Omron E5AC-T, E5EC-T, E5CC-T User Manual

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At the end of this document you will find links to products related to this catalog. You can go directly to our shop by
clicking HERE. HERE
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Digital Temperature Controllers Programmable Type
User’s Manual E5@C-T
Appendices
Index
Preparations
Introduction
Advanced
Operations
Basic
Operation
Part Names and
Basic Procedures
User Calibration
Parameters
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2
3
4
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A
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Preface
E5@C-T Digital Temperature Controllers User’s Manual (H185)
Preface
Thank you for purchasing an E5@C-T Digital Controller. This manual describes how to use the E5@C-T. Read this manual thoroughly and be sure you under­stand it before attempting to use the Digital Controller and use the Digital Controller correctly according to the information provided. Keep this manual in a safe place for easy reference. Refer to the E5
@
C-T
Digital Controllers Programmable Type Communications Manual (Cat. No. H186) for information on
communications.
© OMRON, 2014
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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Terms and Conditions Agreement
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Terms and Conditions Agreement
z Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
z Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right.
z Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CON­SEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Warranty, Limitations of Liability
Warranties
Limitation on Liability; Etc
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Terms and Conditions Agreement
E5@C-T Digital Temperature Controllers User’s Manual (H185)
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a com­plete determination of the suitability of the Product in combination with the end product, machine, sys­tem, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take applica­tion responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor­mance is subject to the Omron’s Warranty and Limitations of Liability.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product.
Information presented by Omron Companies has been checked and is believed to be accurate; how­ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Application Considerations
Suitability of Use
Programmable Products
Disclaimers
Performance Data
Change in Specifications
Errors and Omissions
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Safety Precautions
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Safety Precautions
Definition of Precautionary Information
The following notation is used in this manual to provide precautions required to ensure safe usage of the E5@C-T Digital Controllers. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions. The following notation is used.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.
Precautions for
Safe Use
Supplementary comments on what to do or avoid doing, to use the product safely.
Precautions for
Correct Use
Supplementary comments on what to do or avoid doing, to pre­vent failure to operate, malfunction or undesirable effect on product performance.
Symbols
Symbol Meaning
Caution
General Caution
Indicates non-specific general cautions, warnings, and dangers.
Electrical Shock Caution Indicates possibility of electric shock under specific conditions.
Prohibition
General Prohibition
Indicates non-specific general prohibitions.
Disassembly Prohibition Indicates prohibitions when there is a possibility of injury, such as from electric shock, as the result of disassembly.
Mandatory
Caution
General Caution
Indicates non-specific general cautions, warnings, and dangers.
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Safety Precautions
E5@C-T Digital Temperature Controllers User’s Manual (H185)
z Safety Precautions
*1 An SELV (separated extra-low voltage) system is one with a power supply that has double or reinforced
insulation between the primary and the secondary circuits and has an output voltage of 30 V r.m.s. max. and 42.4 V peak max. or 60 VDC max.
*2 A class 2 circuit is one tested and certified by UL as having the current and voltage of the secondary
output restricted to specific levels.
CAUTION
Minor injury due to electric shock may occasionally occur. Do not touch the terminals while power is being supplied.
Electric shock, fire, or malfunction may occasionally occur. Do not allow metal objects, conductors, cuttings from installation work, or moisture to enter the Digital Controller or a Setup Tool port. Attach the cover to the front-panel Setup Tool port whenever you are not using it to prevent foreign objects from entering the port.
Minor injury from explosion may occasionally occur. Do not use the product where subject to flammable or explosive gas.
Fire may occasionally occur. Do not allow dirt or other foreign objects to enter a Setup Tool port, or between the pins on the connectors on the Setup Tool cable.
Minor electric shock, fire, or malfunction may occasionally occur. Never disassemble, modify, or repair the product or touch any of the internal parts.
CAUTION - Risk of Fire and Electric Shock (a) This product is UL listed as Open Type Process Control
Equipment. It must be mounted in an enclosure that does not allow fire to escape externally.
(b) More than one disconnect switch may be required to
de-energize the equipment before servicing.
(c) Signal inputs are SELV, limited energy.
*1
(d) Caution: To reduce the risk of fire or electric shock, do not
interconnect the outputs of different Class 2 circuits.
*2
If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions.
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Safety Precautions
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
CAUTION
Loose screws may occasionally result in fire. Tighten the terminal screws to the specified torque of 0.43 to
0.58 N·m.
Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents.
A malfunction in the Digital Controller may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the Digital Controller, take appropriate safety measures, such as installing a monitoring device on a separate line.
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Precautions for Safe Use
E5@C-T Digital Temperature Controllers User’s Manual (H185)
Precautions for Safe Use
Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse affects on the performance and functions of the product. Not doing so may occasionally result in unex­pected events. Do not handle the Digital Controller in ways that exceed the ratings.
The product is designed for indoor use only. Do not use or store the product outdoors or in any of the following places.
Places directly subject to heat radiated from heating equipment. Places subject to splashing liquid or oil atmosphere. Places subject to direct sunlight. Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas). Places subject to intense temperature change. Places subject to icing and condensation. Places subject to vibration and large shocks.
Use and store the Digital Controller within the rated ambient temperature and humidity. Gang-mounting two or more Digital Controllers, or mounting Digital Controllers above each other may cause heat to build up inside the Digital Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Controllers.
To allow heat to escape, do not block the area around the Digital Controller. Do not block the ventilation holes on the Digital Controller.
Be sure to wire properly with correct polarity of terminals.
Use the specified size of crimped terminals (M3, width of 5.8 mm or less) for wiring. To connect bare
wires to the terminal block, use copper braided or solid wires with a gage of AWG24 to AWG18 (equal to a cross-sectional area of 0.205 to 0.8231 mm
2
). (The stripping length is 6 to 8 mm.) Up to
two wires of the same size and type, or two crimped terminals can be inserted into a single terminal.
Do not wire the terminals that are not used.
To avoid inductive noise, keep the wiring for the Digital Controller's terminal block away from power
cables that carry high voltages or large currents. Also, do not wire power lines together with or parallel to Digital Controller wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the Digital Controller. Allow as much space as possible between the Digital Controller and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.
Use the Digital Controller within the rated load and power supply.
Make sure that the rated voltage is attained within 2 seconds of turning ON the power using a switch
or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur.
Make sure that the Digital Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display.
A switch or circuit breaker must be provided close to Digital Controller. The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for Digital Controller.
Wipe off any dirt from the Digital Controller with a soft dry cloth. Never use thinners, benzine, alcohol, or any cleaners that contain these or other organic solvents. Deformation or discoloration may occur.
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Precautions for Safe Use
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Design the system (e.g., control panel) considering the 2 seconds of delay in setting the Digital Controller’s output after the power supply is turned ON.
The output will turn OFF when you move to the Initial Setting Level. Take this into consideration when performing control.
The number of non-volatile memory write operations is limited. Therefore, use RAM write mode when frequently overwriting data, e.g., through communications.
Use suitable tools when taking the Digital Controller apart for disposal. Sharp parts inside the Digital Controller may cause injury.
Do not connect cables to both the front-panel Setup Tool port and the top-panel Setup Tool port at the same time.
Do not exceed the communications distance that is given in the specifications and use the specified communications cable.
Do not turn the power supply to the Digital Controller ON or OFF while the USB-Serial Conversion Cable is connected. The Digital Controller may malfunction.
Do not bend the communications cables past their natural bending radius. Do not pull on the communications cables.
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Precautions for Correct Use
E5@C-T Digital Temperature Controllers User’s Manual (H185)
Precautions for Correct Use
z Service Life
Use the Digital Controller within the following temperature and humidity ranges: Temperature: 10 to 55°C (with no icing or condensation), Humidity: 25% to 85% If the Digital Controller is installed inside a control board, the ambient temperature must be kept to under 55°C, including the temperature around the Controller. The service life of electronic devices like Digital Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Digital Controller. When two or more Digital Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Digital Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors.
z Ensuring Measurement Accuracy
When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple types. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same. Mount the Digital Controller so that it is horizontally level. If the measurement accuracy is low, check to see if input shift has been set correctly.
z Resistance to Water
The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof. Front panel: IP66 Rear case: IP20, Terminal section: IP00 When waterproofing is required, insert the Waterproof Packing on the backside of the front panel. Keep the Port Cover on the front-panel Setup Tool port of the E5EC-T/E5AC-T securely closed. The degree of protection when the Waterproof Packing is used is IP66. To maintain an IP66 degree of protection, the Waterproof Packing and the Port Cover for the front-panel Setup Tool port must be periodically replaced because they may deteriorate, shrink, or harden depending on the operating environment. The replacement period will vary with the operating environment. Check the required period in the actual application. Use 3 years or sooner as a guideline. If the Waterproof Packing and Port Cover are not periodically replaced, waterproof performance may not be maintained. If a waterproof structure is not required, then the Waterproof Packing does not need to be installed.
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Precautions for Operation
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Precautions for Operation
It takes approximately two seconds for the outputs to turn ON from after the power supply is turned
ON. Design the system (e.g., control panel) to allow for this delay.
The Digital Controller requires 30 minutes to warm up after the power supply is turned ON. Always turn ON the power supply at least 30 minutes before starting actual control operations.
Avoid using the Digital Controller in places near a radio, television set, or wireless installing. The Digital Controller may cause radio disturbance for these devices.
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Preparations for Use
E5@C-T Digital Temperature Controllers User’s Manual (H185)
Preparations for Use
Be sure to thoroughly read and understand the manual provided with the product, and check the follow­ing points.
Timing Check point Details
Purchasing the product
Product appearance
After purchase, check that the product and packaging are not dented or otherwise damaged. Damaged internal parts may prevent optimum control.
Product model and specifications
Make sure that the purchased product meets the required specifications.
Setting the Unit
Product installation location
Provide sufficient space around the product for heat dissipation. Do not block the vents on the product.
Wiring Terminal wiring Do not subject the terminal screws to excessive stress (force) when
tightening them. Make sure that there are no loose screws after tightening terminal screws to the specified torque of 0.43 to 0.58 N·m. Be sure to confirm the polarity for each terminal before wiring the terminal
block and connectors. Power supply inputs
Wire the power supply inputs correctly. Incorrect wiring will result in damage
to the internal circuits.
Operating environment
Ambient temperature
The ambient operating temperature for the product is 10 to 55°C (with no
condensation or icing). To extend the service life of the product, install it in a
location with an ambient temperature as low as possible. In locations
exposed to high temperatures, if necessary, cool the products using a fan or
other cooling method. Vibration and shock
Check whether the standards related to shock and vibration are satisfied at
the installation environment. (Install the product in locations where the
contactors will not be subject to vibration or shock.) Foreign particles Install the product in a location that is not subject to liquid or foreign
particles entering the product.
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Versions
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Versions
Check the version on the nameplate on the E5@C-T Digital Controller or on the label on the packing box. If the version is not given, the version of the E5@C-T Digital Controller is version 1.0.
Product nameplate Package label
The version is given here.
The version is given here.
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Revision History
E5@C-T Digital Temperature Controllers User’s Manual (H185)
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code Date Revised content
01 January 2014 Original production
H185-E1-01
Revision code
Cat. No.
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Conventions Used in This Manual
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Conventions Used in This Manual
“E5@C-T” is used to indicate information that is the same for the E5CC-T, E5EC-T, and E5AC-T Digital Controllers. Also, “E5EC-TPR@,” “ E 5AC-T PR@,” or “Position-proportional Models” indicates the Digital Controllers with position-proportional control. “Standard Models” indicates other Digital Controllers.
The following abbreviations are used in parameter names, figures, and other descriptions. These abbreviations mean the following:
* “EU” stands for Engineering Unit. EU is used as the minimum unit for engineering units such as °C, m, and g.
The size of the EU depends on the input type. For example, when the input temperature setting range is −200 to 1,300°C, 1 EU is 1°C, and when the input temperature setting range is 20.0 to 500.0°C, 1 EU is 0.1°C. For analog inputs, the size of the EU depends on the decimal point position of the scaling setting, and 1 EU is the minimum scaling unit.
Model Notation
Meanings of Abbreviations
Symbol Term
PV Process value SP Set point SV Set value
AT A ut o - tu n i ng
EU Engineering unit*
LBA Loop burnout alarm
HB Heater burnout
HS Heater short FSP Fixed SP PSP Program SP
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Conventions Used in This Manual
E5@C-T Digital Temperature Controllers User’s Manual (H185)
The following tables show the correspondence between the symbols displayed on the displays and alphabet characters.
Also refer to the E5
@
C-T Digital Controllers Communications Manual (Cat. No. H186) for information on
communications.
How to Read Display Symbols
abcdefghijklm
ABCDE FGH I J KLM
nopqrstuVwxyz
NOPQRS T U VWXY Z
How This Manual is Organized
Goal Related sections Contents Learning about the appearance, features, functions, and model numbers
Section 1 Introduction ---
Setting up the E5@C-T Section 2 Preparations This section describes the steps that are
required before turning ON the power supply (including installation, terminal usage, wiring, and isolation/insulation block diagram). It also describes how to use the Setup Tool ports.
Learning the basic procedures from turning ON the power supply to starting actual operation
Section 3 Part Names and Basic Procedures
This section serves as a basic tutorial for first-time users of the E5@C.
Learning the basic operating methods
Section 4 Basic Operation Section 6 Parameters
These sections describe basic operating methods.
Learning advanced operating methods
Section 5 Advanced Operations Section 6 Parameters
These sections describe advanced operating methods.
Calibrating the E5@C-T Section 7 User Calibration This section describes the procedures that you
can use to calibrate the sensor or transfer output of the E5@C-T.
Learning the specifications and parameters of the E5@C-T
Appendices ---
Related Manuals
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Conventions Used in This Manual
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
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Sections in this Manual
E5@C-T Digital Temperature Controllers User’s Manual (H185)
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Introduction
Preparations
Part Names and Basic Procedures
Basic Operation
Advanced Operations
Parameters
User Calibration
A
A
Appendices
I
I
Index
Sections in this Manual
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
CONTENTS
Preface .......................................................................................................................1
Terms and Conditions Agreement...........................................................................2
Warranty, Limitations of Liability ...................................................................................................................2
Application Considerations ........................................................................................................................... 3
Disclaimers ................................................................................................................................................... 3
Safety Precautions.................................................................................................... 4
Definition of Precautionary Information .........................................................................................................4
Symbols .......................................................................................................................................................4
Precautions for Safe Use..........................................................................................7
Precautions for Correct Use.....................................................................................9
Precautions for Operation ...................................................................................... 10
Preparations for Use............................................................................................... 11
Versions ...................................................................................................................12
Revision History...................................................................................................... 13
Conventions Used in This Manual.........................................................................14
Model Notation ............................................................................................................................................14
Meanings of Abbreviations ..........................................................................................................................14
How to Read Display Symbols .................................................................................................................... 15
How This Manual is Organized ...................................................................................................................15
Related Manuals ......................................................................................................................................... 15
Sections in this Manual ..........................................................................................17
Section 1 Introduction
1-1 Appearance, Features, and Functions of the E5@C-T ......................................................... 1-2
1-1-1 Appearance.................................................................................................................................1-2
1-1-2 Features......................................................................................................................................1-2
1-1-3 Main Functions............................................................................................................................1-3
1-2 I/O Configuration and Model Number Legend ...................................................................... 1-5
1-2-1 I/O Configuration.........................................................................................................................1-5
1-2-2 Model Number Legends..............................................................................................................1-7
Section 2 Preparations
2-1 Installation................................................................................................................................ 2-2
2-1-1 Dimensions (Unit: mm)................................................................................................................2-2
2-1-2 Panel Cutout (Unit: mm)..............................................................................................................2-3
2-1-3 Mounting .....................................................................................................................................2-5
2-2 Using the Terminals................................................................................................................. 2-7
2-2-1 E5CC-T Terminal Block Wiring Example.....................................................................................2-7
2-2-2 E5EC-T/E5AC-T Terminal Block Wiring Example .....................................................................2-11
2-2-3 Precautions when Wiring ..........................................................................................................2-16
2-2-4 Wiring........................................................................................................................................2-16
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
2-3 Insulation Block Diagrams....................................................................................................2-23
2-4 Using the Setup Tool Port..................................................................................................... 2-24
2-4-1 Procedure ................................................................................................................................. 2-24
2-4-2 Connection Method................................................................................................................... 2-24
2-4-3 Installing the Driver................................................................................................................... 2-27
Section 3 Part Names and Basic Procedures
3-1 Basic Application Flow ........................................................................................................... 3-2
3-2 Power ON.................................................................................................................................. 3-3
3-3 Part Names, Part Functions, and Setting Levels .................................................................. 3-4
3-3-1 Part Names and Functions ......................................................................................................... 3-4
3-3-2 Entering Numeric Values............................................................................................................ 3-8
3-3-3 Setting Levels ............................................................................................................................. 3-9
3-4 Procedures after Turning ON the Power Supply................................................................. 3-14
3-4-1 Basic Flow of Operations.......................................................................................................... 3-14
3-4-2 Basic Procedure ....................................................................................................................... 3-15
Section 4 Basic Operation
4-1 Moving between Setting Levels ............................................................................................. 4-3
4-1-1 Moving to the Initial Setting Level ............................................................................................... 4-3
4-1-2 Moving to the Program Setting Level.......................................................................................... 4-4
4-1-3 Moving to the Adjustment Level.................................................................................................. 4-5
4-1-4 Moving to the PID Setting Level.................................................................................................. 4-5
4-1-5 Moving to the Protect Level ........................................................................................................ 4-6
4-1-6 Moving to the Advanced Function Setting Level......................................................................... 4-7
4-1-7 Moving to the Communications Setting Level............................................................................. 4-9
4-2 Initial Setup Examples through Starting Program Operation............................................ 4-10
4-2-1 Program Operation................................................................................................................... 4-10
4-2-2 Initial Setup Example for Step Time Programming................................................................... 4-11
4-2-3 Initial Setup Example for Rate of Rise Programming................................................................ 4-14
4-3 Setting the Input Type ........................................................................................................... 4-18
4-3-1 Input Type................................................................................................................................. 4-18
4-4 Selecting the Temperature Unit............................................................................................ 4-20
4-4-1 Temperature Unit...................................................................................................................... 4-20
4-5 Selecting PID Control or ON/OFF Control
(Not Supported for Position-proportional Models.)............................................................ 4-21
4-6 Setting Output Specifications .............................................................................................. 4-22
4-6-1 Control Periods (Not Supported for Position-proportional Models.).......................................... 4-22
4-6-2 Direct and Reverse Operation .................................................................................................. 4-22
4-6-3 Assigned Output Functions (Assigning Control Outputs Is Not Supported
for Position-proportional Models.) ............................................................................................. 4-23
4-6-4 Auxiliary Output Opening or Closing in Alarm .......................................................................... 4-26
4-7 Setting Programs................................................................................................................... 4-27
4-7-1 Programming............................................................................................................................ 4-27
4-7-2 Program Patterns...................................................................................................................... 4-30
4-7-3 Setting Flow for Program-related Settings................................................................................ 4-32
4-7-4 Making the Initial Program-related Settings.............................................................................. 4-33
4-7-5 Creating the Program ............................................................................................................... 4-39
4-7-6 Changing Programs during Operation...................................................................................... 4-45
4-8 Setting the Fixed SP .............................................................................................................. 4-47
4-8-1 Fixed SP Setting Methods ........................................................................................................ 4-47
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
4-9 Determining PID Constants (Autotuning and Manual Setting).......................................... 4-49
4-9-1 AT (Auto-tuning) ........................................................................................................................4-50
4-9-2 RT (Robust Tuning) (Used for Autotuning) ................................................................................4-52
4-9-3 Manual Setup............................................................................................................................4-54
4-10 Alarm Outputs........................................................................................................................ 4-56
4-10-1 Alarm Types ..............................................................................................................................4-56
4-10-2 Alarm Values.............................................................................................................................4-59
4-11 Alarm Hysteresis ................................................................................................................... 4-62
4-11-1 Standby Sequence....................................................................................................................4-62
4-11-2 Alarm Latch...............................................................................................................................4-63
4-12 Using Heater Burnout (HB) and Heater Short (HS) Alarms
(Not Supported for Position-proportional Models.)............................................................ 4-64
4-12-1 HB Alarm...................................................................................................................................4-64
4-12-2 HS Alarm...................................................................................................................................4-66
4-12-3 Installing Current Transformers (CT).........................................................................................4-68
4-12-4 Calculating Detection Current Values .......................................................................................4-70
4-12-5 Application Examples................................................................................................................4-70
4-13 Using ON/OFF Control (Not Supported for Position-proportional Models.) .................... 4-74
4-13-1 ON/OFF Control........................................................................................................................4-74
4-13-2 Settings.....................................................................................................................................4-75
4-14 Customizing the PV/SP Display ........................................................................................... 4-76
4-14-1 PV/SP Display Selections .........................................................................................................4-76
Section 5 Advanced Operations
5-1 Shifting Input Values............................................................................................................... 5-3
5-2 Setting Scaling Upper and Lower Limits for Analog Inputs ................................................ 5-5
5-3 Executing Heating/Cooling Control (Not Supported for Position-proportional Models.) . 5-7
5-3-1 Heating/Cooling Control..............................................................................................................5-7
5-4 Using Event Inputs ................................................................................................................ 5-11
5-4-1 Event Input Settings..................................................................................................................5-11
5-4-2 Using Event Inputs....................................................................................................................5-11
5-5 Setting the SP Upper and Lower Limit Values .................................................................... 5-16
5-5-1 Set Point Limiter........................................................................................................................5-16
5-5-2 Setting.......................................................................................................................................5-17
5-6 Using the Key Protect Level ................................................................................................. 5-18
5-6-1 Protection..................................................................................................................................5-18
5-6-2 Entering the Password to Move to the Protect Level.................................................................5-19
5-7 Hiding Parameters ................................................................................................................. 5-21
5-7-1 Parameter Mask Settings..........................................................................................................5-21
5-8 OR Output of Alarms ............................................................................................................. 5-23
5-8-1 Integrated Alarm .......................................................................................................................5-23
5-9 Alarm Delays .......................................................................................................................... 5-25
5-9-1 Alarm Delays.............................................................................................................................5-25
5-10 Loop Burnout Alarm (Not Supported for Position-proportional Models.)........................ 5-27
5-10-1 Loop Burnout Alarm (LBA)........................................................................................................5-27
5-11 Performing Manual Control...................................................................................................5-31
5-11-1 Manual MV................................................................................................................................5-31
5-12 Using the Transfer Output .................................................................................................... 5-34
5-12-1 Transfer Output Function...........................................................................................................5-34
5-13 Using PID Sets ....................................................................................................................... 5-37
5-13-1 PID Sets....................................................................................................................................5-37
5-13-2 Settings for PID Sets.................................................................................................................5-41
5-13-3 Setting PID Set Parameters......................................................................................................5-44
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
5-14 Determining PID Constants for PID Sets (Autotuning for All PID Sets) ........................... 5-45
5-14-1 Autotuning All PID Sets (Autotuning)........................................................................................ 5-45
5-14-2 Executing Autotuning for All PID Sets....................................................................................... 5-48
5-15 Program-related Functions...................................................................................................5-53
5-15-1 Advance.................................................................................................................................... 5-53
5-15-2 Segment Jump.......................................................................................................................... 5-54
5-15-3 Hold .......................................................................................................................................... 5-54
5-15-4 Wait........................................................................................................................................... 5-55
5-15-5 Program Repetition................................................................................................................... 5-56
5-15-6 Program Links........................................................................................................................... 5-56
5-15-7 SP Shift..................................................................................................................................... 5-57
5-15-8 Time Signals............................................................................................................................. 5-57
5-15-9 Program end outputs................................................................................................................ 5-59
5-15-10 RUN Output .............................................................................................................................. 5-60
5-15-11 Stage Outputs........................................................................................................................... 5-61
5-15-12 PV Start .................................................................................................................................... 5-61
5-15-13 Standby Operation.................................................................................................................... 5-63
5-15-14 Changing the SP Mode............................................................................................................. 5-64
5-15-15 SP Tracking............................................................................................................................... 5-65
5-15-16 Operations Related to Other Functions ....................................................................................5-66
5-16 Output Adjustment Functions.............................................................................................. 5-67
5-16-1 Output Limits............................................................................................................................. 5-67
5-16-2 MV at Reset.............................................................................................................................. 5-67
5-16-3 MV at PV Error.......................................................................................................................... 5-68
5-17 Using the Extraction of Square Root Parameter ................................................................ 5-70
5-17-1 Extraction of Square Roots....................................................................................................... 5-70
5-18 Setting the Width of MV Variation ........................................................................................ 5-72
5-18-1 MV Change Rate Limit.............................................................................................................. 5-72
5-19 Setting the PF Key ................................................................................................................. 5-74
5-19-1 PF Setting (Function Key) ........................................................................................................ 5-74
5-20 Displaying PV/SV Status ....................................................................................................... 5-77
5-20-1 PV and SV Status Display Functions........................................................................................5-77
5-21 Controlling Valves (Can Be Used with a Position-proportional Model)............................ 5-79
5-22 Logic Operations ................................................................................................................... 5-82
5-22-1 The Logic Operation Function (CX-Thermo) ............................................................................ 5-82
5-22-2 Using Logic Operations ............................................................................................................ 5-82
5-23 Using the CX-Thermo to Set Programs ............................................................................... 5-91
5-23-1 Introduction............................................................................................................................... 5-91
5-23-2 Using the Program Setting Functions.......................................................................................5-92
5-23-3 Names and Functions of Objects in the Programmer Editor .................................................... 5-93
5-23-4 Program Setting Procedures .................................................................................................... 5-97
Section 6 Parameters
6-1 Conventions Used in this Section.......................................................................................... 6-2
6-2 Protect Level ............................................................................................................................ 6-3
6-3 Operation Level ....................................................................................................................... 6-7
6-4 Program Setting Level........................................................................................................... 6-16
6-5 Adjustment Level................................................................................................................... 6-24
6-6 PID Setting Level ................................................................................................................... 6-44
6-7 Monitor/Setting Item Level.................................................................................................... 6-50
6-8 Manual Control Level ............................................................................................................ 6-52
6-9 Initial Setting Level ................................................................................................................ 6-54
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
6-10 Advanced Function Setting Level ........................................................................................ 6-80
6-11 Communications Setting Level .......................................................................................... 6-111
Section 7 User Calibration
7-1 User Calibration ....................................................................................................................... 7-2
7-2 Parameter Structure ................................................................................................................ 7-3
7-3 Thermocouple Calibration ...................................................................................................... 7-4
7-4 Resistance Thermometer Calibration .................................................................................... 7-7
7-5 Calibrating Analog Input ........................................................................................................ 7-9
7-6 Calibrating the Transfer Output............................................................................................ 7-11
7-7 Checking Indication Accuracy ............................................................................................. 7-13
Section A Appendices
A-1 Specifications ..........................................................................................................................A-2
A-1-1 Ratings ........................................................................................................................................A-2
A-1-2 Characteristics ............................................................................................................................A-4
A-1-3 Program Controls ........................................................................................................................A-5
A-1-4 Waterproof Packing.....................................................................................................................A-6
A-1-5 Setup Tool Port Cover for Front Panel.........................................................................................A-7
A-2 Current Transformer (CT)........................................................................................................A-8
A-2-1 Specifications ..............................................................................................................................A-8
A-2-2 Dimensions (Unit: mm)................................................................................................................A-8
A-3 USB-Serial Conversion Cable and Conversion Cable..........................................................A-9
A-3-1 E58-CIFQ2 USB-Serial Conversion Cable..................................................................................A-9
A-3-2 E58-CIFQ2-E Conversion Cable...............................................................................................A-10
A-4 Error Displays ........................................................................................................................A-11
A-5 Troubleshooting.....................................................................................................................A-15
A-6 Parameter Operation Lists....................................................................................................A-18
A-6-1 Operation Level.........................................................................................................................A-18
A-6-2 Program Setting Level...............................................................................................................A-19
A-6-3 Adjustment Level.......................................................................................................................A-20
A-6-4 PID Setting Level.......................................................................................................................A-22
A-6-5 Initial Setting Level ....................................................................................................................A-23
A-6-6 Manual Control Level ................................................................................................................A-26
A-6-7 Monitor/Setting Item Level.........................................................................................................A-26
A-6-8 Advanced Function Setting Level..............................................................................................A-27
A-6-9 Protect Level .............................................................................................................................A-31
A-6-10 Communications Setting Level..................................................................................................A-32
A-6-11 Initialization According to Parameter Changes .........................................................................A-33
A-7 Sensor Input Setting Range, Indication Range, Control Range........................................A-36
A-8 Setting Levels Diagram .........................................................................................................A-37
A-9 Parameter Flow ......................................................................................................................A-38
Index
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1
1-1 Appearance, Features, and Functions of the E5@C-T . . . . . . . . . . . . . . . . 1-2
1-1-1 Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-1-3 Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-2 I/O Configuration and Model Number Legend . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2-1 I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-2-2 Model Number Legends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Introduction
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
1-1 Appearance, Features, and
Functions of the E5@C-T
This section compares the features of the E5@C-T with the previous E5@N-HT Controllers.
Input sampling cycle: 50 ms Control period: 0.1 s and 0.2 s have been added. Integral/differential time unit: Setting in increments of 0.1 s has been added.
Number of event inputs: Increased from 2 to 4 for the E5CC-T and from 4 to 6 for the E5EC-T/E5AC-T.
Number of auxiliary outputs: Increased from 2 to 3 for the E5CC-T and from 3 to 4 for the E5EC-T/E5AC-T.
Digit shift: When setting the SP or other parameters, you can use a Shift Key (i.e.,
the PF Key) to shift the digit that is being set to aid in changing the set values.
This port allows you to change or set parameters from the Setup Tool even when the Controller is installed in a panel.
1-1-1 Appearance
A stylish design that
gives a new look to control panels.
Large display characters and white backlight for better visibility.
A compact size to help downsize control panels.
Much faster sampling and greater expandability than expected in this class of Controller.
Even easier to use than previous models.
1-1-2 Features
High-speed Control Capability
I/O Expandability
Easier Numeric Inputs with a Digit Shift Key
Setup Tool Port on Front Panel of the E5EC-T/E5AC-T
E5CC-T E5EC-T E5AC-T
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1 Introduction
E5@C-T Digital Temperature Controllers User’s Manual (H185)
1-1 Appearance, Features, and
Functions of the E5@C-T
1
1-1-3 Main Functions
You can use a key operation to freely jump to another segment and execute it.
From the initial display in Operation Level, you can change to the display to edit segment data with one key.
When you use more than one PID set, you can set all of the PID constants at the same time to reduce adjustment work.
You can press the M (Mode) Key and the D Key simultaneously for 1 second or longer to change the program between run status and reset status.
You can use key operations to hide parameters that do not need to be displayed to prevent incorrectly setting parameters and to simplify the parameter configuration.
For details on particular functions and how to use them, refer to Section 3 Part Names and Basic Proce- dures and following sections.
z Input Sensor Types
You can connect the following sensors and signals to the universal input.
z Control Outputs
A control output can be a relay output, voltage output (for driving SSR), or linear current output,
depending on the model.
z Program Controls
Program Patterns
Programs: 8 patterns max., Segments: 32 max. per program
Program initial set point: Segment 0 set point, present value (PV), or fixed SP
Program start time: Standby operation (delay) can be set.
Repeating and linking programs are also possible.
Controlling the Program
Run (program operation started)/Reset (program operation stopped)
Advancing the segment
Controlling the Program
Editing the Program
AT for All PID Sets
Addition of Operation to Change Program between Run and Reset
Parameter Mask Settings
1-1-3 Main Functions
Thermocouple (temperature input): K, J, T, E, L, U, N, R, S, B, W, PLII Resistance thermometer (temperature input): Pt100, JPt100 Infrared Temperature Sensor (temperature input): ES1B
10 to 70°C, 60 to 120°C, 115 to 165°C, 140 to 260°C Current input (analog input): 4 to 20 mA DC, 0 to 20 mA DC Voltage input (analog input): 1 to 5 VDC, 0 to 5 V DC, 0 to 10 V DC
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Holding
Waiting to advance to the next segment
Jumping to segments with a key operation
Program Status Outputs
Time signals
ON output in run status
ON output at program end
Stage outputs (one-pulse output at start of each segment)
z Adjusting PID Constants
You can easily set the optimum PID constants for the current PID set or for all PID sets by
performing AT (auto-tuning) with the limit cycle method .
You can also add RT (robust tuning) to give priority to controlling stability.
z Alarms
Standard Alarms
You can output an alarm when the deviation, process value, set point, or manipulated value
reaches a specified value.
You can also output alarms for the PV rate of change and for loop burnouts.
If necessary, a more comprehensive alarm function can be achieved by setting a standby
sequence, alarm hysteresis, auxiliary output close in alarm/open in alarm, alarm latch, alarm ON delay, and alarm OFF delay.
HB and HS Alarms
With models with the optional HB and HS alarms, you can detect heater burnout and heater short
alarms based on CT inputs.
Integrated Alarm
You can output an integrated alarm if a standard alarm, HB alarm, or HS alarm turns ON.
z Event Inputs
With any model that supports event inputs, you can use external contact or transistor inputs to
achieve any of the following functions: You can control the following: changing programs (changing program number, 8 max.), changing between run and reset status, changing between automatic and manual operation, inverting direct/reverse operation, changing between program SP and fixed SP, 100% AT execute/cancel, 40% AT execute/cancel, 100% AT execute/cancel for all PID sets, 40% AT execute/cancel for all PID sets, setting change enable/disable, communications write enable/disable, canceling the alarm latch, hold/clear hold, advance, and wait enable/disable.
z Communications Functions
With any E5@C-T model that supports communications, you can use CompoWay/F, Modbus-RTU,
*1
programless, and component communications.
*1 Modbus is a registered trademark of Schneider Electric.
z Transfer Output
With any model that provides a transfer output, you can output the set point, process value, manipulated variable, or other values as a 4 to 20-mA or 1 to 5-V transfer output.
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1 Introduction
E5@C-T Digital Temperature Controllers User’s Manual (H185)
1-2 I/O Configuration and Model
Number Legend
1
1-2-1 I/O Configuration
1-2 I/O Configuration and Model Number
Legend
z I/O Configuration of E5C-T
Note: Not all models support these functions. For details, refer to 1-2-2 Model Number Legends.
1-2-1 I/O Configuration
E5C-T
Input signals
Event inputs (EV1 to EV6)
• External inputs (contact or non-contact input)
Setting and monitoring
PV
Setup Tool (CX-Thermo)
CT input
Potentiometer input
Input voltage from CT
Inputs
Set point (SP)
Fixed SP
Control
Power supply
Process value (PV) input
• Thermocouple
• Resistance thermometer
• Infrared Temperature Sensor
• Analog input (current/voltage)
Program SP
SP mode
SP
FB
• Run/Reset switching
• Program number switching
• Program SP Mode/Fixed SP Mode switching
All PID 100% AT Execute/Cancel
All PID 40% AT Execute/Cancel
• Hold/Clear Hold
• Program No.
• Advance
• Wait Enable/Disable
• Set point limiter
Program control
SP
t
• Input type • Input shift
• Input filter • Moving average
• Extraction of square root
• Analog scaling
A: 100 to 240 VAC or D: 24 VAC/DC
Auto/manual selection
• Invert direct/reverse operation
• Communications
write enable/disable
• 40% AT execute/cancel
100% AT execute/cancel
• Alarm latch cancel
• Setting change enable/disable
• HB alarm
• HS alarm
Alarms
• PID or
• ON/OFF control
• Standard control
Heating/cooling control
Position-proportional control
Automatic setting of PID constants with AT
Manipulated
value
(MV)
• Direct/reverse
• Auto/manual
Standard alarms (alarms 1 to 4)
• HB alarm
• HS alarm
• Input error (S.ERR)
Integrated alarm
RUN status
Program end
Work bits 1 to 8
Limits
• Present SP
• Process value
• Manipulated value
Analog status
Contact status
Operation
Cooling Close
• MV limit
• MV rate-of­change limit
Heating Open
*
Functions can be assigned individually for each output by changing the set values for the Control Output 1 and 2 Assignments and the Auxiliary Output 1 to 4 Assignments in the parameters in the advanced function setting level.
Auxiliary outputs 1 to 4
• Linear current
• Voltage (for driving SSR)
• Relay
Outputs
• RS-485
Output signals
• CompoWay/F
• Modbus-RTU
Communications
• Linear current
• Linear voltage
Transfer output
• Relay
Control output 1
• Linear current
• Voltage (for driving SSR)
• Relay
Control output 2
*
*
*
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z I/O Related to Programmed Models
Time
Program No. 1
Program No. 0
Program No. 7
Time
Segment 0
Segment 1
Segment 31
Segment 2
Segment 30
ON
OFF
Time
Setting of operation end operation
Continue final segment SP, fixed SP, or reset
Setting of startup operation
Continue pre-power-OFF status, reset, run, or Manual Mode
Run
SP
SP
SP
Time
Program SP Mode
Fixed SP Mode
SP
Fixed SP
Changing SP mode or between run and reset status
Output
Other functions
• Operation at start of program: PV start or SP start
• Program start time: Standby operation (delay) can be set.
• Segment operation: Advance segment, hold, wait to advance to next segment, or key-operation-initiated segment jumps
• Program link operations: Repeating and linking programs
• SP tracking: Overwriting fixed SP with current SP when changing to Fixed SP Mode
• Shifting the program SP
Run/Reset Switching Press the M (Mode) and D (Down) Key simultaneously for at least 1 second.
Setting Key Operations
• Run/Reset switching
• Segment jump
• Hold
• Wait band setting, Etc.
PF Key
• Run/Reset switching
• Hold/Clear hold
• Advance, Etc.
Event Inputs
• Run/Reset switching
• Hold/Clear hold
• Advance
• Program SP Mode/Fixed SP Mode
• Program No. specification, etc.
Auxiliary output 1 or 2 Control output 1 or 2
• Time signal outputs
Program end outputs
• RUN output
Stage outputs can be assigned.
Time signals or other ON/OFF signals
Input
Program Start Point for Segment 0 One of the following depending on the settings of the Operation at Reset and Step Time/Rate of Rise Programming parameters.
• Segment 0 set point
• Process value (PV)
• Fixed SP
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
1-2 I/O Configuration and Model
Number Legend
1
1-2-2 Model Number Legends
z E5CC-T
*1 Options with HB and HS alarms (001, 002, or 003) cannot be selected. *2 The linear current output cannot be used as a transfer output. *3 This cannot be selected if 5 (screw terminals with cover) is selected for the terminal type.
1-2-2 Model Number Legends
(1) (2) (3) (4) (5) (6) (7) Meaning
C48 × 48 mm
Control output 1 Control output 2
R X Relay output None Q X Voltage output (for driving SSR) None
*2*1 C X Linear current output None
Q Q Voltage output (for driving SSR) Voltage output
(for driving SSR)
*2 C Q Linear current output Voltage output
(for driving SSR)
33
A 100 to 240 VAC D 24 VAC/DC
S Screw terminals
5 Screw terminals (with cover)
M Universal input
Event
inputs
Communications
HB alarm and HS
alarm
Transfer
output
000 --- --- --- --­001 2 --- 1 ---
*3 002 --- RS-485 1 ---
003 --- RS-485 2 (for 3-phase
heaters)
---
004 2 RS-485 --- --­005 4 --- --- --­006 2 --- --- Provided.
-
E5CC-T
-
(1) (2) (3) (4) (5) (6) (7)
Size
Control Outputs 1 and 2
No. of auxiliary outputs
Power supply voltage
Terminal type
Input type
Options
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z E5EC/AC-T
*1 The options that can be selected depend on the type of control output. *2 The linear current output cannot be used as a transfer output. *3 This cannot be selected if 5 (screw terminals with cover) is selected for the terminal type.
(1) (2) (3) (4) (5) (6) (7) Meaning
E 48 × 96 mm A 96 × 96 mm
Control output 1 Control output 2
*1 R X Relay output None *1 Q X Voltage output (for driving SSR) None
*2*1 C X Linear current output None
*1 Q Q Voltage output (for driving SSR) Voltage output (for driving SSR) *1 Q R Voltage output (for driving SSR) Relay output
*1 R R Relay output Relay output *2*1 C C Linear current output Linear current output *2*1 C Q Linear current output Voltage output (for driving SSR)
*1 P R Position-proportional relay output Position-proportional relay output
44
A 100 to 240 VAC D 24 VAC/DC
S Screw terminals 5 Screw terminals (with cover)
M Universal input
Event
inputs
Communications
HB alarm and
HS alarm
Transfer
output
For RX,
QX, RR,
QQ, QR, or
CQ
For CX or
CC
For PR
000 --- --- --- --- Selectable Selectable Selectable 004 2 RS-485 --- --- --- Selectable Selectable 005 4 --- --- --- --- Selectable --­008 2 RS-485 1 --- Selectable --- --­010 4 --- 1 --- Selectable --- --­019 6 --- 1 Provided. Selectable --- ---
*3 020 4 RS-485 2 (for 3-phase
heaters)
Provided. Selectable --- ---
021 6 --- --- Provided. --- Selectable --­022 4 RS-485 --- Provided. --- Selectable Selectable
-
-
E5 C-T
-
(1) (2) (3) (4) (5) (6) (7)
Size
Control Outputs 1 and 2
No. of auxiliary outputs
Power supply voltage
Terminal type
Input type
Options
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
2
2-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-1-1 Dimensions (Unit: mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-1-2 Panel Cutout (Unit: mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-1-3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-2 Using the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2-2-1 E5CC-T Terminal Block Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2-2-2 E5EC-T/E5AC-T Terminal Block Wiring Example . . . . . . . . . . . . . . . . . . . . . . 2-11
2-2-3 Precautions when Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-2-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-3 Insulation Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2-4 Using the Setup Tool Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-4-1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-4-2 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-4-3 Installing the Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Preparations
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
2-1 Installation
z E5CC-T
z E5EC-T
2-1-1 Dimensions (Unit: mm)
(64)
604
1
48 × 48
44.8 × 44.8
58
44
91
48
96
1
60
4
(64)
110
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2 Preparations
E5@C-T Digital Temperature Controllers User’s Manual (H185)
2-1 Installation
2
2-1-2 Panel Cutout (Unit: mm)
z E5AC-T
z E5CC-T
z E5EC-T
2-1-2 Panel Cutout (Unit: mm)
1
4
(64)
60
110
96 × 96
91 × 91
60 min.
+1.0 0
Individual Mounting
Group Mounting
(48 × number of Units 2.5)
45
+0.6
0
45
+0.6
0
45
+0.6
0
Individual Mounting
120 min.
+1.0 0
Group Mounting*
(48 × number of Units 2.5)
45
+0.6
0
92
+0.8
0
92
+0.8
0
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z E5AC-T
Waterproofing is not possible when group mounting several Controllers.
The recommended panel thickness is 1 to 5 mm for the E5CC-T, and 1 to 8 mm for E5EC-T, and
E5AC-T.
Controllers must not be closely mounted vertically. (Observe the recommended mounting space limits.)
When two or more Digital Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
* For E5EC-T models with two control outputs (QQ, QR, CQ, RR, CC, or PR) and 019, 020, 021, or 022
options (shown below), the ambient temperature for group mounting must be 45°C max.
To mount these models at an ambient temperature of 55°C, install them at the following intervals.
Individual Mounting
120 min.
+1.0 0
Group Mounting
(96 × number of Units 3.5)
92
+0.8
0
92
+0.8
0
92
+0.8
0
E5EC-T-@@ @ @ @ M-@@@
QQ, QR, RR, CC, CQ, PR
019, 020, 021, 022
45
+0.6 0
92
120 min.
+0.8
0
60 min.
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2-1 Installation
2
2-1-3 Mounting
z E5CC-T
There are two models of Terminal Covers that you can use with the E5CC-T.
Mounting to the Panel
(1) For waterproof mounting, waterproof packing must be installed on the Controller.
Waterproofing is not possible when group mounting several Controllers. Waterproof
packing is not necessary when there is no need for the waterproofing function. (2) Insert the E5CC-T into the mounting hole in the panel. (3) Push the Adapter from the terminals up to the panel, and temporarily fasten the E5CC-T. (4) Tighten the two fastening screws on the Adapter. Alternately tighten the two screws little by
little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N·m.
Mounting the Terminal Cover
Slightly bend the E53-COV23 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction. Or, you can use the E53-COV17 Terminal Cover. Make sure that the “UP” mark is facing up, and then attach the E53-COV17 Terminal Cover to the holes on the top and bottom of the Digital Controller.
2-1-3 Mounting
Adapter
Waterproof packing
Panel
E53-COV17 Terminal Cover (Sold separately.)
Adapter
E53-COV23 Terminal Cover*
* The Terminal Cover is provided only with the
following models: E5CC-T@@@@5M-@@@.
Terminal Cover (E53-COV17) (Sold separately.)
Adapter
• E53-COV17 • E53-COV23
Enlarged Illustration of Terminal Section
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z E5EC-T/E5AC-T
Mounting to the Panel
(1) For waterproof mounting, waterproof packing must be installed on the Controller.
Waterproofing is not possible when group mounting several Controllers. Waterproof
packing is not necessary when there is no need for the waterproofing function. (2) Insert the E5EC-T/E5AC-T into the mounting hole in the panel. (3) Push the Adapter from the terminals up to the panel, and temporarily fasten the
E5EC-T/E5AC-T. (4) Tighten the two fastening screws on the Adapter. Alternately tighten the two screws little by
little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N·m.
Mounting the Terminal Cover
Slightly bend the E53-COV24 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction.
Adapter
Waterproof packing
Panel
E53-COV24 Terminal Cover
Adapter
E53-COV24 Terminal Cover*
* The Terminal Cover is provided only with the
following models: E5@C-T@@@@5M-@@@.
Slightly bend the E53-COV24 Terminal Cover in the direction shown by the arrows to attach it to the terminal block.
Enlarged Illustration of Terminal Section
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2-2 Using the Terminals
2
2-2-1 E5CC-T Terminal Block Wiring Example
2-2 Using the Terminals
z Terminal Arrangement
The terminals block of the E5CC-T is divided into five types of terminals: control outputs 1 and 2, sensor input, auxiliary outputs, input power supply, and options.
Precautions for Correct Use
When you purchase the Digital Controller, it will be set for a K thermocouple (input type = 5) by default. If a different sensor is used, an input error (s.err) will occur. Check the setting of the Input Type parameter.
z Model Numbers
The specifications for control outputs 1 and 2 are given in the following location in the model number.
2-2-1 E5CC-T Terminal Block Wiring Example
Control Outputs 1 and 2
Code Output type Specification
RX 1 relay output 250 VAC, 3 A (resistive load) QX 1 voltage output (for driving SSR) 12 VDC, 21 mA CX 1 linear current output 4 to 20 mA DC or 0 to 20 mA DC with load of 500
max. QQ 2 voltage outputs (for driving SSRs) 12 VDC, 21 mA CQ 1 linear current output and 1 voltage
output (for driving SSRs)
4 to 20 mA DC or 0 to 20 mA DC with load of 500
max. for current output and 12 VDC, 21 mA for voltage
output
G H I J K L
M N O P Q R
A B C D E F
Control outputs 1 and 2
Sensor input
Auxiliary outputs
Input power supply
Options
E5CC-T@@ @ @ @ M-@@@
Control outputs 1 and 2
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
z Model Numbers
All E5CC-T models have universal sensor inputs, so the code in the model number is always “M.”
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
Precautions for Correct Use
When complying with EMC standards, the line connecting the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
RX QX CQ
CX QQ
Sensor Input
TC (thermocouple)
Pt (resistance thermometer)
I (current) V (voltage)
A
C
B
Relay output
Control output 1
A
C
B
+
Control output 1
Voltage output (for driving SSR)
A
C
B
+
Control output 1
+
Control output 2
Linear current output
Voltage output (for driving SSR)
A
C
B
+
Control output 1
Linear current output
A
C
B
+
Control output 1
+
Control output 2
Voltage output (for driving SSR)
Voltage output (for driving SSR)
E5CC-T@@ @ @ @ M-@@@
Sensor input
D
F
E
+
E
D
F
A
B
B
+
E
D
F
mA
+
E
D
F
V
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2-2 Using the Terminals
2
2-2-1 E5CC-T Terminal Block Wiring Example
z Model Numbers
The E5CC-T has three auxiliary outputs. The code in the model number is always 3.
z Terminal Details
z Model Numbers
The input power supply specification of the E5CC-T is given in the following location in the model number.
z Terminal Details
Auxiliary Outputs
Code Auxiliary outputs Specification
3 Model with 3 auxiliary outputs SPST-NO, 250 VAC, 2 A
Model with 3 auxiliary
outputs
Input Power Supply
Code Specification Power consumption
A 100 to 240 VAC, 50/60 Hz 7.5 VA max. D 24 VAC, 50/60 Hz
24 VDC (no polarity)
4.1 VA max./2.3 W max.
100 to 240 VAC 24 VAC/DC
E5CC-T@@ 3 @ @ M-@@@
No. of auxiliary outputs
G
H
I
J
Auxiliary output 2
Auxiliary output 1
Auxiliary output 3
E5CC-T@@ @ @ @ M-@@@
Input power supply
L
K
(No polarity)
L
K
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z Model Numbers
The options specification of the E5CC-T is given in the following location in the model number.
* This cannot be selected if 5 (screw terminals with cover) is selected for the terminal type.
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
Options
Code Specification Remarks
000 None 001 Event inputs 1 and 2, and
CT1
002* Communications (RS-485)
and CT1
003 Communications (RS-485),
CT1, and CT2
004 Communications (RS-485),
and event inputs 3 and 4 005 Event inputs 1 to 4 006 Event inputs 1 and 2, and
transfer output
Transfer output: Current: 4 to 20 mA DC Voltage: 1 to 5 VDC
001 002 003
004 005 006
E5CC-T@@ @ @ @ M-@@@
Options
13
EV1
EV2
CT1
Event inputs
CT
14
18
15
16
17
+
+
B(+)
A(−)
RS-485
CT1
CT
Communications
13
14
18
16
17
15
COM
B(+)
A(−)
RS-485
CT1
CT2
CT
Communications
13
14 15
18
16
17
EV3
EV4
B(+)
A(−)
RS-485
Event inputs
Communications
13
14 15
18
16
17
+
+
EV3
EV4
EV1
EV2
Event inputs
Event inputs
13
14
18
16
17
15
+
+
+
+
EV1
EV2
+
+
I
V
Event inputs
Transfer output
13
14
18
16
17
15
+
+
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2-2 Using the Terminals
2
2-2-2 E5EC-T/E5AC-T Terminal Block Wiring Example
z Terminal Arrangement
The terminals block is divided into five types of terminals: control outputs 1 and 2, sensor input, auxiliary outputs, input power supply, and options.
Precautions for Correct Use
When you purchase the Digital Controller, it will be set for a K thermocouple (input type = 5). If
a different sensor is used, an input error (s.err) will occur. Check the setting of the Input Type parameter.
z Model Numbers
The specifications for control outputs 1 and 2 are given in the following location in the model number.
2-2-2 E5EC-T/E5AC-T Terminal Block Wiring Example
Control Outputs 1 and 2
Code Output type Specification
RX 1 relay output 250 VAC, 5 A (resistive load) QX 1 voltage output (for driving SSR) 12 VDC, 40 mA CX 1 linear current output 4 to 20 mA DC or 0 to 20 mA DC with load of 500
max. QQ 2 voltage outputs (for driving SSRs) 12 VDC, 21 mA QR 1 voltage output (for driving SSR) and
1 relay output
12 VDC, 21 mA for voltage output
250 VAC, 5 A (resistive load) for relay output RR or PR 2 relay outputs 250 VAC, 5 A (resistive load) CC 2 linear current outputs 4 to 20 mA DC or 0 to 20 mA DC with load of 500
max. CQ 1 linear current output and 1 voltage
output (for driving SSRs)
4 to 20 mA DC or 0 to 20 mA DC with load of 500
max. for current output and 12 VDC, 21 mA for voltage
output
Input Power Supply
Control outputs 1 and 2
Auxiliary Outputs
Sensor input
Options
Not used.
1 2
3 4 5
6
12
11
7
9
8
10
16
17 18
13 14 15
19
20
33 34
35 36
21 22
23 24
28 29 30 31 32
25 26
27
Not used.
E5@C-T@@ @ @ @ M-@@@
Control outputs 1 and 2
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
z Model Numbers
All models have universal sensor inputs, so the code in the model number is always “M.”
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
Precautions for Correct Use
When complying with EMC standards, the line connecting the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
RX QX CX
QQ QR RR
CC PR CQ
Sensor Input
TC (thermocouple)
Pt (resistance thermometer)
I (current) V (voltage)
C
E
D
F
Relay output
Control output 1
+
C
E
D
F
Voltage output (for driving SSR)
Control output 1
+
C
E
D
F
Linear current output
Control output 1
C
E
D
F
+
Voltage output (for driving SSR)
Voltage output (for driving SSR)
+
Control output 1
Control output 2
Relay output
C
E
D
F
+
Voltage output (for driving SSR)
Control output 1
Control output 2
C
E
D
F
Relay output
Relay output
Control output 1
Control output 2
C
E
D
F
+
+
Control output 1
Control output 2
Linear current output
Linear current output
C
E
D
F
Relay output
Relay output
Open
Close
C
E
D
F
+
Voltage output (for driving SSR)
+
Control output 1
Control output 2
Linear current output
E5@C-T@@ @ @ @ M-@@@
Sensor input
+
22
23
24
A
B
B
22
23
24
+
mA
22
23
24
+
V
22
23
24
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2-2 Using the Terminals
2
2-2-2 E5EC-T/E5AC-T Terminal Block Wiring Example
z Model Numbers
The following models have four auxiliary outputs. The code in the model number is always 4.
z Terminal Details
z Model Numbers
The input power supply specification is given in the following location in the model number.
The codes that are given in the following table show the specification.
z Terminal Details
Details on the input power supply terminals are shown below.
Auxiliary Outputs
Code Auxiliary outputs Specification
4 Model with 4 auxiliary outputs SPST-NO, 250 VAC, 2 A
Model with 4 auxiliary
outputs
Input Power Supply
Code Specification E5EC-T E5AC-T
A 100 to 240 VAC (50/60 Hz) 8.7 VA max. 9.0 VA max. D 24 VAC, 50/60 Hz 5.5 VA max. 5.6 VA max.
24 VDC (no polarity) 3.2 W max. 3.4 W max.
100 to 240 VAC 24 VAC/DC
E5@C-T@@ 4 @ @ M-@@@
No. of auxiliary outputs
J K L
Auxiliary output 2
Auxiliary output 1
G H I
Auxiliary output 4
Auxiliary output 3
E5@C-T@@ @ @ @ M-@@@
Input power supply
A B
(no polarity)
A B
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z Model Numbers
The options specification is given in the following location in the model number.
Transfer Output
Current: 4 to 20 mA DC Voltage: 1 to 5 VDC
* This cannot be selected if 5 (screw terminals with cover) is selected for the terminal type.
Options
Code Specification
000 None or potentiometer input (Position-proportional Models only) 004 Communications (RS-485), and event inputs 1 and 2
Potentiometer input (Position-proportional Models only) 005 Event inputs 1 to 4 008 Communications (RS-485), event inputs 1 and 2, and CT1 010 Event inputs 1 to 4, and CT1 019 Event inputs 1 to 6, CT1, and transfer output 020* Communications (RS-485), event inputs 1, 2, 5, and 6, CT1, CT2, and transfer output 021 Event inputs 1 to 6 and transfer output 022 Communications (RS-485), event inputs 1, 2, 5, and 6, and transfer output
Potentiometer input (Position-proportional Models only)
E5@C-T@@ @ @ @ M-@@@
Options
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2-2 Using the Terminals
2
2-2-2 E5EC-T/E5AC-T Terminal Block Wiring Example
z Terminal Details
Do not connect anything to the terminals that are shaded gray.
* Can be used for a Position-proportional Model. These terminals are not used on other models.
000 004 005
008 010 019
020 021 022
O
W
C
Potentiometer input*
13
14
19
20 21
15
16
17
18
B(+)
A(−)
Communications
Event inputs
EV1
EV2
RS-485
O
W
C
15
16
17 18
13
14
19
20 21
Potentiometer input*
+
+
EV1
EV2
EV3
EV4
Event inputs
Event inputs
15
19
20
16
17 18
13
14
21
+
+
+
+
B(+)
EV1
EV2
A(−)
RS-485
CT1
Communications
Event inputs
CT
19
20
15
16
17 18
13
14
21
+
+
EV1
EV2
EV3
EV4
CT1
Event inputs
Event inputs
CT
19
20
15
16
17 18
13
14
21
+
+
+
+
CT1
EV1
EV2
EV3
EV4
EV5
EV6
Transfer output
Event inputs
Event inputs
Event inputs
CT
+
+
I
V
31
32
33
30
29
28
16
17 18
13
14
21
15
19
20
+
+
+
+
+
+
B(+)
A(−)
21
EV1
EV2
28
29 30
COM
CT1
CT2
CT
13
14
RS-485
EV5
EV6
31
32 33
Event inputs
Communications
Event inputs
Transfer output
+
+
I
V
20
16
17 18
19
15
+
+
+
+
EV3
EV4
21
EV1
EV2
EV5
EV6
28
29 30
31
32 33
I
V
20
Event inputs
+
+
Event inputs
Event inputs
Transfer output
19
16
17 18
13 14
15
+
+
+
+
+
+
RS-485
EV1
EV2
EV5
EV6
28
29 30
31
32 33
I
V
O
W
C
B(+)
A(−)
Communications
Event inputs
Event inputs
Transfer output
+
+
15
16
17 18
13
14
19
20
21
Potentiometer input*
+
+
+
+
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Separate input leads and power lines in order to prevent external noise.
Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205 to 0.823 mm
2
) twisted-pair cable.
The stripping length is 6 to 8 mm.
Use crimp terminals when wiring the terminals.
Use the suitable wiring material and crimp tools for crimp terminals.
Tighten the terminal screws to a torque of 0.43 to 0.58 N·m.
Use the following types of crimp terminals for M3.0 screws.
In the connection diagrams, the left side of the terminal numbers represents the inside of the Controller and the right side represents the outside.
z Power Supply
Power Consumption
These models have reinforced insulation between the input power supply, the relay outputs, and
other terminals.
z Inputs
Refer to 2-2-1 E5CC-T Terminal Block Wiring Example or 2-2-2 E5EC-T/E5AC-T Terminal Block Wiring Example for the terminal arrangement. When extending the thermocouple lead wires, be sure to use
compensating wires that match the thermocouple type. When extending the lead wires of a resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same.
2-2-3 Precautions when Wiring
2-2-4 Wiring
Input Power Supply E5CC-T E5EC-T E5AC-T
100 to 240 VAC, 50/60 Hz 7.5 VA 8.7 VA 9.0 VA 24 VAC, 50/60 Hz 4.1 VA 5.5 VA 5.6 VA 24 VDC (no polarity) 2.3 W 3.2 W 3.4 W
5.8 mm max.
5.8 mm max.
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2-2 Using the Terminals
2
2-2-4 Wiring
z Control Outputs 1 and 2
The following diagrams show the applicable outputs and their internal equivalent circuits.
E5CC-T
* Control output 1 and control output 2 are not isolated.
E5EC-T/E5AC-T
RX (relay
output)
QX (voltage output
(for driving SSR))
CX
(linear current output)
QQ (2 voltage outputs
(for driving SSRs))
CQ (linear current and
voltage output (for driving
SSR))
Output type Specification
RX Relay output SPST-NO, 250 VAC, 3 A (resistive load), Electrical life:
100,000 operations QX Voltage output (for driving SSR) PNP, 12 VDC ±20%, 21 mA (with short-circuit protection) CX Linear current output 4 to 20 or 0 to 20 mA DC, Load: 500 max., Resolution:
Approx. 10,000 QQ* 2 voltage outputs (for driving SSRs) PNP, 12 VDC ±20%, 21 mA (with short-circuit protection) CQ* Linear current output
(control output 1)
4 to 20 or 0 to 20 mA DC, Load: 500 max., Resolution:
Approx. 10,000
Voltage output (for driving SSR) (control output 2)
PNP, 12 VDC ±20%, 21 mA (with short-circuit protection)
RX (relay output)
QX (voltage output (for
driving SSR))
CX (linear current output) RR or PR (2 relays)
QQ (2 voltage outputs (for
driving SSRs))
QR (voltage output (for
driving SSR) and relay
output)
CC (2 linear current
outputs)
CQ (linear current and
voltage output (for driving
SSR))
A
B
+v
+
A
B
L
+v
+
L
A
B
A
B
C
+v
+
+
L
+v
L
+
+
L
+v
L
+v
A
B
C
D
C
D
C
+v
+
L
D
C
+v
+
L
D
C
F
E
D
C
F
E
+v
+
L
+v
+
L
D
C
F
E
+v
+
L
+v
+
L
+v
+
L
D
C
F
E
+
L
+v
+
L
+v
D
C
F
E
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
* Control output 1 and control output 2 are not isolated.
z Auxiliary Outputs 1 to 4
On the E5CC-T, when heating/cooling control is used, auxiliary output 2 becomes control output (cooling). On the E5EC-T or E5AC-T, when heating/cooling control is used, auxiliary output 4 becomes control output (cooling).
Output type Specification
RX Relay output SPST-NO, 250 VAC, 5 A (resistive load), Electrical life:
100,000 operations QX Voltage output (for driving SSR) PNP, 12 VDC ±20%, 40 mA (with short-circuit protection) CX Linear current output 4 to 20 or 0 to 20 mA DC, Load: 500 max., Resolution:
Approx. 10,000 RR or PR2 relay outputs SPST-NO, 250 VAC, 5 A (resistive load), Electrical life:
100,000 operations QQ* 2 voltage outputs
(for driving SSRs)
PNP, 12 VDC ±20%, 21 mA (with short-circuit protection)
QR Voltage output (for driving SSRs)
(control output 1)
PNP, 12 VDC ±20%, 21 mA (with short-circuit protection)
Relay output (control output 2) SPST-NO, 250 VAC, 5 A (resistive load), Electrical life:
100,000 operations CC* 2 linear current outputs 4 to 20 or 0 to 20 mA DC, Load: 500 max., Resolution:
Approx. 10,000 CQ* Linear current output
(control output 1)
4 to 20 or 0 to 20 mA DC, Load: 500 max., Resolution:
Approx. 10,000
Voltage output (for driving SSR) (control output 2)
PNP, 12 VDC ±20%, 21 mA (with short-circuit protection)
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2
2-2-4 Wiring
z Event Inputs
Models with an option number of 001, 004 to 006, 008, 010, or 019 to 022 have event inputs.
E5CC-T
E5EC-T/E5AC-T
Contact inputs Non-contact inputs
Option number: 001 or 006
Option number: 004
Option number: 005
Contact inputs Non-contact inputs
Option number: 004 or 008
Option number: 005 or 010
EV1 EV2
15
13
14
EV1
+
+
EV2
15
13
14
EV3 EV4
18
16
17
EV3
EV4
+
+
18
16
17
EV3 EV4
EV1 EV2
18
16
17
15
13
14
EV1
EV2
EV3
EV4
+
+
+
+
18
16
17
15
13
14
EV1 EV2
18
16
17
EV1
EV2
+
+
18
16
17
EV1 EV2
EV3 EV4
18
16
17
15
13
14
EV3
EV4
EV1
EV2
+
+
+
+
18
16
17
15
13
14
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Use event inputs under the following conditions:
The outflow current is approximately 7 mA.
z CT Inputs
Models with an option number of 001 to 003, 008, 010, 019, or 020 have CT inputs.
Option number: 019 or 021
Option number: 020 or 022
Contact input ON: 1 k max., OFF: 100 k min. No-contact input ON: Residual voltage of 1.5 V max.; OFF: Leakage current of 0.1 mA max.
Contact inputs Non-contact inputs
EV5 EV6
EV1 EV2
EV3 EV4
18
16
17
15
13
14
30
29
28
EV5
EV6
EV3
EV4
EV1
EV2
+
+
+
+
+
+
18
16
17
15
13
14
30
29
28
EV5 EV6
EV1 EV2
18
16
17
30
29
28
+
+
EV1
EV2
EV5
EV6
18
16
17
30
29
28
+
+
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
2-2 Using the Terminals
2
2-2-4 Wiring
z Transfer Output
Models with an option number of 006 or 019 to 022 have a transfer output.
E5CC-T
E5EC-T/E5AC-T
z Potentiometer Input
You can use this input for a Position-proportional Model. The maximum opening can be measured to between 100 and 10KΩ. Note: The E5CC-T does not have a potentiometer input.
Option number: 006
Option number: 019, 020, 021, or 022
Output type Specification
Linear current output 4 to 20 mA DC, Load: 500 max., Resolution: 10,000 Linear voltage output 1 to 5 VDC, Load: 1 k min., Resolution: 10,000
+
v
+
L
Linear current Linear voltage
+
L
V
18
17
18
16
+v
+
L
32
Linear current
Linear voltage
33
+
L
31
33
V
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
z Communications
RS-485
Models with an option number of 002 to 004, 008, 020, or 022 support RS-485 communications. Connect the communications cable across terminals 13 and 14.
Communications Unit Connection Diagram
The RS-485 connection can be either one-to-one or one-to-N. A maximum of 32 Units (including
the host computer) can be connected in one-to-N systems. The maximum total cable length is 500 m. Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205 to 0.823 mm
2
)
twisted-pair cable.
No.
14 13
No.
14 13
RS-485
E5C-T (No. 1)
RS-485
E5C-T (No. 31)
100
A () B (+)
A () B (+)
+
FG
RS-485
Host computer
Shield
Terminator (120 , 1/2 W)
Abbreviation
Abbreviation
A < B: [1] Mark A > B: [0] Space
Cross-sectional area of conductor AWG24: 0.205 mm
2
AWG18: 0.823 mm
2
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2-3 Insulation Block Diagrams
2
2-3 Insulation Block Diagrams
The insulation block diagrams are provided in this section.
z E5CC-T
z E5EC-T/E5AC-T
Voltage outputs (for driving SSRs), linear current outputs, and transfer output
Relay outputs
Auxiliary outputs 1, 2, and 3
Sensor input and CT inputs
Communications and event inputs
: Reinforced insulation
: Functional isolation
Power supply
Sensor input, CT inputs, and potentiometer input
Communications and event inputs
Voltage outputs (for driving SSRs), linear current outputs, and transfer output
Relay outputs
Auxiliary outputs 1 and 2
Auxiliary outputs 3 and 4
: Reinforced insulation
: Functional isolation
Power supply
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
2-4 Using the Setup Tool Port
Use one of the Setup Tool ports to connect the computer to the Digital Controller when using the CX-Thermo or other Support Software.
The E58-CIFQ2 USB-Serial Conversion Cable
*1
is required for the connection. For information on the
models that can be used with CX-Thermo, contact your OMRON sales representative.
*1 The E58-CIFQ2-E is required to connect to the Setup Tool port on the front panel of the E5EC-T or E5AC-T.
When the USB-Serial Conversion Cable is connected to the Digital Controller, the following operations are possible even if the power supply to the Digital Controller is not turned ON.
Setting up the Digital Controller from a computer (Special software is required.)
Changing settings by using key operations on the Digital Controller
Displaying the current temperature on the Digital Controller
The control outputs, alarm outputs, transfer output, event inputs, and external communications for the Digital Controller will not operate unless the power supply to the Digital Controller is turned ON.
Use the E58-CIFQ2 USB-Serial Conversion Cable to connect the E5@C-T to the computer. The USB-Serial Conversion Cable is used to communicate with a USB port on a computer as a virtual COM port.
z Setup Tool Port and Connecting Cable
The location of the Setup Tool port on the E5CC-T and the required cable are shown below.
2-4-1 Procedure
2-4-2 Connection Method
E5CC-T
Setup Tool port Connecting cable
• Top panel on the Digital Controller
Top-panel Setup Tool port
E58-CIFQ2 USB-Serial Conversion Cable
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2-4 Using the Setup Tool Port
2
2-4-2 Connection Method
z Connection Procedure
z Setup Tool Ports and Connecting Cables
The location of the Setup Tool port on the E5EC-T/E5AC-T and the required cable are shown below. There are Setup Tool ports on both the top panel and front panel of the Digital Controller.
* This Cable is required only to connect to the front-panel Setup Tool port.
z Connection Procedure
Top-panel Port
1
Connect the serial connector on the USB-Serial Conversion Cable to the Setup Tool port on the top panel of the Digital Controller.
E5EC-T/E5AC-T
Setup Tool ports Connecting cables
1
Connect the serial connector to the Setup Tool port on the top panel of the Digital Controller.
Serial connector
Front-panel Setup Tool port
• Top panel on the Digital Controller
• Front panel on the Digital Controller
Top-panel Setup Tool port
E58-CIFQ2-E Conversion Cable*
E58-CIFQ2 USB-Serial Conversion Cable
Serial connector
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Front-panel Port
Precautions for Correct Use
Hold the connector when inserting or disconnecting the Cable.
When connecting a connector, always make sure that it is oriented correctly. Do not force the
connector if it does not connect smoothly. Connectors may be damaged if they are connected with excessive force.
Do not connect cables to both the front-panel Setup Tool port and the top-panel Setup Tool port at the same time. Damage or malfunction may occur.
1
Connect the E58-CIFQ2 USB-Serial Conversion Cable to the E58-CIFQ2-E Conversion Cable.
2
Remove the Port Cover from the front-panel Setup Tool port, and then plug in the Conversion Cable.
E58-CIFQ2 USB-Serial Conversion Cable
E58-CIFQ2-E Conversion Cable
There is a triangle on the connecting surface.
Align the arrow ( ) on the small connector on the E58-CIFQ2 USB-Serial Conversion Cable with the triangle mark ( ) on the small connector on the E58-CIFQ2-E Conversion Cable.
Port Cover
Conversion Cable
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
2-4 Using the Setup Tool Port
2
2-4-3 Installing the Driver
1. Connect a USB connector on the computer with a Setup Tool port on the Digital Controller using the Cable or Cables.
2. Obtaining the Driver
When the CX-Thermo Support Software for the Digital Controller is installed, the driver for the USB-Serial Conversion Cable will be copied to the following folder. C:\Program Files\OMRON\Drivers\USB\E58-CIF
3. Installing the Driver
Install the driver to enable the Cable to be used with the personal computer.
Installation
When the Cable is connected with the personal computer, the OS will detect the product as a new device. At this time, install the driver using the Installation Wizard.
Note1: We recommend that you install the driver for each USB port on the computer at the start. The Digital
Controller assigns a COM port number to each USB port on the computer. If the same USB port is used, you will be able to use the same COM port number even if you use a different Cable.
2: Installation of the driver will not be completed if the installation is canceled before it is completed. Normal
communications will not be possible unless the driver is installed completely. If the driver is not installed completely, uninstall it, and then install it correctly.
4. Setting Setup Tool Communications Conditions
Set the communications port (COM port) number to be used for the CX-Thermo Setup Tool to the COM port number assigned to the USB-Serial Conversion Cable. Refer to the E58-CIFQ2 USB-Serial Conversion Cable Instruction Manual and Setup Manual for details on how to check the COM port assigned to the USB-Serial Conversion Cable. The communications conditions for Setup Tool COM ports are fixed as shown in the table below. Set the communications conditions for the CX-Thermo Setup Tool according to the following table
2-4-3 Installing the Driver
Parameter Set value
Communications Unit No. 01 Communications baud rate 38.4 (kbps) Communications data length 7 (bits) Communications stop bits 2 (bits) Communications parity Even
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Page 62
3 - 1
E5@C-T Digital Temperature Controllers User’s Manual (H185)
3
3-1 Basic Application Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-3 Part Names, Part Functions, and Setting Levels . . . . . . . . . . . . . . . . . . . . . 3-4
3-3-1 Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3-2 Entering Numeric Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-3-3 Setting Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3-4 Procedures after Turning ON the Power Supply . . . . . . . . . . . . . . . . . . . . 3-14
3-4-1 Basic Flow of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-4-2 Basic Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Part Names and Basic Procedures
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
3-1 Basic Application Flow
The following figure shows the basic flow for using the Digital Controller.
Power ON
Set the input type and other basic settings.
Set the programs.
Set the alarm set values.
Start program operation.
*For time-proportional operation.
Set the control period* and PID constants.
• Input type
• Control method
• Alarm type Other parameters
• Make program-related settings.
Refer to 3-4 Procedures after Turning ON the Power Supply.
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3 Part Names and Basic Procedures
E5@C-T Digital Temperature Controllers User’s Manual (H185)
3-2 Power ON
3
3-2 Power ON
After the power comes ON, all indicators and displays will light for approximately 1 second, and then the operation display will appear. The top display will show the PV and the middle display will show the SP.
0
0
s. err
25
Power ON
• Resistance Thermometer Connected or
• Temperature Sensor Not Connected
• Thermocouple Connected
SP *The default setting is 0°C.
s.err: An input error is displayed.
The default setting of the input type is for a K thermocouple.
The operation display appears.
Operation Level
Everything
lights for
approx. 1 s.
The PV that is measured by the temperature sensor is displayed.
K Thermocouple Connected: The correct temperature is
displayed. Other Thermocouple Connected: The correct temperature is
not displayed.
If you are not using a K thermocouple, set the Input Type parameter to the correct sensor type in the Initial Setting Level. Refer to step 2 on 3-15.
Change the setting of the Input Type parameter to a resistance thermometer in the Initial Setting Level.
Or
Connect a temperature sensor.
Refer to step 2 on 3-15.
*1 The default setting for Position-proportional Models is floating
control operation.
*2 If the Controller is equipped with HB/HS alarm detection, it is
set by default to detect heater alarms.
Input type 5: K thermocouple
PID control operation
*1
Alarm: Upper-limit alarm
*2
Set point: 0°C
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
3-3 Part Names, Part Functions, and
Setting Levels
3-3-1 Part Names and Functions
E5CC-T
E5EC-T
Operation indicators
Temperature unit
Front panel
PV or specified monitor/setting item
SP or specified monitor/setting value
No. 1 display
No. 2 display
Top-panel Setup Tool port
Press S Key to change the digit (default setting).
Top View of E5CC-T
Press the U D Keys to set the parameter.
Press U Key for at least 1 second when SP and PV are displayed in Program SP Mode to go to Display Segment Selection parameter in Program Setting Level.
Press O Key for at least 3 seconds to go to Initial Setting Level.
Press the M Key to change to another parameter.
Press O Key once to go to Program Setting Level.
Press M and D Keys simultaneously for at least 1 second to change between run and reset status.
Operation indicators
Temperature unit
Front-panel Setup Tool port
No. 1 display
No. 2 display
No. 3 display
PV or specified monitor/setting item
Top View of E5EC-T
Press the U D Keys to set the parameter.
Top-panel Setup Tool port
Front panel
Press S Key to move the digit (default setting).
SP or specified monitor/setting value
Program No., segment No., remaining segment time, or MV (valve opening).
Press U Key for at least 1 second when SP and PV are displayed in Program SP Mode to go to Display Segment Selection parameter in Program Setting Level.
Press
M
and D Keys simultaneously for at least 1 second to change between run and reset status.
Press
O
Key once to go to Program Setting Level.
Press O Key for at least 3 seconds to go to Initial Setting Level.
Press the M Key to change to another parameter.
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3 Part Names and Basic Procedures
E5@C-T Digital Temperature Controllers User’s Manual (H185)
3-3 Part Names, Part Functions, and Setting Levels
3
3-3-1 Part Names and Functions
E5AC-T
Displays
Name Description
No. 1 display Displays the process value or a monitor/setting item. No. 2 display Displays the set point or the value of a monitor/setting item. No. 3 Display (E5EC-T/E5AC-T only)
Displays the program number, segment number, remaining segment time, or MV (valve opening). (The value that is displayed is set in the PV/SP Display Selection parameter in the Advanced Function Setting Level.)
Temperature unit Displays the temperature unit (C or F).
Top View of E5AC-T
Operation indicators
PV or specified monitor/setting item
SP or specified monitor/setting value
Front Panel
Top-panel Setup Tool port
No. 1 display
No. 2 display
No. 3 display
Program No., segment No., remaining segment time, or MV (valve opening).
Temperature unit
Front-panel Setup Tool port
Press the O Key for at least 3 seconds to go to the Initial Setting Level.
Press the S Key to change the digit (default setting).
Press the M Key to change to another parameter.
Press U Key for at least 1 second when SP and PV are displayed in Program SP Mode to go to Display Segment Selection parameter in Program Setting Level.
Press O Key once to go to Program Setting Level.
Press M and D Keys simultaneously for at least 1 second to change between run and reset status.
Press the U or D Key to set the parameter.
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
Indicators
Operation indicators Name Description
Auxiliary outputs 1 to 4 (auxiliary output 4: E5EC-T/E5AC-T only)
Each indicator lights when the function that is assigned to corresponding auxiliary output (1 to 4) is ON.
Control outputs 1 and 2
Each indicator lights when the function that is assigned to corresponding control output (1 or 2) is ON. (For a linear current output, the indicator is not lit only for a 0% output.) For a Position-proportional Model, OUT1 lights when the open
output is ON and OUT2 lights when the close output is ON. Program status indicators (E5EC-T/E5AC-T only)
The program status indicators show the direction of change of the
present SP in the present segment. The indicators light as follows:
Rising segment: top indicator, constant-temperature segment:
middle indicator, and falling segment: bottom indicator. Communications writing
This indicator lights when wiring with communications is enabled.
Manual This indicator is lit in Manual Mode.
Reset This indicator is lit while the program is being reset
AT in progress This indicator is lit during autotuning.
Fixed SP This indicator is lit when the SP Mode is Fixed SP Mode while
control is in progress. Hold (E5EC-T/E5AC-T only)
This indicator is lit while the program is being held.
Wait Lit while the program is in wait status.
Setting change protection
This indicator is lit while setting change protection is ON.
Keys
Key Name Overview Description
O
Level Key Selects the setting
level.
The next setting level depends on how long the key is pressed.
Press O Key for less than 1 s.
Press O Key for less than 1 s.
Press O Key for at least 3 s in any setting level.
Press O Key for at least 1 s.
Operation
Level
Program
Setting Level
Adjustment
Level
PID
Setting Level
Initial Setting
Level
Communications
Setting Level
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3-3 Part Names, Part Functions, and Setting Levels
3
3-3-1 Part Names and Functions
M
Mode Key Changes the
parameter that is displayed within a setting level.
Press once to go to the next parameter.
Hold to go to the previous parameter.
D U
Down Key and Up Key
Set the value. Hold the key to increment or decrement the value
quickly.
Any changes in settings are applied at the following times:
After 3 seconds elapse
When the M Key is pressed
When the level is changed with the O Key
U
Up Key Moves to the
segment setting parameter (Display Segment Selection) for the currently selected program.
If you press the U Key for at least 1 second when SP and PV are displayed in Program SP Mode, you will go to segment number currently used in control.
To return to the Operation Level, press the O Key 3 times for less than 1 second each.
M + D
Run/Reset Keys Changes program
between run and reset status
Press the M and D Keys simultaneously for at least 1 second to change between run and reset status.
S
Shift Key (PF Key) Operates as a
user-defined function key.
Press the S Key for less than 1 second to select the digit to change. The digit changes by one digit every time you press the key (default setting).
You can change the PF Setting parameter in the Advanced Setting Level to assign any of the following functions to the S Key. Run/reset, advance, hold, auto/manual, autotune, cancel alarm latch, display monitor/setting item, or digit shift (default) Example: If you set the PF Setting parameter in the Advanced Setting Level to RST, operation will be reset when you press the S Key for at least 1 second.
If you set PFDF (monitor/setting items), each time you press the S Key for less than 1 second, the display is changed in order for the items that are set for the Monitor/Setting Item 1 to 5 parameters.
Key Name Overview Description
7
6
5
4
3
2
1
d.seg
0
Process Value/Set Point (1) or Process Value/Set Point (2)
25
0
Display Segment Selection
Press U Key for at least 1 s in Program SP Mode.
Operation Level
Program Setting Level
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
After you change a numeric value with the U D Keys, the changes are applied 1) when 3 seconds elapses, 2) when the M Key is pressed, or 3) when the level is changed with the O Key.
Precautions for Correct Use
Always make sure that any changes to numeric values are applied for one of the three methods that are given above before you turn OFF the power supply to the E5@C-T. If you only change the values with the U D Keys and turn OFF the power supply before 3 seconds has elapsed, the changes will not be applied.
Press the Shift Key (PF Key) to select the digit to change. This is useful when entering a numeric value with many digits. Use this key to change levels: The digit to change will move as follows: 1s digit, 10s digit, 100s digit, 1000s digit, and then back to the 1s digit. Press the U + D Keys to change the value of a digit.
Setup Tool Ports
Setup Tool
port
Name Description
Top-panel Setup Tool port
Use the E58-CIFQ2 USB-Serial Conversion Cable to connect the E5@C to the computer (i.e., the CX-Thermo Support Software).
Front-panel Setup Tool port (E5EC-T/E5AC-T only)
Use the E58-CIFQ2 USB-Serial Conversion Cable and the E58-CIFQ2-E Conversion Cable to connect the E5EC-T/E5AC-T to the computer (i.e., the CX-Thermo Support Software).
3-3-2 Entering Numeric Values
Applying Changes to Numeric Values
Moving between Digits (Digit Shift Key)
al-1
23
al-1
23
al-1
0023
al-1
23
al-1
0023
al-1
23
al-1
0023
al-1
23
al-1
0023
S
Press S Key for less than 1 s.
Press S Key for less than 1 s.
S
SS
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
3-3 Part Names, Part Functions, and Setting Levels
3
3-3-3 Setting Levels
On the E5@C-T, the parameters are classified into levels according to their applications. These levels are called setting levels. The setting levels consist of some basic setting levels and other setting levels.
The following figure gives an overall image of the setting levels. The setting levels consist of the basic setting levels (shaded below) and the other setting levels (not shaded). The Initial Setting Level, Communications Setting Level, Advanced Function Setting Level, and Calibra­tion Level can be used only when control is stopped. If you change to any of these levels, control will stop.
3-3-3 Setting Levels
Moving between Setting Levels
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
*1 Set the PF Setting parameter to a-m (Auto/Manual). *2 The No. 1 display will flash when the keys are pressed for 1 s or longer. *3 Set the PF Setting parameter to pfdp (monitor/setting items).
Operation in progress
Stopped
Level changes automatically.
Communications
Setting Level
Advanced Function
Setting Level
Power ON
Advanced settings
Initial Setting Level
Communications settings
Operation Level
Monitor/Setting
Item Level
Press O Key for at least 3 s.
*2
Press O and M Keys for at least 1 s.
Starting in manual mode
Press S Key.
*3
Protect Level
Calibration Level
Manual
Control Level
Press O Key for less than 1 s.
Press O Key for at least 1 s.
Press O Key for less than 1 s.
Adjustment
Level
PID Setting
Level
Press S Key.
*3
Control stops.
Used to set protection for operations.
Press O and M Keys for at least 3 s.
*2
Used to set the MV manually.
Press O Key for at least 3 s while a-m is displayed.
*2
Press O
Key for at
least 1 s.
Press O or S Key for at least 1 s.
*1
Used for SP and other basic settings and monitoring.
Press O Key for less than 1 s.
Program
Setting Level
Parameter and segment settings for all programs
Press O Key for less than 1 s.
Adjustment parameters (e.g., PID constants for current PID set)
Parameters for all PID sets (e.g., PID constants)
Used to display specified monitor and setting items.
Enter the password (1201) for the Move to Calibration Level parameter.
Release protection and then enter the password (−169) for the amoV (Move to Advanced Function Setting Level) parameter.
Used to set the input type and other basic settings.
Press O Key for less than 1 s (only models with communications).
Press S Key for at least 1 s.
*1
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3-3 Part Names, Part Functions, and Setting Levels
3
3-3-3 Setting Levels
z Operation Level
This level is displayed automatically when the power supply is turned ON. This level is used for the SP and other basic settings and monitoring. Normally, select this level for operation.
z Program Setting Level
This level is used to set the parameters for the programs (SPs, rates of rise, times, etc.).
z Adjustment Level
This level is used to set the PID constants and to perform tuning, such as autotuning.
z PID Setting Level
This level is used to set the parameters for the PID sets (PID constants, MVs, upper/lower limits, manual reset values, PID set automatic selection range upper limits, etc.).
z Initial Setting Level
This level is used for the most basic settings. It is used to set the input type and other parameters. Use it to set the input type, alarm type, and other basic settings.
* You can use this level only when control is stopped.
z Advanced Function Setting Level
This level is used for advanced settings. Use it to assign functions to the control outputs and auxiliary outputs. You will not be able to enter the Advanced Function Setting Level with the default settings. To enter the Advanced Function Setting Level, first disable Initial Setting/Communications Protection and then enter the password (169) at the amov (Move to Advanced Function Setting Level) parameter in the Initial Setting Level.
* You can use this level only when control is stopped.
Basic Setting Levels
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Use the following procedure to move to Advanced Function Setting Level.
Step 1: Move to Protect Level. Step 2: Display icpt (Initial Setting/Communications Protect) and set it to 0. Step 3: Return to Operation Level. Step 4: Return to Initial Setting Level. Step 5: Display amoV (Move to Advanced Function Setting Level) and then enter −169.
Steps 1 to 3 are necessary only the first time. Perform only steps 4 and 5 to move to Advanced Function Setting Level.
There are five other setting levels: Manual Control Level, Protect Level, Communications Setting Level, Calibration Level, and Monitor/Setting Item Level.
z Manual Control Level
This level is used to set the MV manually.
To move from the Operation Level to the Manual Control Level, press the O Key for at least 3 seconds while the Auto/Manual Switch parameter is displayed.
To use the S Key to move to the Manual Control Level, change the setting of the PF Setting parameter to a-m.
To use an event input to move to the Manual Control Level, change the setting of the Event Input Assignment 1 to 6 parameter to manu.
z Protect Level
This level is used to restrict the operations that can be performed and the parameters that can be displayed with the front-panel keys. For example, you can prohibit changing the SP and other parameters in the Operation Level, Program Setting Level, Adjustment Level, and PID Setting Level. You can move to this level from the Operation Level, Program Setting Level, Adjustment Level, or PID Setting Level. To move to the Advanced Function Setting Level, you must first cancel the protec­tion that is set in the Protect Level.
z Communications Setting Level
This level is used to set the communications parameters. You can move to the Communications Set­ting Level from the Initial Setting Level.
* You can use this level only when control is stopped.
Other Setting Levels
Advanced Function
Setting Level
Power ON
Step 5: Enter −169 for the amoV parameter.
Moves to Advanced Function Setting Level Enter −169. Default: 0
Operation Level
Step 3: Press O and M Keys for at least 1 s.
Level changes automatically.
Initial Setting Level
Protect Level
0
icpt
Initial Setting/Communications Protect Set 0. Default: 1
Step 2: Change the parameter with the M Key and change the setting of the icpt parameter to 0.
amov
0
Step 4: Press O Key
for at least 3 s.
Step 1:
Press O and M Keys simultaneously for at least 3 s.
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3-3 Part Names, Part Functions, and Setting Levels
3
3-3-3 Setting Levels
z Calibration Level
This level is used to calibrate the Digital Controller. You can move to the Calibration Level from the Advanced Function Setting Level.
* You can use this level only when control is stopped.
z Monitor/Setting Item Level
To use the S Key to display the Monitor/Setting Items, change the setting of the PF Setting parameter to pfdp. The items that will be displayed in the Monitor/Setting Item Level are set using the Monitor/Setting Item 1 to 5 parameters.
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3-4 Procedures after Turning ON the
Power Supply
The basic flow of operations after you turn ON the power supply is shown below.
3-4-1 Basic Flow of Operations
1. Turn ON the power supply.
2. Set the input type.
3. Set the control method.
4. Make program-related settings.
5. Set the alarm type.
6. Set the programs.
7. Start program operation (Run).
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3-4 Procedures after Turning ON the Power Supply
3
3-4-2 Basic Procedure
The basic procedure is given below.
1
Turn ON the power supply.
2
Set the input type.
3-4-2 Basic Procedure
Operation Level
s.err (input error) flashes on the display if a sensor is not connected or if the connected sensor is different from input type. Connect a sensor if one is not already connected.
0
25
0
s. err
in-t (IN-T): Indicates the Input Type parameter.
The default setting is 5 (5: K thermocouple at −200 to 1,300 °C).
Initial Setting Level
Initial Setting Level
The display flashes.
When you are finished, press the O (Level) Key for at least 1 second to return to the operation display.
Input Type: 0 (Pt100 resistance thermometer at −200 to 850 °C) (example)
in-t (IN-T) will be displayed to show that the Initial Setting Level has been entered.
0
25
5
in-t
0
in-t
Press the O (Level) Key for at least 3 seconds.
Press the U (Up) and
D (Down) Keys to
change the value.
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* The default is 5.
List of Input Types
Input type Specifications Set value Temperature range in °C Temperature range in °F
Resistance thermometer
Pt100 0 200 to 850 300 to 1500
1 199.9 to 500.0 199.9 to 900.0 2 0.0 to 100.0 0.0 to 210.0
JPt100 3 199.9 to 500.0 199.9 to 900.0
4 0.0 to 100.0 0.0 to 210.0
Thermocouple K
5* 200 to 1300 300 to 2300 6 20.0 to 500.0 0.0 to 900.0
J7−100 to 850 −100 to 1500
8 20.0 to 400.0 0.0 to 750.0
T9−200 to 400 −300 to 700
10 199.9 to 400.0 199.9 to 700.0 E11−200 to 600 −300 to 1100 L12−100 to 850 −100 to 1500 U13−200 to 400 −300 to 700
14 199.9 to 400.0 199.9 to 700.0 N15−200 to 1300 −300 to 2300 R 16 0 to 1700 0 to 3000 S 17 0 to 1700 0 to 3000 B 18 100 to 1800 300 to 3200 W 19 0 to 2300 0 to 3200 PLII 20 0 to 1300 0 to 2300
Infrared temperature sensor ES1B
10 to 70°C 21 0 to 90 0 to 190 60 to 120°C 22 0 to 120 0 to 240 115 to 165°C 23 0 to 165 0 to 320 140 to 260°C 24 0 to 260 0 to 500
Current input 4 to 20 mA 25 One of the following ranges according to the scaling:
1999 to 9999
199.9 to 999.9
19.99 to 99.99
1.999 to 9.999
0 to 20 mA 26
Voltage input 1 to 5 V 27
0 to 5 V 28 0 to 10 V 29
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3-4 Procedures after Turning ON the Power Supply
3
3-4-2 Basic Procedure
3
Set the control method.
Standard Models
Position-proportional Models
4
Make the initial program-related settings.
Program Time Unit (t-u)
Step Time/Rate of Rise Programming (t-pr)
Reset Operation (rtsm)
Operation End Operation (eset)
Startup Operation (p-on)
Refer to Section 4 Basic Operation for the setting procedures.
Initial Setting Level
Initial Setting Level
Operation Level
Operation Level
The display flashes.
Press the O
(Level) Key for at
least 3 seconds.
in-t (IN-T) will be displayed to show that the Initial Setting Level has been entered.
0
25
5
in-t
cntl (CNTL): Indicates the control method.
The default setting is pid (PID control).
Initial Setting Level
PID Control
Press the M (Mode)
Key several times to
display cntl (CNTL).
pid
cntl
Confirm that pid (PID Control) is displayed.
Close/Floating Control
clfl (CLFL):
Indicates either close
or floating control.
Initial Setting Level
Default setting is flot (FLOT: floating control).
flot
clfl
Press M (Mode) Key
several times to display
clfl (CLFL).
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
5
Set the alarm type.
* If the Controller is equipped with HB/HS alarm detection, the Alarm 1 Type is not displayed for the default
settings. To use alarm 1, set an output assignment to alarm 1. For details, refer to 4-6-3 Assigned Output Functions (Assigning Control Outputs Is Not Supported for Position-proportional Models.).
If required, use the M (Mode) Key and the U (Up) and D (Down) Keys to repeat the procedure to set alarm types for alt2 (ALT2) (Alarm 2 Type), alt3 (ALT3) (Alarm 3 Type), and alt4 (ALT4) (Alarm 4 Type). (The number of alarms that is supported depends on the model of Digital Control­ler. Some of the alarm parameters may not be displayed.)
When you are finished, press the O (Level) Key for at least 1 second to return to the operation display.
Initial Setting Level
Initial Setting Level
Press the M (Mode) Key several
times to display alt1 (ALT1).
Press the U (Up) and D
(Down) Keys to change
the value.
Alarm type: 7 (Lower-limit alarm with standby sequence) (example)
alt1 (ALT1): Indicates the Alarm 1 Type parameter.* The default setting is 2 (2: Upper-limit alarm).
Initial Setting Level
Initial Setting Level
Operation Level
Operation Level
The display flashes.
Press the O
(Level) Key for at
least 3 seconds.
in-t (IN-T) will be displayed to show that the Initial Setting Level has been entered.
0
25
5
in-t
2
alt1
7
alt1
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3-4 Procedures after Turning ON the Power Supply
3
3-4-2 Basic Procedure
Alarm Type Numbers
Alarm
type No.
Alarm type Description Operation
0 Alarm function
OFF
There will be no alarm outputs. ---
1 Upper- and
lower-limit alarm
The alarm output is ON while the PV is equal to or higher than the upper-limit alarm point or while the PV is equal to or lower than the lower-limit alarm point.
2 Upper-limit
alarm
The alarm output is ON while the PV is equal to or higher than the upper-limit alarm point.
3 Lower-limit
alarm
The alarm output is ON while the PV is equal to or lower than the lower-limit alarm point.
4 Upper- and
lower-limit range alarm
The alarm output is ON while the PV is equal to or lower than the upper-limit alarm point or equal to or higher than the lower-limit alarm point.
5 Upper- and
lower-limit alarm with standby sequence
This alarm provides a standby sequence. The alarm output is ON while the PV is equal to or higher than the upper-limit alarm point or while the PV is equal to or lower than the lower-limit alarm point.
6 Upper-limit
alarm with standby sequence
This alarm provides a standby sequence. The alarm output is ON while the PV is equal to or higher than the upper-limit alarm point.
7 Lower-limit
alarm with standby sequence
This alarm provides a standby sequence. The alarm output is ON while the PV is equal to or lower than the lower-limit alarm point.
Example:
OFF Temperature
Set point
(e.g., 100°C)
ON
Lower-limit alarm point (e.g., 80°C)
Upper-limit alarm point (e.g., 130°C)
Alarm value upper limit (e.g., 30°C)
Alarm value lower
limit (e.g., 20°C)
ON
Example:
OFF Temperature
Alarm value upper limit (e.g., 20°C)
Set point
(e.g., 100°C)
Upper-limit alarm
point (e.g., 120°C)
ON
Example:
OFF Temperature
Lower-limit alarm point
(e.g., 80°C)
Set point
(e.g., 100°C)
Alarm value lower limit (e.g., 20°C)
Example:
OFF Temperature
ON
Set point
(e.g., 100°C)
Lower-limit alarm point (e.g., 80°C)
Alarm value lower limit (e.g., 20°C)
Upper-limit alarm point (e.g., 130°C)
Alarm value upper limit (e.g., 30°C)
Example:
OFF Temperature
ON
Lower-limit alarm point (e.g., 80°C)
Set point
(e.g., 100°C)
Upper-limit alarm point (e.g., 130°C)
Alarm value upper limit (e.g., 30°C)
Alarm value lower
limit (e.g., 20°C)
ON
Example:
OFF Temperature
Upper-limit alarm
point (e.g., 120°C)
Alarm value upper limit (e.g., 20°C)
Set point
(e.g., 100°C)
ON
OFF Temperature
Lower-limit alarm point
(e.g., 80°C)
Set point
(e.g., 100°C)
Alarm value lower limit (e.g., 20°C)
Example:
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
8 Absolute-value
upper-limit alarm
The alarm output is ON while the PV is equal to or higher than the alarm value.
9 Absolute-value
lower-limit alarm
The alarm output is ON while the PV is equal to or lower than the alarm value.
10 Absolute-value
upper-limit alarm with standby sequence
This alarm provides a standby sequence. The alarm output is ON while the PV is equal to or higher than the alarm value.
11 Absolute-value
lower-limit alarm with standby sequence
This alarm provides a standby sequence. The alarm output is ON while the PV is equal to or lower than the alarm value.
12 Loop Burnout
Alarm (LBA) (Valid only for alarm 1 on a Standard Model.)
The alarm output turns ON when the control loop is broken.
There is assumed to be a loop burnout alarm if the control deviation (SP PV) is greater than the threshold set in the LBA Level parameter and if the PV is not reduced by at least the value set in the LBA Band parameter within a specific period of time. The LBA detection time and LBA band are set in parameters.
Alarm
type No.
Alarm type Description Operation
ON
OFF
0
Temperature
Upper-limit alarm
point (e.g., 100°C)
Alarm value (e.g., 100°C)
Example:
ON
OFF
0
Temperature
Lower-limit alarm
point (e.g., 100°C)
Example:
Alarm value (e.g., 100°C)
ON
OFF
0
Temperature
Upper-limit alarm
point (e.g., 100°C)
Alarm value (e.g., 100°C)
Example:
ON
OFF
0
Temperature
Lower-limit alarm
point (e.g., 100°C)
Example:
Alarm value (e.g., 100°C)
ON
SP
MV
LBA Alarm Output
PV
100%
0%
OFF Time
Time
Time
LBA detection time
LBA band
LBA level
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3-4 Procedures after Turning ON the Power Supply
3
3-4-2 Basic Procedure
13 PV change rate
alarm
The alarm output turns ON if the change in the PV within the specified calculation period exceeds a specific width.
The PV rate of change calculation period and the alarm value are set in parameters.
14 SP
absolute-value upper-limit alarm
The alarm output is ON while the SP is equal to or higher than the alarm value.
15 SP
absolute-value lower-limit alarm
The alarm output is ON while the SP is equal to or lower than the alarm value.
16 MV
absolute-value upper-limit alarm
The alarm output is ON while the MV is equal to or higher than the alarm value.
17 MV
absolute-value lower-limit alarm
The alarm output is ON while the MV is equal to or lower than the alarm value.
Alarm
type No.
Alarm type Description Operation
PV
PV Change Rate Alarm Output
PV rate of change calculation period
Change rate width
ON
OFF Time
Time
ON
OFF
0
SP
Upper-limit alarm
point (e.g., 100°C)
Alarm value (e.g., 100°C)
Example:
ON
OFF
0
SP
Lower-limit alarm
point (e.g., 100°C)
Example:
Alarm value (e.g., 100°C)
ON
OFF
0
MV
Upper-limit alarm
point (e.g., 60%)
Alarm value (e.g., 60%)
Example for Standard Control:
ON
OFF
0
MV
Lower-limit alarm
point (e.g., 80%)
Example for Standard Control:
Alarm value (e.g., 80%)
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6
Set the programs.
Set the programs, parameters (including the alarm values), and segments.
Number of Segments Used: 4 Step Time/Rate of Rise Programming: Step time programming
Segment No. 0123 Segment SP 40.0 200.0 2000.0 100.0 Segment Time (hours, minutes) 0.00 0.15 0.30 0.10
Segment 1
Segment 0
0.15
40.0
100.0
200.0
0.30 0.10
Segment 2 Segment 3
SP
Time
Program No. 0
Example:
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3-4 Procedures after Turning ON the Power Supply
3
3-4-2 Basic Procedure
* In the default settings for models with HB or HS alarms, the Alarm Type 1 parameter is not displayed.
To enable alarm 1, assign it to an output. Refer to 4-6-3 Assigned Output Functions (Assigning Control Outputs Is Not Supported for Position-proportional Models.) for details.
0
25
s-no.
1
pid
40
sp
0.00
time
al-1
0
d. prg
end
d. seg
0
d.seg
Program Setting Level
Program Setting Level
Operation Level
Operation Level
d.prg (d.PRG) is displayed. Indicates that you entered the Program Setting Level. Select program number 0.
pid (PID): PID set number
sp (SP): Segment 0 SP
time (time) Segment 0 Time
al-1 (AL-1): Alarm Value 1*
Setting the Segments
(Omitted.)
Press O
(Level) Key
once.
Press M
(Mode) Key
once.
s-no. (S-No.): Change the number of segments used from 8 to 4.
Press M
(Mode) Key
once.
d.seg (d.SEG): Display Segment Selection In the end status, press M (Mode) Key to set the parameters for the one program.
Press M
(Mode) Key
once.
Press M
(Mode) Key
once.
d.seg (d.SEG): Change the Display Segment Selection from end to 0.
Press U
Key.
Press D
Key.
Press U
Key.
Set the parameters for the one program.
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
7
Start program operation (run).
Here, you can set the input type, alarm type, control method, programs, and alarm set values. Refer to Section 4 Basic Operation and Section 5 Advanced Operations for individual settings, such as the PID constant settings and HB/HS alarms.
40
25
40
25
run
r-r
Operation is started and the RST indicator goes out.
OR
Operation Level
Operation Level
Press U Key.
Press M (Mode) Key several times.
Press M (Mode) and D Keys simultane­ously for at least 1 s.
r-r (R-R): Set the Program Start parameter (Run/Reset) to run.
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4
4-1 Moving between Setting Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-1-1 Moving to the Initial Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-1-2 Moving to the Program Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-1-3 Moving to the Adjustment Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-1-4 Moving to the PID Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-1-5 Moving to the Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-1-6 Moving to the Advanced Function Setting Level . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-1-7 Moving to the Communications Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4-2 Initial Setup Examples through Starting Program Operation . . . . . . . . . 4-10
4-2-1 Program Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-2-2 Initial Setup Example for Step Time Programming . . . . . . . . . . . . . . . . . . . . . 4-11
4-2-3 Initial Setup Example for Rate of Rise Programming . . . . . . . . . . . . . . . . . . . 4-14
4-3 Setting the Input Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-3-1 Input Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4-4 Selecting the Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-4-1 Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-5 Selecting PID Control or ON/OFF Control
(Not Supported for Position-proportional Models.) . . . . . . . . . . . . . . . . . 4-21
4-6 Setting Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-6-1 Control Periods (Not Supported for Position-proportional Models.) . . . . . . . . 4-22
4-6-2 Direct and Reverse Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4-6-3 Assigned Output Functions (Assigning Control Outputs Is Not Supported for
Position-proportional Models.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4-6-4 Auxiliary Output Opening or Closing in Alarm . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4-7 Setting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4-7-1 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4-7-2 Program Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-7-3 Setting Flow for Program-related Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-7-4 Making the Initial Program-related Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
4-7-5 Creating the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4-7-6 Changing Programs during Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
4-8 Setting the Fixed SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
4-8-1 Fixed SP Setting Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
Basic Operation
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
4-9 Determining PID Constants (Autotuning and Manual Setting) . . . . . . . . . 4-49
4-9-1 AT (Auto-tuning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-50
4-9-2 RT (Robust Tuning) (Used for Autotuning) . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52
4-9-3 Manual Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54
4-10 Alarm Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
4-10-1 Alarm Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56
4-10-2 Alarm Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-59
4-11 Alarm Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-62
4-11-1 Standby Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-62
4-11-2 Alarm Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-63
4-12 Using Heater Burnout (HB) and Heater Short (HS) Alarms
(Not Supported for Position-proportional Models.) . . . . . . . . . . . . . . . . . . 4-64
4-12-1 HB Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-64
4-12-2 HS Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-66
4-12-3 Installing Current Transformers (CT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-68
4-12-4 Calculating Detection Current Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-70
4-12-5 Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-70
4-13 Using ON/OFF Control
(Not Supported for Position-proportional Models.) . . . . . . . . . . . . . . . . . . 4-74
4-13-1 ON/OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-74
4-13-2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-75
4-14 Customizing the PV/SP Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76
4-14-1 PV/SP Display Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-76
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
4-1 Moving between Setting Levels
4
4-1-1 Moving to the Initial Setting Level
4-1 Moving between Setting Levels
The Operation Level is displayed first when the power supply to the Digital Controller is turned ON. To display the parameters, you must move to the following setting levels.
Operation Level (Entered when the power supply is turned ON.)
Initial Setting Level
Program Setting Level
Adjustment Level
PID Setting Level
Protect Level
Advanced Function Setting Level
Communications Setting Level
The procedures to move between the setting levels starting from the Operation Level are provided below.
4-1-1 Moving to the Initial Setting Level
Moving from the Operation Level to the Initial Setting Level
1
Press the O Key for at least 3 seconds in the Operation Level.
The No. 1 display will flash when the key is pressed for 1 s or longer.
Operation Level
The display will change from the Operation Level to the Initial Setting Level.
Initial Setting Level
Moving from the Initial Setting Level to the Operation Level
1
Press the O Key for at least 1 second in the Initial Setting Level.
Initial Setting Level
The display will change from the Initial Setting Level to the Operation Level.
Operation Level
0
25
5
in-t
Input Type
5
in-t
0
25
PV/SP
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4 Basic Operation
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E5@C-T Digital Temperature Controllers User’s Manual (H185)
With the E5C-T, you can use the U Key to move to the parameters for the current segment. Use the following procedure.
4-1-2 Moving to the Program Setting Level
Moving from the Operation Level to the Program Setting Level
1
Press the O Key for less than 1 second in the Operation Level.
Operation Level
The display will change to the Program Setting Level and the Display Program Selection parameter will be displayed.
Program Setting Level
Moving from the Program Setting Level to the Operation Level
1
Press the O Key three times for less than 1 second each time in the Program Setting Level.
Program Setting Level
The display will change from the Program Setting Level to the Operation Level.
Operation Level
Moving from the Operation Level to the Display Segment Selection Parameter in the Program Setting Level
1
Select the Process Value/Set Point 1 or Process Value/Set Point 2 parameter in the Operation Level.
2
Press the Up Key for at least 1 second.
Operation Level
The display will change to the Program Setting Level and the Display Segment Selection parameter will be displayed.
* You must be in Program SP Mode to make this move.
Program Setting Level
0
25
0
d.prg
Display Program Selection
0
d.prg
0
25
Process Value/ Set Point 1/2
0
25
0
d.seg
Display Segment Selection
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4 Basic Operation
E5@C-T Digital Temperature Controllers User’s Manual (H185)
4-1 Moving between Setting Levels
4
4-1-3 Moving to the Adjustment Level
4-1-3 Moving to the Adjustment Level
Moving from the Operation Level to the Adjustment Level
1
Press the O Key twice for less than 1 second each time in the Operation Level.
Operation Level
The display will change from the Operation Level to the Adjustment Level.
* l.adj will be displayed only once when you move to the Adjustment
Level.
Adjustment Level
Moving from the Adjustment Level to the Operation Level
1
Press the O Key twice for less than 1 second each time in the Adjustment Level.
Adjustment Level
The display will change from the Adjustment Level to the Operation Level.
Operation Level
4-1-4 Moving to the PID Setting Level
Moving from the Operation Level to the PID Setting Level
1
Press the O Key three times for less than 1 second each time in the Operation Level.
Operation Level
The display will move to the PID Setting Level and the Display PID Selection parameter will be displayed.
PID Setting Level
Moving from the PID Setting Level to the Operation Level
1
Press the O Key for less than 1 second in the PID Setting Level.
PID Setting Level
The display will change from the PID Setting Level to the Operation Level.
Operation Level
0
25
l.adj
0.0
ins
Process Value Input Shift
0
25
PV/SP
0
25
d.pid
Display PID Selection
1
d.pid
1
0
25
Process Value/ Set Point 1/2
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4-1-5 Moving to the Protect Level
Moving from the Operation Level to the Protect Level
1
Press the O and M Keys simultaneously for at least 3 seconds* in the Operation Level.
The No. 1 display will flash when the keys are pressed for 1 s or longer.
* The key pressing time can be changed in the Move to Protect Level
Time parameter in the Advanced Function Setting Level.
Operation Level
The display will change to the Protect Level.
Protect Level
Moving from the Protect Level to the Operation Level
1
Press the O and M Keys simultaneously for at least 1 second in the Protect Level.
Protect Level
The display will change from the Protect Level to the Operation Level.
Operation Level
0
25
0
oapt
Operation/ Adjustment Protect
0
oapt
0
25
PV/SP
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4-1 Moving between Setting Levels
4
4-1-6 Moving to the Advanced Function Setting Level
To enter the Advanced Function Setting Level, you must first enter the Protect Level and change the setting of the icpt (Initial Setting/Communications Protect) parameter to 0 (enable moving to Advanced Function Setting Level) to clear the protection.
z Clearing Protection
4-1-6 Moving to the Advanced Function Setting Level
Moving to the Advanced Function Setting Level for the First Time (i.e., with the Default Settings)
1
Press the O and M Keys simultaneously for at least 3 seconds* in the Operation Level.
The No. 1 display will flash when the key is pressed for 1 s or longer.
* The key pressing time can be changed in the Move to Protect Level
Time parameter in the Advanced Function Setting Level.
The display will change to the Protect Level.
Operation Level
2
Press the M Key once at the Operation/Adjustment Protect parameter.
The display will change to the Initial Setting/Communications Protect parameter.
Protect Level
3
Press the D or U Key at the Initial Setting/Communications Protect parameter to change the set value to 0 (enable moving to Advanced Function Setting Level).
Now the amoV (Move to Advanced Function Setting Level) parameter can be displayed in the Initial Setting Level. The default is 1 (disable moving to Advanced Function Setting Level).
4
Press the O and M Keys simultaneously for at least 1 second in the Protect Level.
Protect Level
The display will change from the Protect Level to the Operation Level.
Operation Level
0
25
0
oapt
Operation/ Adjustment Protect
1
icpt
Initial Setting/ Communications Protect
1
: Moving to
Advanced Function Setting Level is disabled.
0
icpt
Initial Setting/ Communications Protect
0
25
PV/SP
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After you have set the icpt (Initial Setting/Communications Protect) parameter to 0 (enable moving to Advanced Function Setting Level), select amov (Move to Advanced Function Setting Level) in the Initial Setting Level.
z Moving to the Advanced Function Setting Level
z Moving from the Advanced Function Setting Level to the Operation Level
Moving to the Advanced Function Setting Level after Clearing Protection
1
Press the O Key for at least 3 seconds in the Operation Level.
The No. 1 display will flash when the key is pressed for 1 s or longer. The display will change from the Operation Level to the Initial Setting Level.
Operation Level
2
Press the M Key several times in the Initial Setting Level to display amoV (Move to Advanced Function Setting Level).
Initial Setting Level
3
Press the D and U Keys at the Move to Advanced Function Setting Level parameter and then enter -169.
* You can hold the U (Up) or D (Down) Key to increment or decrement
the set value quickly.
Initial Setting Level
4
Press M Key once or wait for 2 seconds or longer without doing anything.
The display will change to the Advanced Function Setting Level.
Advanced Function Setting Level
1
Press the O Key for at least 1 second in the Advanced Function Setting Level.
The display will change from the Advanced Function Setting Level to the Initial Setting Level.
Advanced Function Setting Level
2
Press the O Key for at least 1 second in the Initial Setting Level.
Initial Setting Level
The display will change from the Initial Setting Level to the Operation Level.
Operation Level
0
25
5
in-t
Input Type
0
amov
Move to Advanced Function Setting Level
-169
amov
Move to Advanced Function Setting Level
−169: Password to move to Advanced Function Setting Level
off
init
Parameter Initialization
off
init
5
in-t
Input Type
0
25
PV/SP
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4-1 Moving between Setting Levels
4
4-1-7 Moving to the Communications Setting Level
z Moving from the Operation Level to the Communications Setting Level
z Moving from the Communications Setting Level to the Operation Level
4-1-7 Moving to the Communications Setting Level
1
Press the O Key for at least 3 seconds in the Operation Level.
The No. 1 display will flash when the keys are pressed for 1 s or longer. The display will change from the Operation Level to the Initial Setting Level.
Operation Level
2
Press the O Key for less than 1 second in the Initial Setting Level.
Initial Setting Level
The display will change from the Initial Setting Level to the Communications Setting Level.
Communications Setting Level
1
Press the O Key for less than 1 second in the Communications Setting Level.
The display will change from the Communications Setting Level to the Initial Setting Level.
Communications Setting Level
2
Press the O Key for at least 1 second in the Initial Setting Level.
Initial Setting Level
The display will change from the Initial Setting Level to the Operation Level.
Operation Level
0
25
5
in-t
Input Type
cwf
psel
Protocol Setting
cwf
psel
5
in-t
Input Type
0
25
PV/SP
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4-2 Initial Setup Examples through
Starting Program Operation
The initial setup, including setting the sensor input type, alarm types, control periods, program-related parameters, and other parameters, is done using parameter displays. To change the parameter that is displayed, use the O and M Keys. You can also use these keys to change the level depending on how long you press the key.
With program operation, the SP changes with time. The broken-line pattern that represents the changes in the SP over time is called a program. The programs are set in advance by the user. You can create up to eight programs (i.e., patterns). You can set up to 32 segments (i.e., straight lines) in each program. For details, refer to 4-7 Setting Programs. There are the following two ways that you can use to set programs.
Step time programming: You set the target SP and target time for each segment.
Rate of rise programming: You set the segment format (ramp, soak, or step) and other parameters for
each segment.
Setup examples are given below for both step time programming and rate of rise programming through the start of program operation.
4-2-1 Program Operation
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4-2 Initial Setup Examples through Starting Program Operation
4
4-2-2 Initial Setup Example for Step Time Programming
This example shows how to create the following program with step time programming.
In this example of step time programming, the program starts with a ramp. The segment time is 0, so you set only the segment SP.
z Related Parameters
4-2-2 Initial Setup Example for Step Time Programming
Programming Example for Step Time Programming
Parameter Parameter Setting level
Input Type
5: K thermocouple (default) Initial Setting Level
PID ON/OFF
2-PID control (default) Initial Setting Level
Alarm type
2: Upper-limit (default) Initial Setting Level
Program Time Unit
Hours and minutes (default) Initial Setting Level
Step Time/Rate of Rise Programming
Step time programming (default) Initial Setting Level
Reset Operation
Stop control Initial Setting Level
Startup Operation
Continue (default) Initial Setting Level
Operation End Operation
Reset status (default) Initial Setting Level
SP Mode
PSP: Program SP (default) Adjustment Level
Program Number
0 (default) Program Setting Level
Number of Segments Used
4 Program Setting Level
PID Set No.
1 (default) Program Setting Level
Alarm Value
30°C Program Setting Level
Segment Number
0123Program Setting Level
Segment SP
50 100 100 50 Program Setting Level
Segment Time
0.00 0.20 0.40 0.20 Program Setting Level
Time (h.min)
20 min.
100°C
Segment 0
Segment 1
Segment 2
Segment 3
50°C
Operation started in Program SP Mode.
20 min.40 min.
SP
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Operating Flow for Step Time Programming
Item Operating flow Settings Page
Turn ON the power supply and then press the O Key for at least three seconds to move to the Initial Setting Level.
4-3
1
Make the initial settings other than program­related settings.
Set the parameter to a K thermocouple (default). 4-18
Set the parameter to PID control (default). 4-21
Set the parameter to an upper-limit alarm (default). 4-56
2
Make the initial pro­gram-rel ated set­tings.
Set the parameter to hours and minutes (default). 4-33
Set the parameter to step time programming (default). 4-34
Set the parameter to stop control (default). 4-35
Set the parameter to continue operation (default). 4-36
Set the parameter to reset status (default). 4-38
Set the parameter to the program SP (default). 4-38
Power ON
Set the Input Type parameter.
Set the Alarm Type parameter.
Initial Setting Level
Set the PID ON/OFF parameter.
Set the Program Time Unit parameter.
Initial Setting Level
Set the Startup Operation parameter.
Set the Operation End Operation parameter.
Set the Reset Operation parameter.
Set the Step Time/Rate of Rise Programming parameter.
Set the SP Mode parameter.
Adjustment Level
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4-2 Initial Setup Examples through Starting Program Operation
4
4-2-2 Initial Setup Example for Step Time Programming
Refer to 4-7 Setting Programs for details on the step time programming example.
Additional Information
If you need to execute autotuning before the SP is reached, change the SP Mode parameter to Fixed SP Mode, set the desired SP, and then execute autotuning.
3
Create the pro­gram.
Set the program number to 0 (default). 4-39
Set the parameter to 4. 4-40
Set the parameter to the number of the segment to
edit.
4-40
Set the following SPs.
Segment 0: 50°C Segment 1: 100°C Segment 2: 100°C Segment 3: 50°C
4-41
Set the following times. Segment 0: 0 minutes Segment 1: 20 minutes Segment 2: 40 minutes Segment 3: 20 minutes
4-42
Set the parameter to PID set 1. (default). 4-43
Set the alarm value to 30°C. 4-43
4
Tra il Opera­tion
Set the Run/Reset parameter to Run.
Use the Process Value/Set Point 1/2 parameter in
the Operation Level to confirm that the SP has reached 100°C.
6-14
5
Deter­mine the PID con­stants.
Execute 100% AT.
* The results are applied to PID set 1.
Execute autotuning for the SP that is the most important in control. For this program, autotuning is executed for 100°C.
4-49
6
Start program opera­tion.
Set the Run/Reset parameter to Run. 6-14
Item Operating flow Settings Page
Set the Program Number parameter.
Set the Number of Segments Used parameter.
Set the segments.
Program Setting Level
Set the segment SPs (for segments 0 to 3).
Set the segment times
(for segments 0 to 3).
Set the program.
Set the PID Set No. parameter.
Set the Alarm Value parameter.
Set the Segment Number parameter.
Start trial operation.
Operation Level
Execute autotuning.
Adjustment Level
Start program operation.
Operation Level
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This example shows how to create the following program with rate of rise programming.
In this example of rate of rise programming, the program starts with a ramp. Program operation is started from the PV. To start operation from a specific SP, set the Segment Format parameter for seg­ment 0 to a step.
z Related Parameters
4-2-3 Initial Setup Example for Rate of Rise Programming
Programming Example for Rate of Rise Programming
Parameter Settings Setting level
Input Type
5: K thermocouple (default) Initial Setting Level
PID ON/OFF
2-PID control (default) Initial Setting Level
Alarm type
2: Upper-limit (default) Initial Setting Level
Program Time Unit
Hours and minutes (default) Initial Setting Level
Step Time/Rate of Rise Programming
Rate of rise programming Initial Setting Level
Time Unit of Ramp Rate
Minutes (default) Initial Setting Level
Reset Operation
Stop control (default) Initial Setting Level
Startup Operation
Continue (default) Initial Setting Level
Operation End Operation
Reset status (default) Initial Setting Level
SP Mode
PSP: Program SP (default) Adjustment Level
Alarm Value
30°C Program Setting Level
Program Number
0 (default) Program Setting Level
Number of Segments Used
4 Program Setting Level
PID Set No.
1 (default) Program Setting Level
Segment Number
012Program Setting Level
Segment Format
Ramp (default)
Soak Ramp
(default)
Program Setting Level
Segment SP
100 --- 60 Program Setting Level
Segment Slope
4 --- 2 Program Setting Level
Segment Time
--- 0.40 --- Program Setting Level
Time (h.min)
20 min.
100°C
60°C
Segment 0
(ramp)
Segment 2
(ramp)
Segment 1 (soak)
PV at startup = 20°C
Operation started in Program SP Mode.
20 min.40 min.
SP
4 Rate of fall
2 Rate of fall
1 min. Time Unit of Ramp Rate
1 min. Time Unit of Ramp Rate
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4-2 Initial Setup Examples through Starting Program Operation
4
4-2-3 Initial Setup Example for Rate of Rise Programming
Operating Flow for Rate of Rise Programming
Item Operating flow Settings Page
Turn ON the power supply and then press the O Key for at least three seconds to move to the Initial Setting Level.
4-3
1
Make the initial settings other than program
-related settings.
Set the parameter to a K thermocouple (default).
4-18
Set the parameter to PID control (default). 4-21
Set the parameter to an upper-limit alarm (default). 4-56
2
Make the ini­tial pro­gram-rel ated set­tings.
Set the parameter to hours and minutes (default). 4-33
Set the parameter to rate of rise programming. (default).
4-34
Set the parameter to minutes (default). 4-35
Set the parameter to stop control (default). 4-35
Set the parameter to continue operation (default). 4-36
Set the parameter to reset status (default). 4-38
Set the parameter to the program SP (default). 4-38
Power ON
Set the Input Type parameter.
Set the Alarm Type parameter.
Initial Setting Level
Set the PID ON/OFF parameter.
Set the Program Time Unit parameter.
Initial Setting Level
Set the Startup Operation parameter.
Set the Operation End Operation parameter.
Set the Reset Operation parameter.
Set the Step Time/Rate of Rise Programming parameter.
Set the Time Unit of Ramp Rate parameter.
Set the SP Mode parameter.
Adjustment Level
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