Omega Products DPGM409-004BA Installation Manual

DPG409 Series
High Accuracy
Digital Pressure Gauge

User’s Guide

User’s Guide

User’s Guide

http://www.omegadyne.com

e-mail:[e-mail]

OMEGADYNE

149 Stelzer Court

Sunbury, Ohio 43074

Sales and Service:

11--880000--887722--33996633

SM

11--880000--

UUSS AA --DDYYNNEE

Omegadyne.com®Online Service Internet e-mail

omega.com [e-mail]

Omegadyne.com [e-mail]

Servicing North America:

U.S.A.: OMEGA Engineering, Inc., One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047 USA

Toll Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Omegadyne: OMEGADYNE Inc., 149 Stelzer Court, Sunbury, OH 43074 USA

TEL: [phone] FAX: [phone]
e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec), H7L 5A1 Canada
Toll-Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA

Customer Service: 1-800-622-2378/1-800-622-BEST
Engineering Service: 1-800-872-9436/1-800-USA-WHEN

®

®

®

Mexico/ En Español: 001 [phone] FAX: [phone]
Latin America: [e-mail] e-mail: [e-mail]

Servicing Europe:

Benelux: Managed by the United Kingdom Office

Toll-Free: 0800 099 3344 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Czech Republic: Frystatska 184

733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

France: Managed by the United Kingdom Office

Toll-Free: 0800 466 342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Germany/ Austria: Daimlerstrasse 26

D-75392 Deckenpfronn, Germany
Toll-Free: 0800 6397678 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

United Kingdom: OMEGA Engineering Ltd.

ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank

Irlam, Manchester M44 5BD United Kingdom
Toll-Free: 0800-488-488 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.

DPG409

Digital Pressure Gauge

TABLE OF

CONTENTS

Page

Section 1 - Introduction ........................................................................ 1-1

1.1 Precautions ................................................................................................ 1-1

1.2 Statement on FCC and CE Marking........................................................ 1-2

1.3 General Description .................................................................................. 1-2

1.4 DPG409 Models ........................................................................................ 1-3

Section 2 - Hardware .......................................................................... 2-1

2.1 Unpacking and Inspection ...................................................................... 2-1

2.2 Included Items .......................................................................................... 2-1

Section 3 - Setup & Configuration ........................................................ 3-1

3.1 Getting Started .......................................................................................... 3-1

3.2 Software Utility ......................................................................................... 3-1

3.3 Software Installation ................................................................................ 3-1

3.4 Configuration ............................................................................................ 3-4

Section 4 - Installation, Mounting & Wiring .......................................... 4-1

4.1 Installation ................................................................................................. 4-1

4.2 Ambient Temperature .............................................................................. 4-1

4.3 General Meter Dimensions ...................................................................... 4-1

4.4 Battery Installation/Replacement .......................................................... 4-2

4.5 Wiring (Power, Analog Output, Alarm) ................................................ 4-3

Section 5 - Display Features & Meter Operation .................................... 5-1

5.1 Display Features ....................................................................................... 5-1

5.2 Keypad Operation .................................................................................... 5-1

Section 6 - Optional Wireless Transmitter Operation ............................ 6-1

6.1 Introduction ............................................................................................... 6-1

6.2 RF Communication Basics ....................................................................... 6-1

6.3 Basic System Overview ............................................................................ 6-1

6.4 Transmit Rate vs. Battery Life ................................................................. 6-3

6.5 Wireless Transmitter Setup ...................................................................... 6-5

Section 7 - DPG409 Design for CE Conformity ...................................... 7-1

7.1 DPG409 Analog Output Grounding ...................................................... 7-1

7.2 Ferrite Cores .............................................................................................. 7-2

Section 8 - Service and Calibration ....................................................... 8-1

Section 9 - Specifications ..................................................................... 9-1

9.1 General .................................................................................................... 9-1

9.2 Wireless Option ......................................................................................... 9-2

Section 10 - Approvals, Regulatory Compliance ................................. 10-1

i

TABLE OF

FIGURES

List of Figures

DPG409
Digital Pressure Gauge

Section Figure Description Page

Section 1.1 1-1 Pressure Sensor Label ................................................1-1

Section 1-1 1-2 Rear Label Wireless ................................................... 1-1

Section 3.3 3-1 Software - Welcome Screen ...................................... 3-1

Section 3.3 3-2 Software - Installation Options Screen.................... 3-2

Section 3.3 3-3 Software - Select Installation Folder Screen ........... 3-2

Section 3.3 3-4 Software - License Agreement Screen ..................... 3-3

Section 3.3 3-5 Software - Installation Complete Screen................. 3-3

Section 3.4 3-6 Lid/Cover Removal ................................................. 3-4

Section 3.4 3-7 Front View of DPG409

with Meter Assembly Separated ............................. 3-5

Section 3.4 3-8 Rear View of DPG409

with Meter Assembly Separated ............................. 3-6

Section 3.4 3-9 USB Programming Cable.......................................... 3-7

Section 3.4 3-10 USB Connector Location .......................................... 3-7

Section 3.4 3-11 Launch Setup Utility Screen..................................... 3-7

Section 3.4 3-12 Utility Program - Welcome Screen........................... 3-8

Section 3.4 3-13 Utility Program - Connect To Digital Gauge Screen

...................................................................................... 3-8

Section 3.4 3-14 Utility Program - Verify Connections Screen......... 3-9

Section 3.4 3-15 Utility Program - Testing Com Port Screen............ 3-9

Section 3.4 3-16 Utility Program - Establish Link Screen................ 3-10

Section 3.4 3-17 Utility Program - Read Settings Screen................. 3-10

Section 3.4 3-18 Utility Program - Choose Options Screen ............ 3-11

Section 3.4 3-19 Analog Output Options ......................................... 3-13

Section 3.4 3-20 Calibrations Options Screen -

Skip Calibration Option .......................................... 3-14

Section 3.4 3-21 Calibrations Options Screen -

Skip To Next Operation........................................... 3-15

Section 3.4 3-22 Send Settings To Digital Gauge Screen -

Progress Bar .............................................................. 3-15

Section 3.4 3-23 Send Settings To Digital Gauge Screen -

Finish Option ........................................................... 3-16

Section 4.3 4-1 General Meter Dimensions ...................................... 4-1

Section 4.4 4-2 Battery Installation/Replacement .......................... 4-2

Section 4.5 4-3 Wiring - Power Supply ............................................. 4-3

Section 4.5 4-4 Wiring - Analog Output ........................................... 4-3

Section 4.5 4-5 Wiring - Alarm ........................................................... 4-4

Section 5.1 5-1 Display Features ........................................................ 5-1

Section 5.2 5-2 Keypad Operation ..................................................... 5-1

Section 5.2 5-3 Magnetic Stylus ......................................................... 5-2

ii

List of Figures continued

Section Figure Description Page

Section 5.2 5-4 Menu Button Operation .................................... 5-3, 5-4

Section 5.2 5-5 Front Keypad Set Button .......................................... 5-5

Section 6.3 6-1 Fresnel Zone ............................................................... 6-1

Section 6.4 Table 1 DPG409 - Standard Model - Battery Life .............. 6-3

Section 6.4 Table 2 DPG409-W - Wireless Model - Battery Life

Section 7.1 7-1 Analog Output Wiring Example ............................. 7-1

Section 7.1 7-2 Analog Output Grounding Example ...................... 7-1

Section 7-2 7-3 Ferrite Core ................................................................ 7-2

Section 7-2 7-4 Ferrite Core Installation ........................................... 7-2

Table

Figure

DPG409

Digital Pressure Gauge

TABLE OF

FIGURES

(2 x 4.8 Ah Batteries) ................................................. 6-4

iii

NOTES:

iv

Section 1 - Introduction

SUNBURY, OHIO 43074

MODEL NO:
PRESSURE RANGE:
SERIAL NO:

RoHS

FCC ID: OUR–XBEEPRO IC #4214A–XBEEPRO
This device complies with Part 15 of the FCC rules. Operation is subject to
the following two conditions: 1) This device may not cause harmful
interference; 2) This device must accept any interference received, including
interference that may cause undesired operation.

CAUTION: MAY CONTAIN LITHIUM BATTERY.
REFER TO MANUAL.

OMEGADYNE, INC.
Sunbury, OH 43074

!

®

omegadyne.com

Please read this manual completely before installing and operating your
instrument. It’s important to read and follow all notes, cautions, warnings and
safety precautions before setting up, installing and operating this unit.

1.1 Precautions

• This device has not been designed, tested or approved for use in any medical
or nuclear applications.

• Never operate this device in flammable or explosive environments.

• Never operate with a power source other than the one recommended in this
manual.

• Never operate this device outside of the recommended use outlined in this
manual.

For models with wireless transmitter option

• No co-location with other radio transmitters is allowed. By definition, co­location is when another radio device or it’s antenna is located within 20 cm
of your unit and can transmit simultaneously with your unit.

Introduction

1

• Never install a wireless unit within 20 cm or less from each other.

• Never install and/or continuously operate your wireless unit closer than 20 cm
to nearby persons.

• Never use your wireless unit as a portable device. Your unit has been designed
to be operated in a permanent installation only.

NOTE:

There are no user serviceable parts inside your device.
Attempting to repair or service your unit may void your
warranty.

Figure 1-1. Pressure Sensor Label Figure 1-2. Rear Label Wireless

1-1

1

Introduction

1.2 Statement on FCC and CE Marking

FCC Marking

FCC ID: OUR-XBEEPRO IC #4214A-XBEEPRO

This device complies with Part 15 of the FCC rules. Operation is subject to the
following two conditions: 1.) This device may not cause harmful interference.

2.) This device must accept any interference received, including interference that

may cause undesired operation.

CE Marking

It is the policy of OMEGA to comply with all worldwide safety and EMI/EMC
regulations that apply. OMEGA is constantly pursuing certification of its
products to the European New Approach Directives. OMEGA will add the CE
mark to every appropriate device upon certification.

1.3 General Description

Omega’s DPG409 Series Digital Pressure Gauges incorporate a rugged, 316
Stainless Steel enclosures that are designed specifically for wash-down, sanitary
and marine applications. The large backlit LCD display features 1” high digits
that make reading at distances up to 35 feet easy. Models are available with
integral standard or sanitary pressure sensors that incorporate highly stable
silicon wafer technology which is micro-machined to precision tolerances and
then has strain gages molecularly embedded.

Standard features include: internal battery, external DC power supply operation,
analog output and user programmable alarms. The wireless transmitter option
allows for remote monitoring, chart recording and data logging. A variety of
user-configurable options and settings include: update rate, units, and backlight.

1-2

1.4 DPG409 Models

The DPG409 Series digital pressure gauges are available for a large variation of
pressure ranges. The DPG409 Series also has separate models that measure gage
pressure and absolute pressure. Below is an outline of the available DPG409
models.

Gage Pressure Models

Introduction

1

Model Number

psi bar

Range

DPG409-10WG 10 in H20 25 mbar

DPG409-001G 1 69 mbar

DPG409-2.5G 2.5 172 mbar

DPG409-005G 5 345 mbar

DPG409-015G 15 1

DPG409-030G 30 2.1

DPG409-050G 50 3.4

DPG409-100G 100 6.9

DPG409-150G 150 10.3

DPG409-250G 250 17.2

DPG409-500G 500 34.5

DPG409-750G 750 51.7

DPG409-1KG 1000 69

DPG409-1.5KG 1500 103

DPG409-2.5KG 2500 172

DPG409-3.5KG 3500 241

DPG409-5.0KG 5000 345

1-3

1

Introduction

1.4 DPG409 Models (continued)

Absolute Pressure Models

Model Number

Range

psi bar

DPG409-005A 5 345 mbar
DPG409-015A 15 1
DPG409-030A 30 2.1
DPG409-050A 50 3.4
DPG409-100A 100 6.9
DPG409-150A 150 10.3
DPG409-250A 250 17.2
DPG409-500A 500 34.5
DPG409-750A 750 51.7
DPG409-1KA 1000 69

Vacuum (Negative Gage) Pressure Models

Model Number Range

psi bar

DPG409-10WV 10.00 inH2O 25.00 mbar
DPG409-001V 1.000 69.00 mbar
DPG409-2.5V 2.500 172.0 mbar
DPG409-005V 5.000 350.0 mbar
DPG409-015V 15.00 1.000

Barometric Pressure (Absolute Pressure) Models

Model Number Range

psi bar

DPG409-32B 0 to 32.00 inHg ­DPG409-16B 16.00 to 32.00 inHg ­DPG409-26B 26.00 to 32.00 inHg ­DPG409-32HB - 0 to 1100 hPa
DPG409-16HB - 550.0 to 1100 hPa
DPG409-26HB - 880.0 to 1100 hPa

1-4

Compound Gage Pressure Models

Model Number Range

DPG409-10WCG ±10.00 inH2O ±25.00 mbar
DPG409-001CG ±1.000 ±69.00 mbar
DPG409-2.5CG ±2.500 ±172.0 mbar
DPG409-005CG ±5.000 ±345.0 mbar
DPG409-015CG ±15.00 ±1

1.5 DPGM409 Models

The DPG409 Series digital pressure gauges are also offered with metric fittings,
under DPGM409 part numbers. Below is an outline of the available ranges of
DPGM409 models.

Introduction

psi bar

1

Gage Pressure Models

Model Number Range

DPGM409-025HG 0 to 25.00 mbar (hPa)
DPGM409-070HG 0 to 70.00 mbar (hPa)
DPGM409-170HG 0 to 170.0 mbar (hPa)
DPGM409-350HG 0 to 350.0 mbar (hPa)
DPGM409-001BG 0 to 1.000 bar
DPGM409-002BG 0 to 2.000 bar
DPGM409-004BG 0 to 3.500 bar
DPGM409-007BG 0 to 7.000 bar
DPGM409-010BG 0 to 10.00 bar
DPGM409-017BG 0 to 17.50 bar
DPGM409-035BG 0 to 35.00 bar
DPGM409-050BG 0 to 50.00 bar
DPGM409-070BG 0 to 70.00 bar
DPGM409-100BG 0 to 100.0 bar
DPGM409-175BG 0 to 175.0 bar
DPGM409-245BG 0 to 245.0 bar
DPGM409-350BG 0 to 350.0 bar

1-5

1

Introduction

Absolute Pressure Models

Model Number Range

DPGM409-350HA 0 to 350.0 mbar (hPa)
DPGM409-001BA 0 to 1.000 bar
DPGM409-002BA 0 to 2.000 bar
DPGM409-004BA 0 to 3.500 bar
DPGM409-007BA 0 to 7.000 bar
DPGM409-010BA 0 to 10.00 bar
DPGM409-017BA 0 to 17.50 bar
DPGM409-035BA 0 to 35.00 bar
DPGM409-050BA 0 to 50.00 bar
DPGM409-070BA 0 to 70.00 bar

Vacuum (Negative Gage) Pressure Models

Model Number Range

DPGM409-025HV 0 to -25.00 mbar (hPa)
DPGM409-070HV 0 to -70.00 mbar (hPa)
DPGM409-170HV 0 to -170.0 mbar (hPa)
DPGM409-350HV 0 to -350.0 mbar (hPa)
DPGM409-001BV 0 to -1.000 bar

Barometric Pressure (Absolute Pressure) Models

Model Number Range

DPGM409-1100HB 0 to 1100 hPa
DPGM409-550HB 550 to 1100 hPa
DPGM409-880HB 880 to 1100 hPa

Compound Gage Pressure Models

1-6

Model Number Range

DPGM409-025HCG ±25.00 mbar (hPa)
DPGM409-070HCG ±70.00 mbar (hPa)
DPGM409-170HCG ±170.0 mbar (hPa)
DPGM409-350HCG ±350.0 mbar (hPa)
DPGM409-001BCG ±1.000 bar

1.6 DPG409 Sanitary Models

The DPG409 Series also offers sanitary/clean-in-place digital pressure gauges.
Below is an outline of the available ranges of DPG409 sanitary models.

Gage Pressure Models

Introduction

1

Model Number

Range

psi bar

DPG409S[*]-10WG 0 to 10 inH2O 0 to 25 mbar

DPG409S[*]-001G 0 to 1 0 to 69 mbar

DPG409S[*]-2.5G 0 to 2.5 0 to 172 mbar

DPG409S[*]-005G 0 to 5 0 to 345 mbar

DPG409S[*]-015G 0 to 15 0 to 1

DPG409S[*]-030G 0 to 30 0 to 2

DPG409S[*]-050G 0 to 50 0 to 3.5

DPG409S[*]-100G 0 to 100 0 to 7

DPG409S[*]-150G 0 to 150 0 to 10

DPG409S[*]-250G 0 to 250 0 to 17.5

DPG409S[*]-500G 0 to 500 0 to 35

DPG409S[*]-600G 0 to 600 0 to 41

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch Tri­Grip™; 20 for 2.0 inch Tri-Grip™

1-7

1

Introduction

Absolute Pressure Models

Model Number

Range

psi bar

DPG409S[*]-005A 0 to 5 0 to 350 mbar

DPG409S[*]-015A 0 to 15 0 to 1

DPG409S[*]-030A 0 to 30 0 to 2

DPG409S[*]-050A 0 to 50 0 to 3.5

DPG409S[*]-100A 0 to 100 0 to 7

DPG409S[*]-150A 0 to 150 0 to 10

DPG409S[*]-250A 0 to 250 0 to 17.5

DPG409S[*]-500A 0 to 500 0 to 35

DPG409S[*]-600A 0 to 600 0 to 41

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch Tri­Grip™; 20 for 2.0 inch Tri-Grip™

Vacuum (Negative Gage) Pressure Models

Model Number

Range

psi bar

DPG409S[*]-10WV 0 to -10 inH2O 0 to -25 mbar

DPG409S[*]-001V 0 to -1 0 to -69 mbar

DPG409S[*]-2.5V 0 to -2.5 0 to -172 mbar

DPG409S[*]-005V 0 to -5 0 to -345 mbar

DPG409S[*]-015V 0 to -15 0 to -1 bar

NOTE:

1-8

[*] indicates the sanitary fitting size: 15 for 1.5 inch Tri­Grip™; 20 for 2.0 inch Tri-Grip™

Compound Gage Pressure Models

Introduction

1

Model Number

Range

psi bar

DPG409S[*]-10WCG ± 10 inH2O ± 25 mbar

DPG409S[*]-001CG ± 1 ± 69 mbar

DPG409S[*]-2.5CG ± 2.5 ± 172 mbar

DPG409S[*]-005CG ± 5 ± 345 mbar

DPG409S[*]-015CG ± 15 ± 1000 mbar

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch Tri­Grip™; 20 for 2.0 inch Tri-Grip™

Barometric Pressure Models

Model Number

Range

psi bar

DPG409S[*]-32B 0 to 32 inHg

DPG409S[*]-16B 16 to 32 inHg

DPG409S[*]-26B 26 to 32 inHg

DPG409S[*]-32HB 0 to 1100 hPa

DPG409S[*]-16HB 550 to 1100 hPa

DPG409S[*]-26HB 880 to 1100 hPa

NOTE:

[*] indicates the sanitary fitting size: 15 for 1.5 inch Tri­Grip™; 20 for 2.0 inch Tri-Grip™

1-9

1

Introduction

1.7 DPG409 Differential Pressure Models

The DPG409 Series also offers digital gauges that measure differential pressure.
Below is an outline of the available ranges of DPG409 differential pressure models.

Wet/Wet Uni-Directional Differential Pressure Models

Model No.
(1/4NPT Male Thread)

psi bar

Range

DPG409-10WDWU 0 to 10.00 inH2O 0 to 25 mbar

DPG409-001DWU 0 to 1.000 psi 0 to 69 mbar

DPG409-2.5DWU 0 to 2.500 0 to 172 mbar

DPG409-005DWU 0 to 5.000 0 to 345 mbar

DPG409-015DWU 0 to 15.00 0 to 1

DPG409-030DWU 0 to 30.00 0 to 2

DPG409-050DWU 0 to 50.00 0 to 3.5

DPG409-100DWU 0 to 100.0 0 to 7

DPG409-150DWU 0 to 150.0 0 to 10

DPG409-250DWU 0 to 250.0 0 to 17.5

DPG409-500DWU 0 to 500.0 0 to 35

1-10

DPG409-750DWU 0 to 750.0 0 to 50

DPG409-1KDWU 0 to 1000 0 to 70

NOTE:

Appending a “-W” to the model number indicates a wireless
version.

Section 2 – Hardware

It is important that you read this manual completely and follow all safety
precautions before operating this instrument.

2.1 Unpacking & Inspection

Remove the packing list and verify that you have received all your equipment. If
you have any questions about the shipment, please call our Customer Service
Department at 1-800-622-2378 or 203-359-1660. We can also be reached on the
Internet at www.omega.com, e-mail: [e-mail]. When you receive the
shipment, inspect the container and equipment for any signs of damage. Note
any evidence of rough handling in transit. Immediately report any damage to
the shipping agent.

The carrier will not honor any damage claims unless all
shipping material is saved for inspection. After examining
and removing contents, save packing material and carton in
the event reshipment is necessary.

NOTE:

Hardware

2

2.2 Included Items

The following items are supplied in the box.

• 1 DPG409/DPGM409 Digital Pressure Gauge Assembly

• 1 User’s Guide

• 1 USB Programming Cable

• 1 Digital Gauge Configuration Disc

• 1 Wireless Software Disc (Wireless Model Only)

• 1 Analog Output Cable (9 ft.)

• 2 Ferrite Cores

• Lithium Batteries

(1 for Standard Model, 2 for Wireless Model)
(Omega Replacement Part No. BATT-C-3V)

• Wireless Antenna (Wireless Model Only)

• Antenna Housing (Wireless Model Only)

2-1