Omega Products DPF700-A Installation Manual

DPF700-A

Analog Output Option Board

for the DPF700 Meter

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User’s Guide

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WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.

This device is marked with the international caution symbol. It is important to read the Setup Guide before installing or commissioning this device as the guide contains important
information relating to safety and EMC.

This device is marked with the international caution symbol. It is important to read the Setup Guide before installing or commissioning this device as the guide contains
important information relating to safety and EMC.

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i

PREFACE

MANUAL OBJECTIVES

This manual shows you how to install and use the Analog Output Option Board
with the DPF700 meter.

In this manual we provide procedures for:

* Installing the Analog Output Board
* Setting up the Analog Output Board

Use this manual with your DPF700 manual (M1676)

NOTES and CAUTIONS

Information that is especially important to note is identified by these labels:

• NOTE

• WARNING

• CAUTION

• IMPORTANT

NOTE: provides you with information that is important to

successfully setup and use the Programmable Digital Meter.

CAUTION or WARNING: tells you about the risk of electric
shock.

CAUTION, WARNING or IMPORTANT: tells you of
circumstances or practices that can effect the meter's functionality
and must refer to accompanying documents

Note

☞

ii

TABLE OF CONTENTS

Section Page

Introduction - Unpacking .....................................................................1

Safety Considerations ........................................................................1

1.1 Installing the Analog Output Board......................................................2

1.2 Setting up the Analog Output Board....................................................3

1.3 Electrical Connections and Specifications ..........................................7

1

UNPACKING

Remove the Packing List and verify that all equipment has been received. If
there are any questions about the shipment, use the phone number for the
Customer Service Department nearest you.

Upon receipt of shipment, inspect the container and equipment for any signs of
damage. Take particular note of any evidence of rough handling in transit.
Immediately report any damage to the shipping agent.

The carrier will not honor any claims unless all shipping material is
saved for their examination. After examining and removing contents,
save packing material and carton in the event reshipment is
necessary.

If you order a configured meter with options, you will receive the meter
with option boards installed.

SAFETY CONSIDERATIONS

CAUTION: Do not expose this instrument to rain or moisture.
Do not operate this instrument in flammable or explosive atmospheres.
As with any electronic instrument, you may encounter high voltage

exposure when calibrating or removing parts. Install the meter only
when ac power is disconnected.

INTRODUCTION

Note

☞

1.1 INSTALLING THE ANALOG OUTPUT BOARD

Install the analog output board as follows (refer to Figure 1-1):

!

CAUTION: The meter has no power-on switch, so it will be
in operation as soon as you apply power.

!

IMPORTANT: Disconnect the power from the unit before
installing this option board.

1. Hold the analog output card in a horizontal position, with the R37 and
R38 potentiometers facing the back of the meter.

2. Line up the P6 connector on the interconnect board with the J6 pin on
the main board. Push down to secure.

3. Line up the J8 pin on the analog output board with the P8 connector
on the interconnect board. Push down to secure.

Figure 1-1. Installing the Analog Output Board

2

ANALOG OUTPUT BD

SOLDER SIDE

J8

J1

DISPLAY

B

E

M

E

H

T

TB1

R38

R

E

T

J7

MAIN BOARD (REF)

TB2

S1

R37

F

O

K

C

A

BOARD

(REF)

P8

P6

J6

INTERCONNECT
BOARD
(SOLDER SIDE)

3

1.2 SETTING UP THE ANALOG OUTPUT BOARD

* The display reading is in counts, disregarding the decimal point.

* The output is in volt or milliamp.

* The analog output may be used for proportional control applications,

without integral or reset function.

*"

AAnn LLOO

" and "

AAnn HHII

" values are write-only. Values cannot be

displayed once they are stored. Display will show "

000000000000

." even through

values are stored.

Coarse adjust the analog output board as follows:

Refer to Table 6-1 in the Main Operators manual for summary list of
menu configuration.

1. Set the left digit in configuration to 0 for 4-20 mA (0XXXXX) or to
1 for 0-10 V (1XXXXX).

2. Access "

AAnn LLOO

" menu item. Enter display value which will give you

4 milliamps (0 volts).

3. Access "

AAnn HHII

" menu item. Enter display value which will give you

20 milliamps (10 volts).

4. Save in either volatile or nonvolatile memory.

Note

☞

1.2 SETTING UP THE ANALOG OUTPUT BOARD (Continued)

Once you have performed coarse adjustment, proceed to fine adjustment
as follows:

5. Adjust the input to show a value equal to "

AAnn LLOO

". Adjust R38
potentiometer at the back of the board (refer to Figure 1-1) for 4 milliamp
output (0 volts).

6. Adjust the input to show a value equal to "

AAnn HHII

". Adjust R37
potentiometer at the back of the board for 20 milliamp output (10 volts).

7. Repeat fine adjustment as necessary.

An easy way to set the display to "

AAnn LLOO

" and "

AAnn HHII

" is to put the meter in the

totalizer mode and set the offset to "

AAnn LLOO

" and "

AAnn HHII

" while there is no input.

Example 1:

0.00 - 1000.00 display counts to equal 4-20 mA analog output.

1. Set configuration = 0XXXXX

2. Enter "

AAnn LLOO

" = 0000.00

3. Enter "

AAnn HHII

" = 1000.00

4. Adjust R38 potentiometer for 4 mA output, while display = 0.00

5. Adjust R37 potentiometer for 20 mA output, while display = 1000.00.

4

5

1.2 SETTING UP THE ANALOG OUTPUT BOARD (Continued)

Example 2:

5000 - 10000. display counts to equal 0 - 10 V analog output.

1. Set configuration = 1XXXXX

2. Enter "

AAnn LLOO

" = 005000.

3. Enter "

AAnn HHII

" = 010000.

4. Adjust R38 potentiometer for 0 V output, while display = 5000.

5. Adjust R37 potentiometer for 10 V output, while display = 10000.

Example 3:

Using analog output as a proportional controller: 8000. - 7000.
display counts to equal 4-20 mA analog output. When "

AAnn LLOO

" is

greater than "

AAnn HHII

", the analog output may be used for

proportional control applications.

1. Set configuration = 0XXXXX

2. Enter "

AAnn LLOO

" = 008000.

3. Enter "

AAnn HHII

" = 007000.

4. Adjust R38 potentiometer for 0 V output, while display = 8000.

5. Adjust R37 potentiometer for 10 V output, while display = 7000.

1.2 SETTING UP THE ANALOG OUTPUT BOARD (Continued)

Example 4:

Programming "

AAnn LLOO

" and "

AAnn HHII

" for analog output ranges other
than 0-10 V or 4-20 mA. For example, if require 0-5 V output for
the display readings of 0 - 10,000:

1. Select 0 - 10 V range and enter "

AAnn LLOO

" = 0

2. Enter "

AAnn HHII

" = 20,000.

Example 5:

To get 1-5 V output for 0 - 10,000 readings, enter the desired display

for 0 V output as "

AAnn LLOO

" per the formula below:

Gain =

Reading High - Reading Low

Input High - Input Low

Gain =

10,000 - 0 = 10,000 cts/V = 2,500 cts/V

5-1 4

Output = Reading/Gain + Offset

Output =

Reading + 1

2500

Reading = -2,500 will cause 0 V output

Reading = 22,500 will cause 10 V output

AAnn LLOO

= 0

AAnn HHII

= 22,500

6

7

1.3 ELECTRICAL CONNECTION and SPECIFICATIONS

The analog output board is available on the J1 connector.

Figure 1-2. Electrical Wiring for Analog Output Connection

Maximum Load Impedance for Current Output: 500Ω
Maximum Load for Voltage Output: 20 mA
Total Current Output ( pins 2 and 3 combined): 21 mA

Response Time

Total Mode: 80 mSec (99% of final value)
Rate Mode: 360 mSec (99% of final value)

Response time in the Rate Mode can be reduced by changing the Gate
Time, using RS-232 communication.

Minimum SPAN for 20 mA (10 V) output: 220 Counts

Maximum turn down ration (

An LO ): 80

An HI - An LO

Resolution: 15 bits
Accuracy, 0 - 10 V 99.8%
Accuracy, 4 - 20 mA 99.75%

Note

☞

ANALOG

RTN

ANALOG

CURRENT

4-20 mA

ANALOG

VOLTAGE

0-10 V

J1

J2

TB1

123

123 12 34561S1

23456

1

6

TB2

TB3

ANLG OUT OPTION

OPEN

CLOSED

110

J1-1: Analog Return
J1-2: Current Output
J1-3: Voltage Output

J1/ANALOG OUT

1 3

2

ANLG

RTN

4-20

mA

0-10V

8

NOTES

9

10

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of
13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal
one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive
maximum coverage on each product.

If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon
examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. OMEGA’s
WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to
mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification.
This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being
damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification;
misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not
warranted, including but not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither
assumes responsibility for any omissions or errors nor assumes liability for any damages that result from
the use of its products in accordance with information provided by OMEGA, either verbal or written.
OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA
MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR
IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION
OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with
respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or
otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event
shall OMEGA be liable for consequential, incidental or special damages

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity,
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RETURN REQUESTS / INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.

FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:

1. P.O. number under which the product was
PURCHASED,

2. Model and serial number of the product under
warranty, and

3. Repair instructions and/or specific problems
relative to the product.

FOR NON-WARRANTY REPAIRS,

consult OMEGA for
current repair charges. Have the following information
available BEFORE contacting OMEGA:

1. P.O. number to cover the COST

of the repair,

2. Model and serial number of product, and

3. Repair instructions and/or specific problems

relative to the product.

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the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.

© Copyright 2003 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced,
translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of
OMEGA ENGINEERING, INC.

PATENT NOTICE: The “Meter Case Bezel Design” is a trademark of NEWPORT Electronics, Inc., registered in the U.S. USED
UNDER LICENSE. This product is covered by one or more of the following patents: U.S. Pat. No. Des. 336,895; 5,274,577 /
CANADA 2052599; 2052600 / ITALY 1249456; 1250938 / FRANCE BREVET No. 91 12756 / SPAIN 2039150; 2048066 /
UK PATENT No. GB2 249 837; GB2 248 954 / GERMANY DE 41 34398 C2. OTHER INTERNATIONAL PATENTS PENDING.

M1798/0103 11688ML-99 Rev. C

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