Omron NE1A-SCPU01 - 07-2009, NE1A-SCPU02 - 07-2009, NE1A-SCPU01-V1, NE1A-SCPU01-EIP, NE1A-SCPU02-EIP Operation Manual

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OPER ATION M ANUAL
Cat. No. Z906-E1-07
DeviceNet Safety NE1A Series: NE1A-SCPU01(-V1)(-EIP)/
-SCPU02(-EIP)
Safety Network Controller
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NE1A Series Safety Network Controller:
NE1A-SCPU01(-V1)(-EIP)/-SCPU02(-EIP)
Operation Manual
Revised July 2009
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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can
result in injury to people or damage to property.
!WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or
moderate injury, or may result in serious injury or death. Additionally, there may be signifi­cant property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program­ming Device displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
IMPORTANT Indicates important information on what to do or not to do to prevent failure to
operation, malfunction, or undesirable effects on product performance.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
Indicates general prohibitions for which there is no specific symbol.
Indicates general mandatory actions for which there is no specific symbol.
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Trademarks and Copyrights
CIP, EtherNet/IP, DeviceNet, and DeviceNet Safety are registered trademarks of the Open DeviceNet Vendors Association.
Other product names and company names in this manual are trademarks or registered trademarks of their respective companies.
OMRON, 2005
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
r
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
f
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con­stantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxi
5 Additional Precautions According to UL 1604 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 Regulations and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
7 Unit Versions of NE1A-series Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
SECTION 1 Overview of the NE1A-series Safety Network Controllers. 1
1-1 About NE1A-series Safety Network Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-3 System Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
SECTION 2
Specifications and Nomenclature . . . . . . . . . . . . . . . . . . . . . 19
2-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SECTION 3
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SECTION 4
DeviceNet Communications Functions . . . . . . . . . . . . . . . . . 63
4-1 Initial Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4-2 Network Status Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4-3 Remote I/O Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4-4 Safety Master Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4-5 Safety Slave Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4-6 Standard Slave Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
SECTION 5
EtherNet/IP Communications . . . . . . . . . . . . . . . . . . . . . . . . 97
5-1 Connecting to Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5-2 Standard Target Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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TABLE OF CONTENTS
SECTION 6
Explicit Message Communications . . . . . . . . . . . . . . . . . . . . 107
6-1 Receiving Explicit Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6-2 Sending Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
SECTION 7
I/O Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7-1 Common Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
7-2 Safety Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
7-3 Test Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
7-4 Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
SECTION 8
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
8-1 Outline of Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
8-2 Function Block Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
8-3 Function Block Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
8-4 Command Reference: Logic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
8-5 Command Reference: Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
SECTION 9
Other Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
9-1 Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
9-2 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
9-3 Access Control with Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
SECTION 10
Operating Modes and Power Supply Interruptions . . . . . . 209
10-1 NE1A-series Controller Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
10-2 Behavior for Power Supply Interruptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
SECTION 11 Remote I/O Communications Performance and
Local I/O Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
11-1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
11-2 Operational Flow and Cycle Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
11-3 Startup Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
11-4 I/O Refresh Cycle Time and Network Reaction Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
11-5 Reaction Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
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TABLE OF CONTENTS
SECTION 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
12-1 Error Categories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
12-2 Confirmation of Error State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
12-3 Indicator/Display Status and Corrective Actions for Errors . . . . . . . . . . . . . . . . . . . . . . . . . 234
12-4 Error History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
12-5 Errors When Downloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
12-6 Errors When Resetting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
12-7 Errors When Changing Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
12-8 Connection Status Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
SECTION 13
Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 259
13-1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
13-2 NE1A-series Controller Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
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About this Manual:
This manual describes the installation and operation of the NE1A-series Safety Network Controllers. Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate the NE1A-series Controller. Be sure to read the precautions provided in the following section.
Definition of NE1A-series Controllers
In this manual, “NE1A-series Controllers” refers to the following Controllers CPU Units without EtherNet/IP
NE1A-SCPU01(-V1) NE1A-SCPU02
CPU Units with EtherNet/IP NE1A-SCPU01-EIP NE1A-SCPU02-EIP
Related Manuals
The following manuals provide information on the DeviceNet and DeviceNet Safety.
DeviceNet Safety NE1A Series Safety Network Controller Operation Manual (this manual) (Z906)
This manual describes the specifications, functions, and usage of the NE1A-SCPU01 and NE1A­SCPU02.
DeviceNet Safety System Configuration Manual (Z905-E1-07 or higher)
This manual explains how to configure the DeviceNet Safety system using the Network Configurator.
DeviceNet Safety Safety I/O Terminal Operation Manual (Z904)
This manual describes the DST1-series Slave models, specifications, functions, and application meth­ods in detail.
EtherNet/IP-DeviceNet Router Operation Manual (Z912)
This manual describes the specifications, functions, and application methods of the EtherNet/IP­DeviceNet Router in detail.
DeviceNet Operation Manual (W267)
This manual describes the construction and connection of a DeviceNet network. It provides detailed information on the installation and specifications of cables, connectors, and other peripheral equip­ment used in the network, and on the supply of communications power. Obtain this manual and gain a firm understanding of its contents before using a DeviceNet system.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.
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Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
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Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
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Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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PRECAUTIONS
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xx
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi
5 Additional Precautions According to UL 1604. . . . . . . . . . . . . . . . . . . . . . . . xxii
6 Regulations and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
7 Unit Versions of NE1A-series Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
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Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must have knowl­edge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA and safety systems into production facilities
• Personnel in charge of designing FA and safety systems
• Personnel in charge of managing FA facilities
• Personnel who have the qualifications, authority, and obligation to provide safety during each of the following product phases: mechanical design, installation, operation, maintenance, and disposal
2 General Precautions
The user must operate the product according to the performance specifica­tions described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines, and equip­ment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this man­ual close at hand for reference during operation.
!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned appli­cations
!WARNING This is the Operation Manual for the NE1A-series Safety Network Controllers.
Heed the following items during system construction to ensure that safety­related components are configured in a manner that allows the system func­tions to sufficiently operate.
• Risk Assessment
The proper use of the safety device described in this Operation Manual as it relates to installation conditions and mechanical performance and func­tions is a prerequisite for its use. When selecting or using this safety de­vice, risk assessment must be conducted with the aim of identifying potential danger factors in equipment or facilities in which the safety device is to be applied, during the development stage of the equipment or facili­ties. Suitable safety devices must be selected under the guidance of a suf­ficient risk assessment system. An insufficient risk assessment system may lead to the selection of unsuitable safety devices.
• Typical related international standards: ISO 14121, Safety of Machin­ery -- Principles of Risk Assessment
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General Precautions 2
• Safety Measures
When using this safety device to build systems containing safety-related components for equipment or facilities, the system must be designed with the full understanding of and conformance to international standards, such as those listed below, and/or standards in related industries.
• Typical related international standards: ISO/DIS 12100, Safety of Ma­chinery -- Basic Concepts and General Principles for Design IEC 61508, Safety Standard for Safety Instrumented Systems (Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems)
• Role of Safety Device
This safety device is provided with safety functions and mechanisms as stipulated in relevant standards, but suitable designs must be used to allow these functions and mechanisms to operate properly inside system con­structions containing safety-related components. Build systems that en­able these functions and mechanisms to perform properly, based on a full understanding of their operation.
• Typical related international standards: ISO 14119, Safety of Machin­ery -- Interlocking Devices Associated with Guards -- Principles of De­sign and Selection
• Installation of Safety Device
The construction and installation of systems with safety-related compo­nents for equipment or facilities must be performed by technicians who have received suitable training.
• Typical related international standards: ISO/DIS 12100, Safety of Ma­chinery -- Basic Concepts and General Principles for Design IEC 61508, Safety Standard for Safety Instrumented Systems (Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems)
• Complying with Laws and Regulations
This safety device conforms to the relevant regulations and standards, but make sure that it is used in compliance with local regulations and stan­dards for the equipment or facilities in which it is applied.
• Typical related international standards: IEC 60204, Safety of Machin­ery -- Electrical Equipment of Machines
• Observing Precautions for Use
When putting the selected safety device to actual use, heed the specifica­tions and precautions in this Operation Manual and those in the Instruction Manual that comes with the product. Using the product in a manner that deviates from these specifications and precautions will lead to unexpected failures in equipment or devices, and to damages that result from such fail­ures, due to insufficient operating functions in safety-related components.
• Moving or Transferring Devices or Equipment
When moving or transferring devices or equipment, be sure to include this Operation Manual to ensure that the person to whom the device or equip­ment is being moved or transferred will be able to operate it properly.
• Typical related international standards: ISO/DIS 12100 ISO, Safety of Machinery -- Basic Concepts and General Principles for Design IEC 61508, Safety Standard for Safety Instrumented Systems (Functional Safety of Electrical/ Electronic/ Programmable Electronic Safety-relat­ed Systems)
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Safety Precautions 3
3 Safety Precautions
!WARNING
Serious injury may possibly occur due to loss of required safety functions. Do not use the NE1A-series Controller's test outputs as safety outputs.
Serious injury may possibly occur due to loss of required safety functions. Do not use DeviceNet standard I/O data, EtherNet/IP standard I/O data or explicit message data as safety data.
Serious injury may possibly occur due to loss of required safety functions. Do not use indicators or 7-segment display on the NE1A-series Controller for safety operations.
Serious injury may possibly occur due to breakdown of safety outputs or test outputs. Do not connect loads beyond the rated value to the safety outputs and test outputs.
Serious injury may possibly occur due to loss of required safety functions. Wire the NE1A-series Controller properly so that the 24-VDC line does NOT touch the outputs accidentally or unintentionally.
Serious injury may possibly occur due to loss of required safety functions. Ground the 0-V line of the power supply for external output devices so that the devices do NOT turn ON when the safety output line or the test output line is grounded.
Serious injury may possibly occur due to loss of required safety functions. Clear previous configuration data before connecting the devices to the network.
Serious injury may possibly occur due to loss of required safety functions. Set suitable node addresses and a suitable baud rate before connecting the devices to the network.
Serious injury may possibly occur due to loss of required safety functions. Per­form user testing and confirm that all of the device configuration data and oper­ation is correct before starting system operation.
Serious injury may possibly occur due to loss of required safety functions. When replacing a device, configure the replacement device suitably and confirm that it operate correctly.
Serious injury may possibly occur due to loss of required safety functions. Use appropriate components or devices according to the requirements given in the following table.
Control device Requirements
Emergency stop switch Use approved devices with a direct opening mechanism compliant with IEC/
EN 60947-5-1.
Door interlocking switch or limit switch
Use approved devices with a direct opening mechanism compliant with IEC/ EN 60947-5-1 and capable of switching micro-loads of 4 mA at 24 VDC.
Safety sensor Use approved devices compliant with the relevant product standards, regula-
tions, and rules in the country where they are used.
Relay with forcibly guided contacts
Use approved devices with forcibly guided contacts compliant with EN
50205. For feedback signals, use devices with contacts capable of switching micro-loads of 4 mA at 24 VDC.
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Precautions for Safe Use 4
4 Precautions for Safe Use
Handling with Care
Do not drop the NE1A-series Controller or subject it to excessive vibration or mechanical shock. The NE1A-series Controller may be damaged and may not function properly.
Installation and Storage Environment
Do not use or store the NE1A-series Controller in any of the following loca­tions:
• Locations subject to direct sunlight
• Locations subject to temperatures or humidity outside the range specified in the specifications
• Locations subject to condensation as the result of severe changes in tem­perature
• Locations subject to corrosive or flammable gases
• Locations subject to dust (especially iron dust) or salts
• Locations subject to water, oil, or chemicals
• Locations subject to shock or vibration
Take appropriate and sufficient measures when installing systems in the fol­lowing locations. Inappropriate and insufficient measures may result in mal­function.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
Installation and Mounting
• Use the NE1A-series Controller within an enclosure with IP54 protection or higher according to IEC/EN 60529.
• Use DIN rail (TH35-7.5/TH35-15 according to IEC 60715) to install the NE1A-series Controller into the control panel. Mount the NE1A-series Controller to the DIN rail using PFP-M End Plates (not included with the NE1A-series Controller) to prevent it falling off the DIN rail because of vibration.
• Space must be provided around the NE1A-series Controller, at least 5 mm from its side and at least 50 mm from its top and bottom surfaces, for ventilation and wiring.
Installation and Wiring
• Use the following to wire external I/O devices to the NE1A-series Control­ler.
Contactor Use contactors with a forcibly guided mechanism and monitor the auxiliary
NC contact to detect contactor failures. For feedback signals, use devices with contacts capable of switching micro-loads of 4 mA at 24 VDC.
Other devices Evaluate whether devices used are appropriate to satisfy the requirements of
the safety category level.
Control device Requirements
Solid wire
0.2 to 2.5 mm
2
(AWG 24 to AWG 12)
Stranded (flexi­ble) wire
0.34 to 1.5 mm
2
(AWG 22 to AWG 16)
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xxii
Additional Precautions According to UL 1604 5
• Disconnect the NE1A-series Controller from the power supply before starting wiring. Devices connected to the NE1A-series Controller may operate unexpectedly.
• Properly apply the specified voltage to the NE1A-series Controller inputs. Applying an inappropriate DC voltage or any AC voltage will cause the NE1A-series Controller to fail.
• Be sure to separate the communications cables and I/O cables from near high-voltage/high-current lines.
• Be cautious not to get your fingers caught when attaching connectors to the plugs on the NE1A-series Controller.
• Tighten the DeviceNet connector screws correctly (0.25 to 0.3 N·m).
• Incorrect wiring may lead to loss of safety functions. Wire conductors cor­rectly and verify the operation of the NE1A-series Controller before using the system in which the NE1A-series Controller is incorporated.
• After wiring is completed, be sure to remove label for wire clipping preven­tion on the NE1A-series Controller to enable heat to escape or proper cooling.
Power Supply Selection
Use a DC power supply satisfying the following requirements.
• The secondary circuits of the DC power supply must be isolated from the primary circuit by double insulation or reinforced insulation.
• The DC power supply must satisfy the requirements for class 2 circuits or limited voltage/current circuits given in UL 508.
• The output hold time must be 20 ms or longer.
Periodic Inspections and Maintenance
• Disconnect the NE1A-series Controller from the power supply before replacing the Controller. Devices connected to the NE1A-series Controller may operate unexpectedly.
• Do not disassemble, repair, or modify the NE1A-series Controller. Doing so may lead to loss of safety functions.
Disposal
• Be cautions not to injure yourself when dismantling the NE1A-series Con­troller.
5 Additional Precautions According to UL 1604
The NE1A-series Controller is suitable for use in Class I, Div. 2, Group A, B, C, D or Non-Hazardous Location Only.
WARNING - Explosion Hazard - Substitution of Components May Impair Suit­ability For Class I, Div. 2.
WARNING - Explosion Hazard - Do Not Disconnect Equipment Unless Power Has Been Switched OFF or the Area Is Known To Be Non-Hazardous.
WARNING - Explosion Hazard - Do Not Disconnect USB Connector Unless Power Has Been Switched OFF or the Area Is Known To Be Non-Hazardous.
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xxiii
Regulations and Standards 6
6 Regulations and Standards
The following certifications have been obtained for the NE1A-SCPU01, NE1A­SCPU01-V1, NE1A-SCPU02, NE1A-SCPU01-EIP, and NE1A-SCPU02-EIP.
7 Unit Versions of NE1A-series Controllers
Checking the Unit Version
A “unit version” has been introduced to manage NE1A-series Safety Network Controllers according to differences in functionality accompanying Unit upgrades even though the model numbers are the same. The unit version can be checked on the product itself or using the Network Configurator.
Note The Network Configurator maintains a revision number to manage device
functions for DeviceNet and EtherNet/IP. Refer to Checking the Unit Version with the Network Configurator on page xxiv for the relationship between NE1A-series Controller unit versions and the revisions.
Checking the Unit Version on the Product Nameplate
The unit version (Ver. @.@) is listed near the lot number on the nameplate of the products for which unit versions are being managed, as shown below.
• Unit versions for the NE1A-SCPU01 and NE1A-SCPU02 start at unit ver­sion 1.0.
• Controllers that do not have a unit version listed on the label are called Pre-Ver. 1.0 Controllers.
• Unit versions for the NE1A-SCPU01-EIP and NE1A-SCPU02-EIP start at unit version 1.0.
Certifying organization Standards
TÜV Rheinland IEC 61508 part 1-7/12.98-05.00,
EN ISO 13849-1:2006 EN 954-1:1996 (ISO 13849-1:1999) EN ISO 13849-2:2003, IEC 61131-2:2007, EN 60204-1:2006, EN 61000-6-2:2005, EN 61000-6-4:2007, EN ISO 13850: 2006 (EN 418:1992) NFPA 79-2007,
ANSI RIA 15.06-1999, ANSI B11.19-2003
UL UL 1998, UL 508, UL 1604, NFPA 79, IEC 61508,
CSA 22.2 No. 142, CSA 22.2 No. 213
Page 26
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Unit Versions of NE1A-series Controllers 7
Product Nameplate
Checking the Unit Version with the Network Configurator
The following procedure can be used to check the unit version from the Net­work Configurator.
1,2,3... 1. Select Network - Upload to upload the configuration information. The de-
vice icons will be displayed, as shown in the following diagram.
2. Right-click on a device icon to display the popup menu shown below and select Property from the menu.
The unit version is listed here. (Example: Ver. 1.0)
Page 27
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Unit Versions of NE1A-series Controllers 7
The following Property Dialog Box will be displayed.
The device name and revision are given in the Property Dialog Box. The NE1A-series Controllers supported by Network Configurator version 2.2@ are listed in the following table.
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Unit Versions of NE1A-series Controllers 7
CPU Units without EtherNet/IP
CPU Units with EtherNet/IP
Checking the Unit Version with the Unit Version Label
The following unit version labels are provided with the Controller.
These labels can be attached to the front of the Controllers to differentiate between Controller with different unit versions from the front of the Controller.
Model Device name Revision Unit version
NE1A-SCPU01 NE1A-SCPU01 1.01 Pre-Ver. 1.0 NE1A-SCPU01-V1 NE1A-SCPU01-V1 1.01 1.0 NE1A-SCPU01-V1 NE1A-SCPU01-V1 2.01 2.0 NE1A-SCPU02 NE1A-SCPU02 1.01 1.0 NE1A-SCPU02 NE1A-SCPU02 2.01 2.0
Model Device name Revision Unit version
NE1A-SCPU01-EIP NE1A-SCPU01-EIP 1.01 1.0 NE1A-SCPU02-EIP NE1A-SCPU02-EIP 1.01 1.0
Page 29
xxvii
Unit Versions of NE1A-series Controllers 7
Function Support by Unit Version
Note In this manual, any functionality that is supported by unit version 1.0 or later or
unit version 2.0 or later is also supported by CPU Units with EtherNet/IP.
Model NE1A-
SCPU01
NE1A-
SCPU01-V1
NE1A-
SCPU02
NE1A-
SCPU01-EIP
NE1A-
SCPU02-EIP
Unit version
Function
Pre-Ver. 1.0 Ver. 1.0 or 2.0 Ver. 1.0 or 2.0 Ver. 1.0 Ver. 1.0
Logic operations Maximum program size
(total number of function blocks)
128 254 254 254 254
Added function blocks
• RS Flip-flop
• Multi Connector
•Muting
• Enable Switch
• Pulse Generator
• Counter
• Comparator
--- Supported Supported Supported Supported
Selection of the rising edge of the reset condition for the Reset and Restart Func­tion Blocks
--- Supported Supported Supported Supported
Use local I/O status in user programming --- Supported Supported Supported Supported Use the Unit's general status in user pro-
gramming
--- Supported Supported Supported Supported
Waiting for safety I/O communications to start before starting program execution
--- Supported (Unit version
2.0 only)
Supported (Unit version
2.0 only)
Supported Supported
I/O control functions Contact Operation Counter --- Supported Supported Supported Supported Total ON Time Monitor --- Supported Supported Supported Supported DeviceNet communications functions Number of safety I/O connections at the
Safety Master
16 32 32 32 32
Selection of operation of safety I/O com­munications after a communications error
--- Supported Supported Supported Supported
Add local output status to send data dur­ing Slave operation.
--- Supported Supported Supported Supported
Add local input monitoring to send data during Slave operation.
--- Supported Supported Supported Supported
Communications with devices on other networks (off-link connections)
--- Supported (Unit version
2.0 only)
Supported (Unit version
2.0 only)
Supported Supported
Functions supporting system startup and error recovery Saving non-fatal error history in non-vola-
tile memory
--- Supported Supported Supported Supported
Added function block errors to error his­tory.
--- Supported Supported Supported Supported
EtherNet/IP communications I/O communications --- --- --- Supported Supported Message communications --- --- --- Supported Supported Routing between DeviceNet and EtherNet/IP I/O routing --- --- --- Supported Supported Message routing --- --- --- Supported Supported
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xxviii
Unit Versions of NE1A-series Controllers 7
Unit Versions and Programming Devices
Network Configurator version 2.0@ or higher must be used when using a NE1A-SCPU01-V1 or NE1A-SCPU02 Safety Logic Controller with unit ver­sion 2.0.
Network Configurator version 2.2@ or higher must be used when using a CPU Unit that supports EtherNet/IP.
The following table shows the relationship between unit versions and Network Configurator versions.
Note (1) Can be used as a Controller with unit version 1.0.
(2) Network Configurator version 1.5@ or lower can be upgraded to version
1.6@ free of charge.
(3) When using Network Configurator version 1.6@, there are no operational
differences in the NE1A-SCPU01-V1 and NE1A-SCPU02 Safety Logic Controllers that derive from the unit version.
Unit Versions and Configuration Data
The following table shows the relationship between unit versions of NE1A­series Controllers in Network configuration files created with Network Config­urator version 2.2@ and the unit version of NE1A-series Controllers to which configuration files are downloaded.
Note (1) Downloading is possible if the device type is changed using the function
provided in Network Configurator version 2.2@. For details, refer to NE1A-series Controller Upgrade Procedure on page xxix.
(2) Only functions CPU Units with unit version 1.0 can be used.
Model number Network Configurator
Ver. 1. 3@ Ver. 1.5@ Ver. 1.6@ Ver. 2.0@/2.1@ Ver. 2.2@
NE1A-SCPU01 Pre-Ver. 1.0
Can be used. Can be used. Can be used. Can be used. Can be used.
NE1A-SCPU01-V1 with unit version 1.0
Cannot be used. Cannot be used. Can be used. Can be used. Can be used.
NE1A-SCPU02 with unit ver­sion 1.0
Cannot be used. Cannot be used. Can be used. Can be used. Can be used.
NE1A-SCPU01-V1 with unit version 2.0
Cannot be used. Cannot be used. Can be used.
(See note 1.)
Can be used. Can be used.
NE1A-SCPU02 with unit ver­sion 2.0
Cannot be used. Cannot be used. Can be used.
(See note 1.)
Can be used. Can be used.
NE1A-SCPU01-EIP Cannot be used. Cannot be used. Cannot be used. Cannot be used. Can be used. NE1A-SCPU02-EIP Cannot be used. Cannot be used. Cannot be used. Cannot be used. Can be used.
Unit versions of NE1A-series
CPU Unit in Network configuration files created with Network Configurator
version 2.2@
NE1A-series CPU Unit to which configuration file is downloaded
Pre-Ver. 1.0 CPU
Unit
CPU Unit with unit
version 1.0 that
does not support
EtherNet/IP
CPU Unit with unit
version 2.0
CPU Unit with unit
version 1.0 that
supports EtherNet/
IP
Pre-Ver. 1.0 CPU Unit Downloading is pos-
sible.
Not possible. (See note 1.)
Not possible. (See note 1.)
Not possible. (See note 1.)
CPU Unit with unit version 1.0 that does not support Ether­Net/IP
Not possible. Downloading is pos-
sible.
Downloading is pos­sible. (See note 2.)
Not possible. (See note 1.)
CPU Unit with unit version 2.0 Not possible. Not possible. Downloading is pos-
sible.
Not possible. (See note 1.)
CPU Unit with unit version 1.0 that supports EtherNet/IP
Not possible. Not possible. Not possible. Downloading is pos-
sible.
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Unit Versions of NE1A-series Controllers 7
IMPORTANT The Configuration data created with unit version 1.0 can be downloaded to a
NE1A-series Controller with unit version 2.0. The data will be subsequently treated as unit version 2.0 data if it is uploaded.
NE1A-series Controller Upgrade Procedure
Functions are added and functionality is expanded in various ways for the NE1A-series Controllers. The device type in an existing network configuration file can be changed to a higher version so that the new functionality can be used.
The following table shows the NE1A-series Control device types in network configuration files and the device types that they can be upgraded to.
1. Reading Configuration Data Use the following procedure to read the configuration data with the Network
Configurator.
• Read the saved configuration data.
• Use network uploading to read configuration data from devices on the network.
The following screen will be displayed when reading has been completed.
2. Converting Configuration Data In the data read with the Network Configurator, right-click the NE1A-SCPU01
that is to be changed to the NE1A-SCPU01-V1 or NE1A-SCPU02 and select Change Device Type from the pop-up menu.
Device type before
change
Device type after change
NE1A-SCPU01-V1 NE1A-SCPU02 NE1A-
SCPU01-EIP
NE1A-
SCPU02-EIP
Un it Ve r. 1.0 Un it Ver. 2.0 Unit Ver. 1.0 Un it Ver. 2.0 Un it Ver. 1.0 Un it Ver. 1.0
NE1A-SCPU01 Pre-Ver. 1.0
OK OK OK OK OK OK
NE1A-SCPU01-V1 Unit Ver. 1.0
--- OKOKOKOKOK
NE1A-SCPU02 Unit Ver. 1.0
Not possible Not possible --- OK Not possible OK
NE1A-SCPU01-V1 Unit Ver. 2.0
Not possible --- Not possible OK OK OK
NE1A-SCPU02 Unit Ver. 2.0
Not possible Not possible Not possible --- Not possible OK
NE1A-SCPU01-EIP Unit Ver. 1.0
Not possible Not possible Not possible Not possible --- OK
NE1A-SCPU02-EIP Unit Ver. 1.0
Not possible Not possible Not possible Not possible Not possible ---
Page 32
xxx
Unit Versions of NE1A-series Controllers 7
Next, select the new device in the New Device and press the OK Button.
After a moment, the model number will change and the configuration data for the new device will be completed.
3. Expansion Configuration When the data configuration is converted, all expanded functionality will be
set to the default values. Set the configuration for all expanded functionality to be used.
IMPORTANT (1) When changing the device type using Network Configurator version 1.61,
open the Edit Device Parameters Dialog Box of the Controller, select a connection on the Safety Connection Tab Page, and click the Update But- ton.
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Unit Versions of NE1A-series Controllers 7
(2) When changing the device type using Network Configurator version 2.@
or higher, the connection information will be updated automatically.
Page 34
Page 35
1
SECTION 1
Overview of the NE1A-series Safety Network Controllers
1-1 About NE1A-series Safety Network Controllers . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 Introduction to the NE1A-series Safety Network Controllers . . . . . 2
1-1-2 Features of the NE1A-series Controllers . . . . . . . . . . . . . . . . . . . . . 3
1-1-3 Functional Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-4 Functions Improved in the Unit Version 2.0 Upgrade . . . . . . . . . . . 6
1-1-5 Functions Added for Controllers that Support EtherNet/IP . . . . . . . 6
1-1-6 Comparison of the I/O Capacity of the NE1A-SCPU01(-V1)(-EIP) and
NE1A-SCPU02(-EIP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2-1 DeviceNet Safety System Overview. . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2-2 Example System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-3 System Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Page 36
2
About NE1A-series Safety Network Controllers Section 1-1
1-1 About NE1A-series Safety Network Controllers
1-1-1 Introduction to the NE1A-series Safety Network Controllers
The NE1A-series Safety Network Controllers provide various functions, such as safety logic operations, safety I/O control, and a DeviceNet Safety protocol. The NE1A-series Controller allows the user to construct a safety control/net­work system that meets the requirements for Safety Integrity Level (SIL) 3 according to IEC 61508 (Functional Safety of Electrical/Electronic/ Program­mable Electronic Safety-related Systems) and the requirements for Safety Category 4 according to EN 954-1.
In the example system shown below, the safety control system implemented with an NE1A-series Controller and the monitoring system implemented with a Standard PLC are realized on the same network.
• As a Safety Logic Controller, the NE1A-series Controller executes safety logic operations and controls local I/O.
• As a DeviceNet Safety Master, the NE1A-series Controller controls the remote I/O of DeviceNet Safety Slaves.
• As a DeviceNet Standard Slave, the NE1A-series Controller communi­cates with the DeviceNet Standard Master.
Safety Logic Operations and Safety I/O Control
Standard PLC Standard Master
NE1A
Safety Master Standard Slave
Standard Slave
Network Configurator
DST1 series Safety Slave
Safety related Control
Non-safety-related Control (Standard Control)
The PLC system monitors the NE1A (i.e., the safety control system) using DeviceNet I/O communications and explicit messages.
The DeviceNet Safety System controls remote I/O.
Page 37
3
About NE1A-series Safety Network Controllers Section 1-1
1-1-2 Features of the NE1A-series Controllers
Safety Logic Operations
In addition to basic logic functions, such as AND and OR, function blocks such as Emergency Stop or Safety Gate Monitoring that enable various safety applications are supported.
Local Safety I/O
• In the NE1A-SCPU01(-V1)(-EIP), a total of 24 local safety I/O points are supported: 16 inputs and 8 outputs.
• In the NE1A-SCPU02(-EIP), a total of 48 local safety I/O points are sup­ported: 40 inputs and 8 outputs.
• Faults in external wiring can be detected.
• Dual Channel Mode can be set for pairs of related local input terminals. When Dual Channel Mode is set, an NE1A-series Controller can evaluate the input data patterns and the time discrepancy between input signals.
• Dual Channel Mode can be set for pairs of related local output terminals. When Dual Channel Mode is set, an NE1A-series Controller can evaluate the output data patterns.
DeviceNet Safety Communications
• As a Safety Master, Pre-Ver. 1.0 Controllers can perform safety I/O com­munications with up to 16 connections using up to 16 bytes per connec­tion.
• As a Safety Master, an NE1A-series Controller with unit version 1.0 or later (including Controllers that support EtherNet/IP) can perform safety I/O communications with up to 32 connections using up to 16 bytes per connection.
• As a Safety Slave, the NE1A-series Controllers can perform safety I/O communications with a maximum of four connections using up to 16 bytes per connection.
DeviceNet Standard Communications
As a Standard Slave, the NE1A-series Controllers can perform standard I/O communications with one Standard Master for up to two connections using up to 16 bytes per connection.
EtherNet/IP Standard Communications (Only Controllers that Support EtherNet/IP)
As an EtherNet/IP target, an NE1A-series Controller can perform standard I/O communications with up to two connections with a single EtherNet/IP origina­tor, using up to 128 bytes for input and 16 bytes for output per connection.
DeviceNet Communications Disable (Standalone) Setting
An NE1A-series Controller can be used as a Standalone Controller by dis­abling its DeviceNet communications.
Configuration with a Graphical Tool
• A graphical tool is provided for both network configuration and user pro­gramming. It enables easy configuration and programming.
• A Logic Editor can be activated from the Network Configurator.
• Configuration data can be downloaded and uploaded, and devices can be monitored online via DeviceNet, USB, EtherNet/IP, or the peripheral inter­face of an OMRON PLC.
Page 38
4
About NE1A-series Safety Network Controllers Section 1-1
System Startup and Error Recovery Support
• The error information can be checked by using the Network Configurator or the indicators on the front of the NE1A-series Controller.
• The NE1A-series Controller’s internal status information can be moni­tored from a Standard PLC by allocating the information in the Standard Master. In the same way, monitoring with a Safety PLC is possible by allo­cating information in the Safety Master.
• An NE1A-series Controller's internal status information can be allocated in an EtherNet/IP originator and monitored by a Standard PLC. (Possible only for Controllers that support EtherNet/IP.)
Access Control with a Password
• The NE1A-series Controller’s configuration data is protected by a pass­word set in the Controller.
• The Network Configurator controls access to each project file with a pass­word.
1-1-3 Functional Overview
Function Overview Details
Logic Operations
Logic operations Basic logic operations, such as AND and OR, and function blocks,
such as Emergency Stop (ESTOP) and Safety Gate Monitoring (SGATE), are supported.
In the Pre-Ver. 1.0 Controllers, up to 128 logic functions and function blocks can be used in programming.
In the Controllers with unit version 1.0 or later (including Controllers that support EtherNet/IP), up to 254 logic functions and function blocks can be used in programming.
SECTION 8
Safety I/O
I/O comments The user can store any name for each I/O terminal using a maximum
of 32 characters (ASCII).
7-1-1
I/O power monitoring The NE1A-series Controllers can detect whether I/O power is
supplied within the normal voltage range.
7-1-2
Safety inputs The NE1A-SCPU01(-V1)(-EIP) supports a 16 safety inputs.
The NE1A-SCPU02(-EIP) supports a 40 safety inputs.
7-2
Input circuit diagnosis Test pulses are used to check the NE1A-series Controller’s internal
circuits, external devices, and external wiring.
Input ON/OFF delays Input time constants between 0 and 126 ms in multiples of the
Controller’s cycle time can be set for Controller’s inputs. Setting input ON/OFF delays helps reduce influence from chattering or external noise.
Dual Channel Mode Time discrepancies in changes in data or input signals between two
paired local inputs can be evaluated.
Test pulse outputs The NE1A-SCPU01(-V1)(-EIP) supports four independent test out-
puts. The NE1A-SCPU02(-EIP) supports eight independent test outputs. These are normally used in combination with safety inputs. They can also be set for use as signal output terminals.
7-3
Current monitoring for muting lamp (T3, T7 ter­minal only)
The NE1A-SCPU01(-V1)(-EIP) can detect a disconnection at the T3 terminal.
The NE1A-SCPU02(-EIP) can detect disconnections at the T3 and T7 terminals.
Overcurrent detec­tion/protection
An output is blocked when an overcurrent is detected to protect the circuit.
Page 39
5
About NE1A-series Safety Network Controllers Section 1-1
Safety outputs The NE1A-SCPU01(-V1)(-EIP) and NE1A-SCPU02(-EIP) both sup-
port eight safety outputs.
7-4
Output circuit diagnosis Test pulses are used to check the NE1A-series Controller’s internal
circuits, external devices, and external wiring.
Overcurrent detec­tion/protection
To protect the circuit, the output is cut off when an overcurrent is detected.
Dual Channel Mode Both of two paired outputs can be set into a safety state when an
error occurs in either of the two paired local outputs without depend­ing on the user program.
DeviceNet Communications
Safety Master A master-slave relationship is established for each connection on the
DeviceNet Safety Network separate from the Master-Slave commu­nications on the DeviceNet Standard Network. This enables the NE1A-series Controller to be the safety master to control the con­nections.
4-4
Safety Slave An NE1A-series Controller can also operate as a DeviceNet Safety
Slave, and the Controller’s internal status information as well as a specified area of I/O can be allocated in the Safety Master.
4-5
Safety I/O communications operating mode for commu­nications errors
The operating mode to use for safety I/O communications when a communications error occurs can be selected.
• Automatic recovery (previous function).
• Stop only the connection where the error occurred.
• Stop all connections.
4-4
Standard Slave An NE1A-series Controller can also operate as a Standard Slave,
and the Controller’s internal status information as well as a specified area of I/O can be allocated in the Standard Master.
4-6
Explicit messages Explicit messages can be used to read an NE1A-series Controller’s
status information. In addition, explicit messages set from the Network Configurator can be sent from the user program.
SECTION 6
Automatic baud rate detec­tion
The NE1A-series Controller’s baud rate can be set automatically to match the baud rate of the network master.
4-1-1
DeviceNet Communications Disable (Standalone)
DeviceNet communications disable (Standalone) set­ting
An NE1A-series Controller can be used as a Standalone Controller by disabling the Controller’s DeviceNet communications.
4-1-2
System Startup/Error Recovery Functions
Error history Errors detected by the NE1A-series Controller are recorded along
with the Controller’s total operating time at the point that the error was detected.
12-4
Online monitoring The NE1A-series Controller’s internal status information and I/O data
can be monitored online from the Network Configurator.
System Configu­ration Manual, Section 7
Other Functions
Configuration lock The configuration data stored in the NE1A-series Controller can be
locked to protect the data after it has been downloaded and verified.
9-1
Reset The NE1A-series Controller can be reset from the Network Configu-
rator.
9-2
Password A password can be set to prevent unintended or unauthorized
access to the NE1A-series Controller.
9-3
Function Overview Details
Page 40
6
About NE1A-series Safety Network Controllers Section 1-1
1-1-4 Functions Improved in the Unit Version 2.0 Upgrade
The following table outlines the changes made in the unit version 2.0 upgrade.
1-1-5 Functions Added for Controllers that Support EtherNet/IP
For Controllers that support EtherNet/IP, the following functions have been added to those of the NE1A-SCPU01(-V1) and NE1A-SCPU02.
1-1-6 Comparison of the I/O Capacity of the NE1A-SCPU01(-V1)(-EIP)
and NE1A-SCPU02(-EIP)
Function Summary Reference
Logic operations
Program execution delay This function enables waiting for safety I/O communications to start
before executing the program. Even if this function is used, however, pro­gram execution may start before safety I/O communications and logic errors may occur for function blocks under some circumstances. This function can be enable to prevent certain logic errors.
10-1-6
Function Overview Details
EtherNet/IP Communications (Tag Data Link) Functions
I/O communications The Controller can perform I/O communications as an EtherNet/IP target.
Not only specified I/O areas but NE1A-series Controller internal status information and DeviceNet Safety I/O connection information can be allo­cated in the originator.
SECTION 5
Explicit message commu­nications
NE1A-series Controller status information can be read by services using explicit message communications.
SECTION 6
Routing between DeviceNet and EtherNet/IP
I/O routing DeviceNet Safety I/O connection information can be routed to an Ether-
Net/IP I/O connection.
SECTION 5
Message routing Explicit message can be routed between DeviceNet and EtherNet/IP. SECTION 5
Item NE1A-SCPU(-V1)(-EIP) NE1A-SCPU02(-V1)(-EIP) Details
Number of I/O points
Safety inputs 16 40 2-1 Test outputs 4 8 2-1 Safety outputs 8 8 2-1
Page 41
7
System Configuration Section 1-2
1-2 System Configuration
1-2-1 DeviceNet Safety System Overview
DeviceNet is an open-field, multi-vendor, multi-bit network, which combines the controls in the machine and line control levels with information. The DeviceNet Safety network adds safety functions to the conventional DeviceNet standard communications protocol. The DeviceNet Safety concept has been approved by a third-party organization (TÜV Rhineland).
Just as with DeviceNet, DeviceNet Safety-compliant devices from third-party vendors can be connected to a DeviceNet Safety network. Also, DeviceNet­compliant devices and DeviceNet Safety-compliant devices can be combined and connected on the same network.
By combining DeviceNet Safety-compliant products, a user can construct a safety control/network system that meets the requirements for Safety Integrity Level (SIL) 3 according to IEC 61508 (Functional Safety of Electrical/Elec­tronic/Programmable Electronic Safety-related Systems) and the require­ments for Safety Category 4 according to EN 954-1.
Standard
communications
Safety Network Controller
-
Safety Master
-
Standard Slave
Standard PLC/Standard Master
Safety Terminal
-
Safety Slave
-
Standard Slave
Safety Network Controller
-
Safety Slave
-
Standard Slave
Standard Slave
Network Configurator
Safety configuration
Standard
configuration
Safety communications
Safety Control as a Safety Network Controller
-
Safety I/O Communications
Standard Control and Monitoring as a Standard PLC
-
Standard I/O communications
-
Explicit message communications
Page 42
8
System Configuration Section 1-2
1-2-2 Example System Configurations
The following examples illustrate safety control systems using NE1A-series Controllers.
• Safety Control System with an NE1A-series Safety Master
• System Combining an NE1A-series Safety Control System and a Stan­dard PLC Monitoring Control System
• System Combining a Distributed Safety Control System with Multiple NE1A-series Controllers and a Centralized Monitoring System Using Standard PLCs
• Standalone NE1A-series Controller System
• Connection with a Network Configurator
Safety Control System with an NE1A-series Safety Master
This system uses the NE1A-series Controller as a Safety Master and estab­lishes a Safety Remote I/O System with Safety Slaves.
The Pre-Ver. 1.0 Controllers can perform safety I/O communications as a Safety Master for a maximum of 16 connections (16 Slaves) with up to 16 bytes per connection.
Controllers with unit version 1.0 or later (including Controllers that support EtherNet/IP) can perform safety I/O communications as a Safety Master for a maximum of 32 connections (32 Slaves) with up to 16 bytes per connection.
The NE1A-series Controllers support two protocols, single cast and multicast (broadcast), for safety I/O connections.
NE1A
Safety Master
DST1 Safety Slave
Safety connections (logic communications paths)
Either single-cast or multicast 16 connections maximum 32 connections maximum (unit version 1.0 or later
)
Safety Slave by other manufacturer
Safety Slave by other manufacturer
Page 43
9
System Configuration Section 1-2
System Combining a Safety Control System and a PLC Monitoring Control System
This system uses the NE1A-series Controller as a Safety Master and estab­lishes a Safety Remote I/O System with Safety Slaves.
The NE1A-series Controller is used as a Standard Slave and standard I/O communications are performed with the Standard Master. The NE1A-series Controller simultaneously functions as the Safety Master and a Standard Slave.
As a Standard Slave, the NE1A-series Controller enables standard I/O com­munications for a maximum of two connections with up to 16 bytes per con­nection. Four protocols (i.e., Poll, Bitstrobe, COS and Cyclic) are supported for I/O connections. The NE1A-series Controller cannot operate as a Stan­dard Master.
The Safety Control System can be monitored using a Standard PLC by allo­cating the NE1A-series Controller’s status information (general status, local I/O error status, or other information) or logic operation results in the Standard PLC for standard I/O communications.
A Safety System and a Monitoring System can be combined and established on the same network by using standard devices and safety devices.
IMPORTANT The data attributes handled by standard I/O communications and explicit
message communications are non-safety data. The necessary measures for safety data are not taken for this data during data generation. Therefore, do not use this data to configure the Safety Control System. A maximum total of 64 standard nodes and safety nodes can be connected on the same DeviceNet network.
NE1A
Safety Master Standard Slave
Safety Slaves by other manufacturers
Safety I/O communications
Standard PLC Standard Master
Standard I/O communications and explicit messages
Safety Control SystemMonitoring System
DST1 Safety Slave
Page 44
10
System Configuration Section 1-2
System Combining a Distributed Safety Control System with Multiple NE1A-series Controllers and a Centralized Monitoring System
This system uses each NE1A-series Controller as a Safety Master and estab­lishes a Safety Remote I/O System with Safety Slaves.
Each NE1A-series Controller also simultaneously functions as a Standard Slave and standard I/O communications are performed with the Standard Master.
The Safety Control System can be monitored using a Standard PLC by allo­cating the NE1A-series Controller’s status information (general status, local I/O error status, or other information) or logic operation results in the Standard PLC.
In the DeviceNet Safety System, multiple Safety Masters can be connected on the same network. Therefore, the distributed safety control blocks can be monitored centrally on the same network.
NE1A #1
Safety Master Standard Slave
Safety Slaves by other manufacturers
Safety I/O communications
Standard PLC Standard Master
Standard I/O communications or explicit messages
Safety Control System B
Safety Control System A
Monitoring System
NE1A #2
Safety Master Standard Slave
Safety I/O communications
Safety Slaves by other manufacturers
DST1 Safety Slave
DST1 Safety Slave
Page 45
11
System Configuration Section 1-2
Also, safety I/O communications between NE1A-series Controllers can be performed as illustrated in the following diagram. In the diagram, NE1A #2 is set as the slave of NE1A #1 safety connections to perform safety I/O commu­nications.
The NE1A-series Controller functions as a Safety Master, Safety Slave, and Standard Slave simultaneously. As a Safety Slave, the NE1A-series Controller enables safety I/O communications for a maximum of four connections with up to 16 bytes per connection.
IMPORTANT The data attributes handled by DeviceNet standard I/O communications and
explicit message communications are non-safety data. The necessary mea­sures for safety data are not taken for this data during data generation. There­fore, do not use this data to configure the Safety Control System.
NE1A #1
Safety Master Standard Slave
Standard PLC Standard Master
Safety Slaves by other manufacturers
Safety Control System A
Monitoring System
NE1A #2
Safety Master Safety Slave Standard Slave
Safety I/O communications
NE1A #2 functions as a Safety Slave under NE1A #1.
Safety Control System B
Safety Slaves by other manufacturers
NE1A #1 functions as the Safety Master for NE1A #2.
DST1 Safety Slave
DST1 Safety Slave
Page 46
12
System Configuration Section 1-2
Monitoring DeviceNet or DeviceNet Safety Systems via Ethernet from Controller Made by Other Manufacturers
If the networks are constructed using an NE1A-EDR01 EtherNet/IP­DeviceNet Router, devices on DeviceNet or DeviceNet Safety network can be accessed from general-purpose controllers (e.g., PLCs or computers) in an Ethernet network using the UDP service. This enables monitoring a DeviceNet or DeviceNet Safety control system via Ethernet from a machine controller or monitor computer that does not support a DeviceNet interface. This can be used to easily add a DeviceNet Safety control system to an exist­ing system.
Note Refer to the EtherNet/IP-DeviceNet Router Operation Manual (Cat. No. Z912)
for details on the NE1A-EDR01 EtherNet/IP-DeviceNet Router.
Monitoring a DeviceNet Safety (or DeviceNet) System from a PLC or Controller on an EtherNet/IP Network
As shown in the following diagram, a DeviceNet Safety (or DeviceNet) system can be monitored using EtherNet/IP Standard Target I/O from a PLC or Con­troller on an EtherNet/IP network via an NE1A-series Controller that supports EtherNet/IP.
ED Router (NE1A-EDR01)
PLC (OMRON or other maker)
OR
Ethernet
Command via UDP
Command via UDP
DeviceNet Safety
NE1A Safety Network Controller
Computer
Socket service (UDP)
DeviceNet Safety DST1-series Slaves
DeviceNet Safety DST1-series Slaves
DeviceNet Safety
Safety controls can be monitored by accessing devices on the DeviceNet Safety network using the UDP service from a general-purpose controller on the Ethernet network (e.g., a PLC or computer).
Ethernet
DeviceNet Safety
DST1-series DeviceNet Safety Slaves
NE1A-series Controller
(supporting EtherNet/IP)
or
DeviceNet Safety
DST1-series DeviceNet Safet
y
Slaves
OMRON PLC or PLC from another maker
Personal computer
NE1A-series Controller
(supporting EtherNet/IP)
Devices on a DeviceNet Safety network can be accessed from a general-purpose Controller (such as a PLC or personal computer) on Ethernet, and safety control can be monitored.
Page 47
13
System Configuration Section 1-2
NE1A-series Controller DeviceNet Communications Disable (Standalone) Setting
When only a few I/O points are required for safety control, the NE1A-series Controller's DeviceNet communications can be disabled so that it can be used as a Standalone Controller.
Use the Network Configurator to disable the DeviceNet communications (standalone).
IMPORTANT Use a USB port connection to disable the DeviceNet communications (stan-
dalone). With Controllers that support EtherNet/IP, either the USB port or Eth­erNet/IP can be used. DeviceNet communications are stopped after DeviceNet communications are disabled (standalone), so the setting cannot be made from the DeviceNet port.
Emergency stop buttons
Door switches
Two-hand switches
Network Configurator
USB communications
Contactors
NE1A (Standalone)
Page 48
14
System Configuration Section 1-2
Connection with Network Configurator
The NE1A-series Controller is set and programmed using a Network Configu­rator. The Network Configurator also enables uploading configuration data, online monitoring of program execution status, error history checks, etc.
The Network Configurator can be used in the following ways:
• Direct connection to DeviceNet
• USB connection to the NE1A-series Controller
• Serial connection to an OMRON PLC
• Connection from Ethernet using an EtherNet/IP-DeviceNet Router
• Direct connection to EtherNet/IP (for Controllers that support EtherNet/IP)
Direct Connection to DeviceNet
A DeviceNet Board/Card enables the Network Configurator to connect directly to the network. Remote configuration and monitoring are supported for stan­dard nodes and safety nodes on the network. When connected directly to DeviceNet, the Network Configurator forms one node on the network.
Standard PLC Standard Master
NE1A
Safety Slave
Standard Slave
Downloading/uploading configuration data and monitoring are supported from the Network Configurator for devices on the network via DeviceNet.
Network Configurator
Explicit message communications
PCI Board PCMCIA Card
Page 49
15
System Configuration Section 1-2
USB Connection to an NE1A-series Controller
The Network Configurator can be used by connecting to the USB port on the NE1A-series Controller. Remote configuration and monitoring are supported for not only the Controller connected to the USB port but also for other devices on the network. For a USB connection, the Network Configurator does not use a node address on the network.
Serial Connection to an OMRON PLC
The Network Configurator can be used by connecting to a serial port on an OMRON PLC. Remote configuration and monitoring are supported for stan­dard nodes and safety nodes on the network. For a PLC connection, the Net­work Configurator does not use a node address on the network.
Note Check the following when downloading from a Standard Master to the NE1A.
The timeout monitor time for the Standard Master must be at least
15 seconds.
• Remote I/O communications from the Standard Master to the NE1A must be stopped (disconnected).
Standard PLC Standard Master
NE1A
Safety Slave
Standard Slave
Network Configurator
USB communications
Explicit message communications
Standard PLC Standard Master
NE1A
Safet
y
Slave Standard Slave
Network Configurator
Serial communications (Host Link or Peripheral bus (toolbus))
Explicit message communications
Page 50
16
System Configuration Section 1-2
Connecting via an EtherNet/IP-DeviceNet Router
If the networks are built using an NE1A-EDR0 EtherNet/IP-DeviceNet Router, a Network Configurator connected at any point can be used to access the NE1A Safety Network Controllers through the EtherNet/IP-DeviceNet Router. The Network Configurator can be at any of the following locations.
• Connected via to a USB port on a Safety Network Controller on a different DeviceNet Safety network (See note 1.)
• Connected to an EtherNet/IP network
• Connected to a different DeviceNet Safety network
Note (1) The NE1A-SCPU01-V1 with unit version 2.0 or later (including Control-
lers that support EtherNet/IP) or NE1A-SCPU02 with unit version 2.0 or later (including Controllers that support EtherNet/IP) is required. NE1A Safety Network Controllers cannot be accessed through a EtherNet/IP­DeviceNet Router from a Network Configurator connected to the USB port on the NE1A-SCPU01-V1 with unit version 1.0, or the NE1A­SCPU02 with unit version 1.0 or earlier.
(2) Refer to the EtherNet/IP-DeviceNet Router Operation Manual (Cat. No.
Z912) for details on the NE1A-EDR01 EtherNet/IP-DeviceNet Router.
Direct Connection to EtherNet/IP (for Controllers that Support EtherNet/IP)
Remote configuration and monitoring are enabled for standard and safety devices on both EtherNet/IP and DeviceNet networks.
DeviceNet Safety
2) Network Configurator
Ethernet (EtherNet/IP)
DeviceNet Safety
USB
1) Network Configurator
3) Network Configurato
r
NE1A Safety Network Controllers can be accessed through the EtherNet/IP-DeviceNet Router from a Network Configurator at any of the following locations.
1) Connected via to a USB port on a Safety Network Controller on a different DeviceNet Safety network
2) Connected to an EtherNet/IP network
3) Connected to a different DeviceNet Safety network
ED Router (NE1A-EDR01)
NE1A Safety Network Controller
DeviceNet Safety DST1-series Slaves
DeviceNet Safety DST1-series Slaves
DeviceNet
NE1A-series Controller (supporting EtherNet/IP)
DeviceNet Safety
DST1-series DeviceNet Safet
y
Slaves
Network Configurator
NE1A-series Controller (supporting EtherNet/IP)
EtherNet/IP
Remote configuration and monitoring are enabled for standard and safety devices on both EtherNet/IP and DeviceNet networks, using the Network Configurator.
Page 51
17
System Setup Procedure Section 1-3
1-3 System Setup Procedure
The general working phases until the Safety System is operational are shown below.
The NE1A-series Controller information required in each phase is described in the following sections.
Refer to the following manuals for information on DeviceNet and EtherNet/IP installation, DeviceNet Safety System construction, Network Configurator operation, Programming Device operation, and other devices used in the safety system.
1. System Design
2. Programming
4. Configuration
3. Installation and Wiring
5. User Testing
6. System Operation
Working phase Required information Details
System design • System overview and example configurations
• Specifications and functions
• Performance
Section 1 Section 2, Section 4 to 10 Section 11
Programming • Programming guidelines
• Function block specifications
Section 8
Installation and wiring • Node address and baud rate settings
• Installation location
• Device connections
• Power supply wiring
• Connection with I/O devices
• Wiring for DeviceNet
• EtherNet/IP wiring
Section 4-1 Section 3
Configuration • Configuration method Section 9 User test • Error classification and error history Section 12 System operation • Maintenance and inspection Section 13
Item Manual name Cat. No.
Installation of DeviceNet DeviceNet User’s Manual W379 Installation of EtherNet/IP NE1A-series DeviceNet Safety Network Control-
ler Operation Manual
Z906-E1-07 or higher
Page 52
18
System Setup Procedure Section 1-3
Construction of a DeviceNet Safety System
DeviceNet Safety System Configuration Manual Z905
Network Configurator Opera­tion (WS02-CFSC1-E)
Programming Device Opera­tion
Installation of Safety I/O Ter­minals
DeviceNet Safety I/O Terminal Operation Man­ual
Z904
Item Manual name Cat. No.
Page 53
19
SECTION 2
Specifications and Nomenclature
2-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-1-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-1-2 Indicator/Display Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-1-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2-1-4 DeviceNet Communications Connector . . . . . . . . . . . . . . . . . . . . . . 29
2-1-5 USB Communications Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2-1-7 Input/Output Terminals and Internal Connections . . . . . . . . . . . . . . 30
2-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2-2-1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2-2-2 DeviceNet Communications Specifications . . . . . . . . . . . . . . . . . . . 35
2-2-3 EtherNet/IP Communications Specifications
(Controllers That Support EtherNet/IP) . . . . . . . . . . . . . . . . . . . . . . 35
2-2-4 I/O Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Page 54
20
Nomenclature and Functions Section 2-1
2-1 Nomenclature and Functions
This section describes the part names and functions of the NE1A-series Con­trollers.
2-1-1 Nomenclature
NE1A-SCPU01 (-V1)
Terminal area
Indicator area
Terminal area
Baud rate switch: Sets the DeviceNet baud rate.
DeviceNet communications connector: Connects to the network communications cable. The power for communications is also supplied from this connector. The XW4G-05C1-H1-D Connector is
p
rovided for node connections.
USB port (B connector)
Node address switches: Sets the DeviceNet node address as a 2-digit decimal number.
Indicator/display area
Page 55
21
Nomenclature and Functions Section 2-1
NE1A-SCPU02
Terminal area
Indicator are
a
Terminal area
Baud rate switch: Sets the DeviceNet baud rate.
DeviceNet communications connector: Connects to the network communications cable. The power for communications is also supplied from this connector. The XW4G-05C1-H1-D Connector is provided for node connections.
USB port (B connector)
Node address switches: Sets the DeviceNet node address as a 2-digit decimal number.
Indicator/display area
Page 56
22
Nomenclature and Functions Section 2-1
NE1A-SCPU01-EIP
Indicator areas
Node address switches
Set the DeviceNet node address as a 2-digit decimal number.
DeviceNet communications connector
Connects to the network communications cable. The communications power supply is also supplied from this connector. The XW4G-05C1-H1-D Connector is provided for node connections.
Baud rate switch
Sets the DeviceNet baud rate.
EtherNet/IP communications connector
USB port B connector
IP address display switch
Indicator area
Terminal area
Terminal area
Page 57
23
Nomenclature and Functions Section 2-1
NE1A-SCPU02-EIP
Indicator areas
Node address switches
Set the DeviceNet node address as a 2-digit decimal number.
DeviceNet communications connector
Connects to the network communications cable. The communications power supply is also supplied from this connector. The XW4G-05C1-H1-D Connector is provided for node connections.
Baud rate switch
Sets the DeviceNet baud rate.
EtherNet/IP communications connector
USB port B connector
IP address display switch
Indicator area
Terminal area
Terminal area
Page 58
24
Nomenclature and Functions Section 2-1
2-1-2 Indicator/Display Areas
Status Indicators
The following LED indicators show the status of the NE1A-series Controller, network, and I/O circuits.
• MS (module status)
• NS/NS D (DeviceNet network status)
• LOCK (configuration lock status)
• COMM/COMM U (USB communications status)
• IN 0 to 15 (local input status, NE1A-SCPU01(-V1))
• IN 0 to 39 (local input status, NE1A-SCPU02)
• OUT 0 to 7 (local output status)
• NS E (EtherNet/IP network status)
• COMM E (Ethernet communications status)
• 100M (100Base-TX link status)
• 10M (10Base-T link status)
Indicator name Color Status Meaning
MS Green Operation status
Idle status
Red Critical error status
Abort status
Green/red Waiting for TUNID setting during self-diagnosis or waiting for
configuration.
- Power is not supplied.
NS (NS D for Controllers that support EtherNet/IP)
Green Online connection has been established.
Online connection has not been established.
Red Unable to communicate.
I/O communications error
Green/red Waiting for TUNID setting.
- Not online or DeviceNet communications disabled (Standalone Mode).
LOCK Yellow Lock has been completed with a valid configuration.
Lock has not been completed with a valid configuration. No valid configuration data
COMM (COMM U for Controllers that support EtherNet/IP) (USB)
Yellow Data transmission/reception in progress.
No data transmission/reception in progress.
IN 0, 1, 2, …15 OUT 0, 1, 2, …7
(NE1A-SCPU01(-V1)(-EIP))
IN 0, 1, 2 …39 OUT 0, 1, 2 …7 (NE1A-SCPU02(-EIP))
Yellow I/O signal is ON. Red Error detected in I/O circuits.
Discrepancy error has occurred in an input set for Dual Chan­nel Mode.
Dual channel violation has occurred in an output set for Dual Channel Mode.
Error detected in the other I/O circuit set for Dual Channel Mode (no error in this I/O circuit).
- I/O signal is OFF.
Page 59
25
Nomenclature and Functions Section 2-1
: ON : Flashing : OFF
NS E Green Online connection has been established.
Online connection has not been established.
Red Fatal communications error
Non-fatal communications error
- Not online.
COMM E Green Data transmission/reception in progress.
No data transmission/reception in progress.
100M Red Ethernet has established a 100Base-TX link.
Ethernet has not established a 100Base-TX link.
10M Red Ethernet has established a 10Base-T link.
Ethernet has not established a 10Base-T link.
Indicator name Color Status Meaning
Page 60
26
Nomenclature and Functions Section 2-1
Seven-segment Display
The 7-segment display indicates the NE1A-series Controller’s node address during normal conditions, and the error code and the node address of the error during error conditions. Also, “nd” is displayed during normal conditions if DeviceNet communications are disabled (i.e., Standalone Mode).
For Controllers that support EtherNet/IP, the error code “n4” is displayed if an error occurs in EtherNet/IP. In addition, the EtherNet/IP IP address can be dis­played by pressing the IP address display switch.
• IP Address Display Example: When the IP Address is 192.200.200.2 The IP address is displayed from right to left after the display type.
• Display Type: EtherNet/IP IP Address
• Display Type: EtherNet/IP IP Address when BOOTP is Set
Status Display
Normal conditions with DeviceNet enabled
Operating mode: RUN mode Safety I/O communications: Operating or not set.
Shows the NE1A­series Controller’s node address (00 to 63).
Lit
Operating mode: RUN mode Safety I/O communications: Not operating
Flashing
Operating mode: Self-testing, configuring, or idle Flashing
Normal conditions with DeviceNet disabled
Operating mode: RUN mode “nd” Lit Operating mode: Self-testing, configuring, or idle Flashing
Error conditions Critical error Indefinite
Only error code Lit Abort Only error code Lit Nonfatal error Alternates between displaying the error
code and the node address where the
error occurred.
300 ms 300 ms 300 ms 300 ms 50 ms 50 ms 50 ms 50 ms
500 ms
OFF OFF OFF
OFF
OFF
Page 61
27
Nomenclature and Functions Section 2-1
Note The errors are indicated by the combination of the MS indicator, NS indicator,
and the 7-segment display. For further details on specific meanings, refer to
SECTION 12 Troubleshooting.
!WARNING
Serious injury may possibly occur due to loss of required safety functions. Do not use the NE1A-series Controller's indicators for safety operations.
Page 62
28
Nomenclature and Functions Section 2-1
2-1-3 Switch Settings
Node Address Switches
Set the DeviceNet node address using the rotary switches on the front of the NE1A-series Controller.
Note The node address is set to 63 at the factory.
Any node address in the setting range can be used as long as the same address is not used by another node. If a value between 64 and 99 is set on the rotary switches, the node address can be set using a software setting on the Network Configurator.
IMPORTANT
• Turn OFF power to the NE1A-series Controller before setting the rotary switches.
• Do not change the rotary switches while the power is ON. The Controller will detect this as a change in the configuration and will switch to ABORT State.
• A node address duplication error will occur if the same address is set for more than one node. Communications will not start if this error occurs.
Note
• Use a small flat-blade screwdriver to set the rotary switches, being careful not to scratch them.
• Refer to 4-1 Initial Setting for software setting procedures.
Baud Rate Switch
The DeviceNet baud rate is set using the DIP switch on the front of the NE1A­series Controller. The baud rate settings are shown in the following table:
Note The baud rate is set to 125 kbit/s at the factory.
Note Refer to 4-1 Initial Setting for software setting procedures.
Method Two-digit decimal
number
Range 0 to 63
Pin Baud rate
1 2 3 4 OFFOFFOFFOFF125 kbit/s ON OFF OFF OFF 250 kbit/s OFFON OFFOFF500 kbit/s ON ON OFF OFF Software setting ON or
OFF
ON or OFF
ON OFF
ON or OFF
ON or OFF
ON or OFF
ON Automatic baud rate
detection
Page 63
29
Nomenclature and Functions Section 2-1
IP Address Display Switch (Only Controllers that Support EtherNet/IP)
Press the IP address display switch for 1 second or longer to display at the 7­segment display the EtherNet/IP IP address that is set.
For details, refer to the information on the 7-segment display in 2-1-2 Indica- tor/Display Areas.
2-1-4 DeviceNet Communications Connector
Stickers are placed on the communication connectors based on the color of each communications wire. By matching the communications wire colors with the unit sticker colors, you can check to see if wires are in the correct loca­tions. The colors of the wires are as follows:
Refer to the DeviceNet User’s Manual (W379) for details on communications specifications and wiring.
IMPORTANT Turn OFF the power supply to the NE1A-series Controller and all nodes on
the network before starting any wiring operations.
2-1-5 USB Communications Connector
Connect the USB communications connector with a computer when a Net­work Configurator is to be used. The NE1A-series Controllers support the USB version 1.1 standard. Use a commercially available USB-A to USB-B Male/Male cable for the connection.
2-1-6 Ethernet Connector
The Ethernet connector is used to connect Ethernet twisted-pair cable.
• Electrical characteristics: Conforms to IEEE 802.3 specifications.
• Connector structure: RJ45 8-pin modular connector (Conforms to ISO
8877.)
IP ADR
Color Description
Red V+ White Signal (CAN H)
-(SHIELD) Blue Signal (CAN L) Black V
Page 64
30
Nomenclature and Functions Section 2-1
2-1-7 Input/Output Terminals and Internal Connections
NE1A-SCPU01(-V1)
Terminal name Description
V0 Power supply terminal for internal circuits
The two V0 terminals are connected internally.
G0 Power supply terminal for internal circuits
The two G0 terminals are connected internally. V1 Power supply terminal for external input devices and test outputs G1 Power supply terminal for external input devices and test outputs V2 Power supply terminal for external output devices G2 Power supply terminal for external output devices IN0 to IN15 Safety input terminals T0 to T3 Test output terminals used to connect with safety inputs IN0 to IN15. Each
test output terminal outputs a different test pulse pattern. Terminal T3 also
supports a current monitoring function for the output signal, for example, for a
muting lamp. OUT0 to OUT7 Safety output terminals
Internal circuits
DC-DC converter
not isolated
DeviceNet
physical layer
Safety output circuits
Safety input and test
output circuits
DC-DC
converter
isolated
24 VDC
24 VDC
24 VDC
USB
SHIELD
Page 65
31
Nomenclature and Functions Section 2-1
NE1A-SCPU02
Terminal name Description
V0 Power supply terminal for internal circuits
The two V0 terminals are connected internally.
G0 Power supply terminal for internal circuits
The two G0 terminals are connected internally. V1 Power supply terminal for external input devices and test outputs G Power supply terminal for external input devices and test outputs V2 Power supply terminal for external output devices G Power supply terminal for external output devices IN0 to IN39 Safety input terminals T0 to T3 Test output terminals used to connect with safety inputs IN0 to IN19. Each test out-
put terminal outputs a different test pulse pattern. Terminal T3 also supports a cur-
rent monitoring function for the output signal, for example, for a muting lamp. T4 to T7 Test output terminals used to connect with safety inputs IN20 to IN39. Each test
output terminal outputs a different test pulse pattern. Terminal T7 also supports a
current monitoring function for the output signal, for example, for a muting lamp. OUT0 to OUT7 Safety output terminals
Internal circuits
DC-DC converter
not isolated
DeviceNet
physical layer
Safety output circuits
Safety input and test
output circuits
DC-DC
converter
isolated
24 VDC
24 VDC
24 VDC
SHIELD
Page 66
32
Nomenclature and Functions Section 2-1
NE1A-SCPU01-EIP
Terminal name Description
V0 Power supply terminal for internal circuits
The two V0 terminals are connected internally. G0 Power supply terminal for internal circuits
The two G0 terminals are connected internally. V1 Power supply terminal for external input devices and test outputs G1 Power supply terminal for external input devices and test outputs V2 Power supply terminal for external output devices G2 Power supply terminal for external output devices IN0 to IN15 Safety input terminals T0 to T3 Test output terminals used to connect with safety inputs IN0 to IN15. Each test out-
put terminal outputs a different test pulse pattern. Terminal T3 also supports a cur-
rent monitoring function for the output signal, for example, for a muting lamp. OUT0 to OUT7 Safety input terminals
V+
FG
RJ45
CAN H
USB
SHIELD
CAN L
V
D+
D
V0
G0
V1
G1
V2
G2
T0
T3
IN0
IN15
OUT0
L
L
OUT7
Internal circuits
DeviceNet
physical layer
Safety output circuits
Safety input and test
output circuits
DC-DC
converter
isolated
24 VDC
24 VDC
24 VDC
DC-DC
converter not
isolated
Ethernet
physical layer
Page 67
33
Nomenclature and Functions Section 2-1
NE1A-SCPU02-EIP
Terminal name Description
V0 Power supply terminal for internal circuits
The two V0 terminals are connected internally. G0 Power supply terminal for internal circuits
The two G0 terminals are connected internally. V1 Power supply terminal for external input devices and test outputs G Power supply terminal for external input devices and test outputs V2 Power supply terminal for external output devices G Power supply terminal for external output devices IN0 to IN39 Safety input terminals T0 to T3 Test output terminals used to connect with safety inputs IN0 to IN19. Each test out-
put terminal outputs a different test pulse pattern. Terminal T3 also supports a cur-
rent monitoring function for the output signal, for example, for a muting lamp. T4 to T7 Test output terminals used to connect with safety inputs IN20 to IN39. Each test
output terminal outputs a different test pulse pattern. Terminal T7 also supports a
current monitoring function for the output signal, for example, for a muting lamp. OUT0 to OUT7 Safety input terminals
V+
FG
RJ45
CAN H
USB
SHIELD
CAN L
V
D+
D
V0
G0
V1
G
V2
G
T0
T3
IN0
IN39
OUT0
L
L
OUT7
Internal circuits
DeviceNet
physical layer
Safety output circuits
Safety input and test
output circuits
DC-DC
converter
isolated
24 VDC
24 VDC
24 VDC
DC-DC
converter not
isolated
Ethernet
physical layer
Page 68
34
Specifications Section 2-2
2-2 Specifications
This section provides the NE1A-series Controller’s specifications.
2-2-1 General Specifications
NE1A-SCPU01(-V1)(-EIP)
Note V0 to G0: For internal logic circuits, V1 to G1: For external input devices and
test outputs, V2 to G2: For external output devices.
NE1A-SCPU02(-EIP)
Note V0 to G0: For internal logic circuits, V1 to G: For external input devices and
test outputs, V2 to G: For external output devices. G or V1 and G of V2 are connected internally.
Item Specifications
DeviceNet supply voltage 11 to 25 VDC (Supplied from communications connector.) Device supply voltage V0 (See note.) 20.4 to 26.4 VDC (24 VDC, 15% to 10%) I/O supply voltages V1 and V2 (See note.)
20.4 to 26.4 VDC (24 VDC, 15% to 10%)
Current con­sumption
DeviceNet 15 mA at 24 VDC
Internal logic circuits 230 mA at 24 VDC (NE1A-SCPU01-EIP: 280 mA) Overvoltage category II (according to IEC 61131-2: 4.4.2) EMC Compliant with IEC 61131-2. Vibration resistance
0.35 mm at 10 to 57 Hz, 50 m/s
2
at 57 to 150 Hz
Shock resistance
150 m/s
2
for 11 ms Mounting DIN Track (TH35-7.5/TH35-15 according to IEC 60715) Operating temperature 10 to 55°C Humidity 10% to 95% (with no condensation) Storage temperature 40 to 70°C Degree of protection IP20 Serial interface USB Ver. 1.1 Weight 460 g max. (NE1A-SCPU01-EIP: 570 g max.)
Item Specifications
DeviceNet supply voltage 11 to 25 VDC (Supplied from communications connector.) Device supply voltage V0 (See note.) 20.4 to 26.4 VDC (24 VDC,15% to 10%) I/O supply voltages V1 and V2 (See note.)
20.4 to 26.4 VDC (24 VDC, 15% to 10%)
Current con­sumption
DeviceNet 15 mA at 24 VDC
Internal logic circuits 280 mA at 24 VDC (NE1A-SCPU02-EIP: 330 mA) Overvoltage category II (according to IEC 61131-2: 4.4.2) EMC Compliant with IEC 61131-2. Vibration resistance
0.35 mm at 10 to 57 Hz, 50 m/s
2
at 57 to 150 Hz
Shock resistance
150 m/s
2
for 11 ms Mounting DIN Track (TH35-7.5/TH35-15 according to IEC 60715) Operating temperature 10 to 55°C Humidity 10% to 95% (with no condensation) Storage temperature 40 to 70°C Degree of protection IP20 Serial interface USB Ver. 1.1 Weight 690 g max. (NE1A-SCPU02-EIP: 800 g max.)
Page 69
35
Specifications Section 2-2
2-2-2 DeviceNet Communications Specifications
2-2-3 EtherNet/IP Communications Specifications (Controllers That
Support EtherNet/IP)
Item Specifications
Communications protocol
Conforms to DeviceNet.
Connection method The multidrop and T-branch connections can be combined (for main line and branch lines). Baud rate 500 kbits/s, 250 kbits/s, 125 kbits/s Communications
medium
Special cable with 5 lines (2 communications lines, 2 power lines, 1 shield line)
Communications distance
Baud rate Maximum network length Branch length Total length 500 kbits/s 100 m max. (100 m max.) 6 m max. 39 m max. 250 kbits/s 250 m max. (100 m max.) 6 m max. 78 m max. 125 kbits/s 500 m max. (100 m max.) 6 m max. 156 m max. The numbers in parentheses are the lengths when Thin Cable is used.
Communications power supply
11 to 25 VDC
Connected nodes 63 nodes max. Safety I/O
communications (Pre-Ver. 1.0 Controllers)
Safety Master Function:
• Maximum number of connections: 16
• Maximum data size: 16 bytes input or 16 bytes output (per connector)
• Connection type: Single-Cast, Multi-Cast Safety Slave Function:
• Maximum number of connections: 4
• Maximum data size: 16 bytes input or 16 bytes output (per connector)
• Connection type: Single-Cast, Multi-Cast
Safety I/O communications (Controllers with unit ver­sion 1.0 or later) (including Controllers that support EtherNet/ IP)
Safety Master Function:
• Maximum number of connections: 32
• Maximum data size: 16 bytes input or 16 bytes output (per connector)
• Connection type: Single-Cast, Multi-Cast Safety Slave Function:
• Maximum number of connections: 4
• Maximum data size: 16 bytes input or 16 bytes output (per connector)
• Connection type: Single-Cast, Multi-Cast
Standard I/O communications
Standard Slave Function
• Maximum number of connections: 2
• Maximum data size: 16 bytes input and/or 16 bytes output (per connector)
• Connection type: Poll, Bit-strobe, COS, Cyclic
Message communica­tions
Maximum message length: 552 bytes
Item Specifications
Media access method CSMA/CD Modulation method Baseband Transmission path type Star topology Baud rate 10Base-T: 10 Mbits/s
100Base-TX: 100 Mbits/s Transmission medium Twisted-pair cable (shielded: STP): Category 5, 5e Transmission distance 100 m (distance between hub and nodes) Number of cascade connections There is no limit when a switching hub is used.
Page 70
36
Specifications Section 2-2
Note “pps” means “packets per second.” It indicates the number of send or receive
packets that can be processed per second.
2-2-4 I/O Specifications
Safety Inputs
Safety Outputs
IMPORTANT If a safety output is set as a safety pulse output, an OFF pulse signal (pulse
width: 580 µs) will be output to diagnose the output circuit when the safety output turns ON. Check the input response time of the control device con­nected to the NE1A-series Controller to be sure that this output pulse will not cause malfunctions.
Test Outputs
Note (1) Total simultaneous current: 1.4 A max.
(T0 to T3: NE1A-SPCPU01(-V1)(-EIP), T0 to T7: NE1A-SCPU02)(-EIP)
(2) Connectable external indicator (T3: NE1A-SCPU01(-V1)(-EIP), T3 and
T7: NE1A-SCPU02)(-EIP): 24 VDC, 15 to 400 mA
Number of CIP connections 2 (Class 1 connection)
Maximum data size: 128 input bytes or 16 output bytes per connection
Connection type: Point-to-point or multicast Allowable Unit communications
bandwidth
3,000 pps (See note.)
Explicit message communications Maximum message length for class 3 connection: 502 bytes
Maximum message length for UCMM connection: 502 bytes
Number of connections: 4 total for Class 3 and UCMM
Item Specifications
Input type Current sinking (PNP) ON voltage 11 VDC min. between each input terminal and G OFF voltage 5 VDC max. between each input terminal and G OFF current 1 mA max. Input current 4.5 mA
Item Specifications
Output type Current sourcing (PNP) Rated output current 0.5 A per output Residual voltage 1.2 V max. between each output terminal and V2 Leakage current 0.1 mA max.
Item Specifications
Output type Current sourcing (PNP) Rated output current 0.7 A max. per output (See notes 1 and 2.) Residual voltage 1.2 V max. between each output terminal and V1 Leakage current 0.1 mA max.
Item Specifications
Page 71
37
SECTION 3
Installation and Wiring
3-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-1-1 Requirements for Installation and Wiring . . . . . . . . . . . . . . . . . . . . 38
3-1-2 Mounting to the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-1-3 Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3-2-1 General Instructions on Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3-2-2 Wiring the Power Supply and I/O Lines. . . . . . . . . . . . . . . . . . . . . . 48
3-2-3 Wiring I/O Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3-2-4 DeviceNet Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3-2-5 Wiring the USB Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3-2-6 Ethernet (EtherNet/IP) Network Installation . . . . . . . . . . . . . . . . . . 58
Page 72
38
Installation Section 3-1
3-1 Installation
3-1-1 Requirements for Installation and Wiring
Consider the following for installation and wiring to improve the reliability of the NE1A-series Safety Network Controller System and to fully exploit the system’s capabilities.
Installation and Storage Environment
Do not use or store the NE1A-series Controller in any of the following loca­tions.
• Locations subject to direct sunlight
• Locations subject to temperatures or humidity outside the ranges speci­fied in the specifications
• Locations subject to condensation as the result of severe changes in tem­perature
• Locations subject to corrosive or flammable gases
• Locations subject to dust (especially iron dust) or salts
• Locations subject to water, oil, or chemicals
• Locations subject to shock or vibration
Take appropriate and sufficient measures when installing systems in the fol­lowing locations. Inappropriate and insufficient measures may result in mal­function.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
Page 73
39
Installation Section 3-1
3-1-2 Mounting to the Control Panel
• Use the NE1A-series Controller in an enclosure with IP54 protection or higher according to IEC/EN 60529.
• Use DIN Track (TH35-7.5/TH35-15 according to IEC 60715) to mount the NE1A-series Controller in the control panel. Mount the Controller to the DIN Track using PFP-M End Plates (not included with the NE1A-series Controller) to prevent it from falling off the DIN Track because of vibration.
• Provide sufficient space around the NE1A-series Controller, at least 5 mm at the sides and at least 50 mm at the top and bottom, for ventilation and wiring.
Note The NE1A-series Controller can be mounted only to DIN Track. Do not screw
the Controller to the control panel.
50 mm min.
50 mm min.
5 mm min.
5 mm min.
35-mm DIN Trac
k
End Plate Model: PFP-M
Wiring duct
Wiring duct
Page 74
40
Installation Section 3-1
Mounting
To ensure proper ventilation, mount the NE1A-series Controller as shown in the following diagram.
Do not mount the NE1A-series Controller as in the following diagrams.
Top
Bottom
p
Top
Bottom
Top
Bottom
Top
Top
Bottom
Bottom
Page 75
41
Installation Section 3-1
DIN Track Mounting Bracket Position for the NE1A-SCPU01(-V1)
DIN Track Mounting Bracket Position for the NE1A-SCPU02
DIN Track Mounting Bracket
DIN Track Mounting Brackets
Page 76
42
Installation Section 3-1
DIN Track Mounting Bracket Position for the NE1A-SCPU01-EIP
DIN Track Mounting Bracket Position for the NE1A-SCPU02-EIP
DIN Track Mounting Bracket
DIN Track Mounting Brackets
Page 77
43
Installation Section 3-1
3-1-3 Dimensions and Weight
Dimensions
NE1A-SCPU01(-V1)
99.4
(99)
111.1
131.4 (114.1)
Page 78
44
Installation Section 3-1
NE1A-SCPU02
135.6
(99)
111.1
131.4 (114.1)
Page 79
45
Installation Section 3-1
NE1A-SCPU01-EIP
113
(99)
111.1
131.4 (114.4)
(113.6)
Page 80
46
Installation Section 3-1
NE1A-SCPU02-EIP
Weight
Model Weight
NE1A-SCPU01(-V1) 460 g max. NE1A-SCPU02 690 g max. NE1A-SCPU01-EIP 570 g max. NE1A-SCPU02-EIP 800 g max.
158.2
(99)
111.1
131.4 (114.4)
(113.6)
Page 81
47
Wiring Section 3-2
3-2 Wiring
3-2-1 General Instructions on Wiring
Precaution:
• To prevent wire clippings from getting into the NE1A-series Controller, do not remove the label on the Controller before wiring has been completed.
• After wiring has been completed, be sure to remove the label from the Controller to enable heat dissipation for proper cooling.
• Disconnect the NE1A-series Controller from the power supply before starting any wiring operations. Devices connected to the Controller may operate unexpectedly if wiring is performed with the power supply con­nected.
• Be careful not to get your fingers caught when attaching connectors to the plugs on the NE1A-series Controller.
Label prevents wire clippings from entering.
!WARNING
Serious injury may possibly occur due to loss of required safety functions. Wire the con­ductors correctly and verify the operation of the NE1A-series Controller before using the Controller system in actual operation.
Page 82
48
Wiring Section 3-2
3-2-2 Wiring the Power Supply and I/O Lines
Wire Sizes
Use the following wires to connect external I/O devices to the NE1A-series Controller.
Recommended Materials and Tools
Insulated Pin Terminals
Use a pin terminal with an insulated cover compliant with the DIN 46228-4 standard. Pin terminals similar in appearance but not compliant with the stan­dard may not match the terminal block on the NE1A-series Controller. (The wiring dimensions are rough standards. Confirm the dimensions beforehand.) Use wires of the same diameter if two-wire pin terminals are used.
Note • When wiring with pin terminals, be sure to insert pin terminals all the way
into the terminal block.
When using two-wire pin terminals, use wires of the same diameter.
When using two-wire pin terminals, insert the pin terminal so that metal
portion of the pin terminal is inserted straight into the terminal block, i.e., so that the long sides of the insulating cover are vertical.
Solid wire
0.2 to 2.5 mm
2
(AWG 24 to AWG 12)
Stranded (flexible) wire
0.34 to 1.5 mm
2
(AWG 22 to AWG 16)
Page 83
49
Wiring Section 3-2
Reference Specifications (Product Specifications for Phoenix Contact)
Terminal Crimping Tool
Power Supply Selection
Use a DC power supply satisfying the following requirements.
• The secondary circuits of the DC power supply must be isolated from the primary circuit by double insulation or reinforced insulation.
• The DC power supply must satisfy the requirements for class 2 circuits or limited voltage/current circuits defined in UL 508.
• The output hold time must be 20 ms or longer.
Model of pin
terminal
Wire dimensions Pin terminal specifications
Dimensions
Cross-
sectional
area of
conductor
(mm
2
)
AWG Stripped
length of
insulation
(mm)
Overall
length L1
(mm)
Length of
metal
part L2
(mm)
Inner
diameter of
conductor
D1 (mm)
Inner
diameter of
insulative
cover D2
(mm)
One-wire pin
terminals
AI 0,34-8TQ 0.34 22 10 12.5 8 0.8 2.0 *1 AI 0,5-10WH 0.5 20 10 16 10 1.1 2.5 AI 0,75-10GY 0.75 18 10 16 10 1.3 2.8 AI 1-10RD 1.0 18 10 16 10 1.5 3.0 AI 1,5-10BK 1.5 16 10 18 10 1.8 3.4
Two-wire pin
terminals
AI-TWIN 2 x 0,75-10GY
2 x 0.75 10 17 10 1.8 2.8/5.0 *2
AI-TWIN 2 x 1­10RD
2 x 1 10 17 10 2.05 3.4/5.4
*1: One-wire Pin Terminal *2: Two-wire Pin Terminal
Manufacturer Model
Phoenix Contact CRIMPFOX UD6 or CRIMPFOX ZA3
Dia. D2
L2
Dia. D1
Insulated cover
L1
Dia. D2
L2
Dia. D1
Insulation
Cover
L1
Page 84
50
Wiring Section 3-2
3-2-3 Wiring I/O Devices
Wiring Input Devices
Refer to the following information for input device selection and wiring.
Devices with Mechanical Contact Outputs
Examples: Emergency stop buttons and safety limit switches These devices use both a safety input terminal and test output terminal. A
safety input terminal inputs the test output signal (pulse output) of the NE1A­series Controller via a contact output device.
Devices with PNP Semiconductor Outputs (Current Sourcing)
Example: Light curtains A PNP semiconductor output signal from this type of device is input to the
NE1A-series Controller’s safety input terminal.
INx
G1
Tx
V1
24 VDC
Minimum applicable load: 4 mA, 24 VAC
NE1A-series Controller
4.5 mA typical
24 VDC
OSSDx
GND
INx
G1
Tx
V1
24 VDC
4.5 mA typical
NE1A-series Controller
!WARNING
Serious injury may possibly occur due to loss of required safety functions. Use appropri­ate components or devices according to the requirements given in the following table.
Page 85
51
Wiring Section 3-2
IMPORTANT
• Properly apply the specified voltage to the NE1A-series Controller’s inputs. Applying an inappropriate DC voltage or any AC voltage may cause reduced safety functions, damage to the NE1A-series Controller, or a fire.
• Be sure to separate I/O cables from high-voltage/current lines.
• Use a total I/O communications cable length of 30 m or less.
• Do not apply the power supply to the test output terminals. Doing so may result in product damage or burning.
Wiring Output Devices
Refer to the following diagram for selection and wiring of output devices.
Controlling devices Requirements
Emergency stop switch Use approved devices with a direct opening mechanism compliant with IEC/
EN 60947-5-1.
Door interlocking switch or limit switch
Use approved devices with a direct opening mechanism compliant with IEC/ EN 60947-5-1 and capable of switching micro-loads of 4 mA at 24 VDC.
Safety sensor Use approved devices compliant with the relevant product standards, regula-
tions, and rules in the country where they are used.
Relay with forcibly guided contacts Use approved devices with forcibly guided contacts compliant with EN 50205.
For feedback, use devices with contacts capable of switching micro-loads of 4 mA at 24 VDC.
Contactor Use contactors with a forcibly guided mechanism and monitor the auxiliary NC
contact to detect contactor failures. For feedback, use devices with contacts capable of switching micro-loads of
4 mA at 24 VDC.
Other devices Evaluate whether devices used are appropriate to satisfy the requirements of
the safety category level.
OUTx
G2
V2
24 VDC
L
NE1A-series Controller
0.5 A max.
Page 86
52
Wiring Section 3-2
IMPORTANT
• Be sure to separate I/O cables from high-voltage/current lines.
• Use I/O cables of 30 m or less.
• Do not apply the power supply to the test output terminals. Doing so may result in product damage or burning.
!WARNING
Serious injury may possibly occur due to breakdown of outputs. Do not connect loads beyond the rated value to the safety outputs and the test outputs.
Serious injury may possibly occur due to loss of required safety functions. Wire the NE1A-series Controller properly so that 24-VDC lines do NOT touch the safety outputs and the test outputs accidentally or unintentionally.
Serious injury may possibly occur due to loss of required safety functions. Ground the 0­V line of the power supply for external output devices so that the devices do NOT turn ON when the safety output line or the test output line is grounded.
Serious injury may possibly occur due to loss of required safety functions. Use appropri­ate components or devices according to the requirements given in the following table.
Controlling Devices Requirements
Contactor Use contactors with a forcibly guided mechanism and monitor the auxiliary NC
contact to detect contactor failures. For feedback, use devices with contacts capable of switching micro-loads of
4 mA at 24 VDC.
Other devices Evaluate whether devices used are appropriate to satisfy the requirements of
safety category level.
Page 87
53
Wiring Section 3-2
Examples of I/O Device Connections
Example of Connecting an Emergency Stop Button
Note Connect a 24-VDC power supply to terminals V0 and G0 (power supply termi-
nals for internal circuits).
Note This example shows an NE1A-SCPU01(-V1)(-EIP) Controller’s terminal lay-
out.
Example of Connecting Limit Switches (for a Safety Gate)
Note Connect a 24-VDC power supply to terminals V0 and G0 (power supply termi-
nals for internal circuits).
V1
G1 T0
T1
I1
I0
I3
I5
I2
I4
I6
I7
T2
T3
E1
S1
11 21
12 22
O1
O0
V2
G2
O3 O5
O2 O4 O6
O7
E2
KM1KM2
I9
I8
I11
I13
I10
I12
I14
I15
KM1-NC
KM2-NC
M
KM1
KM2
E1 and E2: 24-VDC power supplies S1: Emergency stop switch S2 Reset switch KM1 and KM2: Contactors M: Motor
S2
V1
G1 T0
T1
I1
I0
I3
I5
I2
I4
I6
I7
T2
T3
E1
S1
O1
O0
V2 G2
O3 O5
O2 O4 O6
O7
E2
KM1
KM2
KM1KM2
I9I8I11
I13
I10
I12
I14
I15
KM1-NC
KM2-NC
S2
Open
M
E1 and E2: 24-VDC power supplies S1: Safety limit switch S2: Limit Switch (NO Contact) KM1 and KM2: Contactors M: Motor
Page 88
54
Wiring Section 3-2
Note This example shows an NE1A-SCPU01(-V1)(-EIP) Controller’s terminal lay-
out.
Example of Connecting Two-hand Switches
Note Connect a 24-VDC power supply to terminals V0 and G0 (power supply termi-
nals for internal circuits).
Note This example shows an NE1A-SCPU01(-V1)(-EIP) Controller’s terminal lay-
out.
V1
G1 T0
T1
I1
I0
I3
I5
I2
I4
I6
I7
T2
T3
E1
S11
O1
O0
V2 G2
O3 O5
O2 O4 O6
O7
E2
KM1KM2
I9
I8
I11
I13
I10
I12
I14
I15
KM1-NC
KM2-NC
S12
M
KM1
KM2
E1 and E2: 24-VDC power supplies S11 and S12: Two-hand switches KM1 and KM2: Contactors M: Motor
Page 89
55
Wiring Section 3-2
Example of Connecting a Light Curtain
Note Connect a 24-VDC power supply to terminals V0 and G0 (power supply termi-
nals for the internal circuits).
Note This example shows an NE1A-SCPU01(-V1)(-EIP) Controller’s terminal lay-
out.
Receiver - OSSD1 (Green)
Receiver - OSSD2 (White)
Auxiliary output (Yellow)
RS-485 (Gray)
V1
G1 T0
T1
I1
I0
I3
I5
I2
I4
I6
I7
T2
T3
E1
O1
O0
V2
G2
O3
O5
O2
O4
O6
O7
E2
I9
I8
I11
I13
I10 I12
I14
I15
KM1- NC
KM2- NC
KM1
KM2
M
Light Curtain: OMRON F3SN-A
RS-485 (Pink)
Emitter: +24 V (Brown)
Receiver: +24 V (Brown)
Emitter: 0 V (Blue), shield
Receiver: 0 V (Blue), shield
Test input (Green)
Red: Open
Interlock (White)
Rest input (Yellow)
Emitter
Receiver
KM2
KM1
E1 and E2: 24 VDC power supplies S1: External test switch S2: Lockout reset switch KM1 and KM2: Contactors M: Motor
External relay monitor (Red)
S1
S2
Page 90
56
Wiring Section 3-2
Example of Connecting a User Mode Switch
Note Connect a 24-VDC power supply to terminals V0 and G0 (power supply termi-
nals for internal circuits).
Note This example shows an NE1A-SCPU01(-V1)(-EIP) Controller’s terminal lay-
out.
S1
I0 I2 I4 I6
I1 I3 I5 I7
I8 I10 I12 I14
I9 I11 I13 I15
V1 G1 T0 T2
V2 G2 T1 T3
O0 O2 O4 O6
O1 O3 O5 O7
E2
E1
E1 and E2: 24 VDC power supplies S1: User mode switch
Page 91
57
Wiring Section 3-2
3-2-4 DeviceNet Wiring
Wire the DeviceNet communications cable as shown in the following diagram.
Stickers are placed on the communication connectors based on the color of each communications wire. By matching the communications wire colors with the connector sticker colors, you can check to see if wires are in the correct locations. The colors of the wires are as follows:
• Turn OFF the power supply to the NE1A-series Controller, to all nodes on the network, and to communications lines before starting any wiring oper­ations.
• Tighten the DeviceNet connector to the appropriate torque (0.25 to
0.3 N·m).
• Separate the DeviceNet communications cables from high-voltage/current lines.
Note Refer to the DeviceNet Operation Manual (W267) for further information on
wiring.
3-2-5 Wiring the USB Connector
A computer is connected to use the Network Configurator.
Use a commercially available USB-A to USB-B Male/Male cable to make the connection.
IMPORTANT Use a USB cable of 3 meters max.
Color Description
Red V+ White Signal (CAN H)
-Drain Blue Signal (CAN L) Black V
IMPORTANT
Page 92
58
Wiring Section 3-2
3-2-6 Ethernet (EtherNet/IP) Network Installation
Basic Installation Precautions
• Take the greatest care when installing the Ethernet System, being sure to follow ISO 8802-3 specifications. You must obtain a copy of these specifi­cations and be sure you understand them before attempting to install an Ethernet System.
• Unless you are already experienced in installing communications sys­tems, we strongly recommend that you employ a professional to install your system.
• Do not install Ethernet equipment near sources of noise. If a noisy envi­ronment is unavoidable, take adequate measures against noise interfer­ence, such as installing network components in grounded metal cases or using optical cable in the system.
Recommended Network Devices
The following table shows the devices recommended for use with the NE1A­series Controller.
Note • Ask the switching hub manufacturer for setting procedures for the switch-
ing hub.
• Install the switching hub so that its environmental resistance capabilities are not exceeded. Ask the switching hub manufacturer for information on the environmental resistance of the switch hub.
Precautions
Precautions on Laying Twisted-pair Cable
• Noise resistance may be reduced by ground loops, which can occur due to improper shield connections and grounding. Ground the shield at one location, as shown in the following diagram.
• Do not connect a shield at the NE1A-series Controller connector.
• If a cable connects two hubs, connect the shields at only one end.
Part Maker Model number Inquires
Switching Hub OMRON W4S1-03B
W4S1-05B W4S1-05C
OMRON Corporation
Cisco Systems, Inc. Consult the manufacturer. Cisco Systems, Inc. Main Corporate HQ Contec USA, Inc. Consult the manufacturer. CONTEC USA Inc. Phoenix Contact Consult the manufacturer. Phoenix Contact USA Customer Service
Twisted-pair cable
100BASE-TX Fujikura F-LINK-E 0.5mm × 4P Fujikura America, Inc. EtherNet/IP compliant cable ---
Connectors (Modular plug)
STP Plug Panduit Corporation MPS588 Panduit Corporation US Headquarters
Boots Tsuko Company MK boot (IV) LV Tsuko Company Japan Headquarters
Page 93
59
Wiring Section 3-2
• Press the cable connector in firmly until it locks into place at both the switching hub and the NE1A-series Controller.
• Do not lay the twisted-pair cable together with high-voltage lines.
• Do not lay the twisted-pair cable near devices that generate noise.
• Do not lay the twisted-pair cable in locations subject to high temperatures or high humidity.
• Do not lay the twisted-pair cable in locations subject to excessive dirt and dust or to oil mist or other contaminants.
Switching Hub Installation Environment Precautions
• Do not ground the switching hub in the same location as a drive-system component such as an inverter.
• Always use a dedicated power supply for the switching hub’s power sup­ply. Do not use the same power supply used for other equipment, such as an I/O power supply, motor power supply, or control power supply.
• Before installation, check the switching hub’s environment-resistance specifications, and use a switching hub appropriate for the ambient condi­tions. Contact the switching hub manufacturer for details on switching hub’s environment-resistance specifications.
Switching Hub Connection Methods
• Connect two hubs to each other as follows: Connect an MDI port to an MDI-X port with a straight cable; connect two MDI ports with a cross cable; and connect two MDI-X ports with a cross cable.
Note It is very difficult to distinguish cross cables and straight cables by
appearance. Incorrect cables will cause communications to fail. We recommend using cascade connections with straight cables when­ever possible.
• Some switching hubs can automatically distinguish between MDI and MDI-X. When this kind of switching hub is being used, straight cable can be used between switching hubs.
STP
(Shield)
STP
(Shield)
Connect shield.
Do not connect shield.
FG terminal
ED Router
Connector
FG terminal
ED Router
Connector
Hub Hub
GR GR
STP
(Shield)
Connector Connector Connector Connector Connector
MDI-X port (cross)
Switching Hub
Switching Hub
Switching Hub
: Straight cable : Cross cable
Switching Hub
MDI ports
Page 94
60
Wiring Section 3-2
Note NE1A-series Controller link settings must match the communications mode
settings of connected switching hubs. If they do not match, links will be unsta­ble and normal communications will not be possible. For EtherNet/IP I/O com­munications (tag data link communications) with an EtherNet/IP standard originator, it is recommended that auto-negotiation or 100M full-duplex com­munications be set for the Controller and the switching hubs.
Ethernet Connectors The following standards and specifications apply to the connectors for the
Ethernet twisted-pair cable.
• Electrical specifications: Conforming to IEEE802.3 standards.
• Connector structure: RJ45 8-pin Modular Connector
(conforming to ISO 8877)
Note The NE1A-series Controller Ethernet ports support the auto-MDI/MDI-X func-
tionality, so either a straight or cross cable can be used.
Connecting the Cable
!Caution Turn OFF the power to the NE1A-series Controller before connecting or dis-
connecting twisted-pair cable.
!Caution Allow enough space for the bending radius of the twisted-pair cable as shown
in below.
NE1A-series
Controller
Auto-
negotiation
10 Mbps 100 Mbps
Switching hub
Full Half Full Half
Auto-negotiation Recommended Not connectible Connectible Not connectible Connectible 10 Mbps Full Not connectible Connectible Not connectible Not connectible Not connectible
Half Connectible Not connectible Connectible Not connectible Not connectible
100 Mbps Full Not connectible Not connectible Not connectible Recommended Not connectible
Half Connectible Not connectible Not connectible Not connectible Connectible
Connector pin Signal name Abbr. Signal direction
1 Transmission data + TD+ Output 2 Transmission data – TD– Output 3 Reception data + RD+ Input 4 Not used. --- --­5 Not used. --- --­6 Reception data – RD– Input 7 Not used. --- --­8 Not used. --- --­Hood Frame ground FG ---
Page 95
61
Wiring Section 3-2
1,2,3... 1. Lay the twisted-pair cable.
2. Connect the cable to the switching hub. Be sure to press in the cable until it locks into place. This procedure should only be performed by qualified personnel.
3. Connect the twisted-pair cable to the connector on the NE1A-series Con­troller. Be sure to press the connectors (both the switching hub side and Ethernet side) until they lock into place.
35 mm
NE1A
Page 96
Page 97
63
SECTION 4
DeviceNet Communications Functions
4-1 Initial Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4-1-1 Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4-1-2 Software Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4-2 Network Status Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4-3 Remote I/O Allocations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4-3-1 Remote I/O Area Allocation Overview . . . . . . . . . . . . . . . . . . . . . . 68
4-3-2 Remote I/O Area Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4-3-3 Remote I/O Area Data Configuration. . . . . . . . . . . . . . . . . . . . . . . . 70
4-4 Safety Master Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4-4-1 Safety I/O Communications as Safety Master . . . . . . . . . . . . . . . . . 82
4-4-2 Safety I/O Connection Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4-4-3 Stopping/Resetting Communications after
an Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4-5 Safety Slave Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4-5-1 Safety I/O Communications as Safety Slave . . . . . . . . . . . . . . . . . . 88
4-5-2 Creating I/O Data (Safety Slave I/O) to Use as Safety Slave . . . . . . 89
4-6 Standard Slave Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
4-6-1 Standard I/O Communications as Standard Slave . . . . . . . . . . . . . . 92
4-6-2 Creating I/O Data (Slave I/O) to Use as Standard Slave . . . . . . . . . 92
Unit Ver. 1.0 or Later
Page 98
64
Initial Setting Section 4-1
4-1 Initial Setting
4-1-1 Hardware Setup
Node Address Setting
Set the DeviceNet node address using the rotary switches on the front of the NE1A-series Controller.
Note The node address is set to 63 at the factory.
Any node address in the setting range can be used as long as the same address is not used by another node. If a value between 64 and 99 is set on the rotary switches, the node address can be set using a software setting on the Network Configurator.
Software Setting
Use the following procedure to set the node address using the Network Con­figurator.
1. Turn OFF the power and then set the rotary switches to a number between 64 and 99 (software setting).
2. Turn ON the power. The NE1A-series Controller will operate using the pre­vious node address (factory set to 63).
3. Reset to the default settings using the Network Configurator’s RESET command. The configuration information held in the device will be initialized.
4. Set the node address from the Network Configurator.
From here on, the NE1A-series Controller will operate with the node address set in the software setting.
IMPORTANT
• Turn OFF power to the NE1A-series Controller before setting the node addresses.
• Do not change the rotary switches while the power is ON. The NE1A­series Controller will detect this as a change in the configuration and will switch to Abort State.
• A node address duplication error will occur if the same address is set for more than one node. Communications will not start if this error occurs.
Note Use a small flat-blade screwdriver to set the rotary switches, being careful not
to scratch them.
Method Two-digit decimal
number
Range 0 to 63
Page 99
65
Initial Setting Section 4-1
Baud Rate Setting
The DeviceNet baud rate is set using the DIP switch on the front of the NE1A­series Controller. The baud rates settings are shown in the following table:
Note The baud rate is set to 125 kbit/s at the factory.
Software Setting
The Network Configurator can be used to set the baud rate. The procedure is as follows:
1. Turn OFF the power and change the DIP switch to the “software setting.”
2. Turn ON the power. When power is turned ON, the NE1A-series Controller will operate at the previous baud rate (default setting: 125 kbit/s).
3. Reset to the default settings using the Network Configurator’s RESET command. The configuration information held in the device will be initialized.
4. Set the baud rate from the Network Configurator.
5. Reset the NE1A-series Controller by cycling the power or using the NE1A­series Controller RESET command from the Network Configurator. The NE1A-series Controller will then operate with the baud rate set from the Network Configurator, i.e., the software setting.
Automatic Baud Rate Detection
The NE1A-series Controller’s baud rate can be set automatically to match the baud rate of the master on the network. The baud rate must be set in at least one Safety Master or Standard Master on the network. After turning ON the power, the baud rate is set when establishing communications, and the baud rate setting is stored until the next time power is turned ON.
IMPORTANT
• Turn OFF power to the NE1A-series Controller before setting the DIP switch.
• Do not change the DIP switch setting while the power supply is ON. The NE1A-series Controller will detect this as a change in the configuration and will switch to ABORT State.
• The baud rate must be the same for all nodes (masters and slaves) on the network.
Pin Baud rate
1 2 3 4
OFF OFF OFF OFF 125 kbit/s ON OFF OFF OFF 250 kbit/s OFF ON OFF OFF 500 kbit/s ON ON OFF OFF Software setting ON or
OFF
ON or OFF
ON OFF
ON or OFF
ON or OFF
ON or OFF
ON Automatic baud rate
detection
Page 100
66
Initial Setting Section 4-1
4-1-2 Software Settings
Disabling DeviceNet Communications (Standalone)
When DeviceNet Communications are disabled, the NE1A-series Controller stops all DeviceNet communications and operates as a Standalone Control­ler. The default is to have DeviceNet communications enabled (normal mode).
Make the setting from the Network Configurator. After the setting has been made, a reset command will be sent from the Network Configurator to the NE1A-series Controller to enable the setting.
IMPORTANT
• When DeviceNet communications are disabled, connect the NE1A-series Controller to the Network Configurator via a USB connection or via Ether­Net/IP (for Controllers that support EtherNet/IP).
• When DeviceNet communications are disabled, operation using the Net­work Configurator can be performed via a USB connection or via Ether­Net/IP (for Controllers that support EtherNet/IP).
Setting Description
Enabled (Normal Mode) DeviceNet communications enabled. Disabled (Standalone Mode) DeviceNet communications disabled. The SNC will
operate as a Standalone Controller. “nd” will be displayed on the 7-segment display.
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