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Certain Precautions on Specifications and Use
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. Data presented in Omron Company websites, catalogs
. Product specifications and accessories may be
Information presented by Omron Companies has been
Notice:
r
f
OMRON products are manufactured for use according to proper procedures
by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this
manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGERIndicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!CautionIndicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also
capitalized when it refers to an OMRON product, regardless of whether or not
it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON
products, often means “word” and is abbreviated “Wd” in documentation in
this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Programming Device displays to mean Programmable Controller.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
The following headings appear in the left column of the manual to help you
locate different types of information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3...1. Indicates lists of one sort or another, such as procedures, checklists, etc.
v
Unit Versions of CS/CJ-series CPU Units
Unit VersionsA “unit version” has been introduced to manage CPU Units in the CS/CJ
Series according to differences in functionality accompanying Unit upgrades.
This applies to the CS1-H, CJ1-H, CJ1M, and CS1D CPU Units.
Notation of Unit Versions
on Products
CS/CJ-series CPU Unit
The unit version is given to the right of the lot number on the nameplate of the
products for which unit versions are being managed, as shown below.
Product nameplate
CS1H-CPU67H
CPU UNIT
Lot No.
Lot No. 040715 0000 Ver.3.0
OMRON Corporat ionMADE IN JAPA N
Unit version
Example for Unit version 3.0
• CS1-H, CJ1-H, and CJ1M CPU Units (except for low-end models) manufactured on or before November 4, 2003 do not have a unit version given
on the CPU Unit (i.e., the location for the unit version shown above is
blank).
• The unit version of the CS1-H, CJ1-H, and CJ1M CPU Units, as well as
the CS1D CPU Units for Single-CPU Systems, begins at version 2.0.
• The unit version of the CS1D CPU Units for Duplex-CPU Systems, begins
at version 1.1.
• CPU Units for which a unit version is not given are called Pre-Ver. @.@CPU Units, such as Pre-Ver. 2.0 CPU Units and Pre-Ver. 1.1 CPU Units.
Confirming Unit Versions
with Support Software
CX-Programmer version 4.0 can be used to confirm the unit version using one
of the following two methods.
• Using the PLC Information
• Using the Unit Manufacturing Information (This method can be used for
Special I/O Units and CPU Bus Units as well.)
Note CX-Programmer version 3.3 or lower cannot be used to confirm unit versions.
PLC Information
• If you know the device type and CPU type, select them in the Change
PLC Dialog Box, go online, and select PLC - Edit - Information from the
menus.
• If you don't know the device type and CPU type, but are connected
directly to the CPU Unit on a serial line, select PLC - Auto Online to go
online, and then select PLC - Edit - Information from the menus.
In either case, the following PLC Information Dialog Box will be displayed.
vi
Unit version
Use the above display to confirm the unit version of the CPU Unit.
Unit Manufacturing Information
In the IO Table Window, right-click and select Unit Manufacturing information - CPU Unit.
The following Unit Manufacturing information Dialog Box will be displayed.
vii
Unit version
Use the above display to confirm the unit version of the CPU Unit connected
online.
Using the Unit Version
Labels
The following unit version labels are provided with the CPU Unit.
These labels can be attached to the front of previous CPU Units to differentiate between CPU Units of different unit versions.
viii
Unit Version Notation
In this manual, the unit version of a CPU Unit is given as shown in the following table.
Product nameplate
Meaning
Designating individual
CPU Units (e.g., the
CS1H-CPU67H)
Designating groups of
CPU Units (e.g., the
CS1-H CPU Units)
Designating an entire
series of CPU Units
(e.g., the CS-series CPU
Units)
CPU Units on which no unit version is
given
Lot No. XXXXXX XXXX
OMRON CorporationMADE IN JAPAN
Pre-Ver. 2.0 CS1-H CPU UnitsCS1H-CPU67H CPU Unit Ver. @.@
Pre-Ver. 2.0 CS1-H CPU UnitsCS1-H CPU Units Ver. @.@
Pre-Ver. 2.0 CS-series CPU UnitsCS-series CPU Units Ver. @.@
Downloading and Uploading Individual Tasks---OK
Improved Read Protection Using Passwords---OK
Write Protection from FINS Commands Sent to CPU Units via Net-
works
Online Network Connections without I/O Tables---OK
Communications through a Maximum of 8 Network Levels---OK
Connecting Online to PLCs via NS-series PTsOK from lot number
Setting First Slot WordsOK for up to 8 groupsOK for up to 64 groups
Automatic Transfers at Power ON without a Parameter File---OK
Automatic Detection of I/O Allocation Method for Automatic Transfer
at Power ON
Operation Start/End Times---OK
New Applica-
tion Instructions
MILH, MILR, MILC---OK
=DT, <>DT, <DT, <=DT, >DT, >=DT---OK
BCMP2---OK
GRYOK from lot number
TPO---OK
DSW, TKY, HKY, MTR, 7SEG---OK
EXPLT, EGATR, ESATR, ECHRD, ECHWR---OK
Reading/Writing CPU Bus Units with IORD/IOWR OK from lot number
PRV2------
---OK
030201
------
030201
030418
CPU Units Ver. 2.0
OK
OK
OK
xi
CS1D CPU Units
FunctionCS1D CPU Units for Duplex-CPU Systems
Pre-Ver. 1.1 CPU
Functions
unique to
CS1D CPU
Units
Downloading and Uploading Individual Tasks------OK
Improved Read Protection Using Passwords------OK
Write Protection from FINS Commands Sent
to CPU Units via Networks
Online Network Connections without I/O
Ta bl e s
Communications through a Maximum of 8
Network Levels
Connecting Online to PLCs via NS-series PTs ------OK
Setting First Slot Words------OK for up to 64
Automatic Transfers at Power ON without a
Parameter File
Automatic Detection of I/O Allocation Method
for Automatic Transfer at Power ON
Operation Start/End Times---OKOK
New Applica-
tion Instructions
Duplex CPU UnitsOKOK--Online Unit ReplacementOKOKOK
Duplex Power Supply UnitsOKOKOK
Duplex Controller Link UnitsOKOKOK
Duplex Ethernet Units---OKOK
Write Protection from FINS
Commands Sent to CPU Units
via Networks
Online Network Connections
without I/O Tables
Communications through a
Maximum of 8 Network Levels
Connecting Online to PLCs via
NS-series PTs
Setting First Slot Words---OK---OKOK
Automatic Transfers at Power
ON without a Parameter File
Automatic Detection of I/O Allo-
cation Method for Automatic
Transfer at Power ON
Operation Start/End Times---OK---OKOK
New
Application
Instructions
MILH, MILR, MILC ---OK---OKOK
=DT, <>DT, <DT,
<=DT, >DT, >=DT
BCMP2---OKOKOKOK
GRYOK from lot
TPO---OK---OKOK
DSW, TKY, HKY,
MTR, 7SEG
EXPLT, EGATR,
ESATR, ECHRD,
ECHWR
Reading/Writing
CPU Bus Units with
IORD/IOWR
PRV2---------OK, but only for
---OK---OKOK
---OK---OKOK
---OK---OKOK
OK, but only if
I/O table allocation at power
ON is set
OK for up to 8
groups
OK from lot
number 030201
---OK---OKOK
---OK---OKOK
---OK---OKOK
number 030201
---OK---OKOK
---OK---OKOK
---OK---OKOK
(CJ1@-CPU@@H)
Pre-Ver. 2.0
CPU Units
CPU Units Ver.
2.0
OKOK, but only if
OK for up to 64
groups
OKOK from lot
OKOK from lot
I/O table allocation at power
ON is set
OK for up to 8
groups
number 030201
number 030201
CJ1M CPU Units,
except low-end models
(CJ1M-CPU@@)
Pre-Ver. 2.0
CPU Units
CPU Units Ver.
OKOK
OK for up to 64
groups
OKOK
OKOK
models with
built-in I/O
2.0
CJ1M CPU
Units, low-end
models
(CJ1M-
CPU11/21)
CPU Units Ver.
2.0
OK for up to 64
groups
OK, but only for
models with
built-in I/O
xiii
Functions Supported by Unit Version 3.0 or Later
CS1-H CPU Units (CS1@-CPU@@H)
FunctionUnit version
Pre-Ver. 2.0, Ver. 2.0Ver. 3.0
Function blocks (supported for CX-Programmer Ver. 5.0 or higher)---OK
Serial Gateway (converting FINS commands to CompoWay/F com-
mands at the built-in serial port)
Comment memory (in internal flash memory)---OK
Expanded simple backup data---OK
New Applica-
tion Instructions
Additional
instruction functions
TXDU(256), RXDU(255) (support no-protocol
communications with Serial Communications
Units with unit version 1.2 or later)
Model conversion instructions: XFERC(565),
DISTC(566), COLLC(567), MOVBC(568),
BCNTC(621)
Special function block instructions: GETID(286)---OK
TXD(235) and RXD(236) instructions (support no-
protocol communications with Serial Communications Boards with unit version 1.2 or later)
CS1D CPU UnitsUnit version 3.0 is not supported.
CJ1-H/CJ1M CPU Units (CJ1@-CPU@@H, CJ1G-CPU@@P, C J1 M- CP U @@)
FunctionUnit version
Function blocks (supported for CX-Programmer Ver. 5.0 or higher)---OK
Serial Gateway (converting FINS commands to CompoWay/F com-
mands at the built-in serial port)
Comment memory (in internal flash memory)---OK
Expanded simple backup data---OK
New Applica-
tion Instructions
Additional
instruction functions
TXDU(256), RXDU(255) (support no-protocol
communications with Serial Communications
Units with unit version 1.2 or later)
Model conversion instructions: XFERC(565),
DISTC(566), COLLC(567), MOVBC(568),
BCNTC(621)
Special function block instructions: GETID(286)---OK
PRV(881) and PRV2(883) instructions: Added
high-frequency calculation methods for calculating pulse frequency. (CJ1M CPU Units only)
---OK
---OK
---OK
---OK
Pre-Ver. 2.0, Ver. 2.0Ver. 3.0
---OK
---OK
---OK
---OK
xiv
Unit Versions and Programming Devices
CX-Programmer version 4.0 or higher must be used to enable using the functions added for CPU Unit version 2.0.
CX-Programmer version 5.0 or higher must be used to enable using function
blocks added for CPU Unit version 3.0.
The following tables show the relationship between unit versions and CX-Programmer versions.
Unit Versions and Programming Devices
CPU Unit FunctionsCX-ProgrammerProgram-
CJ1M CPU Units,
low-end models,
unit Ver. 2.0
CS1-H, CJ1-H,
and CJ1M CPU
Units except lowend models, unit
Ver. 2. 0
CS1D CPU Units
for Single-CPU
Systems, unit Ver.
2.0
CS1D CPU Units
for Duplex-CPU
Systems, unit
Ver.1.
CS/CJ-series unit
Ver. 3. 0
Functions added
for unit version
2.0
Functions added
for unit version
2.0
Functions added
for unit version
2.0
Functions added
for unit version
1.1
Function block
functions added
for unit version
3.0
Ver. 3.2
or lower
Using new functions------OKOKNo
Not using new functions---OKOKOK
Using new functions------OKOK
Not using new functionsOKOKOKOK
Using new functions------OKOK
Not using new functionsOK
Using new functions------OKOK
Not using new functionsOKOKOKOK
Using function blocks---------OK
Not using function blocks OKOKOKOK
Ver. 3.3 Ver. 4.0Ver. 5.0
or higher
ming Con-
sole
restrictions
Note As shown above, there is no need to upgrade to CX-Programmer version 4.0
as long as the functions added for unit version 2.0 or unit version 1.1 are not
used.
Device Type SettingThe unit version does not affect the setting made for the device type on the
CX-Programmer. Select the device type as shown in the following table
regardless of the unit version of the CPU Unit.
SeriesCPU Unit groupCPU Unit modelDevice type setting on
CS SeriesCS1-H CPU Units
CS1D CPU Units for Duplex-CPU Systems CS1D-CPU@@HCS1D-H (or CS1H-H)
CS1D CPU Units for Single-CPU Systems
CJ SeriesCJ1-H CPU Units
CJ1M CPU Units
CS1G-CPU@@HCS1G-H
CS1H-CPU@@H CS1H-H
CS1D-CPU@@SCS1D-S
CJ1G-CPU@@HCJ1G-H
CJ1H-CPU@@H CJ1H-H
CJ1M-CPU@@CJ1M
CX-Programmer Ver. 4.0 or higher
xv
Troubleshooting Problems with Unit Versions on the CX-Programmer
ProblemCauseSolution
After the above message is displayed, a compiling
error will be displayed on the Compile Tab Page in the
Output Window.
“????” is displayed in a program transferred from the
PLC to the CX-Programmer.
An attempt was made using CXProgrammer version 4.0 or higher
to download a program containing instructions supported only by
CPU Units Ver. 2.0 or later to a
Pre-Ver. 2.0 CPU Units.
An attempt was made using CXProgrammer version 4.0 or higher
to download a PLC Setup containing settings supported only by
CPU Units Ver. 2.0 or later (i.e.,
not set to their default values) to a
Pre-Ver. 2.0 CPU Units.
CX-Programmer version 3.3 or
lower was used to upload a program containing instructions supported only by CPU Units Ver. 2.0
or later from a CPU Unit Ver. 2.0
or later.
Check the program or change
the CPU Unit being downloaded to a CPU Unit Ver. 2.0
or later.
Check the settings in the PLC
Setup or change the CPU Unit
being downloaded to a CPU
Unit Ver. 2.0 or later.
The new instructions cannot
be uploaded using CX-Programmer version 3.3 or lower.
Use CX-Programmer version
This manual describes the programming of the CPU Units for CS/CJ-series Programmable Controllers
(PLCs) and includes the sections described on the following page. The CS Series and CJ Series are
subdivided as shown in the following table.
UnitCS SeriesCJ Series
CPU UnitsCS1-H CPU Units: CS1H-CPU@@H
CS1 CPU Units:CS1H-CPU@@-EV1
CS1D CPU Units:
CS1D CPU Units for Duplex-CPU System:
CS1D-CPU@@H
CS1D CPU Units for Single-CPU System:
CS1D-CPU@@S
CS1D Process CPU Units:
CS1D-CPU@@P
Basic I/O UnitsCS-series Basic I/O UnitsCJ-series Basic I/O Units
Special I/O UnitsCS-series Special I/O UnitsCJ-series Special I/O Units
CPU Bus UnitsCS-series CPU Bus UnitsCJ-series CPU Bus Units
Power Supply UnitsCS-series Power Supply UnitsCJ-series Power Supply Units
Please read this manual and all related manuals listed in the table on the next page and be sure you
understand information provided before attempting to install or use CS/CJ-series CPU Units in a PLC
System.
This manual contains the following sections.
Section 1 describes the basic structure and operation of the CPU Unit.
Section 2 describes basic information required to write, check, and input programs.
Section 3 outlines the instructions that can be used to write user programs.
Section 4 describes the operation of tasks.
Section 5 describes the functions used to manipulate file memory.
Section 6 provides details on advanced functions: Cycle time/high-speed processing, index registers,
serial communications, startup and maintenance, diagnostic and debugging, Programming Devices,
and CJ Basic I/O Unit input response time settings.
Section 7 describes the processes used to transfer the program to the CPU Unit and the functions that
can be used to test and debug the program.
The Appendices provide a comparison of CS/CJ-series, restrictions in using C200H Special I/O Units,
and changes made to Host Link Systems.
CS1G-CPU@@H
CS1G-CPU@@-EV1
CJ1-H CPU Units: CJ1H-CPU@@H
CJ1G-CPU@@H
CJ1G-CPU@@P
CJ1 CPU Units:CJ1G-CPU@@-EV1
CJ1M CPU Units: CJ1M-CPU@@
SYSMAC CS/CJ Series
CQM1H-PRO01-E, C200H-PRO27-E, CQM1-PRO01-E
Programming Consoles Operation Manual
SYSMAC CS/CJ Series
CS1G/H-CPU@@-EV1, CS1G/H-CPU@@H, CS1DCPU@@H, CS1D-CPU@@
CPU@@H, CJ1G-CPU@@P, C J 1 M - CP U @@, CS1WSCB21-V1/41-V1, CS1W-SCU21-V1, CJ1W-SCU21-V1/
41-V1
Communications Commands Reference Manual
SYSMAC WS02-CXP@@-E
CX-Programmer Operation Manual Version 3.@
SYSMAC WS02-CXP@@-E
CX-Programmer Operation Manual Version 4.@
SYSMAC WS02-CXP@@-E
CX-Programmer Operation Manual Version 5.@
SYSMAC WS02-CXP@@-E
CX-Programmer Operation Manual Function Blocks
S, CJ1G-CPU
@@, CJ1G/H-
W394This manual describes programming and other
methods to use the functions of the CS/CJ-series
PLCs. (This manual)
W339Provides an outlines of and describes the design,
installation, maintenance, and other basic operations for the CS-series PLCs.
W393Provides an outlines of and describes the design,
installation, maintenance, and other basic operations for the CJ-series PLCs.
W395Describes the functions of the built-in I/O for
CJ1M CPU Units.
W405Provides an outline of and describes the design,
installation, maintenance, and other basic operations for a Duplex System based on CS1D CPU
Units.
W340Describes the ladder diagram programming
instructions supported by CS/CJ-series PLCs.
W341Provides information on how to program and
operate CS/CJ-series PLCs using a Programming
Console.
W342Describes the C-series (Host Link) and FINS
communications commands used with CS/CJseries PLCs.
W414Provides information on how to use the CX-Pro-
grammer, a programming device that supports the
W425
W437
W438Describes specifications and operation methods
CS/CJ-series PLCs, and the CX-Net contained
within CX-Programmer.
related to function blocks. This information is
required only when using function blocks with the
combination of CX-Programmer Ver. 5.0 and
CS1-H/CJ1-H/CJ1M CPU Unit Ver. 3.0. Refer to
CX-Programmer Operation Manual Version 5.@
(W437) for details on other operations for CX-Pro-
grammer Ver. 5.0.
xx
NameCat. No.Contents
SYSMAC CS/CJ Series
CS1W-SCB21-V1/41-V1, CS1W-SCU21-V1, CJ1WSCU21-V1/41-V1
Serial Communications Boards/Units Operation Manual
SYSMAC WS02-PSTC1-E
CX-Protocol Operation Manual
W336Describes the use of Serial Communications Unit
and Boards to perform serial communications
with external devices, including the usage of standard system protocols for OMRON products.
W344Describes the use of the CX-Protocol to create
protocol macros as communications sequences
to communicate with external devices.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
xxi
xxii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
xxiii
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
xxiv
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xxv
xxvi
PRECAUTIONS
This section provides general precautions for using the CS/CJ-series Programmable Controllers (PLCs) and related devices.
The information contained in this section is important for the safe and reliable application of Programmable
Controllers. You must read this section and understand the information contained before attempting to set up or
operate a PLC system.
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PLC System to the above-mentioned applications.
3Safety Precautions
!WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in
PROGRAM mode). Confirm safety thoroughly in advance before changing the
status of any part of memory allocated to I/O Units, Special I/O Units, or CPU
Bus Units. Any changes to the data allocated to any Unit may result in unexpected operation of the loads connected to the Unit. Any of the following operation may result in changes to memory status.
• Transferring I/O memory data to the CPU Unit from a Programming
Device.
• Changing present values in memory from a Programming Device.
• Force-setting/-resetting bits from a Programming Device.
• Transferring I/O memory files from a Memory Card or EM file memory to
the CPU Unit.
• Transferring I/O memory from a host computer or from another PLC on a
network.
xxviii
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.
Safety Precautions3
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, to ensure safety in the system if an
abnormality occurs due to malfunction of the PLC or another external factor
affecting the PLC operation. Not doing so may result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
• The PLC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a countermeasure for such errors, external safety measures must be
provided to ensure safety in the system.
• The PLC outputs may remain ON or OFF due to deposition or burning of
the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided
to ensure safety in the system.
• When the 24-V DC output (service power supply to the PLC) is overloaded or short-circuited, the voltage may drop and result in the outputs
being turned OFF. As a countermeasure for such problems, external
safety measures must be provided to ensure safety in the system.
!Caution Confirm safety before transferring data files stored in the file memory (Mem-
ory Card or EM file memory) to the I/O area (CIO) of the CPU Unit using a
peripheral tool. Otherwise, the devices connected to the output unit may malfunction regardless of the operation mode of the CPU Unit.
!Caution Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes. Abnormal operation may
result in serious accidents.
!Caution The CS1-H, CJ1-H, CJ1M, and CS1D CPU Units automatically back up the
user program and parameter data to flash memory when these are written to
the CPU Unit. I/O memory (including the DM, EM, and HR Areas), however, is
not written to flash memory. The DM, EM, and HR Areas can be held during
power interruptions with a battery. If there is a battery error, the contents of
these areas may not be accurate after a power interruption. If the contents of
the DM, EM, and HR Areas are used to control external outputs, prevent inappropriate outputs from being made whenever the Battery Error Flag (A40204)
is ON.
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be
readable.
!Caution Confirm safety at the destination node before transferring a program to
another node or changing contents of the I/O memory area. Doing either of
these without confirming safety may result in injury.
xxix
Operating Environment Precautions4
!Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in
burning or malfunction.
!Caution Do not touch the Power Supply Unit when power is being supplied or immedi-
ately after the power supply is turned OFF. The Power Supply Unit will be hot
and you may be burned.
!Caution Be careful when connecting personal computers or other peripheral devices
to a PLC to which is mounted a non-insulated Unit (CS1W-CLK12/52(-V1) or
CS1W-ETN01) connected to an external power supply. A short-circuit will be
created if the 24 V side of the external power supply is grounded and the 0 V
side of the peripheral device is grounded. When connecting a peripheral
device to this type of PLC, either ground the 0 V side of the external power
supply or do not ground the external power supply at all.
4Operating Environment Precautions
!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
!Caution The operating environment of the PLC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PLC
System. Be sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life
of the system.
5Application Precautions
Observe the following precautions when using the PLC System.
• You must use the CX-Programmer (programming software that runs on
Windows) if you need to program more than one task. A Programming
Console can be used to program only one cyclic task plus interrupt tasks.
xxx
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