Omega Products OME-DB-1825 Installation Manual

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e-mail: info@omega.com
User’s Guide
OME-DB-8025/8125/8225/8325/1825
Terminal Boards
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®
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®
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®
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OMEGAnet®Online Service Internet e-mail
www.omega.com info@omega.com
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.
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TABLE OF CONTENTS
OME-DB-8025
1. ACCESSORIES .....................................................................................................................4
2. OME-DB-8025 LAYOUT........................................................................................................4
3. PIN ASSIGNMENT.................................................................................................................5
4. WIRING DIAGRAM ................................................................................................................6
5. CAPACITOR FILTER & VOLTAGE DIVIDER & CURRENT INPUT ....................................6
5.1. INPUT R/C FILTERING ........................................................................................................6
5.2. VOLTAGE DIVIDER ..............................................................................................................7
5.3. CURRENT INPUT.................................................................................................................7
OME-DB-8125
1. ACCESSORIES ........................................................ERROR! BOOKMARK NOT DEFINED.
2. OME-DB-8125 LAYOUT........................................................................................................8
3. PIN ASSIGNMENT.................................................................................................................9
4. WIRING DIAGRAM ..............................................................................................................10
5. CAPACITOR FILTER & VOLTAGE DIVIDER & CURRENT INPUT ..................................10
5.1. INPUT R/C FILTERING ......................................................................................................10
5.2. VOLTAGE DIVIDER ............................................................................................................11
5.3. CURRENT INPUT...............................................................................................................11
OME-DB-8225
1. ACCESSORIES ...................................................................................................................12
2. OME-DB-8225 LAYOUT......................................................................................................12
3. CJC JUMPER SETTING......................................................................................................13
3.1. SINGLE-ENDED MODE......................................................................................................13
3.2. DIFFERENTIAL MODE........................................................................................................13
4. WIRING DIAGRAM ..............................................................................................................14
4.1. SINGLE - ENDED CONNECTION .........................................................................................14
4.2. DIFFERENTIAL CONNECTION.............................................................................................14
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5. CJC OUTPUT.......................................................................................................................15
6. OPEN DETECT AND INPUT FILTERING ...........................................................................16
7. VOLTAGE DIVIDER & CURRENT INPUT ..........................................................................17
7.1. VOLTAGE DIVIDER ...........................................................................................................17
7.2. CURRENT INPUT...............................................................................................................17
8. CN3 COUNTER TIMER & D/A OUTPUT CONNECTOR ....................................................18
OME-DB-8325
1. ACCESSORIES ........................................................ERROR! BOOKMARK NOT DEFINED.
2. OME-DB-8325 LAYOUT......................................................................................................19
3. WIRING DIAGRAM ..............................................................................................................20
4. CAPACITOR FILTER & VOLTAGE DIVIDER & CURRENT INPUT ..................................20
4.1. INPUT R/C FILTERING ......................................................................................................20
4.2. VOLTAGE DIVIDER ............................................................................................................21
4.3. CURRENT INPUT...............................................................................................................21
OME-DB-1825
1. PCB LAYOUT FOR CONNECTING TO OME-ISO-AD32:..................................................22
2. PCB LAYOUT FOR CONNECTING TO OME-PCI-1802: ...................................................24
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
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OME-DB-8025 TERMINAL BOARD
1. Accessories
The OME-DB-8025 is the cost-effective universal screw terminal
board for A/D cards with 20-pin connectors.
2. OME-DB-8025 Layout
NOTE:
(1) CNA 20 pin connector for A1 to A20
(2) CNB 20 pin connector for B1 to B20
Resistor & Capacitor reserved for user
CNB CNA
CND
CNC
OME-DB-8025
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
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3. Pin Assignment
1 A1 1 B1 2 A2 2 B2 3 A3 3 B3 4 A4 4 B4 5 A5 5 B5 6 A6 6 B6 7 A7 7 B7 8 A8 8 B8 9 A9 9 B9 10 A10 10 B10 11 A11 11 B11 12 A12 12 B12 13 A13 13 B13 14 A14 14 B14 15 A15 15 B15 16 A16 16 B16 17 A17 17 B17 18 A18 18 B18 19 A19 19 B19 20 A20 20 B20
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4. Wiring Diagram

5. Capacitor Filter, Voltage Divider & Current input

5.1. Input R/C Filtering

Input filtering is provided on the OME-DB-8025 by installing a resistor and a capacitor on the desired input channel.
For example:
1.6 KHz Low pass filter Equation: f3db = 1/(2 * Pi * R * C) The steps are shown below
Step1. Change R1A (0Ω) resistor to 10 KΩ. Step2. Install 0.01 uF Capacitor on C1.
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5.2. Voltage Divider

If the input signal voltage is greater than the A/D card input range a voltage divider may be used. The OME-DB-8025 provides 2 resistors on each input channel to divide the input voltage signal. The steps are shown below
Step1. Change R1A (0Ω) resistor to 10 KΩ (0.1%). Step2. Install 10 K(0.1%) on R1B. (Voltage Signal /2)
V/n : n = R1A/(R1A+R1B)

5.3. Current input

If you want to measure a current signal, you have to install a 250
resistor in
Current signal range: 0 to 20 mA
R1B changed to 250
Voltage = 20 mA x 250 = 5V ; Range = 0 to 5V
Formula:
input voltage signal = input current signal x 250
R1B. The steps are shown as below
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
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OME-DB-8125 TERMINAL BOARD

1. Accessories

The OME-DB-8125 is the cost-effective universal screw terminal board for A/D cards with a 20-pin connector or 37-pin D-Sub connectors.

2. OME-DB-8125 Layout

NOTE:
(3) CN5 37-pin D-Sub connector for A1 to A20 & B1 to B20
(4) CN1 20-pin connector for A1 to A20
(5) CN2 20-pin connector for B1 to B20
37-pin D-Sub connector
CN2(B1-B20)
CN1(A1-A20)
CN5
CN4
Input Filter Capacitor
OME-DB-8125
Input Filter Capacitor
CN3
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3. Pin Assignment

37-pin D-Sub connector pin assignment
20-pin connector pin assignment
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4. Wiring Diagram

5. Capacitor Filter & Voltage Divider & Current input

5.1. Input R/C Filtering

Input Filtering is provided on the OME-DB-8125 by installing a resistor and a capacitor on the desired input channel.
For example:
1.6 KHz Low pass filter Equation: f3db = 1/(2 * Pi * R *C) The steps are shown below
Step1. Change R1A (0Ω) resistor to 10 KΩ. Step2. Install 0.01 uF Capacitor on C1.
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5.2. Voltage Divider

If the input signal voltage is greater than the A/D card input range a voltage divider may be used. The OME-DB-8125 provides 2 resistors on each input channel to divide the input voltage signal. The steps are shown below
Step1. Change R1A (0Ω) resistor to 10 KΩ. (0.1%) Step2. Install 10 K (0.1%) on R1B. (Voltage Signal /2)
V/n : n = R1A/(R1A+R1B)

5.3. Current Input

If you want to measure a current signal, you must change resistor R1B (0Ω) to 250Ω. The steps are shown as below
Current signal range: 0 to 20 mA
R1B change to 250
Voltage = 20 mA x 250 = 5V ; Range = 0 to 5V
Formula:
input voltage signal = input current signal x 250
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p
OME-DB-8225 TERMINAL
BOARD
The OME-DB-8225 Terminal Board provides convenient wiring for OME-A-82X
Series cards
.
A/D Card Type Input Mode
OME-A-822HG Single – Ended or Differential
OME-A-822DG Single - Ended or Differential
OME-A-821PG Single - Ended or Differential
OME-A-826PG Single - Ended or Differential

2. OME-DB-8225 Layout

37 Pin
Connector
Timer Counter & D/A Out put
Input Filter Capacitor
Open Detect Resistors
OME-DB-8225
A/D Single-Ended input
Or Differential in
ut
D1
D2
JP1/JP2
CJC Selection
CJC Calibration
V.R.
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
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(

3. CJC Jumper Setting

The CJC is only for A/D channel 0

3.1. Single-Ended Mode

JP2
JP1
JP2
JP1
NO CJC Connection
(Default)
Single-Ended CJC Connection
To single-ended mode
A/D channel 0

3.2. Differential Mode

JP2
JP1
NO CJC Connection
Default)
JP2
JP1
Differential CJC Connection
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
To differential mode
A/D channel 0
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4. Wiring Diagram

The OME-A-82X series provides Single - Ended & Differential connections.

4.1. Single - Ended Connection

AI0
A.GND
RA0 0
+
RB0 Resistor
Open detection
8225 Single Ended input

4.2. Differential Connection

CH0 HI
RA0 0
37Pin Connector
To A/D card
AI0
C0 Capacitor
Input filtering
A.Gnd
AI0HI
CH0 LO
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
RD0 Resistor
Open detection
RA8 0
8225 Differential input
+
CD0 Capacitor
Input filtering
AI0LO
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5. CJC Output

The built -in CJC Circuitry produces a 10mV per Deg C output with
0.0 Volts @ -273 Deg C. The
OME-A-822 should be protected from
drafts and direct sunlight in order to accurately reflect room temperature.
CJC Calibration:
1. Connect the OME-A-82X series to the OME-DB-8225 CN1
2.Set OME-A-822HG/DG to Single-Ended Mode
3.set JP1 to 1-2and JP2to 2-3 ( Single-Ended mode)
4.Read the temperature from a Digital thermometer placed near
D1/D2 (See OME-DB-8225 Layout).
5.Read OME-A-82X AI0 (Single-Ended Channel 0)
6.Adjust VR1 until a stable reading of 10mV per deg C is attained.
For example, when the environment temperature is 24 deg C. the
reading value of CJC will be 2.97V
(273 deg c +24 deg c ) X 10 mV/deg c = 2.97V
You will need an A/D channel for CJC calibration. AI0 is reserved for CJC calibration in single ended mode and CH0-HI & CH0-LO is reserved for differential mode.
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6. Open Detect and Input Filtering

Open thermocouple detection and input filtering are provided on the OME-DB-8225 by installing 3 resistors and a capacitor on the desired input channel. For example, if channel 0 is the desired channel, RA0and RA8 must be removed and RD1 must be installed. These biasing resistors will slowly pull an open input channel to 0 Vdc. This 0 Vdc condition can be sensed and flagged in software.
Replaced RA0
CH0 HI
Install RD0
CH0 LO
Replaced RA8
Channel 0 replaced by
10K
AI0HI
+
CD0 Capacitor
Installed
AI0LO
Differential input
Install 100M Install 1uF
0 RA0 , RA8 RD0 CD0 1 RA1 , RA9 RD1 CD1 2 RA2 , RA10 RD2 CD2 3 RA3 , RA11 RD3 CD3 4 RA4 , RA12 RD4 CD4 5 RA5 , RA13 RD5 CD5 6 RA6 , RA14 RD6 CD6 7 RA7 , RA15 RD7 CD7
In single-ended mode, a 10KΩ resistor should replace RA_n. Install a 100M
resistor in RB_n and install a
1uF.capactor in C_n.
Note: n: Channel 0 to15
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7. Voltage Divider & Current input

7.1. Voltage Divider

If the input voltage signal is greater than the input range of the OME-A-82X, a voltage divider can be used. The OME-DB-8225 provides 2 resistor locations on each input channel that can be used to reduce the input voltage signal. Follow the steps shown below
Step 1. Change RA0 (0 ) resistor to 10K (0.1%) Step 2. Install 10 K (0.1%) on RB0 (Voltage Signal / 2)
V/n : n = RB0 / (RA0+RB0)

7.2. Current input

If you want to measure current input signal, you should change resistor RA0 (0) to 250 . Follow the steps show below
Current Signal range: 0 to 20mA RA0 change to 250 Voltage =20 ma X 250 = 5V ; Range 0 to 5V
Formula:
input voltage signal = input current signal x 250
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8. CN3 Timer Counter & D/A Output Connector

Pin name Connector
+5V From PC +5V D.GND Digital Ground EXTCLK External Clock for OME-A-822HG/DG INTCLK No Function DRDY No Function EXTTRG External Trigger of A/D converter COUT1 8254 Counter 1 output (Internal trigger used) GATE 8254 Counter 1 Gate (Internal trigger used) COUT0 8254 Counter 0 output ( Reserved for user) GATE0 8254 Counter 0 Gate ( Reserved for user) AGND Analog Ground EXTVREF2 External reference voltage input of D/A
Channel 2 DAOUT2 Output of D/A Channel 2 EXTVREF1 External reference Voltage input of D/A
Channel 1 DAOUT1 Output of D/A Channel 1 VREF Output of D/A Internal reference Voltage
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OME-DB-8325 TERMINAL
BOARD

1. Accessories

The OME-DB-8325 is screw terminal board for OME-A-832 isolated A/D card.

2. OME-DB-8325 Layout

37-pin D-Sub connector
Input Filter Capacitor
CN3
CN1
OME-DB-8325
NOTE:
(1) A0 to A31 for OME-A-832 analog input channel 0 to channel 31.
(2) A.GND for OME-A-832 analog ground.
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
Input Filter Capacitor
CN2
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3. Wiring Diagram

4. Capacitor Filter & Voltage Divider &Current input

4.1. Input R/C Filtering

Input filtering is provided on the OME-DB-8325 by installing a resistor and a capacitor on the desired input channel.
For example:
1.6 KHz Low pass filter Equation: f3db = 1/(2 * Pi * R * C) Follow the steps shown below
Step1. Change RD1 (0Ω) resistor to 10 KΩ. Step2. Install 0.01 uF Capacitor on CD1.
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4.2. Voltage Divider

If the input voltage signal is greater than the A/D cards input range, a voltage divider can be used. The OME-DB-8325 provides 2 resistor locations for adding a voltage divider for each input channel. Follow the steps shown below
Step1. Change RD1 (0Ω) resistor to 10 KΩ (0.1%). Step2. Install 10 K (0.1%) on RD2. (Voltage Signal /2)
V/n : n = RD1/(RD1+RD2)

4.3. Current input

If you want to measure current input signal, you should change resistor
RD2 (0Ω) resistor to 250Ω. Follow the steps shown below
Current signal range: 0 to 20 mA
RD2 change to 250
Voltage = 20 mA x 250 = 5V ; Range = 0 to 5V
Formula:
input voltage signal = input current signal x 250
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R
R
OME-DB-1825 TERMINAL
BOARD

1. PCB layout for connecting to OME-ISO-AD32:

For differential inputs (R=0 ohm)
OME-DB-1825
D1: for connecting to OME-ISO-AD32
Acom 14- 14+ Acom 12- 12+
Acom 15- 15+ Acom 13- 13+
R
R
R
A
co
m
A
co
m
10- 10+
11- 11+
A
co
m
A
co
m
R
Acom 7- 7+
Acom 6- 6+
A
co
m
A
co
m
5- 5+
4- 4+
A
co
m
A
co
m
3- 3+
2- 2+
A
co
m
A
co
m
R
8- 8+
9- 9+ + 5
A
m
V
R
R
1- 1+
0- 0+
co
A
co
m
Agn d
Dgn d Etrg
D2: for connecting to OME-DB-889D
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
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R
R
For single-ended inputs (R=0 ohm)
OME-DB-1825
D1: for connecting to OME-ISO-AD32
R
R
A
A
m
com
co
30 14
31 15
A
co
m
A
co
m
28 12
29 13
A
co
m
A
co
m
26 10
27 11
R
24 8
A
co
m
25 9 +5V Agnd Etrg
A
co
m
A
com
A
com
D2: for connecting to OME-DB-889D
Dgnd
R
R
A
com
23 7
22 6
A
co
m
A
co
m
A
co
m
21 5
20 4
A
co
m
A
co
m
19 3
18 2
A
co
m
A
co
m
Pin assignment of D1 same as CN1 of OME-ISO-AD32
Pin assignment of D2 same as CN1 of OME-DB-889D
R
R
17 1
16 0
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
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R R
R R

2. PCB layout for connecting to OME-PCI-1802:

For differential input (R=0 ohm)
OME-DB-1825
R
R
Agnd 14- 14+ Agnd 12- 12+ Agnd 10- 10+ Agnd 8- 8+ Agnd Agnd Dgnd Agnd 15- 15+ Agnd 13- 13+ Agnd 11- 11+ Agnd 9- 9+ DA1 DA2 Etrg
R
R
Agnd 7- 7+ Agnd 5- 5+ Agnd 3- 3+ Agnd 1- 1+
Agnd 6- 6+ Agnd 4- 4+ Agnd 2- 2+ Agnd 0- 0+
For single-ended input (R=0 ohm)
OME-DB-1825
D1: for connecting to OME-PCI-1802 D1: for connecting to OME-PCI-1802
R
R
D2: for connecting to OME-DB-889D D2: for connecting to OME-DB-889D
R
R
R
R
Agnd 30 14 Agnd 28 12 Agnd 26 10 Agnd 24 8 Agnd Agnd Dgnd
Agnd 31 15 Agnd 29 13 Agnd 27 11 Agnd 25 9 DA1 DA2 Etrg
R
R
Agnd 23 7 Agnd 21 5 Agnd 19 3 Agnd 17 1
Agnd 22 6 Agnd 20 4 Agnd 18 2 Agnd 16 0
Pin assignment of D1 same as CON3 of OME-PCI-1802.
Pin assignment of D2 same as CN1 of OME-DB-889D.
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
R
R
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3. Connection to OME-ISO-AD32
37pin cable
4. Connection to OME-PCI-1802
5. Connection to OME-PCI-1802 and multiple OME-DB-889D (16 channels differential)
37pin cable
37pin cable
37pin cable
20 pins flat cable
OME-DB-8025/8125/8225/8325/1825 Terminal Board User’s Manual ----
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WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’sWARRANTY does not apply to defects resulting from any action of the purchaser, includ­ing but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in suc h a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR W
ARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems
relative to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST
of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2002 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
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M3926/0203
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Process Measurement and Contr ol?
OMEGA…Of Course!
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TEMPERA TURE
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Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
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Wire: Thermocouple, RTD & Thermistor
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Calibrators & Ice Point References
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Recorders, Controllers & Process Monitors
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Infrared Pyrometers
PRESSURE, STRAIN AND FORCE
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Transducers & Strain Gages
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Load Cells & Pressure Gages
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Displacement Transducers
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Instrumentation & Accessories
FLOW/LEVEL
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Rotameters, Gas Mass Flowmeters & Flow Computers
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Air Velocity Indicators
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Turbine/Paddlewheel Systems
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Totalizers & Batch Controllers
pH/CONDUCTIVITY
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pH Electrodes, Testers & Accessories
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Benchtop/Laboratory Meters
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Controllers, Calibrators, Simulators & Pumps
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Industrial pH & Conductivity Equipment
DA TA ACQUISITION
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Data Acquisition & Engineering Software
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Communications-Based Acquisition Systems
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Plug-in Cards for Apple, IBM & Compatibles
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Datalogging Systems
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Recorders, Printers & Plotters
HEA TERS
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Heating Cable
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Cartridge & Strip Heaters
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Immersion & Band Heaters
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Flexible Heaters
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Laboratory Heaters
ENVIRONMENT AL MONITORING AND CONTROL
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Metering & Control Instrumentation
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Refractometers
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Pumps & Tubing
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Air, Soil & Water Monitors
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Industrial Water & Wastewater Treatment
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pH, Conductivity & Dissolved Oxygen Instruments
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