Omega Products OME-DB-16P8R Installation Manual

www.omega.com
e-mail: info@omega.com
User’s Guide
OME-DB-16R/P & OME-DB24/P/RD/PRD/C/POR/SSR
Digital I/O Boards
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It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.
Table of Contents
1. DIO Daughter Board Selection ............................................................................4
1.1. How to select daughter board.................................................................................... 4
1.2. Selection Table ............................................................................................................ 5
2. OME-DB-16R
2.1. Features ....................................................................................................................... 8
2.2. Specifications .............................................................................................................. 9
2.3. Layout........................................................................................................................ 10
2.4. Jumper Settings ........................................................................................................ 10
2.5. Pin Assignment ..........................................................................................................11
3. OME-DB-16P
3.1. Features ..................................................................................................................... 12
3.2. Specifications ............................................................................................................ 13
3.3. Applications .............................................................................................................. 13
3.4. Layout........................................................................................................................ 14
3.5. Jumper settings......................................................................................................... 14
3.6. Isolated Input.............................................................................................................. 15
16 Channel Relay Output Board...................................................8
16 Opto-Isolated Digital Input Terminal Board ...........................12
3.7. Pin Assignment ......................................................................................................... 16
4. OME-DB-16P8R .................................................................................................17
4.1. Specification................................................................................................................ 17
4.2. Board Layout.............................................................................................................. 18
4.3. External Power & Relay Output............................................................................... 19
4.4. Digital Input Configuration ...................................................................................... 20
4.5. LED & Jumper Mapping .......................................................................................... 21
4.6. Pin Assignment of CON5 & 6.................................................................................... 22
5. OME-DB-24R / OME-DB-24RD........................................................................23
5.1. Features ..................................................................................................................... 23
5.2. Specification.............................................................................................................. 24
User’s Manual for OME Family of Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
5.3. Layout........................................................................................................................ 25
5.4. Pin Assignment ......................................................................................................... 26
CN5 : External Power Connector..................................................................................................26
6. OME-DB-24PR / OME-DB-24PRD...................................................................28
6.1. Features ..................................................................................................................... 28
6.2. Specifications ............................................................................................................ 29
6.3. Applications .............................................................................................................. 30
6.4. Layout........................................................................................................................ 30
6.5. Pin Assessment.......................................................................................................... 31
7. OME-DB-24C 24-Channel Open-Collector Output Board..................................33
7.1. Features ..................................................................................................................... 33
7.2. Applications .............................................................................................................. 34
7.3. Specification.............................................................................................................. 34
7.4. Layout........................................................................................................................ 35
7.5. Block Diagram .......................................................................................................... 36
8. OME-DB-24OD
24-Channel Open Drain Output Board....................................37
8.1. Features ..................................................................................................................... 37
8.2. Specification.............................................................................................................. 37
8.3. Application................................................................................................................ 38
8.4. Layout........................................................................................................................ 38
8.5. Pin Assignment ......................................................................................................... 39
8.6. Block Diagram .......................................................................................................... 39
9. OME-DB-24POR 24-Channel Photo Output Board...........................................40
9.1. Features ..................................................................................................................... 40
9.2. Applications .............................................................................................................. 41
9.3. Specification.............................................................................................................. 41
9.4. Layout........................................................................................................................ 42
9.5. Block diagram........................................................................................................... 43
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
2
9.6. Wiring Diagram........................................................................................................ 43
10. OME-DB-24SSR 24-Channel Solid State Relay Board ..................................44
10.1. Features..................................................................................................................... 44
10.2. Applications .............................................................................................................. 45
10.3. Specification.............................................................................................................. 45
10.4. Layout........................................................................................................................ 46
10.5. Block Diagram .......................................................................................................... 47
10.6. Wiring Diagram........................................................................................................ 47
10.7. Pin Assignment ......................................................................................................... 48
11. OME-DB-24P 24 Photo-Isolated Digital Input Terminal Board ......................49
11.1. Features ..................................................................................................................... 49
11.2. Applications .............................................................................................................. 49
11. 3. Specification .............................................................................................................. 50
11.4. Layout........................................................................................................................ 51
11.5. Jumper setting .......................................................................................................... 52
11. 6. Isolated Input ............................................................................................................ 53
12. Configuration..................................................................................................56
12.1. Connect to OME-DIO Board .................................................................................. 56
12.2. DIN-Rail Mounting .................................................................................................. 60
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
3
1. DIO Daughter Board Selection
Omega Engineering, Inc. provides magnetic relay, SSR, open-collector,
Photo-MOS relay and isolated digital input daughter boards for I/O control
applications.
1.1. How to select daughter board
You must make sure which digital I/O board you choose and what kind
applications you designed. Then select suitable daughter board.
Selection criteria for output type daughter board
1. Type of contact load -
AC or DC? ; Resistive or inductive or capacitate or lamp? ; Occurrence
of back electromotive force or inrush current?
2. Level of contact load -
Power load or small signal?
3. Coil rated voltage -
12Vdc or 24Vdc?
4. Frequency in switching operation
5. Demand for life in switching operation
6. Connector type of digital I/O board -
20-pin or 50-pin Flat cable or D-sub cable?
7. Mounting -
Panel mounting or DIN-rail mounting
Selection criteria for input type daughter board
1. Type of input signal -
AC or DC? Dry contact or wet contact?
2. Level of input signal
3. Connector type of digital I/O board -
20-pin or 50-pin Flat connector or D-sub connector?
4. Mounting -
Panel mounting or DIN-rail mounting
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
4
1.2. Selection Table
Output Type Daughter Board
Spec. OME-DB-16R OME-DB-24R OME-DB-24RD
Type Contact Arrangement (Each channel) Channels Contact rating
Expected Life (Rated Load) Coil rate voltage
Connector
DIN-Rail Mounting
Spec. OME-DB-24PR OME-DB-24PRD OME-DB-24C
Type Contact Arrangement (Each channel) Channels Contact rating
Expected Life (Rated Load) Coil rate voltage
Connector
DIN-Rail Mounting
Magnetic Relay Magnetic Relay Magnetic Relay 1C(1 Form C) 1C(1 Form C) 1C(1Form C)
16 24 24
0.5A/120VAC 1A/30VDC 200,000t 200,000t 200,000t
12V (*1) 12V: OME-DB-24R/12
20-pin header 50-pin header 50-pin header &
No OME-DB-24R/12/DIN
Magnetic Relay Magnetic Relay Open-collector 1C(1 Form C) x 8 1A(1 Form A) x 16
24 24 24 5A/250VAC 5A/30VDC 200,000t 200,000t Very Long life
12V:OME-DB-24PR/12 24V:OME-DB-24PR/24 20-pin header 50-pin header
OME-DB-24PR/12/DIN OME-DB-24PR/24/DIN
0.5A/120VAC 1A/30VDC
24V: OME-DB-24R/24
OME-DB-24R/24/DIN
1C(1 Form C) x 8 1A(1 Form A) x 16
5A/250VAC 5A/30VDC
12V:OME-DB-24PRD/12 24V:OME-DB-24PRD/24 50-pin header & 37-pin D-sub connector
OME-DB-24PRD/12/DIN OME-DB-24PRD/24/DIN
0.5A/120VAC 1A/30VDC
12V: OME-DB-24RD/12 24V: OME-DB-24RD/24
37-pin D-sub connector OME-DB-24RD/12/DIN OME-DB-24RD/24/DIN
NPN
(100mA/30Vdc)x16 (600mA/30Vdc)x8
Maintenance free
External Power Supply: 30 Vdc max
20-pin header & 50-pin header & 37-pin D-sub connector OME-DB-24C/DIN OME-DB-24C/D/DIN
.
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
5
Spec. OME-DB-24OD OME-DB-24SSR OME-DB-24POR
Type Contact Arrangement (Each channel) Channels Contact rating Expected Life (Rated Load) Coil rate voltage Connector
DIN-Rail Mounting
Open-Drain Solid-state Relay Photo Mos Relay N-MOS 1A (1 Form A) 1A (1 Form A)
24 24 24 250mA 4A / 50-250VAc Very Long life Maintenance free
External Power Supply: 30 Vdc max.
20-pin header & 50-pin header & 37-pin D-sub connector OME-DB-24C/DIN OME-DB-24C/D/DIN
200,000t 200,000t
12V: OME-DB-24PRD/12 24V: OME-DB-24PRD/24 20-pin header 50-pin header
OME-DB-24SSR/DIN OME-DB-24SSR/D/DIN OME-DB-24SSR/D/P/DIN
12V: OME-DB-24PRD/12 24V: OME-DB-24PRD/24 50-pin header & 37-pin D-sub connector
OME-DB-24POR/DIN OME-DB-24POR/D/DIN
Spec. OME-DB-16P8R (*)
Type Contact Arrangement (Each channel) Channels Contact rating
Expected Life (Rated Load) Coil rate voltage Connector
DIN-Rail Mounting
Magnetic Relay 1C (1 Form C)
8 (100mA/30Vdc)x16 (600mA/30Vdc)x8 30,000t
24V only 20-pin header & 50-pin header & 37-pin D-sub connector OME-DB-16P8R/DIN OME-DB-16P8R/D/DIN
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
6
Input Type Daughter Board
Spec. OME-DB-16P OME-DB-24P OME-DB-24PD Type Channels Input Range Input Impedance connector
DIN-Rail Mounting
Spec. OME-DB-16P8R Type Channels Input Range Input Impedance connector DIN-Rail Mounting
(*) OME-DB-16P8R:
Optically Isolated Optically Isolated Optically Isolated 16 24 24 5~24V DC/AC 5~24V DC/AC 5~24V DC/AC
1.2K ohm 1.2K ohm 1.2K ohm 20-pin header 50-pin header 50-pin header
37-pin D-sub connector
No OME-DB-24P/DIN OME-DB-24PD/DIN
Optically isolated or dry contact 16 5~24V DC or Dry contact
1.2K ohm 50-pin header, 37-Pin D-sub connector OME-DB-16P8R/DIN or OME-DB-16P8R/D/DIN
16-channel isolated digital input and 8-channel relay output daughter board
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
7
2. OME-DB-16R
16 Channel Relay Output Board
The OME-DB-16R, 16-channel Relay Output Board, consists of 16 Form C
relays for efficient switch of load by programmed control. The OME-DB-16R
can be connected to DIO-64, A-626, A82x DAS board and PCI-series
multi-function board or any other compatible DAS board with the 20-pin
connector. The relays are energized by applying 5 volt signal to the
appropriate relay channel on the 20-pin flat cable connector. The 16
enunciator LEDs, one for each relay, light when their associated relay is
activated. To avoid overloading your PC’s power supply, this board provides a
screw terminal for external power supply.
2.1. Features
z 16 Form C Relays
z Accept 20-pin connector to control 16 form c relays, for use with A-82X,
A-62X, DIO-64, PCI-1800, PCI-1200, PCI-1002 series digital output port
or any compatible digital output port.
z LED status indicator
z Screw terminals for field wiring
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
8
OME-DB -16R
2.2. Specifications
z Type : Form C
z Nominal load :……………………….0.5 A/120 VAC , 1A /24 VDC
z Max. Switching Power : ……………60 VA,24 W
z Max. Switching Voltage : …………..120 VAC , 60 VDC
z Max. Switching Current : …………...1 A
z Life Expectancy : ……………………Electrical (20 Millions Cycles)
z Time Value : Operate ……………….6 ms
z Release …….......................…….….3 ms
z Control Logic : ………………….……Input TTL high (+5 V) , relay on
z Power consumption : ……..….….…12 V /0.53 A ; 5V /0.2 A
z Dimensions: …….......…….............. 8 inch ( 205mm) x 4.5 inch (114mm)
z Operating Temperature :…………... 0 - 60°C
z Storage Temperature : ………….….0 - 60°C
z Humidity : …………………………….5% to 90% Non-condensing
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
9
2.3. Layout
CN1: 20-Pin
header
OME-DB -16R
CN3: Screw Terminal
PC’s Internal Power or
External power input by
jumper selection
External Power input
2.4. Jumper Settings
OME-DB-16R will use PC’s internal power or external power supply as configured by the jumper.
+5V +12V
INT
Select Internal Power
EXT
*Default Setting
Note: INT: Internal Power Source
EXT: External Power Source
+5V +12V
INT
EXT
Select External Power
It is not advisable to use multiple OME-DB-16Rs in one PC if their jumpers
are set for using the internal power. Some PC’s power supply is small and
used to power PC only. The power supply will be damaged, if multiple
OME-DB-16Rs are using the internal power. You should calculate the power
consumption of OME-DB-16R and make sure to use appropriate setting.
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
10
OME-DB -16R
2.5. Pin Assignment
The CN1 is 20-pin header linked to TTL digital I/O board via 20-pin flat cable.
The CN2 is an external power input connector for external power input wiring.
The CN3 and CN4 are relay contact screw terminal blocks.
DB-16R - CN1: 20-pin Connector
CN2: External Power Input Connector
+5V GND GND +12V
Note: Don’t wire to the external power input connector if the power selection jumper setting is in <INT> position.
CN3: Relay contact terminal block
NO NC CM
8
NO NC CM
9
NO NC CM
10
NO NC CM
11
NO NC CM
12
NO NC CM
13
NO NC CM
14
NO NC CM
15
CN4: Relay contact terminal block
NO NC CM
1
NO NC CM
0
NO NC CM
3
NO NC CM
2
NO NC CM
5
NO NC CM
4
NO NC CM
7
NO NC CM
6
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
11
OME-DB –16P
3. OME-DB-16P

16 Opto-Isolated Digital Input Terminal Board

The OME-DB-16P is a 16 channel isolated digital input daughter board for
OME-A-82x DAS board or OME-812PG DAS boards. The optically isolated
inputs of the OME-DB-16P consist of a bi-directional LED with a resistor for
current sensing. You can use the OME-DB-16P to sense DC signal from TTL
levels up to 24V. You can also use OME-DB-16P to sense a wide range of AC
signals. The OME-DB-16P registers a constant logic high if the frequency of
the input AC signal is greater or equal to 1 kHz, and the voltage of the AC
signal is at least 4 Vrms. If you are using AC input signal, you should short the
AC filter Jumper. You can use the board to isolate the computer from large
common-mode voltages, ground loops, and voltage spikes that often occur in
industrial environments.
3.1. Features
16 optically isolated digital inputs
Connects to OME-DIO-64, OME-A-62X, OME-A-82x data acquisition boards
AC/DC Signal Input
AC Signal Input with filter
Input buffer with voltage comparators
3,000 V isolation
LED indicator on each channel
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
12
3.2. Specifications
z I/O connector Electrical Specifications
Configuration: optically isolated digital input channels Compatibility: TTL compatible
z Digital Inputs
Number of channels: 16 Channels,
each channel with its own ground reference isolated from other channels
Maximum input voltage: 24 VDC or 24 VAC
Digital Logic Level:
Level Minimum Maximum
OME-DB –16P
Input low voltage
0 +/-1V
(DC or peak AC)
Input high voltage DC
1kHz AC
+/- 3.8VDC
4Vrms
+/-24VDC
24VAC Input impedance: 1.2K ohms Input Current
5V inputs : 4 mA /channel 24V inputs : 20 mA /channel
Input Response Time: 20µs without filter / 2.2ms with filter
z Power consumption 220mA/ +5V (Max) from PC z Board Dimension : 8.06 “ (205mm) X 4.5 “(114mm) z Operating Environment
Component temperature: 0 to 50°C Relativity humidity: 5% to 90% non-condensing
z Storage Environment
Temperature: 0-60°C Relative humidity: 5% to 90 % non-condensing
3.3. Applications
z Isolated digital input sensing z Process monitoring
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
13
3.4. Layout
OME-DB –16P
3.5. Jumper settings
If you are using AC signal, you must short the AC FILTER jumper.
With filter for AC signal Without filter for DC signal
If you are using DC input signals, the AC FILTER is optional. If the
response time of input signals less than 20µs, set the filter off. If you want
a slow response (about 5 to 10 ms) for rejecting noise or contact bouncing,
short the AC FILTER jumper.
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
14
OME-DB –16P
Photo-Couple

3.6. Isolated Input

The normal input voltage range is 5 to 24 V AC or DC. The normal input
range can be changed by choosing suitable resistor to limit the current
through the Photo-isolator to about 10 mA (If). The default resistor is
1.2K/1 W.
24V
DIH
Ri =1.2KΩ/1W
Vin
Jumper
AC Filter
Ri = Vin/If
Pw = Vin x If
Calculation Example:
If Vin =120V then Ri =120(V) /0.01(A) = 12K
The Ri must be replaced by 12K/2W (1.2W)
DIL
PC-814
Pw =120(V) x 0.01(A) = 1.2 W
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
15
3.7. Pin Assignment
z CN1 Pin assignment
z TB1 Pin assignment
Pin
Number
Label
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
0H 0L 1H 1L 2H 2L 3H 3L 4H 4L 5H 5L 6H 6L 7H 7L F.G. F.G
OME-DB –16P
.
z TB2 Pin assignment
Pin
Number
Label
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
8H 8L 9H 9L 10H 10L 11H 11L 12H 12L 13H 13L 14H 14L 15H 15L +5V. +12V
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
16
OME-DB –16P8R
4. OME-DB-16P8R
The OME-DB-16P8R is a 16-channel isolated/non-isolated input & 8-channel relay output board. The isolated digital input can be used to sense 3.5V to 24V DC signal. The non-isolated digital input is used to sense dry contact. The relay output consists of 16 form C power relays. The user can use this board to isolate the computer from large common-mode voltage, ground loops and transient voltage spike that often occur in industrial environments.

4.1. Specification

z Isolated Digital Input
Isolation voltage: 3750 V Input voltage: 3.5 V to 24 V Response time: 10 KHz Max.
z Dry Contact Input (non-isolated input)
Logic high: input close
Logic low: input open z Power Relay Type 1 form C (SPDT) Rating: Nominal Load …………………………. 250 VAC/5 A MAX. Switching Power ………………. 1,250 VA(NO), 750 VA(NC) MAX. Switching Voltage ……………… 250 VAC, 150 VDC MAX. Switching Current ……………… 5 A Life expectancy: Mechanical …………………………….. 10 millions operations Time Value: Operate ………………………………… 10 ms Release …………………………………. 5 ms z Varistor for power supply Power consumption: Min ……………………………………….. 2.5 µA (All relays off) Max ………………………………………. 0.5 A (All relays on) Relay On …………………………………. 22 mA (for single relay)
z Operating Temperature: 0 ~ 60
°C
z Storage Temperature: -20 ~ 70 z Humility: 5% to 95% non-condensing z Power consumption: 24V @ 0.3A, 5V @ 0.1A z Dimension: 130 mm x 210 mm
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
°C
17

4.2. Board Layout

OME-DB –16P8R
User’s Manual for Digital IO Boards
OME-DB-16R/16P/16P8R/24R/24RD/24PR/24PRD
OME-DB-24C/24OD/24POR/24SSR/24P
18
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