Omega Products DPG701 Installation Manual

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User’s Guide
omega.com
®
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e-mail: info@omega.com
Series DPG701
Room Pressure Monitor
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®
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INSTALLATION, WIRING AND CALIBRATION
0 - 10V
0 - 5 V
4 - 20 mA
120/240 VAC
SEL. SWITCH
NO SELECTOR SWITCH WHEN POWERED FROM 24 VAC.
OF ROOM PRESSURE MONITOR
DPG701
1. GENERAL
The DPG701 monitors either positive or negative room pressures. Refer to the Data Sheet for detailed specifications .
2. INSTALLATION
This instrument is designed for mounting on the surface of a wall by means of (3) #10 screws (5 mm screws). Select a wall area which is reasonably flat to prevent stressing of the enclosure. A template is printed on a sepa­rate sheet to facilitate installation on a wall.
3. WIRING AND PIPING
3.1. Electrical connections
WARNING: Check setting of voltage selector
switch, 120/240 Vac, before applying power
to this instrument!
NOTE: There is no selector switch when this instrument is powered from a 24 Vac supply. Connections are by means of a 3/8" terminal barrier with #6 screws. Terminals 1 and 2 are the power supply connections. Terminals 4, 5, and 6 are the relay output terminals. Terminals 8 and 10 are the 0-5 V analog output. Terminals 8 and 9 are the 0-10 V analog output. Terminals 11 and 12 are the 4-20 mA output, sourcing. Total loop resistance must be less than 580 Ohms. It is recommended that the length of the signal wires connected to the voltage outputs be limited to about 18 feet (6 m). The 4 - 20 mA output should be used if the signal wires are long. A 15 volt supply with a maximum current of 13 mA is available from terminal 8 (COM) and terminal 3. A light indicator status signal is accessible at terminal 7. The output is low (about 1 Volt) when pressure is within normal condition (green led on).
120/240 VAC
SEL. SWITCH
RPTRMB01
J1
1 2 3 4
AC
POWER
AVAILABLE
SUPPLY
INPUT
NO SELECTOR SWITCH WHEN POWERED FROM 24 VAC.
15V
13mA
SUPPLY
Fig.1 T erminal connections
3.2. Pressure connections
To monitor the differential pressure between a room and a selected ref erence, connect the air line from the room to be monitored to the fitting labeled "ROOM PRESSURE", and the air line from the reference area to the fitting labeled "REFERENCE". Three sets of barb fittings accomodate plastic tubing sizes from 1/8", to 7/32" I.D. (3 to 6 mm I.D.)
Do not overtighten the fittings, a 1/4 turn,
hand-tightening, is sufficient to insure
a leak-proof connection!
If the pressure in the room to be monitored is higher than the reference pressure, the digital display indicates a positive pressure, and conversely, if the pressure in the room is less than the reference pressure, the digital display indicates a negative pressure.
5
6 7 8 9 10 11 12
NO NC COM
RELAY OUT
LIGHT
INDICATOR
STATUS
SIGNAL
COM
0 - 10V
+
0-5V
+
+ -
4-20mA
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4. DISPLAY PANEL
To open the clear polycarbonate cover, depress the ridged slot along the narrow side of the polycarbonate cover and pull. The cover can be installed to hinge from the left or from the right. To remove the cover, open the co ver and place thumbs along the inside hinge of cover, carefully push the cover forward (away from the case) while pushing the hinge down. Use the same technique to remove the latch. To install the cover, align the cover to the desired side, left or right of the body hinge retainers. Insert the centering pins in the cover through the two side retainers on the case and pull up, the cover will snap into place. To install the optional cover lock, remove the blank in cover lock assembly, insert optional key and press until slotted end is flush with cover.
4.1- Panel description
Refer to Fig. 2 Display panel to locate the various components of the panel. A - Status selector switch and accompanying indicator lights: The selector switch allo ws for programming of
the red and green light which indicate when the pressure in the room is above or below a preset pressure. When monitoring a positive pressure, set the selector switch to "+". The green LED is on when the pressure is above the minimum set pressure. The red LED lights up if the pressure falls below the allowed minimum pressure. When monitoring a negative room pressure, set the selector s witch to "-". The green LED is on when the pressure, is below the minimum set pressure. The red LED lights up if the pressure rises above the allowed minimum pressure.
B - Light adjust potentiometer: To change the light set pressure remove the plug marked "LIGHT" and turn
the potentiometer (clockwise to raise the pressure setpoint) until the desired set pressure is reached. The setting may be determined by pressurizing the instrument until the status indicator light activates, the pressure may be read from the display panel at the moment the light changes states. Refer to section
5.2.2 for a precise calibration procedure.
C - Relay adjust potentiometer: A SPDT relay output is available at terminals 4, 5, and 6 of connector J1
(See Fig. 1). The contacts are rated 5A at 30 Vdc or 120 Vac, 4A at 240 Vac resistive. Adjustment of the relay set pressure is by means of a potentiometer located behind the plug marked "RELAY". Turn the potentiometer (clockwise to raise the pressure setpoint) until the desired pressure is reached. The relay is set at the factory to energize on falling pressure. To change the logic, see section 5.1.2. and refer to section 5.2.2 for a precise calibration procedure.
D - Digital display: Displays the room pressure in engineering units, either English or metric. To change the
units of measurement, refer to section 5.2.1. E - Unit indicating light: One of three lights indicates the unit of measure being displa yed. F - Transmitter span adjust potentiometer: Should the pressure transmitter require recalibration, remove the
the plug to gain access to the potentiometer. It is recommended that the recalibration be performed in the
field only if proper calibrating equipment is available. Ref er to section 5.3 for calibration instructions . G - Transmitter zero adjust potentiometer: Used during calibration of the instrument.
A B C
D E
F G
Fig.2 Display panel
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5. ADDITIONAL CONTROLS
Disconnect the AC power to the instrument, and remove the front panel to gain access to the other controls. Two interconnected PC Boards are seen. One PC board is labeled "RPM MAIN BOARD" and the other is labeled "RPM DISPLA Y BO ARD".
5.1. Main Board
The main board consists of a power supply, a pressure sensing element and associated electronics, alarm circuitry and a relay.
PRSKSA02
Fig.3 Main board
5.1.1 - To change the deadband of both, the lights and the relay, locate potentiometer R53, labeled DEADBAND, and rotate the screw to the desired position. The deadband adjustment ranges from 0 to 20 %. Fluttering indicator lights and chattering relay output indicate that the deadband is set too low. Increase the deadband until chatter stops.
5.1.2 - To change the relay logic from energizing on falling pressure to energizing on rising pressure , locate connector J5, remove both jumpers, rotate them 90° and re-insert.
5.2. Display Board
5.2.1 - To change from English to metric unit, locate the selector switch "SW2" on the display board and select either "METRIC" (Pascals and kPascals) or "ENGLISH" (inches of water).
Fig.4 Display board
RPSKSA01
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5.2.2 - Apply the AC power to the unit.
- To obtain a precise "LIGHT" adjust or "RELAY" adjust setting, locate testpoints "GND", "T4", and "T3" on the display board.
- The testpoint voltage range is 0 - 5.0 Volts.
- To adjust the light set pressure , connect a voltmeter across "GND" and "T4" and adjust potentiometer R4.
- A reading between 2.5 Volts and 5.0 Volts will activate the light when the room pressure is higher than the reference pressure. A reading between 0 and 2.5 Volts will activate the light when the room pressure is lower than the reference pressure .
- To adjust the relay set pressure connect the voltmeter across "GND" and "T3" and adjust potentiometer R3.
- A reading between 2.5 Volts and 5.0 Volts will energize the relay when the room pressure is higher than the reference pressure.
- A reading between 0 and 2.5 Volts will activate the relay when the room pressure is lower than the reference pressure.
5.3. Calibration
To calibrate the transmitter , proceed as follows:
5.3.1 - Connect a voltmeter across terminals 8 (ground terminal) and 10 (5.00 Volt Output) of connector J1 on the Main Board (refer to Fig. 1).
- Locate the "ZERO" potentiometer R2 and the "SPAN" potentiometer R1 on the display board (refer to Fig. 4).
- With no pressure applied to the pressure ports, adjust the "ZERO" potentiometer R2 until the output signal between terminals 8 and 10 of J1 is 2.50 Volts.
- Apply full pressure to the positive pressure port and adjust the "SPAN" potentiometer R1 until the output signal is 5.00 Volts.
- Chec k the zero pressure output again and repeat the above steps if necessary .
- When the instrument is fully calibrated, pressurize the reference port. When full pressure is applied to the reference port, the voltmeter should read 0 Volts. No adjustment is necessary.
5.3.2 - To check the 10 Volt output connect the positiv e side of the voltmeter to terminal 9 (10.00 Volt Output) of connector J1.
- The output signal should read 5.00 V olts when no pressure is applied and 10.00 Volts at full pressure .
- No adjustment is necessary if the instrument has been calibrated as specified in step 5.3.1.
5.3.3 - To check the current output, first proceed with steps 5.3.1 abov e then connect an ammeter across terminals 11 and 12 of connector J1.
- Locate the "4-20 mA ZERO ADJUST" R51 and the "4 - 20 mA SPAN ADJUST" R52 potentiometers on the main board, (see Fig 3).
- With no pressure applied to the pressure ports, adjust the "ZERO" potentiometer R51 until the output signal reads 12 mA.
- Apply full pressure and adjust the "SPAN" potentiometer R52 until the output signal is 20 mA.
- Check the zero pressure output again and repeat the above steps if necessary.
5.3.4 - Disconnect the AC power to the instrument and replace the front panel by carefully inserting the digital panel meter terminals into the display socket J6.
- The digital display is calibrated at the factory and should not require recalibration.
Page 7
INSTALLATION TEMPLATE
RPTPLB01
Page 8
MADE IN
Page 9
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Series DPG701 M3489/0899
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