Scanned on 11 March 2010 by Paul Henry Golding (paul@paulgolding.id.au)
from original supplied by Windsor Davies.
This copy may be distributed freely, but must not be sold.
OLYMPUS
UNIVERSAL
MICROSCOPE
MODEL
VANOX
REPAIR
MANUAL
OLYMPUS
TO OLYMPUS MICROSCOPE SERVICING PERSONNEL
Model
This repair manual describes repairing procedures in principle
microscope.
The
must
Therefore,
long
The
may
The
variationofinterpupillary
in this manual
tools
In
microscopist
For cleaning lenses, a
should
Requisites
1.
2. Never fail
3.
4.
5. Make repairs
VANOX
focusing mechanismofthe microscopeislargely
assure
time,
however,itwill
special
notbedisassembledorparts maybedamaged.
observation
for
adjustment are
the
diescriptions contained in this manual,
be
madeto"HowtoClean
for
Firstofall, ascertain
a)
Find
Prior
b)
efficient
After
completing
microscope
Be
careful
specified
(AH)
robbustness,
the
focusing mechanism
tools
tubeisequipped
after
sitting
repairs:
to
check
out
what
to
repair,
way.
to
not
for
purpose.
promptly
is
listed in this manual must
disassemblyofthe prism. Do
not
in the observing position through the microscope, unless other wise specified.
liquid
what
the
parts
think
the
make sure no defect should be
to
deform
designed
durability
require lubrication and repairtoprotectitfrom
distance between binocular tubes) and mustbeadjusted elaboratelyasdescribed
availableatthe
entire
are
repair, check the functionsofnot
and
as
a versatile research microscope equipped
and accuracy compatible
can
rarely
be
with
a constant tube length adjustment
site.
"right"
mixture
partsofthe microscope the userorownerofwhich wishes youtorepair.
defective and
of
repair parts during the assembly; makeitpracticetouse
accu
of
alcohol (3) and ether (7) should
the
Microscope" whichisavailable upon separate request.
functionofthe microscope before you commence its repair.
how
the best possible order
rately.
different
be
troubled in practical
employed
not
attempt
and
"left"
much they are damaged.
of
left
unremedied.
with
various accessories.
for
its standard configurationasa biological
from
thatofBHorBH2 since the
with
heavy accessoriestobe
use.
Afterithas
dust,
humidity,
for
disassembling the instrument; otherwise
(to
automatically compensate
disassemblyofthe prism when the special
are
defined in the directionasseenbythe
be
used.
For
disassembling the defective parts in a most
only
the re-assembled parts
attachedtoit.
been
etc.
details, reference
but
also the entire
tools and jigs
former
used
for
a
it
for
CONTENTS
1.
REPAI R TOOLS
2.
EXPLODED PARTS
3. DISASSEMBLING AND REASSEMBLING PROCEDURES
FOR A-F (AH-FRAME) 16
AND
GREASES 1
DIAGRAMS
2
4. DISASSEMBLING PROCEDURES,
OPTICAL
5. DISASSEMBLING
FOR A-SV (STAGE) 54
6. DISASSEMBLING
FOR A-CH (CONDENSER HOLDER) 70
7. DISASSEMBLING, REASSEMBLING AND ADJUSTING
PROCEDURES FOR
ALIGNMENT
AND
AND
A-AL
OF A-Bi (BINOCULAR TUBE)
REASSEMBLING PROCEDURES
REASSEMBLING PROCEDURES
(AUXI
AND
L1ARY LENS) 78
FOCUSING
AND
35
1.
REPAI R TOOLS
1-1
Regular Tools
AND
GREASES
1-2
OT0011
OT0015
OT0016
OT0018
OT0021
OT0023
OT0035
OT0061
OT0079
OT0216
OT1028
OT1131
OT1141
OT1143
OT1144
Greases
OT2008
OT2010
OT2022
OT2024
Set
of
screwdrivers(6pes.)
Phillips screwdriver (medium
Phillips screwdriver (large size)
Screwdriver (large
size)
Adjustable spanner (rounded)
Handleofsmall
size
Phillips screwdriver, using OT1141
Tweezers (special made)
Sharp
point
pliers (size 170 mm)
Pliers (size 170 mm)
SetofAlien
Araldite
Shellac (20
Phillips screwdriver
Tension
Tension
Grease
Grease
Grease
Grease
wrenches (8 pes.)
(adhesive)
g)
(adhesive)
gauge
(200
gauge
(500
(20
g)
(20
g)
(20
g)
(20
g)
tip,
g)
g)
using
size)
OT0023
1-3
Special Tools
C-1
C-15
KKAA0044
KKAA
KKAA1466
KKAA5853
KC-2002
KC-2003
KC-2005
KC-2023
KNOO05
KN0029
SKNOO01
A-KCOO05
A-KCOO08
A-KC0010
A-KC0023
1-4
Others
FK2.5X
35WF10X
1456
10X
eyepiece
with
cross hairs
Focusing magnifier (PM-FT-36)
Pin face wrench
Pin face wrench (2
Pin face wrench (2
pes.
pes.
are
are
needed)
needed)
Pin face wrench
for
Taper reamer
Holder
Cutter
Jig
for
for
for
washerofVanox
holding
Vanox
taper reamer
pinionofVanox
Centering objective
Special eyepiece
Gauge
for
Centering plate
Jig
for
photo
Standard tube
Jig
for
prism alignment
for
checking
for
stage
checking
tube alignment
for
Vanox
checking
tilt
for
A-Si
A-AL
Photo eyepiece
Finder eyepiece
exit
pupil
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ZJ
427600
381000
573400
564100
I
427800)
5100QO
PUK
2x8SA
AA
573600
AA
ACU
AA
LA
AA
LA
AA
AA
AA
~
572600
2.6
573100
572900
573000
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427500
427500
573200
427500
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-11
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A·CH
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JAPAN
YO.
TOK
LTD.
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AND
PARTS.
NUMBER
SPARE
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FOR
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580400.J
AA
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WHEN ORDERING
OLYMPUS
NOTE
AA 579700
rPSK
I
i~~
~
._
~
AA 195500
AA 195600
AA 195400
I
I'V
AA 579700
3XBSAJ
2X6UO~~
NP
CMK
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A
B
CTK2X5SA--
2.6X
CTK
5SA i --i
c
_
D
: Refer to
exception
ustrated here.
1
AA9~:10~65OO--------~1
AA 954200
CTK
OF
0047 \
<For
2
OF
0048
<For
OJ0234
3
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EL
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with the
of
those illustrated
~
I~--I~:::::
EV~'
<For looV>
<For
2OOV>
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3X5SA~
OF
looV>l
2OOV>
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.
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EXPLODED
MODEL
AH
PARTS
DIAGRAM
UNIT
A-B-3
lOOV)
5SA
lOOV>
200V>
FIG
OT
0095<For looV>
OT
0096<For
2OOV>
OLYMPUS
NOTE WHEN ORDERING FOR SPARE
A
-13
-
OPTICAL
MODELORUNIT.
CO.,
PARTS
LTD.
TOKYO,
PARTS.
NUMBER AND
PLEASE
JAPAN
CLARIFY
QUANTITY.
Jl0l
L
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IINLET I
J
102
Hl0l
(~Fl01)~
Hl02
RC101
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.--------+-------+0
CIRCUIT
SW101
DIAGRAM
.......
-+------+1
For
RV101
500K
IOOV
'--
.....
--+<>2
t-r----;-04:
1
J103
I
(~UYPC45'
31
1
5
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Wl04
Wl05
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MV101
TlOl
SW102
115V
100V
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CONNECTING DIAGRAM
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RKJ-C-2
·UYPC45·
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C
__
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RV102
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-14
-
CIRCUIT DIAGRAM
For
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~
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Jl04
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se!
-15
-
3.
DISASSEMBLING
3-1
DisassemblyofFocusing
AND
REASSEMBLING
Unit
PROCEDURES FOR
Fig.
3-1
shows AH-B.
Detach
all
the
accessories from AH-B.
A·F
(AH·FRAME)
Fig.
3·'
0430°7
(04400
AA5940QO
3-1-1 Remove Lever
It can be detached after Screw AA00440Q
3·'·2
removed
Dismount
Setscrew AA594000.
with
Spring
AA004300.
Tool
KKAA0044.
AA004500
(See Fig. 3·3)
by
removing
ISee Fig.
3-31
is
Fig.
3·3
-16-
Fig. 3-4
I Arm
l.v
AB5x20SA
3-1-3 A
carefully remove
her
removing
mount
Now, the focusing
from
inserted
Fig. 3-5, slightly incline the focusing
Fixing Plate AA579300.
Arm
into
six
Screws AB5x2OSA, dis-
(See F
unit
can
be
disassembled
AA583400. Since the spring
the topofthe armasshown in
it.
(See
i9.
unit
Fig.
3-4)
is
and
3-51
Fig. 3-6
rZJ812600
AA592500
3·1-4
3-1-5
Remove Spring
812600.
After
Spring
593900 downward.
removing Stopper AAOO1500, pull
AA593800
AA592500
and
Spring Housing
(See
and Belt ZJ-
(See F
Figs.
i9.
3·51
out
AA-
3-6, 3-7)
Fig. 3-6
-17-
\W'I'!1I'7!«1
1(j\YIfO'N'IrII
Fig. 3-7
7A59390~
,AA573900
AA593BOO
3-1.ti
After
the
from
displacing Fixing Plate
direction indicated by arrow, remove
Focusing Body
AA579200
•
AA579300
.
(See
Fig. 3-BI
in
it
Fig. 3-8
Fig.J-9
AA579200
-18
3-1-7
-
Dismount
six Screws AB3xBSA. (See Fig. 3-9)
Dovetail
AA591300
by removing
Fig. 3-10
3·1..B
Detach
Screws
Plate
AA591200 by
removing
six
HK3x8SA. RemoveSpringAA591600.
ISee Fig.3·101
Fig. 3·11
3-1-9
3-1-10
Detach
four
Screws
Remove
Upper
PUK2x4SA.
two
Springs
Cover
AA594100
AA591500.
by
removing
(See
Fig.
3·11)
ISee Fig. 3·121
Fig.
3-12
-19
-
Fig. 3-13
3-1·11
After
removing
detach Cover
of
Focusing
two
AA208300
Body
AA579200.
Screws
from
PU
the
(See
K2x4SA,
right
side
Fig. 3-131
Fig_
3-14
3-1-12
After
OT0021,
3-1-13 Detach
right
four
Screws
NOTE:
Do
not
sideofthe focusing body.
loosening three Nuts
loosen three Screws
Outer
side
Guide
of
the focusing
AA205800
AB3x10SA.
detach the
outer
NN3BO
with
ACU3x6SA.
(See
Fig. 3-141
from
body
by
removing
(See
Fig. 3-15)
guide from the
Tool
the
left
Fig. 3-15
-
20-
Fill. 3-16
31·14
Detach Inner Guide
mount
Casing
using
Use
subsequent
Rollers
AA206000
AA206100,
xylolorgasoline.
gasoline or
xyloltowash
stages.
AA205900.
and
wash
Then, dis·
together
off
grease
(See
Fig. 3-16)
off
greaseatthe
with
by
Fill.
3·17
3·1-15
After
removing
four
dismount the fine focusing gear
3·1·16 By using two Tools
Screws
AA
146600 from the right and
focusing knobs respectively.
Either oneofthe right and
removed
first
with
the other
Fig. 3·18. Remove the other screw
holding
Nut
AA
145600
1456asshown in Fig. 3-19.
Screws CMK3xSSA.
unit.
(See
Fig.3·17)
KKAA1466,
(See
left
screws can
remove
left
fine
Fig. 3·18)
be
leftasshown in
while
with
Tool
KKAA-
Fig.
3·18
-21-
3-1-17 Remove
by
using
Also in this
removed
the
two
first
right and
Tools
KKAA
case,
one
with
the
left
Nuts
1456.
of
the screws can
other
keptinposition.
AA145600
be
Fig. 3-20
3-1-18 The
extracted in their directions respectively.
NOTE:
The
145600 remains
with
3-1-19
Wash
focusing knobs and
right
and
left
fine
focusing knob on
AA592700
off
grease
fine focusing knobs can be
ISee Fig. 3-201
will
be
fixedonit.
from
the
fine
which
extracted together
disassembled
focusing shaft.
Nut
ISee Fig. 3-211
AA-
fine
Fig. 3-21
-22
-
Fig. 3-22
3-1-20 Disassemble the right and
knobs (assembly
of
AA593300
593100) by removing three Screws
16SA. ISee F;gs. 3·22, 3·23)
left
coarse focusing
and
AA-
AB3x
Fig. 3-23
....---KC·2023
3-1-21
BV
using Jig KC-2023. remove Pinion
592900 and Bearing
AA593100
Focusing Knob AA5932(Xl-
from Coarse
(See
Fig.
3-241
3-1-22 Disassemble the other coarse focusing knob
the procedures similar to those given in
3·'·21.
(See
F;g.
3·241
AA·
in
Fig.
3-24
-23
-
(AA592900
AA593400
3-1·23
Wash
off grease from
the
disassembled parts.
(See Fig. 3-25)
L.AA593100
Fig. 3-25
3-2 Reassembly of A-F
\...
AA593600 LAA683300
AA289000/
3-2-1 After applying Grease OT2008tothe
indicated by arrow, assemble Fine Focusing
Knob AA593600 and Bearing AA683300.
(See Fig. 3-26)
portion
Fig. 3-27
83/32
3·2-2 After applying Grease OT2008tothe groove
formed
in
Bearing AA683300,
mount
83/32soastoleave no gap.
Apply Grease OT2008 also
684200,
assemble itinposition.
to
Bearing
ISee Fig. 3·27)
-24
-
Balls
AA-
Fig.
AA5 3600
3-28
~AA145600
3-2·3 After applying a thin
to Nut
AA
145600, assemble it with left Fine
coat
of Grease OT2008
Focusing Knob AA593600. (See Fig. 3-28)
3-2-4 Assemble the right fine focusing knob
similar procedures.
in
the
Fig. 3·29
rAA592900
AA593100
.......
AA143200
3·2·5
After applying Grease OT2008
tions indicated by arrows, assemble Pinion
AA592900
and Bearing AA593100.
ISee Fig.
3-2-6 After applying Grease OT2008
AA593400 and
143200
(at the portion
AA
indicated by arrow), assemble Pinion
592900 by using Jig KC-2023.
NOTE:
Make sure that the pinion can
ISee
to
to
turn
Fig. 3·301
the
por-
3-291
Bearing
AA-
smooth.
Fig.
3-30
3·2·7 Assemble
ing knob.
-25
-
the
other
pinion and coarse focus-
AA593400
AA593100
AA592BOO
AA143200
AA592900 having smaller diameter
AA592800 having larger diameter
3-31
Fig.
AA593300
3-2-8 After Nut AA289000 has been tightened
sufficiently, right Coarse Focusing Knob
AA593300 (with graduations engraved) must
in
turn smooth with no play
the
direction. (See Fig. 3-31)
AA28900a
thrust
Fig.
3..:32
AA593300
AA593400
KC·2002
AA593400
3-2-9 Taper adjustment of right coarse focusing
knob
a)
If Pinion AA592800 has playinthe
direction
slightly
AA593400 which
593300
b)
If
turning of the pinionistoo
AA289000
AA
in
the
condition showninFig. 3-31,
cut
the
inside surface
is
fixed
by using Taper Reamer KC-2002.
is
tightened, slightly
143200 locatedinBearing AA593400 by
to
ISee F;9. 3·321
heavy after Nut
of
Knob
cut
thrust
Bearing
AA-
Washer
using Cutter KC-2005. (See Fig. 3-33)
NOTE:
Excessive cutting
will
damage Bearing
AA594300instepa)above or WasherAA143200
in
step
b)
cut
in
its assembled condition. Repeat this adjust-
ment
c)
At
necessary for
Refer
above.
and check turning conditionofthe
until the pinion can turn properly.
this stage, stepsa)and
to
3-2-24.
the
In
both the steps, slightly
b)
above are un-
leh
coarse focusing knob.
pinion
Fig.
3..:33
-
26-