The temperature controller E5AN allows the user to carry out the following:
• Select from many types of temperature, nonĆcontact temperature sensor and analog
input
• Select heating and cooling control in addition to standard control
• Select AT (autoĆtuning) and ST (selfĆtuning) as tuning functions
• Use multiĆSP and the run/stop function according to event input (for units equipped
with the event input function)
• Use the HBA (heater burnout alarm) function (for units equipped with the heater
burnout alarm function)
• Use the communications function (for units equipped with the communications
function)
• Calibrate sensor input
• The E5AN features a watertight construction (NEMA4X : equivalent to IP66).
• The E5AN conforms to UL/CSA/IEC safety standards and EMC standards.
* This User's Manual describes how to use the E5AN.
Before using your E5AN, thoroughly read and understand this manual in order to
ensure correct use.
Also, store this manual in a safe place so that it can be retrieved whenever necessary.
* For an additional description of the communications function, also refer to the
E5AN/EN/CN/GN Temperature Controller, Communications Function User's
Manuals (Cat. No. H102).
E OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein.
OMRON is constantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
Moreover, because
I
PRECAUTIONS
When the product is used under the circumstances or environment described in this
manual, always adhere to the limitations of the rating and functions. Also, for safety,
take countermeasures such as fitting fail safe installations.
DO NOT USE :
• In circumstances or environments that have not been described below in this manual.
• For control in nuclear power, railway, aircraft, vehicle, incinerator, medical, entertainment,
or safety applications.
• Where death or serious property damage may occur, or where extensive safety precautions
are required.
II
SAFETY PRECAUTIONS
JSafety Signal Words
This manual uses the following signal words to mark safety precautions for the E5AN.
These precautions provide important information for the safe application of the product. You
must be sure to follow the instructions provided in all safety precautions.
Indicates information that, if not heeded, could possibly result in loss of life or
WARNING
CAUTION
JSafety Precautions
serious injury.
Indicates information that, if not heeded, could result in relatively serious or
minor injury, damage to the product, or faulty operation.
CAUTION
F Electric Shock Warning
Do not touch the terminals while the power is ON.
Doing so may cause an electric shock.
Do not allow metal fragments or lead wire scraps to fall inside this product.
These may cause electric shock, fire or malfunction.
Never disassemble, repair or modify the product.
Doing so may cause electric shock, fire or malfunction.
Do not operate this product in flammable and explosive gas atmospheres.
The life expectancy of the output relays varies greatly with the switching capacity and other switching
conditions. Always use the output relays within their rated load and electrical life expectancy. If an outĆ
put relay is used beyond its life expectancy, its contacts may become fused or burned.
Use this product within the rated load.
Not doing so may cause damage or fire.
Use this product within the rated supply voltage.
Not doing so may cause damage or fire.
Tighten the terminal screws to a torque of 0.74 to 0.90 Nm
Loose screws may cause malfunction.
Set all settings according to the control target of the product.
If the settings are not appropriate for the control target, the product may operate in an unexpected manĆ
ner, resulting in damage to the product or resulting in accidents.
To maintain safety in the event of a product malfunction, always take appropriate safety measures, such
as installing an alarm on a separate line to prevent excessive temperature rise.
If a malfunction prevents proper control, a major accident may result.
III
NOTICE
Be sure to observe these precautions to ensure safe use.
(1) Do not wire unused terminals.
(2) Be sure to wire properly with correct polarity of terminals.
(3) To reduce induction noise, separate the highĆvoltage or largeĆcurrent power lines from other lines,
and avoid parallel or common wiring with the power lines when you are wiring to the terminals.
We recommend using separating pipes, ducts, or shielded lines.
(4) Do not use this product in the following places:
• Places subject to dust or corrosive gases (in particular, sulfide gas and ammonia gas)
• Places subject to high humidity, condensation or freezing
• Places subject to direct sunlight
• Places subject to vibration and large shocks
• Places subject to splashing liquid or oily atmosphere
• Places directly subject to heat radiated from heating equipment
• Places subject to intense temperature changes
(5) To allow heat to escape, do not block the area around the product. (Ensure that enough space is
left for the heat to escape.)
• Do not block the ventilation holes on the casing.
(6) When you draw out or draw in the internal mechanism or the terminal unit from the housing,
never touch electrical components inside or subject the internal mechanism to shock.
(7) Cleaning: Do not use paint thinner or the equivalent. Use standard grade alcohol to clean the product.
(8) Use specified size (M3.5, width 7.2 mm or less) crimped terminals for wiring.
(9) Allow as much space as possible between the E5AN and devices that generate powerful highĆfreĆ
quency noise (e.g. highĆfrequency welders, highĆfrequency sewing machines) or surges.
(10) When executing selfĆtuning, turn the load (e.g. heater) ON simultaneously or before you turn the
the main unit ON. If you turn the the main unit ON before turning the load ON, correct selfĆtuning
results and optimum control may no longer be obtained.
(11) Use a 100 to 240 VAC (50/60 Hz), 24 VAC (50/60 Hz) or 24 VDC power supply matched to the power
specifications of the E5AN. Also, make sure that rated voltage is attained within two seconds of
turning the power ON.
(12) Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular,
motors, transformers, solenoids, magnetic coils or other equipment that have an inductance comĆ
ponent).
(13) When mounting a noise filter on the power supply, be sure to first check the filter's voltage and
current capacity, and then mount the filter as close as possible to the E5AN.
(14) Use within the following temperature and humidity ranges:
• Temperature: Ć10 to 55_C, Humidity: 25 to 85% (with no icing or condensation)
If the E5AN is installed inside a control board, the ambient temperature must be kept to under
55_C, including the temperature around the E5AN.
If the E5AN is subjected to heat radiation, use a fan to cool the surface of the E5AN to under
55_C.
(15) Store within the following temperature and humidity ranges:
• Temperature: Ć25 to 65_C, Humidity: 25 to 85% (with no icing or condensation)
(16) Never place heavy objects on, or apply pressure to the E5AN as it may cause it to deform and deteriĆ
orate during use or storage.
(17) Avoid using the E5AN in places near a radio, television set, or wireless installation. These devices
can cause radio disturbances which adversely affect the performance of the E5AN.
(18) Allow at least 30 minutes for the E5AN to warm up.
(19) Locate a switch or circuit breaker and clearly indicate its position so that the operator can immediĆ
ately turn the E5AN OFF.
IV
Conventions Used in This Manual
JMeanings of Abbreviations
The following abbreviations are used in parameter names, figures and in text explanations.
These abbreviations mean the following:
Symbol
PVProcess value
SPSet point
SVSet value
ATAutoĆtuning
STSelfĆtuning
EUEngineering unit *1
*1 EU" stands for Engineering Unit. EU is used as the minimum unit for engineering units
such as _C, m, and g.
The size of EU varies according to the input type. For example, when the input temperature
setting range is -200 to +1300_C, 1 EU is 1_C, and when the input temperature setting range
is -20.0 to +500.0_C, 1 EU is 0.1_C.
In the case of analog input, the size of EU varies according to the decimal point position of
the scaling setting, and 1 EU becomes the minimum scaling unit.
Term
JHow to Read Display Symbols
The following tables show the correspondence between the symbols displayed on the displays
and alphabet characters.
Displays the process value or parameter type.
ăLights for approximately one second during startup.
Displays the set point, parameter operation read value or the manipulated
variable.
ăLights for approximately one second during startup.
(1) ALM1 (alarm 1)
Lights when alarm 1 is ON.
ALM2 (alarm 2)
Lights when alarm 2 is ON.
ALM3 (alarm 3)
Lights when alarm 3 is ON.
(2) HB (heater burnout alarm display)
Lights when a heater burnout is detected.
(3) OUT1, OUT2 (control output 1, control output 2)
Lights when control output 1 and/or control output 2 are ON. HowĆ
ever, whenever control output 1 is the current output, OUT1 stays off.
(4) STOP (stop)
Lights when operation is stopped.
During operation, this indicator lights when an event or the run/stop
function is stopped.
(5) CMW (communications writing control)
Lights when communications writing is enabled" and is out when it
is disabled."
1–2
F Temperature unit
The temperature unit is displayed when the display unit parameter is set
to a temperature. Indication is determined by the currently selected temĆ
perature unit" parameter set value. When this parameter is set to _C",
" is displayed, and when set to _F", " is displayed.
Flashes during ST operation.
JHow to use keys
F(level) key
F(mode) key
F(up) key
F(down) key
F+key
combination
The following describes the basic functions of the front panel keys.
Press this key to select the setting levels. The setting level is selected in
order operation level" ←→ adjustment level", initial setting level" ←→
communications setting level".
Press this key to select parameters within each level.
Each press of this key increases values displayed on the No.2 display. HoldĆ
ing down this key speeds up the incrementation.
Each press of this key decreases values displayed on the No.2 display. HoldĆ
ing down this key speeds up the decrementation.
This key combination sets the E5AN to the protect level." For details on
the protect level, see Chapter 5 Parameters.
1–3
1.2I/O Configuration and Main Functions
JI/O configuration
OUT1
Temperature input/
analog input
HBA
CT input
Event input 2ch
SP input from external
digital switch function and
Run/Stop function
Controller
Control output 1
Control output 2
Heating and
cooling
Standard
Alarm 3
Alarm 2
Alarm 1
Input error
Communications
function
HBA
OUT2
ALM3
ALM2
ALM1
HB
Control output 1
Alarm output 3
Alarm output 2
Alarm output 1
1–4
JMain functions
The following introduces the main functions of the E5AN. For details on
each function and how to use the functions, see Chapter 3 onwards.
F Input sensor
types
F Control output
F Alarms
Ă• The following input sensors can be connected for temperature input:
Thermocouple: K, J, T, E, L, U, N, R, S, B
NonĆcontact temperature sensor type : ES1A
: KĂ(10 to 70_C), KĂ(60 to 120_C), KĂ(115 to 165_C),
ăK (160 to 260_C)
Platinum resistance thermometer
: Pt100, JPt100
Analog input: 0 to 50 mV
Ă• Control output is either relay, voltage or current output depending on
the model of E5AN.
Ă• If heating and control output 2 control is selected on the E5ANĆj3jjj,
alarm 3 output is used as control output 2 side output. Therefore, use
alarm 1, 2 if an alarm is needed in heating and cooling control.
Ă• Set the alarm type and alarm value, or upperĆ and lowerĆlimit alarms.
Ă• If necessary, a more comprehensive alarm function can be achieved by
setting the standby sequence", alarm hysteresis" and close in alarm/
open in alarm" alarm latch ON/OFF parameters.
Ă• When the input error output is set to ON", alarm output 1 turns ON
when an input error occurs.
F Control
adjustment
F Event input
F HBA
F Communications
function
Ă• Optimum PID constants can be set easily by AT (autoĆtuning) and ST
(selfĆtuning).
Ă• When equipped with the option event input unit E53ĆAKB, the following
functions can be achieved by event input:
Set point selection (multiĆSP max. 4 points) and run/stop
Ă• The heater burnout alarm (HBA) function is supported.
1
Ă• Communications according to CompoWay/F*
ported when the option communications unit E53ĆAK01, or E53ĆAK03
is mounted in the E5AN.
Communications are carried out over the RSĆ485 interface.
*1ăCompoWay/F is a generalĆpurpose serial communicationsĆbased uniĆ
fied communications procedure developed by OMRON. CompoWay/F uses
commands compliant with the wellĆestablished FINS, together with a uniĆ
fied frame format on OMRON programmable controllers to facilitate
communications between personal computers and components.
*2ăSysway communication does not support alarm 3 output.
and Sysway*2 are supĆ
1–5
1.3How Setup Levels Are Configured and Operating
the Keys on the Front Panel
Parameters are divided into groups, each called a level". Each of the set
values (setup items) in these levels are called a parameter." The parameĆ
ters on the E5AN are divided into the following seven levels:
Power ON
Operation levelAdjustment level
key
Less than
1 second
+key
+key
The PV display
flashes.
key
1 second min.
Initialsetting level
key
1 second min.
Advanced function setting level
key
3 seconds
min.
Password input
set value “–169”
Password input
set value “1201”
Calibration level
key
Less than
1 second
key
The PV display flashes after
one second.
Control stops.
Communica-tions settinglevel
* The key pressing time can
be changed in ”protect level
move time” (advanced
function level).
* : To activate the advanced function setting level, set the Protect level"
of the Initial/Communications protect" to 0".
f : Indicates items that can be set.
1–6
Of these levels, the initial setting level, communications setting level,
advanced function setting level and calibration level can be used only
when control has stopped. Note that controller outputs are stopped when
any of these four levels are selected.
F Protect level
Ă• To move the mode at this level, simultaneously press the and
keys for at least three seconds. This level is for preventing unwanted or
accidental modification of parameters. Protected levels will not be disĆ
played, and so the parameters in that level cannot be modified.
Ă* The key pressing time can be changed in "protect level move time"
(advanced function level).
F Operation level
F Adjustment level
F Initial setting
level
Ă• This level is displayed when turning the power ON. It can be moved to
the protect level, initial setting level and adjustment level from this
level.
Ă• Normally, select this level during operation. During operation, the proĆ
cess value and manipulated variable can be monitored, and the set point,
alarm value and upperĆ and lowerĆlimit alarms can be monitored and
modified.
Ă• To move the mode at this level, press the key for less than one
second.
Ă• This level is for entering set values and offset values for control. This
level contains parameters for setting the AT (autoĆtuning), communicaĆ
tions writing enable/disable, hysteresis, multiĆSP, input shift values,
heater burnout alarm (HBA) and PID constants. It can be moved to the
top parameter of the initial setting level, protect level and operation
level from here.
Ă• To move the mode at this level, press the
seconds in the operation level or adjustment level. The PV display
flashes after one second. This level is for specifying the input type, selectĆ
ing the control method, control period, setting direct/reverse action and
alarm type. It can be moved to the advanced function setting level or
communications setting level from this level. To return to the operation
level, press the key for at least one second. To move to the commuĆ
nications setup level, press the key for less than one second.
key for at least three
F Advanced
function setting
level
F Communications
setting level
Ă• To activate the advanced function setting level, after setting the ProĆ
tect level" of the Initial/Communications protect" to 0", input the
password (-169") in the initial setting level.
Ă• It can be moved to the calibration level or initial level from this level.
Ă• This level is for setting the automatic return of display mode, MV limitĆ
ter, event input assignment, standby sequence, alarm hysteresis, ST
(selfĆtuning) and for moving to the user calibration level.
Ă• To move the mode at this level, press the key for less than one second
in the initial setting level. When the communications function is used,
set the communications conditions in this level. Communicating with a
personal computer (host computer) allows set points to be read and writĆ
ten, and manipulated variables to be monitored.
1–7
F Calibration level
Ă• To move the mode at this level, enter the password 1201" in the
advanced function setting level. This level is for offsetting deviation in
the input circuit.
Ă• It can not be moved to other levels by operating the keys on the front
panel from the calibration level. To cancel this level, turn the power OFF
then back ON again.
JSelecting
parameters
JFixing settings
Ă• To select parameters in each level, press the key. Each press of the
key advances to the next parameter. For details on each parameter,
see Chapter 5.
Parameter
1
Parameter
2
Parameter
3
Parameter
n
Ă• If the key is pressed at the final parameter, the display returns to the
top parameter for the current level.
Ă• To change parameter settings or setup, specify the setting using the
or keys, and either leave the setting for at least two seconds or press
the key. This fixes the setting.
Ă• When another level is selected, the parameter and setting on the display
are fixed.
Ă• When the power is turned OFF, fix first the settings or parameter setup
(by pressing the
times not changed by merely pressing the
key). The settings and parameter setup are someĆ
or keys.
1–8
1.4Communications Function
The E5AN can be provided with a communications function that allows you
to check and set controller parameters on a host computer. If the communicaĆ
tions function is required, mount the option unit E53ĆAK01 or E53ĆAK03 in
the E5AN. For details on the communications function, see the separate
Communications Functions User's Manual."
Follow the procedure below to move to the communications setting level.
(1) Press the
key for at least three seconds in the operation level".
The level moves to the initial setting level".
(2) Press the
key for less than one second. The initial setting level"
moves to the communications setting level".
(3) Pressing the
key advances the parameters as shown in the followĆ
ing figure.
(4) Press the
or keys to change the parameter setups.
Communications
unit No.
Baud rate
Data bit
Stop bit
Parity
F Setting up
communications
data
Set the E5AN communications specifications so that they match the comĆ
munications setup of the host computer. In a multidrop 1:N configuration,
match the setting data except the communications unit No. on all units.
Unique communications unit Nos. must be set to each unit.
Parameter
Communications unit No.0 to 991None
Baud rate1.2, 2.4, 4.8, 9.6, 19.2
Data bit7, 87bit
Stop bit1, 22bit
ParityNone, even, odd
Ă• Several units cannot be group mounted close together vertically.
(Observe the recommended mounting space limits.)
Ă• When group mounting several controllers, ensure that the surrounding
temperature does not exceed the allowable operating temperature listed
in the specifications.
Ă• The recommended panel thickness is 1 to 8 mm.
Ă• To ensure waterproofing, enclose the unit in the waterproof packing
prior to mounting. Waterproofing is not possible when group mounting
several units.
2–2
JSetting up the option units
C
If communications, event input and heater burnout functions are
required, mount the communications unit (E53ĆAK01 or AK03) or the
event input unit (E53ĆAKB).
The heater burnout function is supported on either of these two option
units.
(1) Insert the tools (see drawing above) into the slots (one on the top and
one on the bottom) and release the hooks.
(2) Insert the tool into the gap between the front and rear, and slightly
draw out the front panel. Then, draw out the front panel towards you
holding it by its top and bottom sides.
(3) Match the upper and lower claws with the connection points and
insert the option unit. Mount the option unit in the center.
(4) Before you push the unit back into the case, make sure that the waterĆ
tight packing is in place. Push the unit back into the rear case until
you hear a click. When you do this, hold down the hooks on the top and
bottom of the rear case so that they are firmly hooked in place.
2–3
CHAPTER 2 PREPARATIONS
JMounting
Terminal cover
Adaptor
F How to attach the
E5AN on the
panel
F How to attach the
terminal cover
(1) Insert the main unit through the mounting hole in the panel (1Ć8 mm
thickness). Pull the adapter along the body of the main unit from rear
case up to the panel and fasten temporarily.
(2) Tighten the upper and lower screws alternately with only one turn of
the screwdriver at a time to maintain an even torque balance.
Fit terminal cover E53-COV11 onto the upper and lower hooks.
Attach the terminal cover so that the OMRON mark of terminal Nos.1 to
10 faces down and the OMRON mark of terminal Nos.11 to 18 faces up. If
the cover is attached the other way round, the fixture can no longer be atĆ
tached.
2–4
2.1Installation
JDraw out
The main unit can be drawn out to perform maintenance without removĆ
ing the terminal compartment.
(1)
(2)
(3)
Prepare a screwdriver that can be used on the lower front screw of the unit.
(1) Loosen the lower front screw with a screwdriver (turning left) while
pushing the hook on the upper surface of the front panel.
(2) Grasp both sides of the front panel and draw (pull) it out.
(3) Ensure that the waterproof packing is in place before drawing in the
unit. ReĆtighten the lower front screw with a screwdriver (turning
right) to a torque of 0.3 to 0.5 Nm while pushing the hook on the
upper surface of the front panel.
2–5
CHAPTER 2 PREPARATIONS
2.2Wiring Terminals
JTerminal
arrangement
AC100V to 240V AC/DC 24V
(No polarity)
Relay output AC250V 5A
(Resistive load)
Voltage output/
DC12V 40mA
Current output
Alarm output
AC250V 3A
(Resistive load)
ALM1/Heater burnout/Input error
Input power
OUT1
ALM3/OUT2
ALM2
JPrecautions
when wiring
Event input
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
EV2
CT
TCPt
EV1
A
B
B
+
+
–
Analog input
RS-232CRS-485
SD
11
EV1
EV2
RD
12
SG
13
Ă• Separate input leads and power lines in order to protect the E5AN and
its lines from external noise.
Ă• Use AWG28 or larger twisted pair cable.
AWG28 or larger
Conductor cross-section
0.08042mm
2
or larger
B (+)
11
A (–)
12
Do not
13
use
JWiring
F Power supply
Ă• It's recommended to use solderless terminals when wiring the E5AN.
Ă• Tighten the terminal screws using a torque no greater than 0.74 to 0.90
Nm.
Ă• Use the following type of solderless terminals for M3.5 screws.
7.2 mm max.
7.2 mm max.
Ă• Connect to terminal Nos. 1 to 2. The following table shows the specificaĆ
tions.
Input power supplyE5AN
100 to 240 VAC, 50/60 Hz9VA
24 VAC, 50/60 Hz5VA
24 VDC (no polarity)4W
Ă• Standard insulation is applied to the power supply I/O sections. If reinĆ
forced insulation is required, connect the input and output terminals to
a device without any exposed currentĆcarrying parts or to a device with
standard insulation suitable for the maximum operating voltage of the
power supply I/O section.
2–6
2.2Wiring Terminals
(with short-ci
it
F Input
F Control output 1
Ă• Connect to terminal Nos.16 to 18 as follows according to the input type.
-
+
16
17
18
thermometer
16
17
18
Thermocouple Platinum resistance
16
17
18
Analog
input
-
v
+
Ă• Terminal Nos. 3 to 4 are for control output. The following diagrams
show the available outputs and their internal equalizing circuits.
Current
+V
+
3
L
4
–
+V
+
3
4
GND
3
L
4
–
VoltageRelay
+
–
GND
Ă• The following table shows the specifications for each output type.
Output typeSpecifications
Relay250 VAC, 5A (resistive load) electrical life : 100,000 operations
Ă• The voltage output (control output) is not electrically insulated from the
internal circuits. When using a grounding thermocouple, do not connect
the control output terminals to the ground. If the control output termiĆ
nals are connected to the ground, errors will occur in the measured temĆ
perature values as a result of leakage current.
Ă• On the E5ANĆV3VVVĂ,Ăalarm output 1 (ALM1) is between terminal
Nos. 9 and 10, alarm output 2 (ALM2) is between terminal Nos. 7 and
8 and alarm output 3 (ALM3) is between terminal Nos. 5 and 6. When
utilizing heating and cooling control, alarm output 2 becomes alarm
output 3 and alarm output 3 is not available.
When the input error output is set to ON", alarm output 1 turns ON
when an input error occurs.
Ă• When the option unit E53AKĆ01 or E53-AK03 is mounted on the E5AN,
an OR of alarm output 1 and the heater burnout alarm will be output.
To disable alarm output 1 and output only the heater burnout alarm on
terminals 7 and 8, set the mode of the alarm output 1 to 0.
Ă• The interior equivalent circuits of alarm output 1, 2 and 3 are shown in
the following diagram.
5
ALM3/OUT2
6
7
ALM2
8
9
ALM1/Heater burnout alarm/Input error
10
2–7
CHAPTER 2 PREPARATIONS
Ă• Relay specifications are as follows:
SPSTĆNO:3Aą250VAC
F CT input
F Event input
Ă• When the option unit E53ĆAKB, E53ĆAK01, or E53ĆAK03 is mounted on
the E5AN and the heater burnout function is used, connect a current
transformer (CT) across terminal Nos. 14 and 15.
14
CT
15
Ă• When the option event input unit E53ĆAKB is mounted on the E5AN
and event input is used, connect to terminal Nos. 11 to 13.
11
12
13
EV1
EV2
Ă• Use event inputs under the following conditions:
Contact inputON: 1 kΩ max., OFF: 100 kΩ min.
No-contact input ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.
F Communications
(RS–232C)
Polarities during noĆcontact input are as follows:
11
+
12
13
+
–
EV1
EV2
Ă• When the option communications unit E53ĆAK01 is mounted in the
E5AN for communications, connect the communications cable to termiĆ
nal Nos. 11, 12 and 13.
SD
11
RD
12
13
RS-232C
SG
2–8
2.2Wiring Terminals
Communications unit connection diagram
Host computer
RS232C : 25P
E5AN
Ă• The RSĆ232C connection is 1:1
Ă• The maximum cable length is 15 m. Use the RSĆ232C optical interface
cable (Z3RN) as an extension cable if necessary.
Ă• Use shielded, twisted pair cable (AWG28 min.).
F Communications
(RS–485)
Ă• When the E53ĆAK03 is mounted in the E5AN for communications, conĆ
nect the communications cable to terminal Nos. 11 and 12.
Specify both ends of the transmission path including the host computer
as the end node (that is, connect terminators to both ends).
The maximum terminal resistance is 54 Ohms.
1112B(+)
RS-485
A(–)
Communications unit connection diagram
Host computer
RS-485
–
+
FG
A<B : “1” mark
A>B : “0” space
Shielded cable
E5AN (No.1)
RS-485
No
Abbr.
A (–)12
B (+)11
E5AN (No.31)
RS-485
No
Abbr.
A (–)12
B (+)11
Terminator (120Ω, 1/2 W)
Ă• The RSĆ485 connection can either be 1:1 or 1:N. Up to 32 units including
the host computer can be connected 1:N. Use shielded, twisted pair cable
(AWG28 min.) and keep the total cable length to within 500m.
Cable reference diagram
AWG28 min.
Conductor area cross-section
2
0.081mm
min.
2–9
CHAPTER 2 PREPARATIONS
2.3Requests at Installation
JTo ensure
prolonged use
Use the temperature in the following operating environment:
Temperature : -10 to +55°C (icing and condensation not allowed)
Humidity : 25 to 85%
When the temperature controller is incorporated in a control panel, make
sure that the controller's ambient temperature and not the panel's ambiĆ
ent temperature does not exceed 55°C.
The life of electronic equipment such as temperature controllers is inĆ
fluenced not only by the life determined by the relay switching count but
also by the life of the electronic components used internally. The service
life of components is dependent on the ambient temperature: the higher
the ambient temperature becomes, the shorter the service life becomes,
and vice versa. For this reason, the service life of the temperature controlĆ
ler can be extended by lowering its internal temperature.
Gang-mounting two or more temperature controllers, or mounting temperĆ
ature controllers above each other may cause heat to build up inside the temĆ
perature controllers, which will shorten their service life. When mounting
temperature controllers like this, forced cooling measures such as a cooling
fan for cooling the temperature controllers must be taken into consideration.
Prevent only the terminal block from being cooled. Otherwise, this may
result in a measurement error.
JTo reduce the
influence o f noise
JTo ensure
high–precision
measurement
To reduce induction noise, the leads on the temperature controller's terĆ
minal block must be wired separately from large-voltage/large-current
power leads. Also, avoid wiring leads in parallel with power leads or in the
same wiring path. Other methods such as separating conduits and wiring
ducts, or using shield wire are also effective.
Attach a surge absorber or noise filter to peripheral equipment that generĆ
ates noise (in particular, motors, transformers, solenoids, or other equipĆ
ment that has a magnetic coil or other inductance component).
When a noise filter is used at the power supply, first check the voltage or
current, and attach the noise filter as close as possible to the temperature
controller.
Also, install the temperature controller as far away as possible from equipĆ
ment that generates strong, high frequency (e.g. high-frequency welders,
high-frequency sewing machines) or surges.
When the thermocouple leads are extended, be sure to use a compensating
lead wire matched to the type of thermocouple.
When the platinum resistance detector leads are extended, use the lead
having the smallest resistance to equalize the resistance of the three leads.
Install the temperature controller so that it is horizontal.
If there is a large error in the measurement values, make sure that input
compensation has been set correctly.
2–10
2.3Requests at Installation
JAbout
waterproofing
The protective structure of this controller conforms to the following stanĆ
dards. Parts that are not indicated as being protected or that are indicated
as IPj0 are not waterproof.
Front panel: NEMA4X for indoor use (equivalent to IP66)
On previous controllers, sensor input type, alarm type and control period
were set by the DIP switches. These hardware settings are now set in paĆ
rameters in setup menus. The
tween setup menus, and the amount of time that you hold the keys down
for determines which setup menu you move to. This section describes two
typical examples.
F Typical example 1
Input type:0 K thermocouple -200 to 1300_C
Control method :ON/OFF control
Alarm type:2 upper limit
Alarm value 1:20_C (deviation)
Set point:100_C
Setup procedure
Initial setting level
Set input specifications
Power ON
and keys are used to switch beĆ
Power ON
Operation level
Process value/
set point
Press key for at least three
seconds.
Control stops.
Initial setting level
Check input type.
Input type
Set control specifications
Set alarm type
Operation level
Set alarm values
Start operation
Check that control
is ON/OFF control.
Check alarm type.
Operation level
Press keys
to set set point to
“100_C”.
Make sure that
control is running.
Press keys
to set alarm value
to “20_C”.
Press key for at
least one second.
Start operation
In ON/OFF
control
In PID control
Alarm 1 type
Control starts.
Process
value/set
point
During run
During stop
Alarm value 1
3–2
F Typical example 2
Input type: 4 T thermocouple -200 to 400 _C
Control method : PID control
Calculate PID constants by AT
(auto-tuning) execution.
Alarm type: 2 upper limit
Alarm value 1: 30_ C (deviation)
Set point: 150_C
Setup procedure
Power ON
Initial setting level
Set input specifications
Set control specifications
Set alarm type
Adjustment level
AT execution
(when PID control
is selected)
Operation level
Set alarm values
PV/SP
After AT execution
During AT execution
While AT is being
executed, SP will
flash
After AT execution
During AT execution
Operation level
Initial setting level
Press
keys to select
input type.
Press
keys to select
PID control.
Press
keys to set ST
to OFF.
Check the
control period.
Check alarm
type.
Operation level
Press
keys to set set
point to “150_C”.
Adjustment level
Execute AT
(auto-tuning).
Operation level
Make sure that
set point is
“150_C”.
Make sure that
control is
running.
Power ON
Presskey for at least
three seconds.
Control stops.
Input type
In ON/OFF
control
In PID control
To execute ST
To cancel ST
Control period
(heat) (unit: seconds)
Alarm 1 type
Presskey for at least
one second.
Process value/
set point
Presskey for less than
1 second.
To execute AT
To cancel AT
Press key for less than
1 second.
Control starts.
Process value/
set point
During run
During stop
Process value/
set point
Start operation
Press
keys to set alarm
value to “30_C”.
Start program execution
Alarm value 1
3–3
CHAPTER 3 BASIC OPERATION
pp
p
ES1A
3.2Setting the Input Type
The E5AN supports four input types: platinum resistance thermometer,
thermocouple, nonĆcontact temperature sensor and analog inputs. Set the
input type matched to the sensor used in the input type" parameter. The
E5AN specifications support two types of inputs, platinum resistance
thermometer input types and thermocouple input type, whose set values
differ. Check the type of E5AN at purchase.
JInput type
Operation Procedure
Operation level
Initial setting level
Input type
Setting the input type thermocouple KĆ20.0 to 500.0_C".
(1) Press the key for at least three seconds to move from the operaĆ
tion level" to the initial setting level".
(2) Press the
using K thermocouple (Ć20.0 to 500.0_C), enter 1" as the set value.
Hint: The set value is fixed if you do not operate the keys on the front panel
for two seconds after changing the parameter, or by pressing the
ThermocoupleK0-200 to 1300 (_C) / -300 to 2300 (_F)
Non-contact
temperature
sensor
ES1A
Analog input0 to 50mV16For scaling use ranges from -1999 to 9999
key to enter the set value of the desired sensor. When
Set
Value
Pt1000-200 to 850 (_C)/ -300 to 1500 (_F)
1-199.9 to 500.0 (_C)/ -199.9 to 900.0 (_F)
20.0 to 100.0 (_C)/ 0.0 to 210.0 (_F)
JPt1003-199.9 to 500.0 (_C)/ -199.9 to 900.0 (_F)
40.0 to 100.0 (_C)/ 0.0 to 210.0 (_F)
Set
Value
1-20.0 to 500.0 (_C) / 0.0 to 900.0 (_F)
J2-100 to 850 (_C)/ -100 to 1500 (_F)
3-20.0 to 400.0 (_C) / 0.0 to 750.0 (_F)
T4-200 to 400 (_C)/ -300 to 700 (_F)
17-199.9 to 400.0 (_C)/ -199.9 to 700.0 (_F)
E50 to 600 (_C)/ 0 to 1100 (_F)
L6-100 to 850 (_C)/ -100 to 1500 (_F)
U7-200 t o 400 (_C)/ -300 to 700 (_F)
18-199.9 to 400.0 (_C)/ -199.9 to 700.0 (_F)
N8-200 t o 1300 (_C) / -300 to 2300 (_F)
R90 to 1700 (_C)/ 0 to 3000 (_F)
S100 to 1700 (_C)/ 0 to 3000 (_F)
B11100 to 1800 (_C)/ 300 to 3200 (_F)
10 to 70_C120 to 90 (_C)/ 0 to 190 (_F)
60 to 120_C130 to 120 (_C)/ 0 to 240 (_F)
115 to 165_C140 to 165 (_C)/ 0 to 320 (_F)
160 to 260_C150 to 260 (_C)/ 0 to 500 (_F)
Input Temperature Setup Range
Input Temperature Setup Range
or -199.9 to 999.9.
3–4
Shaded ranges indicate default settings.
3.3Selecting _C/_F
3.3Selecting_C/_F
JTemperature unit
Operation Procedure
Operation level
Initial setting level
Selecting _C/_F
Ă• Select either _C" or _F" as the temperature unit.
Ă• Set the temperature unit in the temperature unit" parameter of initial
setting level". Default is
Select _C".
(1) Press the key for at least three seconds to move from the operaĆ
(2) Select the temperature unit" parameter by pressing the key.
Input type
Temperature unit
(3) To return to the operation level" press the key for at least one
: _C".
tion level" to the initial setting level".
Press the or keys to select either _C" or _F".
: _C : _F
second.
3–5
CHAPTER 3 BASIC OPERATION
3.4Selecting PID Control or ON/OFF Control
The E5AN supports two control methods, 2ĆPID control and ON/OFF
control. The control method is selected by the PID / ON/OFF" parameter
in the initial setting level". When this parameter is set to ", 2ĆPID
control is set, and when set to
F 2ĆPID control
PID control is set by AT (autoĆtuning), ST (selfĆtuning) or manual setup.
For PID control, set the PID constants in the proportional band (P)", inĆ
tegral time (I)" and derivative time (D)" parameters.
F ON/OFF control
In ON/OFF" control, the control output is turned ON when the process
value is lower than the current set point, and the control output is turned
OFF when the process value is higher than the current set point (reverse
operation).
", ON/OFF control is set (default).
3–6
3.5Setting Output Specifications
3.5Setting Output Specifications
JControl period
JDirect/reverse
operation
Control
period
(OUT1)
Control
period
(OUT2)
Ă• Set the output period (control period). Though a shorter period provides
better control performance, it is recommended to set the control period
to 20 seconds or more taking the life expectancy in the case of relay outĆ
put into consideration. If necessary, readjust the control period by trial
operation, for example, when the control period parameters are set to
their defaults.
Ă• Set the control period in the control period (OUT1)" and control periĆ
od (OUT2)" parameters (initial setting level). Default is 20 seconds".
Ă• Whenever control output 1 is the current output, control period
(OUT1)" cannot be used.
Ă• The control period (OUT2)" parameter can be used only in heating and
cooling control.
Ă• Direct operation" refers to control where the manipulated variable is
increased according to the increase in the process value. Alternatively,
Reverse operation" refers to control where the manipulated variable is
decreased according to the increase in the process value.
Manipulated variable
100%
0%
Low temperature
Set value
Direct operation
For example, when the process value (PV) (temperature) is lower than
the set point (SP) (temperature) in a heating control system, the manipĆ
ulated variable increases by the difference between the PV and SP valĆ
ues.
Accordingly, this becomes reverse operation" in a heating control sysĆ
tem, or alternatively, direct operation" in a cooling control system.
High temperature
Manipulated variable
100%
0%
Low temperature
High temperature
Set value
Reverse operation
Ă• Direct/reverse operation is set in the direct/reverse operation" parameĆ
ter (initial setting level). The direct/reverse operation" parameter deĆ
fault is reverse operation".
3–7
CHAPTER 3 BASIC OPERATION
Operation Procedure
Operation level
Initial setting level
Input type
Temperature unit
Control period
(heat)
Direct/reverse
operation
In this example, monitor the input type", temperature unit", direct/reĆ
verse operation" and control period (OUT1)" parameters.
(1) Press the key for at least three seconds to move from the operaĆ
tion level" to the initial setting level".
(2) The input type is displayed. When you are setting the input type for
the first time,
": K thermocouple is set. (0" is set in the case of a
platinum resistance thermometer.) To select a different sensor, press
the or keys.
(3) Select the temperature unit" parameter by pressing the
key. DeĆ
fault is ": _C. To select ": _F, press the key.
(4) Select the control period (heat) parameter by pressing the key.
Default is 20".
(5) Select the direct/reverse operation" parameter by pressing the
key. Default is ": reverse operation. To select ": direct opĆ
eration, press the
key.
(6) To return to the operation level" press the key for at least one
second.
Operation level
PV/SP
3–8
3.6Setting the SP
3.6Setting the SP
Operation level
JChanging the SP
Operation Procedure
Operation level
The operation level" is displayed when the E5AN is turned ON. The upĆ
per display (No.1 display) displays the process value, and the lower display
(No.2 display) displays the set point.
Ă• The set point cannot be changed when the operation/adjustment
protection" parameter is set to 3". For details, see 4.9 Using the Key
Protect Levels."
Ă• To change the set point, press the
rameter (operation level), and set the desired set value. The new set
point is selected two seconds after you have specified the new value.
Ă• Multi-SP is used to switch between two or four set points.
In this example, change the set point from 0_C" to 200_C".
(1) Normally, the PV/SP" parameter is displayed. The set point is 0_C".
(2) Use the
keys to set the set point to 200_C".
or keys in the PV/SP" paĆ
3–9
CHAPTER 3 BASIC OPERATION
3.7Executing ON/OFF Control
In ON/OFF" control, the control output turns OFF when the currently
controlled temperature reaches a preset set point. When the manipulated
variable turns OFF, the temperature begins to fall and the control turns
ON again. This operation is repeated at a certain point. At this time, how
much the temperature must fall before control turns ON again is deterĆ
mined by the hysteresis (OUT1)" parameter. Also, how much the manipĆ
ulated variable must be adjusted in response in the increase or decrease in
the process value is determined by direct/reverse operation" parameter.
JON/OFF Control
F Hysteresis
Ă• Switching between 2ĆPID control and ON/OFF control is carried out by
the PID / ON/OFF" parameter (initial setting level). When this paramĆ
eter is set to ", 2ĆPID control is selected, and when set to ",
ON/OFF control, is selected. Default is
Ă• In ON/OFF control the hysteresis is used as a differential for switching
the output ON when the temperature moves away from the required set
point, and is used give stability around the set point.
The control output (OUT1) and control output (OUT2) functions are set
in the hysteresis (OUT1) and hysteresis (OUT2) functions respectively.
Ă• In standard control (heating or cooling control), the hysteresis
(OUT1)" setting is used as the hysteresis setting in the adjustment level
regardless of the control type, heating control or cooling control.
".
Hysteresis (OUT1)
F 3-position
control
Parameters
ON
OFFPV
Set point
Ă• In heating and cooling control, a dead band (an area where both control
outputs are 0") can be set to either the heating or cooling side. So,
3Ćposition control is made possible.
Dead band
Hysteresis (OUT1)
ON
Heating
side
OFF
Set point
SymbolParameter Name: LevelDescription
Standard/heating and cooling:
Initial setting level
PID / ON/OFF:
Initial setting level
Direct/reverse operation:
Initial setting level
Dead band:
Adjustment level
Cooling coefficient:
Adjustment level
Hysteresis (OUT1):
Adjustment level
Hysteresis (OUT2):
Adjustment level
Hysteresis (OUT2)
Cooling
side
PV
For specifying control method
For specifying control method
For specifying control method
Heating and cooling control
Heating and cooling control
ON/OFF control
ON/OFF control
3–10
3.7Executing ON/OFF Control
JSetup
To execute ON/OFF control, set the set point," PID / ON/OFF" and
hysteresis" parameters.
• Setting the PID / ON/OFF parameter
Operation Procedure
In this example, check first that the PID / ON/OFF" parameter is set to
Operation level
PV
(1) Press the key for at least three seconds to move from the operaĆ
(2) Display the input type" parameter in the initial setting level.
Initial setting level
Input type
(3) Select the PID / ON/OFF" parameter by pressing the key.
(4) Check that the set value is " (default).
(5) To return to the operation level" press the key for at least one
PID ⋅ ON/OFF
" in the initial setting level".
tion level" to the initial setting level".
second.
• Setting the SP
Operation Procedure
Operation level
Next, set the set point value.
In this example, set the set point value (200). The lower display (No.2 disĆ
play) shows the set value (SP value).
(1) Select PV/SP" at the operation level.
PV/SP
(2) Use the keys to set the SP value. (For example, 200) To set the
value either press the key or wait more than two seconds.
Ă• When you execute autoĆtuning, the optimum PID constants for the set
point during program execution are automatically set by forcibly changĆ
ing the manipulated variable to calculate the characteristics (called the
limit cycle method") of the control target.
Ă• To execute AT (autoĆtuning), specify
(autoĆtuning), specify
Ă• AT (autoĆtuning) cannot be executed during ON/OFF control.
Ă• The result of AT (autoĆtuning) is mirrored in the proportional band
(P)," integral time (I)" and derivative time (D)" parameters in the adĆ
justment level".
Adjustment level
Proportional band
Integrated time
Derivative time
: AT cancel".
: AT execute", and to cancel AT
F Description
AT (autoĆtuning) is started when the AT execute/cancel" parameter is set
to ON". During execution of AT, the No.1 display for the AT execute/canĆ
cel" parameter blinks. When AT ends, the AT execute/cancel" parameter
turns OFF, and the No.1 display stops blinking.
AT execute/cancelNo.1 display
During AT execution
If you move to the operation level" during AT execution, the No.2 display
blinks to indicate that AT is being executed.
PV/SPNo.2 display
During AT execution
Only the communications writing", run/stop" and AT execution/canĆ
cel" parameters can be changed during AT execution. Other parameters
(1) Press the key for less than one second to move from the operaĆ
tion level" to the adjustment level".
(2) Press the
key to start execution of AT (autoĆtuning).
" is displayed during AT execution.
(3)
(4) To return to the operation level," press the
" is displayed when AT ends.
key.
The ST (selfĆtuning) function executes tuning from the start of program
execution to calculate PID constants matched to the control target.
Once the PID constants have been calculated, ST is not executed when the
next control operation is started as long as the set point remains unĆ
changed.
Operation Procedure
Initial setting level
Input type
ST
ST
ST (selfĆtuning) is executed when the ST" parameter is set to ON" in the
initial setting level".
When the ST function is in operation, be sure to turn the power supply of
the load connected to the control output ON simultaneously with or before
starting operation of the E5AN.
Execute selfĆtuning (ST).
(1) Press the key for at least three seconds to move from the operaĆ
tion level" to the initial setting level".
(2) Select the ST" parameter by pressing the key.
(3) Press the key to select " (default).
(4) To return to the operation level," press the key. The temperaĆ
ture display blinks during selfĆtuning (ST) execution.
PID parameters
When control characteristics are already known, the PID parameters can be set diĆ
rectly to adjust control.
PID parameters are set in the proportional band" (P), integrated time" (I) and
derivative time" (D) parameters in the adjustment level".
3–13
CHAPTER 3 BASIC OPERATION
JST start
conditions
Self-tuning by step response tuning (SRT) is started when the following
conditions are met after program execution is started and the set point is
changed.
At Start of Program ExecutionWhen Set Point Is Changed
1. The set point at the start of program execution differs from the set point (See Note 1)
when the previous SRT was executed.
2. The difference between the temperature at
start of program execution is larger than
(current proportional band 1.27+4_C) or
the (ST stable range) whichever is larger.
3. The temperature at the start of program
execution is smaller than the set point
during reverse operation, and is larger than
the set point during direct operation.
4. No reset from input error
1. The new set point differs from the set point
(See Note 1) used when the previous SRT
was executed.
2. The set point change width is larger than (current proportional band 1.27+4_C) or the ( ST
stable range) whichever is larger.
3. During reverse operation, the new set point
is larger than the set point before the
change; and during direct operation, the
new set point is smaller than the set point
before the change.
4. The temperature is in a stable state (See
Note 2). (An equilibrium state is acceptable
when the output is 0% when the power is
turned ON.)
Note:
(1) The previous SRT-implemented set point is called the set point obĆ
tained by calculating the PID constant by the previous SRT.
(2) In this state, the measurement point is within the ST stable range.
(3) In this state, the change width of the PV every 60 seconds is at the
ST stable range or less.
JST stable range
Operation Procedure
Advanced function setting level
ST stable range
PID constants are not modified for the currently preset set point by self-
tuning (ST) in the following instances:
(1) When the PID constants have been changed manually with ST set
to ON.
(2) When auto-tuning (AT) has been executed.
The ST stable range is a condition for determining the conditions under
which ST (selfĆtuning) functions.
In this example, let's set the ST stable range to 20_C.
(1) Select the ST stable range" parameter by pressing the key in the
The individual PID constants can be manually set in the Proportional
band", integral time", and Derivative time" parameters in the adjustĆ
ment level".
In this example, set the proportional band" parameter to 10.0", the inĆ
tegrated time" parameter to 250" and the derivative time" parameter
to 45".
(1) Press the key to move from the operation level" to the adjustĆ
ment level".
(2) Select proportional band" by pressing the
(3) Use the
keys to set the parameter to 10.0".
(4) Select integrated time" by pressing the
key.
key.
(5) Use the keys to set the parameter to 250".
(6) Select derivative time" by pressing the
(7) Use the
keys to set the parameter to 45".
(8) To return to the operation level," press the
key.
key.
Derivative time
Proportional Operation
When PID constants I (integral time) and D (derivative time) are set to 0", control
is executed according to proportional operation. The default set point becomes the
center value of the proportional band.
Related parameter
manual reset value" (adjustment level)
3–15
CHAPTER 3 BASIC OPERATION
• When P (proportional band) is adjusted
When P is
Set
Value
increased
When P is
Set
Value
decreased
• When I (integral time) is adjusted
When I is
increased
When I is
decreased
Set
Value
Set
Value
• When D (derivative time) is adjusted
When D is
increased
When D is
decreased
Set
Value
Set
Value
The curve rises gradually, and a long
stable time is achieved, preventing
overshoot.
Overshoot and hunting occur, however the set point is quickly reached after
which the curve stabilizes.
It takes a long time for the process value to reach the set point. It takes time
to achieve a stable state, however
there is little overshoot/undershoot
and hunting.
Overshoot/undershoot and hunting
occur, and the curve rises quickly.
Overshoot/undershoot and stable
time are reduced, however , fine hunting occurs on changes in the curve itself.
Overshoot/undershoot increase, and
it takes time for the process value to
reach the set point.
3–16
3.9Alarm Outputs
|H|
|
Ă• Alarm output conditions are determined by the combination of alarm
type" and alarm hysteresis."
Ă• The following describes the alarm type", alarm value", upperĆlimit
alarm" and lowerĆlimit alarm" parameters.
JAlarm type
Set
Value
0Alarm function OFFOutput OFF
1
*1
2Upper-limit (deviation)
3Lower-limit (deviation)
4
*1
5
*1
6
7
8Absolute-value upper-limit
9Absolute-value lower-limit
10
11
*1 : The upperĆ and lowerĆlimit values, expressed as L" and H", can be set independently for each alarm
point with set values 1, 4 and 5.
*2 : Set value : 1 UpperĆ and lowerĆlimit alarm
*3 : Set value : 4 UpperĆ and lowerĆlimit range
*4 : Set value : 5 UpperĆ and lowerĆlimit alarm with standby sequence
*For the above upperĆ and lowerĆlimit alarm
Ć In cases 1 and 2, the alarm is normally OFF if upperĆ and lowerĆlimit values of hysteresis overlap.
Cases 1 and 2 example:Ć In case 3, the alarm is normally OFF.
Alarm Output Operation
Alarm Type
Upper- and lower-limit
(deviation)
Upper- and lower-limit range
(deviation)
Upper- and lower-limit alarm
with standby sequence
(deviation)
Upper-limit alarm with standby
sequence (deviation)
Lower-limit alarm with standby
sequence(deviation)
Absolute-value upper-limit with
standby sequence
Absolute-value lower-limit with
standby sequence
Case 1Case 2Case 3 (Normally ON)
LHSPLHSP
H < 0, L > 0
|H| < |L|
Case 1Case 2Case 3 (Normally OFF)
LHSPLHSP
H < 0, L > 0
|H| < |L|
H > 0, L < 0
|H| > |L|
H > 0, L < 0
|H| > |L|
When alarm value
X is positive
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
*5
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
LHSP
LHSP
LH
SP
SP
X
SP
LH
SP
LH
SP
SP
X
SP
X
0
X
0
X
0
X
0
LHSP
LHSP
LHSP
LHSP
X
X
H < 0, L < 0
H < 0, L > 0
H > 0, L < 0
H < 0, L < 0
H < 0, L > 0
H > 0, L < 0
|H| y |L|
x |L
|H| y |L|
|H| x |L|
3.9Alarm Outputs
When alarm value
X is negative
*2
ON
OFF
ON
OFF
*3
*4
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
X
SP
X
SP
X
SP
X
SP
X
0
X
0
X
0
X
0
*5 : Set value : 5 UpperĆ and lowerĆlimit alarm with standby sequence
The alarm is normally OFF if upperĆ and lowerĆlimit values of hysteresis overlap.
3–17
CHAPTER 3 BASIC OPERATION
Ă• Alarm types are set independently for each Alarm type 1 to 3" (initial
setting level). The default value is 2 : UpperĆlimit alarm".
JAlarm value
Lower-limit
alarm value
Upper-limit
alarm value
Alarm value
Ă• Alarm values are indicated by X" in the table on the previous page.
When the upper and lower limits are set independently, H" is displayed
for upper limit values, and L" is displayed for lower limit values.
Ă• To set the upperĆ and lowerĆlimit alarm values for deviation, set the upĆ
per and lower limits in each of the alarm upper limit 1 to 3", and alarm
lower limit 1 to 3" parameters (operation level).
Operation Procedure
Initial setting level
Operation level
Input type
Alarm 1 type
PV/SP
Alarm value 1
Set alarm 1" to the upperĆlimit alarm. The following shows related paĆ
rameters and setups. In this example, the alarm output is active when the
set point is exceeded by 10_C". (The temperature unit in this example is
_C".)
(1) Press the key for at least three seconds to move from the operaĆ
tion level" to the initial setting level".
(2) Select the alarm 1 type" parameter by pressing the key. Check
that the alarm type" parameter is set to 2" (default, upperĆlimit
alarm).
(3) To return to the operation level" press the key for at least one
second.
(4) Select alarm value 1" by pressing .
(5) Use the keys to set the parameter to 10".
3–18
3.10 Heater Burnout Alarm (HBA)
3.10Heater Burnout Alarm (HBA)
JHBA detection
To CT terminal
Heater lead
JOperating
conditions
Ă• Heater burnout detection works as follows.
(1) Connect the current transformer (CT) to terminal Nos. 14 and 15,
and insert the heater lead through the CT hole. For specifications,
models and external dimensions of current transformers that can
be used on this controller, see Appendix, About Current TransĆ
former (CT)."
(2) When current flows through this lead, the current transformer
generates AC current proportional to the current value. The E5AN
measures this AC current to calculate the current flowing to the
heater.
(3) If the heater is burned out, the current measured at the current
transformer decreases. This value is compared with the value set as
the heater burnout set value", and the output becomes active as
the heater burnout alarm.
Ă• Set the heater burnout set value in the heater burnout detection" paĆ
rameter (adjustment level). To monitor the current value of the current
transformer, use the heater current monitor" parameter.
Ă• When HBA function, is not used set the heater burnout" parameter
(advanced function setting level) to OFF".
Ă• The HBA function can be used when the option unit E53ĆAKB,
E53ĆAK01, or E53ĆAK03 is mounted on the E5AN. Be sure to connect the
CT to the E5AN, and pass the heater lead through the CT hole.
Ă• Turn the heater ON at the same time as or before turning the E5AN ON.
If the heater is turned ON after turning the E5AN ON, the heater burnĆ
out alarm will activate.
Ă• Control is continued even if the heater burnout alarm is active. (That is,
the E5AN attempts to control the heater on which the heater burnout
alarm has not occurred.)
Ă• The heater burnout alarm is detected when the control output is continĆ
uously ON for 190 ms or more.
Ă• The rated current value may sometimes differ slightly from the actual
current flowing to the heater. Check the current value in an actual operĆ
ating state in the heater current monitor" parameter.
Ă• If there is little difference between the current in a normal state and the
current in the burnout state, detection may become unstable. On a heatĆ
er of current 10.0 A or less, maintain a difference of 1.0 A or more. On
a heater of current 10.0 A or more, maintain a difference of 2.5 A or
more.
Ă• The HBA function cannot be used when the heater is controlled by a
phase control system or cycle control system. Also, 3Ćphase heaters canĆ
not be used.
When heater burnout is detected on a 3Ćphase heater, use the K2CUĆFjjAĆjGS
(with gate input terminal). See the respective data sheet for details.
3–19
CHAPTER 3 BASIC OPERATION
JSetup
To activate the heater burnout alarm, set the HBA used" parameter (adĆ
vanced function setting level) to ON" and the heater burnout set value
in the heater burnout detection" parameter (adjustment level).
Operation Procedure
In this example, set the heater burnout detection" parameter to 2.5".
• Moving to the advanced function setting level
Operation level
PV/SP
The default of the heater burnout" parameter is already ON", so set the
heater burnout detection" parameter.
(1) Move to the advanced function setting level.
Initial setting level
Input type
Press the
tion level" to the initial setting level".
(2) Then move to advanced function setting level" by pressing the
key.
Move to advanced
function setting level
(3) Use the
the initial setting level" to the advanced function setting level".
The top parameter in the advanced function setting level" is disĆ
Advanced function setting level
played.
(4) Select the HBA used" parameter by pressing the
Make sure that this parameter is set to ON" (default).
HBA used
Next, set the heater current value monitor" parameter.
key for at least three seconds to move from the operaĆ
keys to input the password (-169"), and move from
key.
• Setting heater burnout detection
Operation level
PV/SP
Adjustment level
AT execute/cancel
(5) Press the
(6) Press the key for less than one second to move from the operaĆ
(7) Select the heater current value monitor" parameter by pressing the
Heater current value
monitor
(8) Select the heater burnout detection" parameter by pressing the
Heater burnout detection
(9) For example, set 2.5". To return to the operation level", press the
key for at least one second to move from the advanced
function setting level" to the initial setting level" and then to the
operation level".
tion level" to the adjustment level".
key. Check the current value. Next, set the heater burnout detecĆ
tion" parameter.
key.
Set the current value as a reference value. Set this set value so that
there is a large difference between the current flowing to the heater
lead when heater operation is normal and the current flowing when
a heater burnout occurs.
key for less than one second.
3–20
3.10Heater Burnout Alarm (HBA)
JHow to calculate
detection current
values
Ă• Calculate the set value by the following equation:
Set value =
(current value at normal operation + current value at heater burnout)
2
Ă• To set the value of the heater burnout when two or more heaters are conĆ
nected through the CT, use the curent value of the smallest heater conĆ
nected. OR the current value when one of the heaters burns out if all the
heaters have the same current value.
Ă• Make sure that the following conditions are satisfied:
Heater of current 10.0 A or less:
Current value at normal operation Ć
current value at heater burnout y 1 A
(When the resultant current is less than 1 A, detection is unstable.)
Heater of current 10.0 A or more:
Current value at normal operation Ć
current value at heater burnout y 2.5 A
(When the resultant current is less than 2.5 A, detection is unstable.)
Ă• The setting range is 0.1 to 49.9 A. Heater burnout is not detected when
the set value is 0.0" or 50.0". When the set value is 0.0", the heater
burnout alarm is set to OFF", and if the set value is 50.0", the heater
burnout alarm is set to ON".
Ă• Set the total current value at normal heater operation to 50 A or less.
When set to 55.0 A", " is displayed in the heater current moniĆ
tor" parameter.
JExample
Heater
1KW
E5AN1415
Heater
E5AN 1415
CT
1KWx3
CT
Example 1 When using a 200 VAC, 1 kW heater
Control output
Example 2 When using three 200 VAC, 1 kW heaters
Control output
AC200V
AC200V
1000
Current during normal operation =
+ 5AĂ(t 10A)
200
Current at heater burnout = 0A
5 ) 0
Set value =
2
+ 2.5A
(current at normal operation Ć current at heater
burnout )
Current at normal operation =
Current at burnout of one heater =
Set value =
+ 5ĂĆĂ0 + 5AĂ(y 1A))
15 ) 10
2
+ 12.5A
1000
3 + 15AĂ(y 10A)
200
1000
2 + 10A
200
(current at normal operation Ć current at heater
burnout )
+ 15ĂĆĂ10 + 5AĂ(y 2.5A))
Parameters
SymbolParameter : LevelDescription
Heater current value monitor:
Adjustment level
Heater burnout detection:
Adjustment level
Heater burnout hysteresis:
Advanced function setting level
Heater burnout latch:
Advanced function setting level
For heater current value monitor
For HBA detection
For HBA detection
For HBA detection
3–21
CHAPTER 3 BASIC OPERATION
3.11 Requests during Operation
1)About four seconds is required for outputs to turn ON when the power
is turned ON. Take this into consideration when the temperature conĆ
troller is incorporated into a sequence circuit.
2)Allow at least 30 minutes for warming up.
3)When self-tuning is used, turn the temperature controller and load
(e.g. heater) ON simultaneously or turn the load ON before the temĆ
perature controller. If the load is turned ON before the temperature
controller, correct self-tuning and optimum control are no longer
possible.
When operation is started after warm-up, turn the power OFF once
after warm-up is completed, and then turn the temperature controlĆ
ler and load ON simultaneously. (Instead of turning the temperature
controller power ON again, moving from the STOP to the RUN mode
also is possible.)
4)The temperature controller may be subject to the influence of radio
interference if used near a radio, TV or wireless equipment.
Ă• The input shift type matched to the sensor currently selected in the
input type" parameter is displayed.
Ă• 2Ćpoint shift is applied only for nonĆcontact temperature sensors.
Ă• With 1Ćpoint shift, only the value set to the Temperature input shift"
parameter (adjustment level) is applied to the entire temperature input
range. For example, if the input shift value is set to 1.2_C", the process
value is treated as 201.2_C" after input shift is applied when the proĆ
cess value is 200_C.
Temperature
Upper-limit
value
Lower-limit
value
0
After shift
Before
shift
Input shift value
Input
100
In this example, shift the input of the K sensor by 1_C" by 1Ćpoint input
shift.
Operation level
Adjustment level
Operation level
Temperature input
shift
Operation level
(1) Press the key to move from the operation level" to the adjustĆ
ment level".
(2) Select the temperature input shift" parameter by pressing the
key.
(3) Use the keys to set 1.0".
(4) To return to the operation level," press the key. The process
value is 1_C larger than before shift is applied.
4–2
F 2-point shift
Upper-limit
temperature
input shift
value
Lower-limit
temperature
input shift
value
Ă• The input temperature range of nonĆcontact temperature sensors can
be shifted by setting an individual value for the upper and lower points
of the sensor range. This means that the shift can be applied equally
across the range with separate values for each end of the range. For
example, if the upperĆlimit value is set to 2_C" and the lowerĆlimit
value is set to 1_C", the sensor range is shifted by an average of 1.5_C
at 50% input.
Ă• Set the upperĆlimit value in the upperĆlimit temperature input shift
value" parameter and the lowerĆlimit value in the lowerĆlimit temperaĆ
ture input shift value" parameter.
Temperature
Upper-limit
value
Upper-limit temperature input shift value
After shift
Before shift
Lower-limit value
0
Lower-limit temperature
input shift value
JHow to calculate input shift values (2-point shift)
When the nonĆcontact temperature sensor model ES1A is connected to the
E5AN, an offset of several to several tens of a degree can occur.
For this reason, offset the readout value by 1Ćpoint or 2Ćpoint shift as
described in this item. This offset occurs as a bias current for detecting
controller sensor error flows to the output impedance of the nonĆcontact
temperature sensor. 2Ćpoint shift can be carried out only on nonĆcontact
temperature sensors, and cannot be set for other input types.
[Preparations]
(1) Set to the temperature range matching the input specifications of the
nonĆcontact temperature sensor. (ES1A is supported only in thermoĆ
couple input types on the E5AN.)
(2) Prepare a thermometer capable of measuring the temperature of the
control target as shown in Figure 1 so that 1Ćpoint shift or 2Ćpoint
shift can be carried out.
Input
100
Non-contact
temperature
sensor
(A) E5AN Temperature controller
(C) Control target
(B) Thermometer
Figure 1 Configuration When Compensating a Non-contact
T emperature Sensor
4–3
CHAPTER 4 APPLIED OPERATION
J1-point shift
method
Adjustment level
Upper-limit temperature input shift
value
Lower-limit temperature input shift
value
(1) In the configuration shown in Figure 1, bring the set point to near the
value at which the temperature of the control target is to be conĆ
trolled. Assume that the control target temperature (C) and the conĆ
trol target temperature (B) are matching.
(2) Check the control target temperature (B) and the controller readout
(A). Take the following value as the input shift value, and set the same
numerical values to
" and ".
control target temperature (B) Ć controller readout (A)
Figure 2 shows the effect of 1Ćpoint temperature input shift.
(3) After setting the input shift values, check controller readout (A) and
control target temperature (B). If they are almost the same, this comĆ
pletes temperature input shift.
Controller readout (A)
Temperature readout
after shift (e.g. 120_C)
Temperature readout
before shift (e.g. 110_C)
After shift
Input shift value (e.g. 10_C)
Before shift
J2-point shift
method
Temperature readout
after input shift X2 (e.g. 110_C)
Temperature readout
before input shift Y2 (e.g. 105_C)
Temperature readout of
0
Near set point
(e.g. 120_C)
control target (B)
Figure2 1-point Temperature Input Shift
Use 2Ćpoint input shift if you want to increase the accuracy of the readout
values across the range of the sensor.
(1) Shift the controller readout by two points, near room temperature
and near the value at which the temperature of the control target is
to be controlled. For this reason, bring the control target temperature
to near room temperature and to near the set point, and check control
target temperature (B) and controller readout (A).
(2) Using equations (1) and (2) calculate the upperĆ and lowerĆlimit temĆ
perature input shift values from the readout and temperature to be
shifted that you obtained in step 1.
Figure 3 shows the effect of shift by 2Ćpoint temperature input shift.
Controller readout (A)
Set temperature
upper limit YH
(e.g. 260_C)
After shift
Upper-limit temperature
input shift value
Before shift
4–4
Temperature readout
before input shift Y1 (e.g. 40_C)
Temperature readout
after input shift X1 (e.g. 25_C)
Lower-limit temperature
input shift value
Figure3 2-point Temperature Input Shift
X1 room temperature
0
(e.g. 25_C)
Set temperature
lower limit YL (e.g. 0_C)
Temperature readout of
control target (B)
Near X2 set point (e.g. 110_C)
4.1Shifting Input Values
Ă• Use the following equation to calculate the lowerĆlimit temperaĆ
ture input shift value.
ĂYLĂĆĂY1Ă
+
ĂY2ĂĆĂY1Ă
{(X2ĂĆĂY2)ĂĆĂ(X1ĂĆĂY1)}) (X1ĂĆĂY1)...equationĂ1
Ă• Use the following equation to calculate the upperĆlimit temperaĆ
ture input shift value.
ĂYHĂĆĂY1Ă
+
ĂY2ĂĆĂY1Ă
{(X2ĂĆĂY2)ĂĆĂ(X1ĂĆĂY1)}) (X1ĂĆĂY1)...equationĂ2
(3) After setting the calculated values to " and ", check conĆ
troller readout (A) and control target temperature (B).
(4) Although the input shift was carried out at two points, close to room
temperature (ambient temperature), and near to the set point, select
points close to each end of the sensor range to improve accuracy across
the full range of the sensor measurement range.
JExample of
2-point
temperature input
shift
Adjustment level
Lower-limit temperature input shift value
Upper-limit temperature input shift value
In this example, we use the ES1A K 0 to 260_C specification.
YL an YH in equations 1 and 2 are set temperature lower limit YL is 0_C
and set temperature upper limit YH is 260_C. Check the temperature of
the control target.
When the room temperature X1 is 25_C, the readout on the controller Y1
is 40_C, and when the temperature near the set point X2 is 110_C, the
readout on the controller Y2 becomes105_C.
LowerĆlimit temperature input shift value
Ă0ĂĆĂ40Ă
+
Ă105ĂĆĂ40Ă
{(110ĂĆĂ105)ĂĆĂ(25ĂĆĂ40)}) (25ĂĆĂ40) +Ă Ć27.3(°C)
UpperĆlimit temperature input shift value
Ă260ĂĆĂ40Ă
+
Ă105ĂĆĂ40Ă
{(110ĂĆĂ105)ĂĆĂ(25ĂĆĂ40)}) (25ĂĆĂ40) +Ă 52.7(°C)
4–5
CHAPTER 4 APPLIED OPERATION
4.2Alarm Hysteresis
Ă• The hysteresis of alarm outputs when alarms are switched ON/OFF can
be set as follows:
JStandby
sequence
ON
OFF
Upper-limit
alarm
Alarm hysteresis
Alarm value
ON
OFF
Lower-limit
alarm
Alarm value
Alarm hysteresis
Ă• Alarm hysteresis is set independently for each alarm in the alarm hysĆ
teresis 1 to 3" parameters (advanced function setting level). Default is
0.2EU".
Ă• Standby sequence" is a function which allows the alarm outputs to be
temporarily disabled while the first alarm condition occurs. From here
on, the alarm output is active for future alarm conditions.
Ă• For example, in a standard heating application, if you used the standard
low alarm", the alarm would be active from switching the controller
ON. However, with Standby Sequence", the alarm output is disabled
during the first warmup, and the temperature has to rise above the
alarm set point before the alarm can become active. Then, if the temperĆ
ature falls below the alarm set point, the output is active.
F Restart
JAlarm latch
Ă• The standby sequence is canceled when an alarm is output. It is, howĆ
ever, restarted later by the standby sequence" parameter (advanced
function setting level).
For details, see the standby sequence" parameter in Chapter 5,
Parameters."
Ă• Alarm latch" is a function where alarm output once turned ON stays
ON regardless of the temperature.
Ă• The alarm latch can be canceled by turning the power OFF. (Note, howĆ
ever, that it can also be canceled by switching to the initial setting level,
communications setting level, advanced function setting level or calĆ
ibration level.
4–6
4.2Alarm Hysteresis
Close in
Open in
JClose in alarm/
open in alarm
F Summary of
alarm operations
Ă• When the E5AN is set to close in alarm," the status of the alarm output
is normally open. When set to open in alarm," the status of the alarm
output is output inverted or nomally closed.
Ă• Alarm type and close in alarm (normally open)/open in alarm (normally
closed) can be set independently for each alarm.
Ă• Close in alarm/open in alarm is set in the alarm 1 to 3 open in alarm"
parameters (advanced function setting level). Default is : close in
alarm".
Alarm Output FunctionOutputAlarm LCD
Close in
alarm
Open in
alarm
ONONLit
OFFOFFOut
ONOFFLit
OFFONOut
Alarm output turns OFF (relay contact open) at a power interruption and
for about two seconds after the power is turned ON regardless of the close
in alarm/open in alarm setting
The figure below visually summarizes the above description of alarm
operations (when alarm type is set to lowerĆlimit alarm with standby
sequence" and E5AN is set to close in alarm").
Alarm type: lower-limit alarm with
standby sequence
Parameters
PV
Alarm value
Alarm hysteresis
Time
Standby sequence
Alarm
output
canceled
ON
OFF
ON (closed)
OFF (open)
When alarm 1 open in alarm" (advanced function setting level) is set to
open in alarm", the heater burnout alarm and input error output also beĆ
come open in alarm."
SymbolParameter : LevelDescription
Alarm 1 to 3 hysteresis:
V
V
Advanced function setting level
Standby sequence reset method:
Advanced function setting level
Alarm 1 to 3 open in alarm:
Advanced function setting level
Alarm
Alarm
Alarm
V : , , or
4–7
CHAPTER 4 APPLIED OPERATION
4.3Setting Scaling Upper and Lower Limits (analog
input)
JAnalog input
Scaling
upper
limit
Scaling
lower limit
Decimal
point
Ă• When an analog input (voltage input) is selected, scaling matched to the
control is possible.
Ă• Scaling is set in the scaling upper limit", scaling lower limit" and decĆ
imal point" parameters (initial setting level). These parameters cannot
be used when temperature input type is selected.
Ă• The scaling upper limit" parameter sets the physical quantity to be
expressed by the upper limit value of input, and the scaling lower limit"
parameter sets the physical quantity to be expressed by the lowerĆlimit
value of input. The decimal point" parameter specifies the number of
digits past the decimal point.
Ă• The following figure shows a scaling example of 0 to 5 mV input. After
scaling, the humidity can be directly read.
Readout
(humidity)
50 mV
Upper-limit value (95.0%)
Lower-limit value (10.0%)
0 mV
0
100%FS
Input
(0 to 50 mV)
4–8
4.3Setting Scaling Upper and Lower Limits (analog input)
Operation Procedure
Initial setting level
Input type
Scaling upper limit
Scaling lower limit
Decimal point
In this example, the scaling upperĆ and lowerĆlimits is set so that inputs
0 to 50 mV become 10.0% to 95.0%.
(1) Press the key for at least three seconds to move from the operaĆ
tion level" to the initial setting level".
(2) Select scaling upper limit" by pressing .
(3) Use the keys to set the parameter to 950".
(4) Select scaling lower limit" by pressing
.
(5) Use the keys to set the parameter to 100".
(6) Select the decimal point position by pressing .
(7) Use the keys to set the parameter to 1".
(8) To return to the operation level" press the key for at least one
second.
4–9
CHAPTER 4 APPLIED OPERATION
4.4Executing Heating and Cooling Control
JHeating and
cooling control
F Dead band
Output
Heating and cooling control can be used on E5ANĆj3jjj controllers.
Heating and cooling control operates when
: heating and cooling" is
selected in the standard/heating and cooling" parameter. Select the stanĆ
dard heating control or cooling control according to the following table:
SettingOutput
Control Method
standard controlReverse operationControl output (heat)standard controlDirect operationControl output (cool)-
Direct operationControl output (cool)Control output (heat)
Control output 1Control output 2
(The parameter default is heating control (standard).)
Ă• When heating and cooling control is selected, the dead band" and coolĆ
ing coefficient" parameters can be used.
The dead band is set with the set point as its center on the E5ANĆj3jj.
The dead band width is the set value of the dead band" parameter (adjustĆ
ment level). Setting a negative value produces an overlap band.
Default is 0.0 EU."
Dead band:
dead band width = positive
Output
Overlap band:
dead band width = negative
F Cooling
coefficient
Heating side
00
Set point
Cooling side
PVPV
Heating sideCooling side
Set point
If the heating and cooling characteristics of the control target greatly difĆ
fer, preventing satisfactory control characteristics from being obtained by
the same PID constants, adjust the proportional band (P) at the cooling
side using the cooling coefficient to balance control between the heating
and cooling sides. In heating and cooling control, P at the heating or coolĆ
ing side is calculated by the following formula:
Heating side P = P
Cooling side P = Pcooling coefficient
The cooling coefficient is applied to Control output 1 side P to obtain conĆ
trol whose characteristics (Control output 2 side P) differ from those on
the Control output 1 side.
4–10
4.4Executing Heating and Cooling Control
Output
Control output
1 side P
00
JSetup
To set heating and cooling control, set the standard/heating and cooling",
dead band" and cooling coefficient" parameters.
• Setting heating and cooling control
Operation Procedure
Initial setting level
Standard/heating
and cooling
standard/heating and cooling" = heating and cooling"
(1) Press the key for at least three seconds to move from the operaĆ
(2) Select standard heating and cooling control" in the initial setting
Output
Control output 1 side
P1.0
Control output 2 side P
PVPV
Set point
Control output 1 side P0.8
tion level" to the initial setting level".
level".
: Standard control
: Heating and cooling control
Control output 1 side
P1.0
Control output
1 side P
Set point
Control output 1 side P1.5
Control output 2 side P
• Setting dead band
Operation Procedure
Adjustment level
Dead band
• Setting cooling coefficient
Operation Procedure
Adjustment level
Cooling
coefficient
Dead band" = 5"
(1) Select dead band" in the adjustment level".
(2) Use the keys to set the parameter to 5.0".
The setting range is Ć199.9 to 999.9.
Cooling coefficient = 10
(1) Select cooling coefficient" in the adjustment level".
In this example, set the parameter to 10".
(2) Use the
keys to set the parameter to 10.00".
The setting range is 0.01 to 99.99.
4–11
CHAPTER 4 APPLIED OPERATION
4.5To Use Event Input
JSetting event
input
E5AN
11
12
13
EV1
EV2
+
+
–
EV1
EV2
Run/stop control is executed by event input assignments 1 and 2.
The following table shows the number of multiĆSP uses" displays which
functions are assigned to event inputs 1 and 2.
The number of multiĆSP uses" parameter is used when the number of
preset set points is 2 or 4. This parameter determines display or nonĆdisĆ
play of the event input assignment 1" and event input assignment 2"
parameters.
Number
of
Multi-SP
Uses
0NONE or STOP 1”NONE or RUN/STOP switching 1”
1– (not displayed) NONE or S TOP
2– (not displayed)
*1 “STOP (RUN/STOP) switching” can be set only on one of event input assignments 1 or 2. The
event input on the side that is set can be used. The setting on the other side becomes “NONE”.
Event input
assignment 1
SettingEvent Input Function
Event input
assignment 2
Event input 1
function
Multi–SP 2 set points
(set point 0/1 switching)
Multi–SP 4 set points
(set point 0/1/2/3 switching)
Event input 2
function
NONE or
RUN/STOP switching
When you are setting two external input set points, set in the number of
multiĆSP uses" parameter.
Ă• To select set points (0/1)
Two set points can be selected when the number of multiĆSP uses" is
set to 1" (default). This setting need not be changed. Set point 0 or 1 is
specified by the ON/OFF state of event input 1.
JHow to use multi-SP
F When multi-SP is
used by event
input
MultiĆSP" is a function for setting set points 0 to 3 in advance, and selectĆ
ing these set points by a combination of event inputs 1 and 2.
MultiĆSP can be used when the option event input unit E53ĆAKB is
mounted on the E5AN and number of multiĆSP uses" is set to 1" or 2".
• When “number of multi-SP uses” is set to “1”
Event input 1Selected Set Point
OFFSet point 0
ONSet point 1
• When “number of multi-SP uses” is set to “2”
Event input 1Event input 2Selected Set Point
OFFOFFSet point 0
ONOFFSet point 1
OFFONSet point 2
ONONSet point 3
* Event input can be used when the option event input unit E53ĆAKB is
mounted in the E5AN. Select event input ON/OFF while the E5AN is
turned ON. Judgment of event input ON/OFF is carried out on event
inputs of 50 ms or more.
4–12
4.5To Use Event Input
JSetting by key
operation
JSetup
• To select set points (0/1/2/3)
Operation Procedure
Set points 0 to 3 can be selected by changing the set value of the multiĆSP"
parameter. The multiĆSP" display conditions are as follows:
Ă• When the option event input unit E53ĆAKB is not mounted in the E5AN,
and multiĆSP" is set to ON"
Ă• When the option event input unit E53ĆAKB is mounted in the E5AN, the
number of multiĆSP uses" is set to 0" and multiĆSP" is set to ON"
The following table shows the relationship between the multi SP"
parameter set value and the selected set point.
Multi-SPSelected Set Point
0Set point 0
1Set point 1
2Set point 2
3Set point 3
Before setting the number of multi SP uses," cancel protection and move
to the advanced function setting level". For details on how to cancel
protection, see 4.9ĂUsing the Key Protect Level".
Operation level
PV/SP
Initial setting level
Input type
Move to advanced
function setting level
Advanced function setting level
Parameter initialize
Number o f multi-SP uses setting
Number of multi-SP
uses
(1) Press the key for at least three seconds to move from the operaĆ
tion level" to the initial setting level".
(2) Select Move to advanced function setting level" by pressing the
key.
(3) Use the key to enter Ć169" (password).
It can be moved to the advanced function setting level" by pressing
the key or leaving the setting for at least two seconds.
(4) Select Number of multiĆSP uses" by pressing the key.
(5) Use the key to set the parameter to 2".
(6) To return to the initial setting level" press the key for at least
one second.
(7) To return to the operation level" press the key for at least one
second.
Set points 0, 1, 2 and 3 are set according to the ON/OFF states of event
inputs 1 and 2.
E5AN
11
12
13
EV1
EV2
EV1
+
EV2
+
–
4–13
CHAPTER 4 APPLIED OPERATION
1
JExecuting run/
stop control
When event input assignment 1" or event input assignment 2" is set to
run/stop", control is started when event input 1 or 2 becomes OFF".
Control is stopped when this becomes ON".
While control is stopped, STOP lights.
SettingInput ContactState
Event input 1 or 2ONSTOP
Event input 1 or 2OFFRUN
Note: When number of multiĆSP uses" is set to 0" or 1" that is not the
set point setting, run/stop control is possible according to event
inputs.
Event input assignments 1 and 2 are as follows according to the number
of multiĆSP uses" setting.
Number
of
Multi-SP
Uses
0
2
Event input
assignment 1
NONESTOPNONE
STOPNONE
NONENONENONENONE
– (setting data
not displayed)
– (setting data
not displayed)
– (setting data
not displayed)
SettingEvent Input Function
Event input
assignment 2
STOP
NONE
– (setting data
not displayed)
Event input 1
function
RUN/STOP
switching
Multi–SP 2 set points
(set point 0/1 switching)
Multi–SP 2 set points
(set point 0/1 switching)
Multi–SP 4 set points
(set point 0/1/2/3 switching)
Event input 2
function
RUN/STOP
switching
NONE
RUN/STOP
switching
NONE or
RUN/STOP switching
Parameters
Ă• When the number of multiĆSP uses is set to either 1 or 2, and event input
assignment 1 or 2 is set to not displayed," the setting automatically
becomes none."
Ă• When the number of multiĆSP uses" is set to 0", and both input assignĆ
ments 1 and 2 can be set, RUN/STOP is assigned to only one event
assignment. The other event assignment is automatically set to OFF.
Ă• When the RUN/STOP function is used for event inputs, RUN/STOP at
the run level is not displayed.
SymbolParameters : LevelDescription
Event input 1 assignment:
Advanced function setting level
Event input 2 assignment:
Advanced function setting level
Number of multi-SP uses:
Advanced function setting level
For event input function
4–14
4.6Setting the SP Upper and Lower Limit Values
4.6Setting the SP Upper and Lower Limit Values
JSet point limitter
Changed to upper
limit value
Input type changed
Set pointUpper- and lower-limit values of the limitter
Sensor upper- and lower-limit values
The setting range of the set point is limited by the set point limitter. The
set point limitter is used to prevent the control target from reaching
abnormal temperatures. The upperĆ and lowerĆlimit values of this set
point limitter are set by the set point upper limit" and set point lower
limit" parameters in the initial setting level", respectively. However, note
that when the set point limitter is reset, the set point is forcibly changed
to the upperĆ or lowerĆlimit value of the set point limitter if the set point
is out of the limitter range. Also, when the input type and temperature
unit are changed, the set point limitter is forcibly reset to the sensor setĆ
ting range.
Sensor range
Set point limitter
Setting range
Changed to the
new upper limit
value
B
A
Ę
C
B
Ę(setting possible)
(setting impossible)
Set point
Set point
Set point
Parameters
Symbol
Parameters : LevelDescription
Set point upper limit : Initial setting levelFor limiting SP setting
Set point lower limit : Initial setting levelFor limiting SP setting
4–15
CHAPTER 4 APPLIED OPERATION
JSetup
• Setting the set point upper limit
Operation Procedure
Initial setting level
Input type
Set point upper
limit
To set the set point upper and lower limits, set in the set point upper
limit" and set point lower limit" parameters in the initial setting level".
This example describes how to set the set point limitter Ć200 to 1300_C"
to input type K thermocouple.
-2001300
Sensor range
Set point limitter
1000-100
Set the set point upper limit" parameter to 1000".
(1) Press the key for at least three seconds to move from the operaĆ
tion level" to the initial setting level".
(2) Select set point upper limit".
(3) Use the
keys to set the parameter to 1000".
• Setting the set point lower limit
Operation Procedure
Set point lower limit
Set the set point lower limit" parameter to Ć100".
(1) Select set point lower limit" in the initial setting level".
(2) Use the keys to set the parameter to Ć100".
4–16
4.7Executing the SP Ramp Function (limiting the SP change rate)
4.7Executing the SP Ramp Function (limiting the SP
change rate)
JSP ramp
With the SP ramp function, the controller operates according to the value
(set point during SP ramp) limited by a change rate. The interval in which
the set point during SP ramp is limited is referred to as the SP ramp".
SP
SP after change
SP before change
Change point
SP ramp
SP ramp set value
Time unit of ramp rate (min.)
Time
The change rate during SP ramp is specified by the SP ramp set value"
parameter. The SP ramp set value" default is OFF", and the SP ramp
function is disabled.
Changing of the ramp set point can be monitored in the set point during
SP ramp" parameter (operation level). Use this parameter during moniĆ
toring of the SP ramp.
Operation is the same also during switching of the set points by multi-SP.
Parameters
SymbolParameters : LevelDescription
MV upper limit :
Advanced function setting level
MV lower limit :
Advanced function setting level
Set point upper limit:
Initial setting level
Set point lower limit:
Initial setting level
SP ramp set value:
Advanced function setting level
For limiting manipulated variable
For limiting manipulated variable
For limiting SP setting
For limiting SP setting
For limiting SP change rate
4–17
CHAPTER 4 APPLIED OPERATION
F Operation at start
F Restrictions
during SP ramp
operation
If the SP ramp function is enabled when the E5AN is turned ON, and when
run" is switched to from stop," the process value may reach the set point
after SP ramp in the same way as when the set point is changed. In this
case, operation is carried out with the process value regarded as the set
point before the change was made.
The direction of the SP ramp changes according to the relationship
between the process value and the set point.
Set point
PV
PV < SP
SPSP
SP ramp
PV
Set point
Time
Power ON
PV > SP
SP ramp
Same
change rate
Power ON
Ă• Execution of autoĆtuning starts after the end of SP ramp.
Ă• When control is stopped or an error occurs, the SP ramp function is disĆ
abled.
Time
4–18
4.8To Move to the Advanced Function Setting Level
4.8To Move to the Advanced Function Setting Level
In the default setting, the advanced function setting level is protected and
it can not be moved to this setting level. To move to this setting level, canĆ
cel first the protection applied by the protect level." See 4.9ĂUsing the
Key Protect Level".
(1) Press the and keys simultaneously for at least three seconds
in the operation level."
Protect level
“operation/adjustment
protection”
“initial setting/communications protection”
Ă* The key pressing time can be changed in "protect level move time"
(advanced function level).
(2) The controller moves to the protect level, and operation/adjustment
protection" is displayed.
Operation level
Initial setting level
Advanced function
setting level
PV/SP
Input type
Move to advanced
function setting level
(3) Press the key once to move to initial setting/communications
protection."
(4) Set the set value to 0"
(5) Press the and keys simultaneously to return to the operaĆ
tion level."
(6) Press the key for at least three seconds to move to the initial setĆ
ting level" from the operation level."
(7) Select the Move to advanced function setting level" parameter by
pressing the key.
(8) Use the keys to input the password (-169"), and either
press the key or leave the setting for at least two seconds to move
to the advanced function setting level" from the initial setting
level."
4–19
CHAPTER 4 APPLIED OPERATION
L
l
level
4.9Using the Key Protect Level
JKey protect
F Operation/adjust-
ment protection
Ă• To move to the protect level, press the and keys simultaneously
for at least three seconds.
Ă* The key pressing time can be changed in "protect level move time"
(advanced function level).
Ă• The protect level protects parameters that are not changed during conĆ
troller operation until operation is started to prevent them from being
modified unintentionally.
Ă• The protect level setting restricts the range of parameters that can be
used.
The following table shows the relationship between set values and the
range of protection.
eve
PVffff
Operation
level
Adjustment level
PV/SPf
Other
Set value
0123
: Can be displayed and
changed
f : Can be displayed
: Cannot be displayed
and move to other levels
not possible
Ă• When this parameter is set to 0", parameters are not protected.
Ă• Default is 0".
F Initial setting/
communications
protection
F Setting change
protection
This protect level restricts movement to the initial setting level, commuĆ
nications setting level and advanced function setting level.
Set value
0fff
1ff
2
Initial
setting level
Communications
setting level
Advanced function
setting level
f : Move to other
levels possible
: Move to other
levels not possible
Ă• Default is 1".
This protect level protects setup from being changed by operating the keys
on the front panel.
Set valueDescription
OFFSetup can be changed by key operation.
ONSetup cannot be changed by key operation. (The protect level can be
changed.)
Ă• Default is OFF".
4–20
CHAPTER5
CHAPTER 5
PARAMETERS
CHAPTER 5 PARAMETERS
Conventions Used in this Chapter5Ć2. . . . . . . . . . . .
Meanings of icons used in this chapter5Ć2. . . . . . . .
Describes the setting range and defaults of the parameter.
Setting
Describes the monitor range.
Monitor
Describes the parameter operations.
Example
of use
Describes related parameters and items.
See
JAbout parameter display
Parameters are displayed only when the Conditions of Use" on the right of the parameter headĆ
ing are satisfied. However, note that the settings of protected parameters are still valid, and are
not displayed regardless of the conditions of use.
The control must be
2-PID control.
Conditions of use
Displayed symbol
AT Execute/cancel
Parameter name
JAbout the Order in Which Parameters Are Described in This Chapter
Parameters are described level by level.
The first page of each level lists the parameters available in that level. The parameter names in
this list are listed in the order that they are displayed on the E5AN.
5–2
level
Protect Level
Three levels of protection are provided on the E5AN, operation/adjustment protection", initial
setting/communications protection" and setting change protection." These protect levels preĆ
vent unwanted operation of the keys on the front panel in varying degrees.
Power ON
Operation
level
less than
1 second
To move from the operation Level to the protect level, press
theandkeys for at least three seconds.
Adjustment
level
key
Control in progress
+key
1 second
min.
Protect
level
3 seconds min.
Operation/adjustment protection
+key
The settings of protected parameters are not displayed
and so cannot be modified.
Protect level
Operation/adjustment
protection
Initial setting/commuĆ
nications protection
Setting change
protection
Page
5-3
5-3
5-3
Initial setting/communications protection
Setting change protection
This parameter specifies the range of parameters to be protected. indicates the default.
FĂOperation/adjustment protection
The following table shows the relationship between set values and the range of
Function
Setting
protection.
Level
PVffff
Operation
PV/SPf
Other
Adjustment level
Set value
0123
: Can be displayed and changed
f : Can be displayed
: Cannot be displayed and move to
other levels not possible
Ă• Parameter items are not protected when the set value is set to 0".
FĂInitial setting/communications protection
Move to the initial setting level," communications setting level" and advanced
function setting level" is restricted.
Set value
0fff
1ff
2
Initial
setting level
Communications
setting level
Advanced function
setting level
f : Move to other levels possible
: Move to other levels not
possible
FĂSetting change protection
Changes to setups by key operation are restricted.
Set valueDescription
OFFSetup can be changed by key operation.
ONSetup cannot be changed by key operation. (The protect level can be changed.)
5–3
CHAPTER 5 PARAMETERS
Operation Level
Display this level when you are to carry out control operations on the E5AN. You can set alarm
values or monitor the manipulated variable in this level.
Power ON
Operation
level
key
1 second
min.
Initial setting level
less than
1 sec.
Adjustment
level
key
3 seconds min.key
No.1 display flashes.key
Control stops
Commu-
key
less than
1 sec.
nications
setup level
Control in progress
Control stopped
This level is automatically displayed immediately after the E5AN is turned ON. To move to other
levels, press the key or the and keys.
Operation level
Page
5-7
5-8
PV
PV/SP
Pag
5-5
5-5
Alarm value 2
UpperĆlimit alarm
value 2
MultiĆSP
Set point during SP
ramp
Heater current value
monitor
Run/stop
Alarm value 1
UpperĆlimit alarm
value 1
LowerĆlimit alarm
value 1
5-5
5-6
5-6
5-7
5-7
5-8
5-8
LowerĆlimit alarm
value 2
Alarm value 3
UpperĆlimit alarm
value 3
LowerĆlimit alarm
value 3
MV monitor (OUT1)
MV monitor (OUT2)
5-8
5-7
5-9
5-9
5-9
5-10
5–4
Operation Level
Function
Monitor
See
PV
The “additional PV display” parameter must
be set to “ON”.
The process value is displayed on the No.1 display, and nothing is displayed (blank)
on the No.2 display.
Monitor RangeUnit
Process
Value
Input indication range (See page A-10.)EU
The decimal point position is dependent on the selected sensor.
FĂRelated parameters
Input type" (initial setting level) (p. 5Ć20)
Set point upper limit" Set point lower limit" (initial setting level)
PV/SP
The process value is displayed on the No.1 display, and the set point is displayed on
the No.2 display.
Function
See
Function
Monitor RangeUnit
Process
Value
Set Point Set point lower limit to set point upper limitEU
Input indication range (See page A-10.)EU
Setting RangeUnit
The decimal point position is dependent on the selected sensor.
Refer to the PV parameter
Multi-SP (set point 0 to 3)
The “multi-SP uses” parameter must be set to
“ON”.
MultiĆSP allows you to set up to four set points (SP0 to 3) in adjustment level. These
can be switched by operating the keys on the front panel or by external input signals
(event input assignments). In the parameter, enter set points 0 to 3.
5–5
CHAPTER 5 PARAMETERS
Operation Level
Set point during SP ramp
This parameter monitors the set point during SP ramp.
Ramp" is a function for restricting the change width of the set point as a change rate.
The set value is displayed when SP ramp set value" parameter (advanced function
Function
Monitor
See
setting level) is set.
When the set point is out of the preset ramp, the set point is matched to the set point
set in the PV/SP" parameter.
Monitor RangeUnit
SP: Set point lower limit to set point upper limitEU
FĂRelated parameters
PV/SP" (operation level) (p. 5Ć5)
SP ramp set value" (advanced function setting level) (p. 5Ć30)
Set point upper limit" Set point lower limit" (initial setting level) (p. 5Ć22)
The “SP ramp set value” parameter must not
be set to “OFF”.
Heater current value
monitor
The “heater burnout” parameter must be set
to “ON”.
This parameter measures the heater current value from the CT input used for detecting heater
burnout.
Measures and displays the heater current value.
Function
Monitor RangeUnit
0.0 to 55.0A
Monitor
Ă• When the current exceeds 55.0 A, " is displayed.
When : run" is selected, control is running. When : stop" is selected, conĆ
trol is stopped. When control is stopped, the STOP display lights.
Function
See
Default is
When the run/stop function is being controlled by event input, the run/stop function
cannot be set by operating the keys on the front panel.
Alarm value 1
Alarm value 2
Alarm value 3
The run/stop function must not be set to event
input assignments 1 and 2.
".
The alarm type must be set to either no alarm
or a setting other than the upper- and lowerlimit alarm.
The control must be standard control.
(Ony alarm value 3)
This parameter sets the input value X" in the alarm type list.
Ă• This parameter is used for setting the alarm values of alarm outputs 1, 2 to 3.
Ă• During temperature input, the decimal point position is dependent on the currently
Function
Setting
See
selected sensor, and during analog input it is dependent on the decimal point"
parameter setting.
Setting RangeUnitDefault
-1999 to 9999EU0
The alarm type must be set to other than upper and lower limit alarm.
FĂRelated parameters
Input type" (p. 5Ć20) Scaling upper limit" Scaling lower limit" Decimal point"
(initial setting level) (p. 5Ć21)
Alarm 1 to 3 type" (initial setting level) (p. 5Ć25)
Alarm 1 to 3 open in alarm" Alarm 1 to 3 hysteresis" (p. 5Ć32 to 5Ć34) Standby
sequence reset method" Alarm latch" (p. 5Ć31) (advanced function setting level)
5–7
CHAPTER 5 PARAMETERS
Operation Level
Upper-limit alarm value 1
Lower-limit alarm value 1
This parameter independently sets the upperĆ and lowerĆlimit alarm values when the mode for
setting the upper and lower limits is selected for alarm 1 type (initial setting level).
Ă• This parameter sets the upper and lower limit values of alarm 1.
Ă• During temperature input, the decimal point position is dependent on the currently
Function
Setting
See
selected sensor, and during analog input it is dependent on the decimal point"
parameter setting.
Setting RangeUnitDefault
-1999 to 9999EU0
FĂRelated parameters
Alarm 1 type" (initial setting level) (p. 5Ć25)
Standby sequence reset method" (p. 5Ć31) Alarm 1 open in alarm" (p. 5Ć32) Alarm
Alarm 1 type must be set to upper and lower
limits, upper and lower limit range or upperand lower-limit alarm with standby sequence.
Upper-limit alarm value 2
Lower-limit alarm value 2
This parameter independently sets the upperĆ and lowerĆlimit alarm values when the mode for
setting the upper and lower limits is selected for alarm 2 type (initial setting level).
Ă• This parameter sets the upper and lower limit values of alarm 2.
Ă• The decimal point position is dependent on the currently selected sensor.
Function
Setting RangeUnitDefault
-1999 to 9999EU0
Setting
FĂRelated parameters
Alarm 2 type" (initial setting level) (p. 5Ć25)
See
Standby sequence reset method" (p. 5Ć31) Alarm 2 open in alarm" Alarm 2 hysterĆ
esis" Alarm 1 latch" (p. 5Ć33) (advanced function setting level)
Alarm 2 type must be set to upper and lower
limits, upper and lower limit range or upperand lower-limit alarm with standby sequence.
5–8
Operation Level
Upper-limit alarm value 3
The control must be standard control.
Alarm 3 type must be set to upper and lower
Lower-limit alarm value 3
limits, upper and lower limit range or upperand lower-limit alarm with standby sequence.
This parameter independently sets the upperĆ and lowerĆlimit alarm values when the mode for
setting the upper and lower limits is selected for alarm 3 type (initial setting level).
Ă• This parameter sets the upper and lower limit values of alarm 3.
Ă• The decimal point position is dependent on the currently selected sensor.
Function
Setting RangeUnitDefault
-1999 to 9999EU0
Setting
FĂRelated Parameters
Alarm 3 type" (initial setting level) (p. 5Ć25)
See
Standby sequence reset method" (p. 5Ć31) Alarm 3 open in alarm" Alarm 3 hysterĆ
esis" Alarm 3 latch" (p. 5Ć34) (advanced function setting level)
MV monitor (OUT1)
Manipulated variable display must be set to
“ON”.
This parameter is for monitoring the manipulated variable on the control output 1 side during
operation.
Ă• During standard control, the manipulated variable is monitored, and during heating
and cooling control, the manipulated variable on the heating side is monitored.
Function
Monitor
Ă• Default is OFF" and the manipulated variable is not displayed.
ControlMonitor RangeUnit
Standard0.0 to 100.0%
Heating and cooling0.0 to 100.0%
FĂRelated parameter
Manipulated variable display" (advanced function setting level) (p. 5Ć39)
See
5–9
CHAPTER 5 PARAMETERS
Operation Level
MV monitor (OUT2)
This parameter is for monitoring the manipulated variable on the control output 2 side during
operation.
Ă• During heating and cooling control, the manipulated variable on the control output
2 side (OUT 2" terminal output) is monitored.
Function
ControlMonitor RangeUnit
Heating and cooling0.0 to 100.0%
Monitor
FĂRelated parameters
Standard/heating and cooling" (initial setting level) (p. 5Ć23)
See
Manipulated variable display" (advanced function setting level) (p. 5Ć39)
The control must be heating and cooling control.
Manipulated variable display must be set to
“ON”.
5–10
Adjustment Level
This level is for executing AT (autoĆtuning) or setting up the control.
This level provides you with basic controller setup parameters for PID (proportional band, inteĆ
gral time, derivative time) and heating and cooling control.
Power ON
Operation
level
Less then
1 sec.
key
Adjustment
level
Control in progress
To move to the adjustment level from the operation level, press the key for less than one second.
Ă• The set points 0 to 3 in the adjustment level are set values for switching the set point during
multiĆSP input.
Ă• Heater current value monitor and HBA detection are displayed when option unit
E5ANĆE53ĆAKB, E53ĆAK01, or E53ĆAK03 is mounted on the E5AN.
Ă• You can change adjustment level parameters by setting Operation/adjustment protection to
0". If the protect level is set to 1" to 3", adjustment level parameters cannot be displayed.
Adjustment level
AT execute/cancel
Communications
writing
Page
5-12
5-12
LowerĆlimit temperaĆ
ture input shift value
Proportional band
Page
5-15
5-16
Heater current value
monitor
Heater burnout
detection
Set point 0
Set point 1
Set point 2
Set point 3
Temperature input
shift value
UpperĆlimit temperaĆ
ture input shift value
5-13
5-13
5-14
5-14
5-14
5-14
5-15
5-15
Integral time
Derivative time
Cooling coefficient
Dead band
Manual reset value
Hysteresis (OUT1)
Hysteresis (OUT2)
5-16
5-16
5-17
5-17
5-18
5-18
5-18
5–11
CHAPTER 5 PARAMETERS
Adjustment Level
AT execute/cancel
This parameter executes AT (autoĆtuning).
Ă• When autoĆtuning is executed the optimum PID parameters proportional band,"
integral time" and derivative time" for the set point during program execution are
Function
Example
of use
See
automatically set by forcibly changing the manipulated variable to calculate the
characteristics of the control target.
Ă• Normally, this parameter is set to ". If you press the or keys, the paramĆ
eter is turned ON and AT is executed.
AT cannot be executed when control has stopped or during ON/OFF control.
Ă• When AT execution ends, the parameter setting automatically returns to ".
Sometimes an error between the set point and the actual temperature occurs. To offset this, a
value obtained by adding an input shift value to the input is displayed as the measurement value
and used for control.
The entire input range is shifted by a fixed rate (1Ćpoint shift). If the input shift value
is set to -1.0_C", the set point is controlled to a value obtained by subtracting 1.0_C
Function
Setting
See
from the actual temperature.
Setting RangeUnitDefault
-199.9 to 999.9_C or _F0.0
FĂRelated parameter
Input type" (initial setting level) (p. 5Ć20)
The “input type” parameter must be set to
temperature input excluding a non-contact
temperature sensor.
Upper-limit temperature
input shift value
The “input type” parameter must be set to
only the non-contact temperature sensor.
Lower-limit temperature
input shift value
Whereas the entire input range is shifted by a fixed rate (1Ćpoint shift) in the temperature input
shift" parameter, the input range is shifted by two points (2Ćpoint shift) at the upper and lower
limits. 2Ćpoint shift enables more accurate offset of the input range compared with 1Ćpoint shift,
if the input shift values at the upper and lower limits differ.
This parameter sets input shift values for each of the upper and lower limits (2Ćpoint
shift) of the input range.
Function
Setting RangeUnitDefault
-199.9 to 999.9_C or _F0.0
Setting
FĂRelated parameter
Input type" (initial setting level) (p. 5Ć20)
See
5–15
CHAPTER 5 PARAMETERS
Adjustment Level
Proportional band
The control must be 2-PID control.
Integral time
Derivative time
This parameter sets the PID parameters. Note that PID is automatically set when AT and ST are
executed.
Proportional action : P refers to control in which the MV is proportional to the deviĆ
ation (control error).
Function
Integral action :I gives a control action that is proportional to the time integral
of the control error. With proportional control, there is norĆ
mally an offset (control error). So, proportional action is used
in combination with integral action. As time passes, this conĆ
trol error disappears, and the set point comes to agree with the
control temperature (process value).
Derivative action :D gives a control action that is proportional to the time derivaĆ
tive of the control error. As proportional control and integral
control correct for errors in the control result, the control sysĆ
tem will be late in responding to sudden changes in temperaĆ
ture. Derivative action enables control that is proportional to
a predicted process output to correct for future error.
Setting
See
ParameterSetting RangeUnitDefault
Proportional band0.1 to 999.9EU8.0
Integral time0 to 3999Second233
Derivative time0 to 3999Second40
FĂRelated parameter
AT execute/cancel" (adjustment level) (p. 5Ć12)
5–16
Adjustment Level
Cooling coefficient
The control must be either heating and cooling control and 2-PID control.
If the heating and cooling characteristics of the control target greatly differ, preventing satisfacĆ
tory control characteristics from being obtained by the same PID parameters, adjust the proporĆ
tional band (P) at the control output 2 side by adding the cooling coefficient to balance control
between the control output 1 and control output 2 sides.
In heating and cooling control, control output 2 side P is calculated by the following
formula to set the cooling coefficient:
Function
Setting
Control output 2 side P = Cooling coefficient P (proportional bounds)
Setting RangeUnitDefault
0.01 to 99.99None1.00
FĂRelated parameter
Proportional band" (adjustment level) (p. 5Ć16)
See
Dead band
The control system must be heating and cooling control.
This parameter sets the output dead band width in a heating and cooling control system. A negaĆ
tive setting sets an overlap band.
Ă• This parameter sets an area in which the control output is 0" centering around the
set point in a heating and cooling control system.
Function
Ă• The decimal point setting follows the currently set sensor. During analog input, the
decimal point setting follows the decimal point position" setting.
Setting RangeUnitDefault
-199.9 to 999.9EU0.0
Setting
5–17
CHAPTER 5 PARAMETERS
Adjustment Level
Function
Setting
See
Manual reset value
The control must be standard control and
2-PID control. The “integral time” parameter
must be set to “0”.
Ă• This parameter sets the required manipulated variable to remove offset during stabiĆ
lization of P or PD control.
Setting RangeUnitDefault
0.0 to 100.0%50.0
FĂRelated parameters
PID / ON/OFF" (initial setting level) (p. 5Ć23)
Integral time" (adjustment level) (p. 5Ć16)
Hysteresis (OUT1)
The control must be ON/OFF control.
Hysteresis (OUT2)
This parameter sets the hysteresis for ensuring stable operation at ON/OFF switching.
Ă• In a standard control, use the hysteresis (OUT1)" parameter. The hysteresis
(OUT2)" parameter cannot be used.
Function
Ă• In a heating and cooling control, the hysteresis can be set independently for heating
and cooling. Use the hysteresis (OUT1)" parameter to set the control output 1 side
hysteresis, and use the hysteresis (OUT2)" parameter to set the control output 2 side
hysteresis.
The decimal point setting follows the currently set sensor. During analog input, the
decimal point setting follows the decimal point position" setting.
Setting RangeUnitDefault
0.1 to 999.9EU1.0
5–18
Setting
FĂRelated parameter
PID / ON/OFF" (initial setting level) (p. 5Ć23)
See
Initial Setting Level
This level is for setting up the basic specifications of the E5AN. In this level, you can set the
input type" parameter for selecting the sensor input to be connected to the E5AN, limit the setĆ
ting range of set points or set the alarm mode.
Power ON
Operation level
key
1 second
min.
key
3 seconds
min.
Initial setting
level
No.1 display flashes.key
Control stops
Control in progress
Control stopped
To move from the operation level to the initial setting level, press key for three seconds or
more.
Ă• The initial setting level is not displayed when initial/communications protection" is set to
2". This initial setting level can be used when initial setting/communications protection"
is set to 0" or 1".
Ă• The scaling upper limit", scaling lower limit" and decimal point" parameters are displayed
when analog input is selected as the input type.
Initial setting level
Input type
Scaling upper limit
Page
5-20
5-21
ST
Control period (OUT1)
Page
5-24
5-24
Scaling lower limit
Decimal point
_C/_F selection
Set point upper limit
Set point lower limit
PID / ON/OFF
Standard/heating and
cooling
5-21
5-21
5-22
5-22
5-22
5-23
5-23
Control period (OUT2)
Direct/reverse
operation
Alarm 1 type
Alarm 2 type
Alarm 3 type
Move to advanced
function setting level
5-24
5-25
5-25
5-25
5-25
5-26
5–19
CHAPTER 5 PARAMETERS
thermometer
Thermocouple
p
sensor
Initial Setting Level
Input type
Ă• This parameter sets the sensor type by a corrensponding code.
Ă• When this parameter is changed, the set point upper limit is changed to the default.
Function
Setting
If the set point limits must be changed, set the set point upper limit" and set point
lower limit" parameters (initial setting level).
Ă• Set the code according to the following table. Shaded ranges indicate default settings.
The defaults are as follows.
Platinum resistance thermometer :
Thermocouple :
": platinum resistance thermometer Pt100
": K thermocouple
Input typeName
Platinum resistance
thermometerresistance
Thermocouple
Platinum
thermometer
Input typeName
ThermocoupleK0-200 to 1300 (_C)/ -300 to 2300 (_F)
input type
Non-contact
temperature
sensor
ES1A
Analog input0 to 50mV16One of following ranges depending on the
Set
Value
Pt1000-200 to 850 (_C)/ -300 to 1500 (_F)
1-199.9 t o 500.0 (_C)/ -199.9 to 900.0 (_F)
20.0 to 100.0 (_C)/ 0.0 to 210.0 (_F)
JPt1003-199.9 to 500.0 (_C) / -199.9 to 900.0 (_F)
40.0 to 100.0 (_C)/ 0.0 to 210.0 (_F)
Set
Value
1-20.0 to 500.0 (_C) / 0.0 to 900.0 (_F)
J2-100 to 850 (_C)/ -100 to 1500 (_F)
3-20 to 400.0 (_C)/ 0.0 to 750.0 (_F)
T4-200 to 400 (_C)/ -300 to 700 (_F)
17-199.9 to 400.0 (_C) / -199.9 to 700.0 (_F)
E50 to 600 (_C)/ 0 to 1100 (_F)
L6-100 to 850 (_C)/ -100 to 1500 (_F)
U7-200 to 400 (_C)/ -300 to 700 (_F)
18-199.9 to 400.0 (_C) / -199.9 to 700.0 (_F)
N8-200 t o 1300 (_C) / -300 to 2300 (_F)
R90 to 1700 (_C)/ 0 to 3000 (_F)
S100 to 1700 (_C)/ 0 to 3000 (_F)
B11100 to 1800 (_C)/ 300 to 3200 (_F)
K10 to 70_C120 to 90 (_C)/ 0 to 190 (_F)
K60 to 120_C130 to 120 (_C)/ 0 to 240 (_F)
K115 to 165_C140 to 165 (_C)/ 0 to 320 (_F)
K160 to 260_C150 to 260 (_C)/ 0 to 500 (_F)
Input Temperature Range
Input Temperature Range
results of scaling:
-1999 to 9999, -199.9 to 999.9,
5–20
See
FĂRelated parameters
_C/_F selection" Set point upper limit" Set point lower limit" (initial setting
level) (p. 5Ć22)
Initial Setting Level
Function
Setting
Scaling upper limit
The input type must be set to analog input.
Scaling lower limit
Decimal point
Ă• These parameters can be used when voltage input is selected as the input type.
Ă• When voltage input is selected as the input type, scaling is carried out. Set the upper
limit in the scaling upper limit" parameter and the lower limit in the scaling lower
limit" parameter.
Ă• The decimal point" parameter specifies the decimal point position of parameters
(set point, etc.) whose unit is set to EU.
Ă• Scaling upper limit, Scaling lower limit
ParameterSetting RangeUnitDefault
Scaling upper limitScaling lower limit +1 to 9999None100
Scaling lower limit-1999 to scaling upper limit -1None0
See
Ă• Decimal point: Default is 0: 0 digits past decimal point"
Set valueSettingExample
00 digits past decimal point1234
11 digit past decimal point123.4
FĂRelated parameter
Input type" (initial setting level) (p. 5Ć20)
5–21
CHAPTER 5 PARAMETERS
ppp
Initial Setting Level
Function
Setting
See
_C/_F selection
The input type must be set to temperature
input.
Ă• Set the temperature input unit to either of _C" or _F".
Setting RangeDefault
: _C / : _F
FĂRelated parameter
Input type" (initial setting level) (p. 5Ć20)
Set point upper limit
Set point lower limit
Function
Setting
See
Ă• This parameter limits the upper and lower limits when the SP is set. The SP can be
set within the range defined by the upper and lower limit set values in the set point
upper limit" and set point lower limit" parameters. The existing SP settings that are
out of the range are forcibly changed to one of the upper or lower limit values (whichĆ
ever is closest).
Ă• When the temperature input type and temperature unit have been changed, the set
point upper limit and set point lower limit are forcibly changed to the upper and
lower limits of the sensor.
Ă• During temperature input, the decimal point position is dependent on the currently
selected sensor. During analog input, it is dependent on the decimal point" parameĆ
ter setting.
ParameterSetting RangeUnitDefault
Set point upper limitSet point lower limit +1 to sensor range upper limitEU1300
Platinum resistance thermometerEU850
Set point lower limitSensor range lower limit to set point upper limit -1EU-200