Omron NS series HOST CONNECTION MANUAL

HOST CONNECTION MANUAL

Programmable Terminals
NS-Series NS12-TS00(B)-V1, NS12-TS01(B)-V1 NS10-TV00(B)-V1, NS10-TV01(B)-V1 NS8-TV00(B)-V1, NS8-TV01(B)-V1 NS8-TV10(B)-V1, NS8-TV11(B)-V1 NS5-SQ00(B)-V1, NS5-SQ01(B)-V1

Notice

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation "Ch," which appears in some displays and on some OMRON products, often means "word" and is abbreviated "Wd" in documentation in this sense.
The abbreviation "PLC" means Programmable Controller. The abbreviation “host” means a controller, such as an IBM PC/AT or compatible computer,
that controls a PT (Programmable Terminal).
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note
Reference
1, 2, 3...
CS1G-CPU@@-VI Boxes in model numbers indicate variable characters. For example,
© OMRON, 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Indicates information of particular interest for efficient and convenient operation of the product.
Indicates supplementary information on related topics that may be of interest to the user.
1. Indicates lists of one sort or another, such as procedures, checklists, etc.
"CS1G-CPU@@-EV1" indicates the following models: CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1, and CS1G-CPU45-EV1.
1

Contents

Notice .................................................................................................................................1
About this Manual .................................................................................................................6
Related Manuals...................................................................................................................7
Terminology ..........................................................................................................................8
Introduction ...........................................................................................................................9
Section 1 Possible Combinations
1-1List of combinations 1-2NS-Designer and System Program version
Section 2 Connection of Temperature Controller
2-1Outline 2-2Possible combinations 2-3Configuration 2-4Setting projects 2-5Monitor variables area in temperature controller 2-6Operation of temperature controller 2-7Functional restrictions
Section 3 Connection via Memory Link
3-1How does Memory Link work 3-2Setup 3-3Communications procedures 3-4What has been changed since NT31/631

About this Manual

Section 1 Possible Combinations
This section provides information of possible combination of NS-Designer and system program when making connection with PT and host other than OMRON PLCs.
Section 2 Connection of Temperature Controller
This section provides information on connection methods and communications setting in connecting NS-series PTs with a Temperature Controller by serial port. It also provides information Temperature Controller which can be connected to the PT.
Section 3 Connection via Memory Link
This section describes information on connection methods and communication setting in connecting NS-series PTs with a host by Memory Link.
WARNING
Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
6

Related Manuals

The following manuals are used for NS-series PTs. (The boxes at the end of the catalog numbers indicate the revision code.)
NS Series -V1 Host Connection Manual.....................................V085-E1-@
Provides information on NS Series V1 models (i.e., NS12-V1, NS10-V1, NS8-V1,and NS5-V1).
Describes how to connect the PT to the host and peripheral devices, methods to setup communications and operation, and procedures for maintenance.
Refer to the NS Series Programming Manual (V073-E1-@) for information on PT functions and specific operating procedures.
NS Series -V1 Setup Manual .....................................................V083-E1-@
Provides information on NS Series V1 models (i.e., NS12-V1, NS10-V1, NS8-V1,and NS5-V1).
Describes how to connect the PT to the host and peripheral devices, methods to setup communications and operation, and procedures for maintenance.
Refer to the NS Series Programming Manual (V073-E1-@) for information on PT functions and specific operating procedures.
NS Series Setup Manual……………………………………………..V072-E1-@
NS Series Programming Manual ................................................V073-E1-@
NS-Designer Operation Manual..................................................V074-E1-@
Provides information on existing NS Series models (i.e., NS12, NS10, and NS7).
Describes how to connect the PT to the host and peripheral devices, methods to setup communications and operation, and procedures for maintenance.
Refer to the NS Series Programming Manual (V073-E1-@) for information on PT functions and specific operating procedures.
Describes the screen configurations, object functions, and host communications for the PT.
Describes operating procedures for the NS-Designer, which is used to create the screens displayed on the PT and transfer them to the PT. It includes screen creation and transfer procedures.
7

Terminology

The following terminology is used in this manual.
PT In this manual, indicates an NS-series Programmable Terminal.
NS Series
PLC Indicates a Programmable Controller in the OMRON SYSMAC CS/CJ, C, or
CS/CJ Series Indicates Programmable Controllers in the OMRON SYSMAC CS/CJ Series of
C Series Indicates products in the OMRON SYSMAC C Series of Programmable
CVM1/CV Series Indicates products in the OMRON SYSMAC CVM1/ CV Series of Programmable
Serial Communications Unit Indicates a Serial Communications Unit for an OMRON CS/CJ-series PLC.
Serial Communications Board Indicates a Serial Communications Board for an OMRON CS-series or CQM1H
Communications Board Indicates a Communications Board for an OMRON C200HX/HG/HE(-Z) PLC.
CPU Unit Indicates a CPU Unit in the OMRON SYSMAC CS/CJ, C, or CVM1/CV Series of
NS-Designer
Host Indicates the PLC, IBM PC/AT or compatible computer, or personal computer
Indicates products in the OMRON NS@@ Series of Programmable Terminals.
CVM1/CV Series of Programmable Controllers.
Programmable Controllers: CS1G, CS1H, CS1G-H, CS1H-H, CJ1G, CJ1M.
Controllers: C200HS, C200HX(-Z), C200HG(-Z), C200HE(-Z), CQM1, CQM1H, CPM1A, CPM2A, CPM2C.
Controllers: CV500, CV1000, CV2000, CVM1
PLC.
Programmable Controllers. Indicates the OMRON NS-Designer (NS-NSDC1-V@).
functioning as the control device and interfaced with the NS-series PT.
Programming Manual
Indicates the NS Series Programming Manual (V073-E1-@).
8

Introduction

Intended Audience
This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
Personnel in charge of introducing FA systems into production facilities.
Personnel in charge of designing FA systems.
Personnel in charge of installing and connecting FA systems.
Personnel in charge of managing FA systems and facilities.
General Precautions
The user must operate the product according to the performance specifications
described in the operation manuals.
Do not use the PT touch switch input functions for applications where danger to human life or serious property damage is possible, or for emergency switch applications.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for connecting and setting up an NS-series PT. Be sure to read this manual before attempting to use the PT and keep this manual close at hand for reference during installation and operation.
Safety Precautions
Do not attempt to take the Unit apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock.
Operating Environment Precautions
1. Do not install the Unit in the following places:
Locations subject to direct sunlight
Locations subject to temperatures or humidity outside the range specified in the
specifications
Locations subject to condensation as the result of severe changes in temperature
Locations subject to corrosive or flammable gases
Locations subject to dust (especially iron dust) or salts
Locations subject to exposure to water, oil, or chemicals
Locations subject to shock or vibration
9
2. Take appropriate and sufficient countermeasures when installing systems in the following locations:
Locations subject to static electricity or other forms of noise
Locations subject to strong electromagnetic fields
Locations subject to possible exposure to radioactivity
Locations close to power supplies
Application Precautions
1. When unpacking the Units, check carefully for any external scratches or other damage. Also, shake the Units gently and check for any abnormal sound.
2. The mounting panel must be between 1.6 and 4.8 mm thick. Tighten the Mounting Brackets evenly to a torque of between 0.5 and 0.6 Nm to maintain water and dust resistance. Make sure the panel is not dirty or warped and that it is strong enough to hold the Units.
3. Do not let metal particles enter the Units when preparing the panel.
4. If conformance to EC Directives (Low Voltage Directive) is required, use reinforced insulation for the power supplies.
5. Do not connect an AC power supply to the power terminals.
6. Use a DC power supply with minimal fluctuation voltage. Rated power supply voltage: 24 VDC (Allowable range: 20.4 to 27.6 VDC) Capacity: 25 W min. (NTLP:INFORMATION MISSING IN JAPANESE NS5: ???W min.)
7. Do not perform a dielectric voltage test.
8. Use a twisted-pair cable with a cross-sectional area of at least 2 mm power terminals and always use M3.5 crimp terminals. Tighten the terminal screws to a torque of 0.8 Nm. Make sure the screws are properly tightened.
9. Ground the Unit correctly to prevent operational errors caused by noise.
10. Do not touch the surface of the circuit board or the components mounted on it with your bare hands. Discharge any static electricity from your body before handling the board.
11. Confirm that the current capacity of the connected device is 250 mA or less before using the 5-V power supply from pin 6 of the serial port A, B connectors. The 5-V output of the PT is 250 mA max. at 5 V ±5%.
12. Turn OFF the power supply before connecting or disconnecting cables.
13. Always tighten the connector screws after connecting communications cables.
14. The maximum tensile load for cables is 30 N. Do not apply loads greater than this.
15. Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button.
16. The whole system may stop depending on how the power supply is turned ON or OFF. Turn ON or OFF the power supply according to the specified procedure.
17. Start actual system application only after sufficiently checking screen data. macros, and the operation of the program in the PC (host).
18. Always reset the power supply after changing switch settings.
19. After changing the settings of the DIP switch, always turn the power supply OFF and ON or reset the PT.
20. Do not perform the following operations while the Memory Card is being accessed:
Turning OFF the power supply to the PT
Pressing the PT’s reset switch
Removing the Memory Card
Always following the specified procedure when removing the Memory Card.
21. Do not press the touch switch with a force greater than 30 N.
22. Confirm the safety of the system before pressing touch switches.
23. Do not accidentally press touch switches when the backlight is not lit or when the display
2
to connect to the
10
does not appear.
24. Signals from the touch switches may not be input if the switches are pressed consecutively at high speed. Confirm each input before proceeding to the next one.
25. Before initializing screen data, confirm that existing data is backed up at the NS-Designer .
26. When changing the password with the system menu, do not reset or turn OFF the power supply until writing is finished (i.e., until the Write Button returns to its original condition). It may become impossible to manipulate screens if the password is not set correctly.
27. When using the device monitor, confirm the safety of the system before performing the following operations.
Changing monitor data
Changing operation modes
Forced setting or resetting
Changing present values or set values
28. Do not use benzene, paint thinner, or other volatile solvents, and do not use chemically treated cloths.
29. Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock.
30. Do not attempt to disassemble, repair, or modify the Unit in any way.
31. Dispose of the Units and batteries according to local ordinances as they apply.
32. To ensure system safety, incorporate a program that periodically calls PT operation bits from the host side to check that the PT is properly operating.
33. Do not connect an USB connector to any device that is not applicable.
34. Before connecting an USB connector to a device, make sure that the device is free of damage.
35. When mounting the Battery, be sure to use the correct Battery and mount it correctly.
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Section 1 Possible combinations

This section explains in general how to connect hosts other than NS-V1 Series Omron PLC and whic h models to connect.
1-1List of combinations 1-2NS-Designer and System Program version
1-1

1-1 List of combinations

This explains the configuration when host is other than Omron PLCs.
1-1-1 Connection of temperature controller
Communicates with Omron temperature controller via RS-485. Connect RS-422 converter CJ1W-CIF11 to serial port A or B and set communication mode to RS-485. For details, refer to ‘Chapter 2: connection of temperature controller’.
1-1-2 Connection with memory link
When host other than PLC such as board-controller and personal computer is used, connection via memory link is possible. Use serial port A or B to connect host equipment. For details, refer to ‘chapter 3: connection via memory
link’.
2

1-2 NS-Designer and System Program versions

1-2-1 NS-Designer versions
With NS-Designer Ver.5.0 or later version, you can create and edit projects for Temperature Controller connections and Memory Link connections.
1-2-2 System Program versions
System program Ver.5.0 or later. A copy of this version is included NS-Designer Ver.6.0.
NS with -V1 suffix models (NS12/10/8/5 –V1) are supported for those connections. NS without –V1 suffix models are not supported.
When system program version is earlier than Ver.5.0, you need to upgrade. For details on how to upgrade, refer to the manual (PDF)(HowToRecoverUpdateVer.6_Eng) in NS-Designer.
3

Section 2 Connection of temperature controller

This section explains how to connect Omron temperature controllers (E5□N) and digital controllers (E5AR/ER) and which models to connect.
2-1Outline 2-2Possible combinations 2-3Configuration 2-4Setting projects 2-5Monitor variables area in temperature controller 2-6Operation of temperature controller 2-7Functional restrictions
1

2-1 Outline

This explains how to connect temperature controllers. Connectable are temperature controllers with a RS-485 port. Use NS serial port A or B (either one), use converter to transform to RS-485. 1 serial port can accommodate max. 31 temperature controllers.
NS-series PT
Serial port A or B
converter
CJ1W-CIF11
By using another communications port, you can simultaneously connect temperature controllers and a host. With one more serial port, NS can connect PLC, barcode reader, Memory Link and can communicate with NS-Designer. If NS is equipped with Ethernet port, communications with Omron PLC via Ethernet is possible. If equipped with Controller Link I/F, communication with Omron PLC via Controller Link is
RS-485
(max.
extension:50m)
Temp.
controller
Temp.
controller
2
possible.

2-2 Possible combinations

2-2-1 Connectable temperature controller
Only models with RS-485 communications port that support CompoWay/F can be used. The following models are connectable:
Name Series Model
Temperature controller
Digital temperature controller
E5ZN E5ZN-SCT24S (terminal unit) E5AN E5EN E5CN E5GN E5AR
E5ER
E5AN-□□□03-FLK E5EN-□□□03-FLK E5CN-□□□03-FLK E5GN-□□□03-FLK E5AR-QC43DB-FLK E5AR-QQ43DW-FLK E5AR-CC43DWW-FLK E5ER-QC43B-FLK E5ER-PRQ43F-FLK E5ER-QT3DW-FLK E5ER-CT3DW-FLK
2-2-2 Temperature controller Manuals
Manual name Catalog No. E5CN/CN-U User’s manual H100-E1
E5GN User’s manual H101-E1 E5N User’s manual Communications functions
E5EN User’s manual H111-E1 E5AN User’s manual H112-E1 E5AR/ER User’s manual Z182-E1
H102-E1
3

2-3 Configurations

2-3-1 Necessary parts
RS-422A Converter
CJ1W-CIF11
Crimp terminal
CJ1W-CIF11side communications path terminator
Phoenix Contact AI Series
AI-0.5-8WH-B
Crimp tool ZA3 (serial No. 1201882)
CJ1W-CIF11 side other than communications path terminator Phoenix Contact AI series
AI-TWIN2×0.5-8WH
Crimp tool UD6 (serial No. 1204436)
Temperature controller side
Model Terminal block
screw size
E5CN E5GN E5EN E5AN
E5ZN
E5ER/AR
M3.5 7.2mm max.
M3 5.8mm max.
Terminal size
(serial No. 3201369)
(serial No. 3200933)
4
2-3-2 Wiring diagram
NS side Temperature controller side
CJ1W-CIF11
SDB(+)
SDA(-)
FG
E5AN
E5ZN
terminal
B(+) 23 11 5 C1 F1
A(+) 24 12 6 C2 F2
E5EN E5CN
E5GN E5ER E5AR
Terminal number
To next temperature
controller
Connection: 1:1 or 1:N. If 1:N, max. 32 units (NS and temperature controllers combined) can be connected. (in case of E5ZN, the maximum is 16 units).
Cable length: In total max. 50 m
Use shielded twist pair cables (min. size AWG28)
Connect terminating resistance (100 to 125 Ω (1/2W) to both ends of the
communications path. Furthermore, combined resistance must be 54Ω min.
5
2-3-3 Temperature controller communications settings
This summarizes temperature controller communications settings. For more details on settings and operation procedure of setting specifications, refer to the relevant temperature controller manual.
E5ZN
Setup Switch on E5ZN panel
Unit number
0 to 15
Baud rate
Communications setting level
CH Value Data bits C3 0013 or
C3 0113
Stop bits C3 0014 or
C3 0114
Parity C3 0015 or
C3 0115 Response Waiting time
C3 0016 or
C3 0116
0 4800 Bps 1 9600 Bps 2 19200 Bps
When using multiple E5ZN units, be careful not the use the same number twice.
7 7 bits
2 2 bits
2 Even (EvEn)
0 to 270FH
( 0 t o
9999)
In ms
E5GN/E5AN/E5EN/E5CN/E5ER/E5AR
Adjustment level L.Adj
CoWt writing
Communications setting level L.S
Baud rate bPS
Data bits LEn 7 7 bits Stop bits Sbit 2 2 bits Parity Prty EvEn Even Response Waiting time
Communications Unit No. Protocol select PSEL CyF Compoway/F (E5AR/ER only)
SdWt 0 to 270FH
U-no 0 to 31 E5AR/ER only
on enable Communications
OFF disable
2.4
4.8
9.6
19.2
38.4
( 0 to
9999 )
In kbps Set all communicating temperature controllers to match parameters of NS E5ER/AR: choose between
9.6/19.2/38.4 E5N: 38.4 cannot be selected.
In ms E5AR/ER range: 0 to 63H(0 to 99)
6
2-3-4 CJ1W-CIF11 setting
Dip switch setting
Pin No. Function setting
1
2
3 4 Not used - 5
6
Terminal resistance select ON/OFF
Switch between 2/4 line system Switch between 2/4 line system
RD control by RS select ON/OFF SD control by RS Select ON/OFF
ON Terminating resistance (on both
ends of the communications path)
OFF No terminating resistance (other
than both ends of the communications path)
ON
ON
OFF
ON RS control function ON
2 line system
2-3-5 NS setting
Before you can connect temperature controllers, you need to store the required project in the NS. For project setting, refer to ‘2-4 project setting’.
With communications settings under system menu, you can set the speed of communications.
Baud rate 2400 / 4800 / 9600 / 19200 / 38400 / 57600 /115200 bps
Of these values, 57600 / 115200 are for future use. Present temperature controllers cannot operate at these rates. Set PT unit and temperature controller baud rate values to match each other.
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