Memory Card and uploading is
If the \BANK@\DATA and \BANK@\SYSTEM are created manually in the Memory Card,
Set all pins to OFF when using the PT for normal operations.
Precautions for Safe Use
ON.
one specifying automatic upload, download, or manual transfer.
executed, the previous data in the specified bank will be deleted. Always check the data stored in the banks before uploading.
and used for purposes other than transferring data, when uploading is performed, the data in the folders will be deleted, and the data in the PT will be copied to the folders. Therefore, do not use \BANK@\DATA or \BANK@\SYSTEM when creating folders in the Memory Card.
Use the following technique when changing DIP-switch settings.
Correct technique
Incorrect technique
Back of the PT’s case
DIP switch
The DIP switch may bend or break if the tool is incorrectly levered against the PT’s case as shown in the diagram.
z Automatic Download
An automatic download transfers system programs and screen data from the Memory Card to the PT.
Set the DIP switch for automatic download, as shown below. The Memory Card cannot be used to transfer data when the DIP switch pins are set to com-
binations other than those specified here.
DIP switch pin and status
1 2 3 4 5 6
ON
OFF OFF OFF OFF OFF
ON
OFF OFF OFF OFF OFF
ON
OFF OFF OFF OFF OFF
ON
OFF OFF OFF OFF OFF
Automatically downloads bank 1 system programs and screen data.
Automatically downloads bank 2 system programs and screen data.
Automatically downloads bank 3 system programs and screen data.
Automatically downloads bank 4 system programs and screen data.
Operation
3-26
3-6 Using Memory Cards
Use the following procedure to automatically download data.
1. Turn OFF the power to the PT.
2. Set the DIP switch.
3. Insert the Memory Card with the specified banks stored in it into the PT.
4. Turn ON the power to the PT.
The system programs and screen data will be written to the PT.
5. The status of the PT indicators during data transfer is as shown below.
Do not remove the Memory Card during data transfer. Transferring data: Indicator flashes orange. Transferring completed: Indicator flashes green. Error occurred: Indicator flashes red. Refer to page 3-27 if an error occurs.
6. Turn OFF the power.
7. Remove the Memory Card.
8. Turn OFF all the DIP switch pins.
9. Turn ON the power.
A warning message will not be displayed when automatic download is executed even if the PT model, version, and language for the system programs and screen data that are stored in the PT are different from those that are stored in the Memory Card.
Always check carefully that the PT model and Memory Card details match before transfer­ring data automatically.
When data transfer security has been set for the project data stored in the PT to protect the project data from unauthorized data transfers, an automatic download will not be performed. To download the data, use the manual transfer procedure described in Manual Transfer, be- low.
Automatic Upload An automatic upload transfers system programs and screen data from the PT to the Memory
Card. Set the DIP switch for automatic upload, as shown below. The Memory Card cannot be used to transfer data when the DIP switch pins are set to com-
binations other than those specified here.
DIP switch pin and status
1 2 3 4 5 6
ON ON
OFF OFF OFF OFF
ON ON
OFF OFF OFF OFF
ON ON
OFF OFF OFF OFF
ON ON
OFF OFF OFF OFF
Automatically uploads system programs and screen data to bank 1.
Automatically uploads system programs and screen data to bank 2.
Automatically uploads system programs and screen data to bank 3.
Automatically uploads system programs and screen data to bank 4.
Operation
Use the following procedure to automatically upload data.
1. Turn OFF the power to the PT.
2. Set the DIP switch.
3. Insert the Memory Card into the PT.
4. Turn ON the power to the PT.
The system programs and screen data will be written to the Memory Card.
3-27
3-6 Using Memory Cards
5. The status of the PT indicator during data transfer is as shown below.
Do not remove the Memory Card during data transfer. Transferring data: Indicator flashes orange. Transferring completed: Indicator flashes green. Error occurred: Indicator flashes red. Refer to page 3-27 if an error occurs.
6. Turn OFF the power.
7. Remove the Memory Card.
8. Turn OFF all the DIP switch pins.
9. Turn ON the power.
A warning message will not be displayed when automatic upload is executed even if the PT model, version, and language for the system programs and screen data that are stored in the PT are different from those that are stored in the Memory Card.
Always check carefully that the PT model and Memory Card details match before transfer­ring data automatically.
When data transfer security has been set for the project data stored in the PT to protect the project data from unauthorized data transfers, an automatic upload will not be performed. To upload the data, use the manual transfer procedure described in Manual Transfer, below.
Manual Transfer
Use screen operations to select the direction (download or upload), contents (Project, Pro­ject & System, or System), and banks.
Use one of the following procedures to manually transfer data.
1. Turn OFF the power to the PT, turn ON pin 6 of the DIP switch, and turn ON the power to
the PT.
1 2 3 4 5 6
ON
OFF OFF OFF OFF OFF
2. Execute Memory Card Transfer from the Special Screen Tab Page of the System Menu.
Refer to 6-8-9 Memory Card Transfers for details.
Use the following procedure to manually transfer data mentioned above in step 1.
1. Turn OFF the power to the PT.
2. Turn ON pin 6 of the DIP switch.
3. Insert the Memory Card into the PT.
4. Turn ON the power.
5. The following screen will be displayed on the PT.
DIP switch pin and status
Operation
Enables manually downloading or uploading the system program and screen data.
3-28
6. Specify the direction of the transfer (download or upload), the transfer contents (project,
project and system program, or system program), and bank. The IPP file name and sys­tem version that are stored in both the specified bank of the Memory Card and the PT will be displayed in the Project File and System Version fields. After confirming the details, press the Go Button.
3-6 Using Memory Cards
7. When data transfer security has been set for the project data stored in the PT to protect
the project data from unauthorized data transfers, the following password-entry screen will be displayed. Input the password and press the ENTER Button.
8. A message confirming the transfer will be displayed. Press the OK Button to execute the
specified data transfer operation. When downloading, the screen data previously stored in the PT will be deleted. Also, specify whether or not to delete the log data.
Precautions for Correct Use
Always clear the log data for the following.
When changing settings related to alarms, events, or the data logs.
When transferring a different project to the PT.
9. A warning message will be displayed if the PT model, system program/screen data ver-
sions, or language stored in the PT do not match the corresponding data stored in the Memory Card. Press the Yes Button to continue transferring the data.
10. The uploading/downloading screen will be displayed while data is being transferred. A
screen indicating that the transfer has completed will be displayed when the transfer has finished. (If an error occurs, a transfer error screen will be displayed. Refer to Errors on page 3-28 if an error occurs.)
11. The indicator will flash green when transferring has finished.
12. Turn OFF pin 6 of the DIP switch and reset the PT.
A warning message is not displayed at the PT when the PT model, version, and language are different if the system programs used are version 1.0@.
Therefore, if the wrong data is downloaded, execute the transfer operation again using auto­matic download.
The system settings cannot be changed for the upload operation.
Errors
During Automatic Transfer
The indicator on the front panel will flash red if an error occurs during data transfer. Check the following items if an error occurs.
Is the Memory Card inserted into the PT?
Do the banks set with the DIP switch exist in the Memory Card?
(During Download)
Is the size of the transfer data greater than the free space in the PT or Memory
Card?
Check these items before transferring data again.
Reference
An error message will not be displayed if an error occurs.
During Manual Transfer
If an error occurs during data transfer, a transfer error screen will be displayed. Check the following items for each message displayed.
3-29
3-6 Using Memory Cards
Error Messages Requiring Checking
Memory Card Error Could not recognize a Memory Card. Check the Memory Card and reset the NS Hardware. Project Transmission Error Transmission Failed. Check the Memory Card and reset the NS Hardware. System Transmission Error Transmission Failed. Check the Memory Card and reset the NS Hardware. Cannot find source data. Are you sure to continue Download­ing/Uploading?
The password is incorrect. Check the pass­word. Reset the PT.
After checking the message, reset the PT, and transfer the data again.
Error message Check item
Is the Memory Card inserted into the PT?
Is the Memory Card damaged?
Was the Memory Card removed during data trans-
fer?
Is the free space on the Memory Card insufficient?
Is the Memory Card damaged?
Does the screen data volume exceed the memory
capacity of the PT?
Does the transfer source directory or file exist?
(Note: If the Yes Button is pressed and data is transferred, the previous data at the transfer desti­nation will be deleted.)
Check whether the password is correct.
System Program Recovery/Update
It may not be possible to replace the system program using a normal download if the PT sys­tem has been damaged, e.g., if the power was turned OFF while a file was being written. Use the following procedure to operate the PT if system program replacement is not possible or the system program is damaged and the PT does not start.
Select ProgramsOmron - CX-One - CX-Designer - Most Recent NS-series PT Up- date/Recovery Program from the Windows Start Menu.
3-30
3-7 Installing the Video Input Unit
A Video Input Unit (NS-CA001 or NS-CA002) can be mounted to an NS-series PT. Mounting a Video Input Unit allows images from a video camera or vision sensor to be displayed on the PT screen. This section explains how to connect a Video Input Unit to the PT with a cable using the NS-CA001 as an example.
A Video Input Unit can be connected to the NS8, NS10, NS12 or NS15 (except that the NS­CA001 cannot be connected to the NS15. Also, the NS15 does not support video input from the NS-CA002, but it does support analog RGB input from the NS-CA002). A Video Input Unit cannot be connected to the NS5.
Reference
3-7-1 Video Input Unit Components
The following table shows the Video Input Unit's product configuration.
Model Components
Video Input Unit Cable (1) Connects the PT's functional
Screw (M3) (9) These screws are used for the
Instruction sheet Instruction sheet for NS-CA001.
Precautions for Safe Use
Refer to the NS Series RGB and Video Input Unit Operation Manual (Cat. No. V086) for information on NS-CA002 installation methods.
Name Contents
Video Board (1) Allows video input. NS-CA001 Cover (1) Protects Video Board.
ground terminal and the cover to prevent noise.
following:
Securing the Video Board to
the back of the PT.
Securing the cover to the back
of the PT.
Attaching the cable to the
cover.
To comply with EC Directives when mounting the Video Input Unit on the PT, attach the PT to a control panel that has been cut to fit the size. (Refer to 3-1-3 Mounting the PT to the Control Panel for panel cutout dimensions.)
3-7 Installing the Video Input Unit
3-31
3-7 Installing the Video Input Unit
3-7-2 Nomenclature and Functions
Familiarize yourself with the nomenclature and functions of the Video Board before using the Video Input Unit.
Video Board: Front View
Four Video Input Connectors
Console Port Connector
Connects to the console connector of OMRON Vision Sensors and allows Vision Sensor settings to be performed from the PT.
BNC connectors for inputting NTSC/PAL signals.
Positions of screws for attaching Video Board to PT
Contrast Adjuster
Used to adjust the contrast for video input. All 4 channels are adjusted together. They cannot be adjusted individually.
Video Board: Rear View
Expansion Interface Connector
Connects to the PT's expansion interface connector when mounting the Video Board.
Precautions for Correct Use
The NS-series PTs support video input for standard NTSC and PAL signals. Display may not be possible, however, if the input signal deviates from the stan­dard signal. Before operation, be sure to check the output signal of the camera to be used. If display cannot be made, take measures so that the input signal is a standard signal.
Video Input Specifications
Item Specifications
Input system NTSC (RS-170A compliant) or PAL
Scanning system (See note.) Interlaced Input signal 1.0 V p-p 75
Signal input connector BNC connector
Note: The NS-series PTs do not support progressive scanning (i.e., non-interlaced scanning).
3-32
3-7-3 Installation Method for Video Input Unit
This section describes the method for mounting the Video Input Unit to the PT. A Video Input Unit can be connected to the NS8, NS10, NS12 or NS15 (except that the NS-
CA001 cannot be connected to the NS15. Also, the NS15 does not support video input from the NS-CA002, but it does support analog RGB input from the NS-CA002). A Video Input Unit cannot be connected to the NS5.
Precautions for Safe Use
z Installing the Video Input Unit
Do not touch the surface of the substrate or mounted devices with your bare
hands. Also, discharge static electricity from your body in advance.
After mounting the Video Input Unit to the PT, all fittings must be tightened
with the provided screws. Tighten the screws to a torque of 0.6 N·m.
Always turn OFF the power to PT before mounting or removing the Unit. Fol-
low the procedures and install the Unit correctly.
When the Video Input Unit is installed, the depth of the PT will increase by
24 mm. To install the Video Input Unit, secure sufficient space inside the control panel beforehand.
3-7 Installing the Video Input Unit
1. Mount the Video Board onto the back of the PT so that its expansion interface connector
is inserted into the expansion interface connector on the back of the PT and the respec­tive screw holes are aligned. Hold the Video Board by the corners keeping it parallel to back of the PT.
Position of screws for attaching Board to PT
Screw holes for attaching expansion boards
Align the positions of the holes.
Push firmly on the connector end of the board to ensure that it is inserted sufficiently.
Press here to inser t the Video Board.
3-33
3-7 Installing the Video Input Unit
2. Secure the four corners of the Video Board with screws.
3. Insert screws in the screw holes for attaching the cover and tighten them slightly.
Align the cover’s screw holes with the screws and mount the cover.
3-34
Slide the cover downward and tighten the screws.
3-7 Installing the Video Input Unit
z Connecting the Cable
Connect the functional ground terminal of the PT and the cover with the cable to prevent malfunction due to noise.
Connect with the cable provided.
3-35
3-7 Installing the Video Input Unit
z Removing the Video Input Unit
1. Remove the cover from the PT as follows:
Loosen the screws.
Lift up on the cover and remove it.
2. Remove the screws from the four corners.
3-36
3-7 Installing the Video Input Unit
3. Remove the Video Board from the expansion interface connector of PT.
Follow the procedure shown below.
3-37
3-7 Installing the Video Input Unit
3-7-4 Connecting to Video Input Connectors
Use the following method to connect cameras to the Video Input Unit mounted to the PT.
Precautions for Safe Use
z Connecting to Video Input Connectors
1. Insert the BNC socket on the camera’s video output cable into a video input connector.
2. After inserting the BNC socket, twist it clockwise until it locks into place.
The tensile load of the cable is 30 N maximum. Do not exceed maximum load
Twist clockwise.
3-38
3-7 Installing the Video Input Unit
z Removing the Video Input Connector
1. Unlock the BNC socket on the camera’s video output cable by twisting it counterclock-
wise while pushing it.
Push
Twist counterclockwise
2. After unlocking the BNC socket, pull it out.
Pull out
3-39
3-7 Installing the Video Input Unit
If the camera’s video output cable uses an RCA plug, connect it to the video input connector using a BNC-RCA connector in the way shown below.
Video input connector (BNC type)
BNC - RCA connector (See note.)
RCA plug
Note A BNC-RCA connector is provided with the Monitor Cable (F150-VM) for OMRON Vision
Sensors. It is not provided with the Video Input Unit (NS-CA001).
3-40
3-7 Installing the Video Input Unit
z Connecting to the Console Port Connector
Use the following method to connect the Video Board’s console port connector to the con­sole connector of an OMRON Vision Sensor (F150-C10V3, F160-C10, F180-C10, F400­C10V2, F250-C10, V530-R150V2).
1. Insert the socket of the Relay Cable (F150-VKP; see note) into the Video Board’s con-
sole port connector.
Note The Relay Cable (F150-VKP) is the cable used to connect the Video Board’s console connec-
tor to the console connector of an OMRON Vision Sensor.
z Removing the Console Port Connector
Use the following method to remove the Relay Cable from the Video Board’s console port connector.
1. Remove the Relay Cable by pulling on the connector as shown below.
3-41
3-7 Installing the Video Input Unit
z Setting the Contrast
If the picture displayed on the PT screen is too bright or dark, contrast adjustment is required. Contrast adjustment is usually performed using one of the following procedures.
Select Video Configuration from the Special Screen Tab Page in the System Menu. (Refer
to Video Configuration under 2-20 Special Functions in the NS-series Programmable Ter- minals Programming Manual.)
Select the Contrast Adjustment function for Command Buttons. (Refer to Command But-
tons under 2-9 Buttons in the NS-series Programmable Terminals Programming Manual).
If the contrast is not improved using the above methods, change the contrast with the Video Board’s contrast adjustor using the following method.
Turn the contrast adjustor gradually using a small screwdriver while checking the picture dis­played on the PT screen.
If turning the contrast adjustor too much, the image may be distorted. Turn the contrast ad­justor in the opposite direction to remove the noise.
3-42
3-8 Installing the Controller Link Interface Unit
3-8 Installing the Controller Link Interface Unit
This section describes the method for installing and wiring the Controller Link Interface Unit, which can be mounted to an NS10, NS12, or NS15 PT. The Controller Link Interface Unit cannot be mounted to an NS8 or NS5 PT.
3-8-1 Controller Link Interface Unit Components
The following table shows the Controller Link Interface Unit’s product configuration.
Model
NS-CLK21 Controller Link Interface Unit NS-CLK01 Con-
Connector (1) Connects the communications cable
Cover (1) Protects the connector and the Con-
Cable (1) Connects the cover and the PT’s func-
Screw (M3) (10) These screws are used for:
Instruction sheet Instruction sheet for NS-CLK21
Name Contents
NS-CLK001 Con­nector Conversion Board (1)
troller Link Sup­port Board (1)
Reference
Precautions for Safe Use
NS-CLK21 Units with lot number 12Y2 or later (manufactured on November 12, 2002 or later) comply with EC Directives.
To comply with EC Directives when mounting the Controller Link Interface Unit on the PT, attach the PT to a control panel that has been cut to fit to size. (Refer to 3-1-3 Mounting the PT to the Control Panel for cutout dimensions.)
Components
Used for mounting the Controller Link Support Board to the PT.
Connects the PT to the Controller Link Network.
and Controller Link Support Board.
troller Link Support Board.
tional ground terminal to prevent noise.
Securing the Connector Conversion
Board to the back of the PT.
Securing the cover to the back of
the PT.
Attaching the cable to the cover.
3-43
3-8 Installing the Controller Link Interface Unit
3-8-2 Nomenclature and Functions
Familiarize yourself with the nomenclature and functions of the Controller Link Support Board before operation.
Interrupt shorting Pin
Set at the factory. Do not change the factory setting.
Card Edge Connector
Connects to the connector of the Connector Conversion Board.
Memory Allocation Switch
Set at the factory. Do not change the factory setting.
Communications Connector
Connects to Controller Link Network communications cable using the cable
connector provided
Plate
Attaches to the cover.
.
Terminating Resistance Switch
This is a slide switch. Turn ON the terminating resistance if the Board is at the end node in a Controller Link Network. The switch must be set to OFF at other nodes.
Indicators
Display the status of the Board and Network.
Reference To identify nonconforming Controller Link Boards, check the Model printed on the Plate.
This will tell you whether it conforms with EC Directives. Model 3G8F5-CLK21: Does not conform with EC Directives Model NS-CLK01: Conforms with EC Directives
3-44
3-8 Installing the Controller Link Interface Unit
z Indicators
Indicator Name Color status Meaning
RUN Operating Green Lit Normal operation. Not lit A Board operating error (watchdog timer error) occurred. ERC Communica-
tions error
Not lit Normal operation ERH EEPROM error Red Lit One of the following errors occurred.
Not lit No EEPROM error. INS Network par-
ticipation Not lit The Board is not participating in the network. SD Send Yellow Lit Sending data. Not lit Not sending data. RD Receive Yellow Lit Receiving data. Not lit Not receiving data. LNK Data link Yellow Lit Participating in data link. Flash-
Not lit Not participating in data link or data link inactive.
Red Lit One of the following errors occurred.
Communications error
Same node address used twice (i.e., address duplica-
tion error)
Hardware error
EEPROM error
EEPROM data link table error
EEPROM routing table error
EEPROM network parameter error
Yellow Lit The Board is participating in the network.
Error in data link table setting.
ing
3-45
3-8 Installing the Controller Link Interface Unit
z Switch Settings
The following settings are made at the factory. Do not change these settings.
Item Switch Setting
Memory address Memory allocation switch SW1: ON
Interrupt level Interrupt shorting pin Set to IRQ10.
z Setting Terminating Resistance
Turn the built-in terminating resistance ON or OFF using the terminating resistance switch (slide switch). Terminating resistance is required at the both ends of a wired network to ab­sorb unnecessary signals and reduce the noise. The Controller Link Support Board has built­in terminating resistance, which can be connected simply by setting the slide switch to ON.
Set the switch to ON to connect the terminating resistance at both end nodes in wired net­works and set the switch to OFF at all other nodes.
ON
Setting Terminating resistance
OFF (factory setting) Not connected ON Connected
Precautions for Safe Use
Reference
This switch can be set after the Controller Link Interface Unit is installed on the PT. Turn OFF the power of the PT before changing the setting.
This switch is set to OFF by default (terminating resistance disconnected).
SW2: ON SW3: OFF SW4: ON
3-46
Loading...