Omega Products DPG1000AD Installation Manual

Digital Pressure Gauges
DPG1000AD, DPG1001AD, DPG1000ADBL, DPG1100AD, DPG1100ADBL
INSTRUCTION
SHEET
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Accuracy (linearity, hysteresis, repeatability)
DPG1001AD:
±0.10% of full scale ±1 least
significant digit
Display (update rate, type, size)
3 readings per second nominal display update
Ranges up to 1999:
31/
2 digit LCD,
1
/
2" digit height
Ranges 2000 and up:
4 digit LCD, 0.4" H digits,
alphanumeric display of units BBL: Red LED display backlighting
Controls & Functions
Ranges up to 1999
: Front pushbutton turns
gauge on/off.
Ranges 2000 and up:
Front pushbutton turns gauge on/off. Pressing and holding front button zeros gauge. The zero feature is not used on absolute reference gauges.
Calibration
Ranges up to 1999:
Front potentiometers, non-
interactive zero & span, ±10% range
Ranges 2000 and up:
Internal pushbuttons, non­interactive zero, midpoint, & span, ±10% range. Calibration information stored in non-volatile memory.
Connection Size
1
/4" NPT male
Sensor Material
All wetted parts are 316 stainless steel
Power
AD: Approximately 5 mA ADBL: Approximately 80 mA Operates on 8 to 24 VAC 50/60 Hz or 9 to 32 VDC Optional wall mount power supply is available to operate on 115VAC
Dimensions (see drawing on next page)
DPG1000, DPG1001
3.5" W x 3.0" H x 2.0" D NEMA 4X housing Add approx. 0.75" to height for pressure fitting
DPG1100
3.38" W x 2.88" H x 1.65" D housing Add approx. 0.75" to height for pressure fitting
Weight (approximate)
Gauge: 9 ounces Shipping weight: 1 pound
Housing Material & Color
DPG1000, DPG1001
Extruded aluminum case, light gray epoxy powder coated, black ABS/polycarbonate bezel, front and rear gaskets, polycarbonate label
DPG1100
Light gray ABS/polycarbonate NEMA 4X case, rear gasket, polycarbonate label
Overpressure
2 times sensor range 3000 psig range & metric equivalents: 5000 psig 5000 psig range & metric equivalents: 7500 psig Ranges 2000 and up: 112.5% out-of-range display: i – – – or i –.–.–.– depending on model
Burst Pressure
4 times sensor pressure rating, or 10,000 psi, whichever is less
Storage Temperature
–40 to 203°F (–40 to 95°C)
Operating Temperature
–4 to 185°F (–20 to 85°C)
Compensated Temperature
32 to 158°F (0 to 70°C)
Temperature Stability
±0.5% span typical, ±1% span max. 0 to 82°C
Ranges and Resolution
Resolution is fixed as indicated in table Ranges in Bold are standard. Contact Omega Engineering to order other ranges listed below. abs: Absolute reference (normally reads atmospheric pressure, reads zero at full vacuum) vac: Vacuum gauge, minus sign not used unless specified
–30.0 inHg/15.0 psig 120.0 inHg 1600 mmHg 35.0 bar 1.000 kg/cm2abs –30.0 inHg/100.0 psig 199.9 inHg abs 760 torr abs 70.0 bar 1.000 kg/cm2vac –30.0 inHg/199.9 psig 199.9 inHg 1600 torr abs 140.0 bar ±1.000 kg/cm
2
3.00 psig 50.0 oz/in2
2100 mmH2O
199.9 bar 1.000 kg/cm
2
5.00 psig 80.0 oz/in2
3500 mmH2O
350 bar 1.999 kg/cm2abs
15.00 psi abs 240 oz/in2 abs
199.9 cmH2O
19.99 kPa 1.999 kg/cm
2
15.00 psig vac 240 oz/in2 vac
350 cmH2O
35.0 kPa 4.00 kg/cm
2
±15.00 psig ±240 oz/in2
1000 cmH2O
100.0 kPa abs 7.00 kg/cm2abs
15.00 psig 240 oz/in2
2100 cmH2O
100.0 kPa vac 7.00 kg/cm
2
30.0 psi abs 85.0 inH2O 199.9 mbar ±100.0 kPa 14.00 kg/cm
2
30.0 psig 140.0 inH
2O
350 mbar 100.0 kPa 19.99 kg/cm
2
60.0 psig 400 inH
2O abs
1000 mbar abs 199.9 kPa abs 35.0 kg/cm
2
100.0 psi abs 400 inH2O vac 1000 mbar vac 199.9 kPa 70.0 kg/cm
2
100.0 psig ±400 inH
2O
±1000 mbar 400 kPa 140.0 kg/cm
2
199.9 psig 400 inH
2O
1000 mbar 700 kPa abs 199.9 kg/cm
2
300 psig 850 inH2O 2000 mbar abs 700 kPa 350 kg/cm
2
500 psig 7.00 ftH
2O
2000 mbar 1500 kPa 1.000 atm abs
1000 psig 12.00 ftH2O 4000 mbar 1999 kPa ±1.000 atm 1999 psig 35.0 ftH2O 1.000 bar abs 3500 kPa 1.000 atm 3000 psig 70.0 ftH
2O
1.000 bar vac 5000 kPa 4.00 atm
5000 psig 140.0 ftH2O ±1.000 bar 3.50 MPa 7.00 atm
6.00 inHg 230 ftH2O 1.000 bar 7.00 MPa 14.00 atm
10.00 inHg 480 ftH2O 1.999 bar abs 14.00 MPa 19.99 atm
30.0 inHg abs 150.0 mmHg 1.999 bar 19.99 MPa 35.0 atm
30.0 inHg vac 260 mmHg 4.00 bar 35.0 MPa 70.0 atm
±30.0 inHg 760 mmHg abs 7.00 bar abs 1000 g/cm2abs 135.0 atm
30.0 inHg 760 mmHg vac 7.00 bar 1000 g/cm
2
199.9 atm
60.0 inHg abs 760 mmHg 14.00 bar 2100 g/cm2abs 340 atm
60.0 inHg 1600 mmHg abs 19.99 bar 2100 g/cm
2
DPG1100AD,
DPG1100ADBL
DPG1000AD Low Voltage AC/DC Powered DPG1001B Low Voltage AC/DC Powered, High Accuracy DPG1000ADBL Low Voltage AC/DC Powered w. Backlighting DPG1100AD Low Voltage AC/DC Powered, NEMA 4X DPG1100ADBL Low Voltage AC/DC Powered w. Backlighting, NEMA 4X
M3361/0606
DPG1000AD, DPG1001AD,
DPG1000ADBL
DPG1000AD,
DPG1000ADBL
Ranges 2000
and up
DPG1100AD,
DPG1100ADBL
Ranges 2000
and up
Optional Power Supply Kit DPG1000-PS
The kit includes a UL and CSA listed 115 VAC (50/60 Hz) wall-mount power supply with U.S.­style 2-prong plug. Output is 12 VDC at 200
mA. The two­conductor wire is approximately 6 feet long with stripped wire ends. Use a pair of pliers to connect gauge and power supply wires using the included moisture-resistant connector.
DPG1000AD, DPG1001AD, DPG1000ADBL, DPG1100AD, DPG1100ADBL
2
Installation and Precautions
Install or remove gauge using wrench on hex fitting only. Do not attempt to tighten by turning housing or any other part of the gauge.
See label on back of gauge for range!
Use fittings appropriate for the pressure range of the gauge.
Do not apply vacuum to gauges not specified for vacuum operation. Permanent damage not covered by warranty will result to the sensor.
Due to the hardness of 316 stainless steel, it is recommended that a thread sealant be used to ensure leak-free operation.
NEVER insert objects into the gauge port or blow out with compressed air. Permanent damage not covered by warranty will result to the sensor.
Absolute Reference Gauges
These models have engineering units shown on the rear label such as PSIA, INHGA, INH2OA, ZIN2A, BARA, MBARA, KPAA, TORR or TORRA, MMHGA, KGCMA, ATMA. The “A” indicates absolute reference. These ranges display atmospheric pressure when the gauge port is open to the atmosphere. They display zero at high vacuum.
When the gauge port is open to the atmosphere, it is normal for the reading to constantly change in response to atmospheric pressure changes. Do not adjust the calibration controls!
Display Backlighting (ADBL models)
Red LED display backlighting on ADBL models is on whenever the gauge is on. Backlighting may not be apparent under bright lighting conditions.
Operation – Ranges up to 1999
Press the round button on the front of the gauge to activate the display. The gauge can remain on at all times if desired. The gauge can be shut off at any time by pressing the button again.
Operation – Ranges 2000 and up including 3000 psi, 5000 psi
These ranges have a 4-digit display with a lower alphanumeric display. If the gauge is off, press and hold the pushbutton for approximately 1 second. The full-scale range is indicated, display segments are tested, and the reading and units are displayed.
Following the start-up initialization, the display indicates the pressure reading updated approximately 3 times per second and the units. The gauge can remain on at all times if desired.
To shut off the gauge manually at any time, press and hold the pushbutton until the display indicates
O F F
and then release.
Power-Up With One-Touch Zero – Ranges 2000 and up including 3000 psi, 5000 psi
1. Make absolutely certain no pressure is applied
to the gauge. The gauge port should be exposed to normal atmospheric pressure. Note that the zeroing function may only be activated at power-up and the stored zero correction is erased when the gauge is shut off.
2. Press and hold the pushbutton.
3. The full-scale range is indicated and the
display segments are tested.
4. Continue to press the pushbutton until
oo oo oo oo
is displayed and then release the button. This indicates that the gauge has been zeroed.
5. The actual pressure is displayed.
Attempting to zero the gauge with pressure greater than approximately 3% of full-scale applied will result in an error condition, and the display will alternately indicate
E
r r
0
and the actual measured pressure. The gauge must be powered down to reset the error condition.
Absolute reference gauges do not use the zero feature since they read atmospheric pressure under normal conditions.
Out of range indication – Ranges 2000 and up including 3000 psi, 5000 psi
If excessive vacuum is applied to a pressure-only gauge, the display will indicate
E
r r
until the vacuum is released. Applying vacuum to a gauge designed for pressure may damage the pressure sensor. If excessive pressure is applied (112.5% over range), an out-of-range indication of i– – – or i–.–.–.– will be displayed depending on model.
CAUTION:
1
/4"NPT
3.38
"
0.75"
PSIG
Span
Zero
2.88"
1.65
"
Turn at hex fitting only!
1000AD, 1001AD, 1000ADBL
OMEGA Engineering Inc./Made in USA
1
/
4"NPT
3.0"
3.5
"
2.0
"
Turn at hex fitting only!
PSIG
Span
Zero
OMEGA Engineering Inc. / Made in USA
31/2 digit or
4
1
/2 digit display
0.75"
1100AD and 1100ADBL (NEMA 4X)
31/2 digit or
4
1
/2 digit display
NOTE:
0.75"
3 ft long, 2-conductor, 22 AWG cable
0.75"
3 ft long, 2-conductor, 22 AWG cable
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