Olivetti SD-505, d-Color MF450, d-Color MF201Plus, d-Color MF350, d-Color MF250 Service Manual
SD-505
Option Printer
SERVICE MANUAL
Code Y108482-2
d-Color MF201Plus - MF250 - MF350
d-Color MF450
PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2008, Olivetti
All rights reserved
SD-505GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 2.0 Jan. 2008
i
CONTENTS
SD-505
Outline
1. Product specification ............................................................................................... 1
Maintenance
2. Service tool ............................................................................................................. 3
2.1 CE tool list............................................................................................................. 3
3. Other ....................................................................................................................... 4
3.1 Disassembly/adjustment prohibited items ............................................................ 4
3.2 Disassembly/Assembly/Cleaning list (other parts)................................................ 5
3.2.1 Disassembly/Assembly parts list................................................................... 5
3.2.2 Cleaning parts list ......................................................................................... 5
3.3 Disassembly/Assembly procedure........................................................................ 5
3.3.1 Paper output tray/front cover ......................................................................... 5
3.3.2 Rear cover..................................................................................................... 6
3.3.3 Upper cover................................................................................................... 6
3.3.4 Saddle unit .................................................................................................... 7
3.3.5 Crease unit.................................................................................................... 9
3.3.6 Stapler unit .................................................................................................. 11
3.3.7 In & out guide motor.................................................................................... 15
3.3.8 Crease roller ............................................................................................... 17
3.4 Cleaning procedure ............................................................................................ 24
3.4.1 Cleaning of the rollers and rolls .................................................................. 24
Adjustment/Setting
4. How to use the adjustment section ....................................................................... 25
5. Sensor check......................................................................................................... 26
5.1 Check procedure ................................................................................................ 26
5.1.1 Sensor check screen................................................................................... 26
5.1.2 Sensor check list ......................................................................................... 27
6. Finisher operations................................................................................................ 28
6.1 Entering Finisher Check ..................................................................................... 28
6.2 Finisher Check modes ........................................................................................ 29
6.3 Fold & Staple Pos. Adjustment ........................................................................... 30
6.4 Center Staple Position Adjustment ..................................................................... 32
SD-505
GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 2.0 Jan. 2008
ii
7. Mechanical adjustment ......................................................................................... 34
7.1 Fold Angle Adjustment ....................................................................................... 34
7.2 Center Staple Angle Adjustment ........................................................................ 35
Troubleshooting
8.Jam display for d-Color MF350 / MF250 / MF201Plus .........................................37
8.1 Misfeed display................................................................................................... 37
8.2 Sensor layout...................................................................................................... 37
8.3 Solution .............................................................................................................. 38
8.3.1 Initial check items ....................................................................................... 38
8.3.2 Solution when paper curl occurs................................................................. 38
8.3.3 Paper bundle exit misfeed........................................................................... 39
8.3.4 Staple unit 1 misfeed/Staple unit 2 misfeed................................................ 40
8.3.5 Creasing section misfeed............................................................................ 41
9
.Jam display for d-Color MF450 ............................................................................43
9
.1Misfeed display...................................................................................................43
9
.2Sensor layout......................................................................................................43
9
.3Solution..............................................................................................................44
9
.3.1Initial check items.......................................................................................44
9.3.2Paper bundle exit misfeed...........................................................................45
9.3.3Staple unit 1 misfeed/Staple unit 2 misfeed................................................46
9.3.4Creasing section misfeed............................................................................47
10.Malfunction code.................................................................................................48
10.1Trouble code.....................................................................................................48
10.2Solution............................................................................................................49
10.2.1C11A2: Saddle exit roller pressure/retraction failure................................49
10.2.2C11A4: Saddle exit motor failure..............................................................49
10.2.3C11A5: Saddle in & out guide motor failure..............................................50
10.2.4C11A6: Saddle layable guide drive failure................................................50
10.2.5C11B5: Side staple 1 drive failure.............................................................51
10.2.6C11B6: Side staple 2 drive failure.............................................................51
10.2.7C11D0: Crease motor drive failure...........................................................51
Field Service Ver. 2.0 Jan. 2008 1. Product specification
1
SD-505General
Outline
1. Product specification
A. Type
B. Paper
C. Machine specifications
*1: Size when the paper output tray is pulled out
D. Operating environment
• Conforms to the operating environment of the main body.
E. Consumables
• Staples 2000 (MS-2C) x 2
NOTE
• These specifications are subject to change without notice.
Name Saddle sticher SD-505
Type Built into the finisher
Installation Screwed to the finisher
Document alignment Center
Stapling function
Center parallel two points
No. of sheets to be stapled together: 2 to 15
Ty pe
Plain paper
60 g/m
2
to 90 g/m
2
16 to 24 lb
Recycled paper
Thick paper
91 g/m
2
to 209 g/m
2
24.25 to 55.5 lb
Size
B5S to A3
8-
1
/2 x 11S to 11 x 17
Capacity 200 sheets or 20 copies
Power requirements
DC 24 V (supplied from the finisher)
DC 5 V
Max. power consumption 9.5 W or less
Dimensions
Crease unit
48 mm (W) x 399 mm (D) x 121 mm (H)
2 inch (W) x 15.75 inch (D) x 4.75 inch (H)
Saddle unit
445 mm (W) x 478 mm (D) x 203 mm (H)
17.5 inch (W) x 18.75 inch (D) x 8 inch (H)
576 mm (W) x 478 mm (D) x 281 mm (H) *1
22.75 inch (W) x 18.75 inch (D) x 11 inch (H) *1
Weight
Crease unit 1.9 kg (0.5 lb)
Saddle unit 7.4 kg (2.0 lb)
Y108482-2 Service Manual
1. Product specification Field Service Ver. 2.0 Jan. 2008
2
SD-505
General
Blank Page
Service Manual Y108482-2
Field Service Ver. 2.0 Jan. 2008 2. Service tool
3
SD-505Maintenance
Maintenance
2. Service tool
2.1 CE tool list
Tool name Shape Personnel Parts No. Remarks
Stapler unit positioning jig1
Y108482-2 Service Manual
AVGR08550Z
3. Other Field Service Ver. 2.0 Jan. 2008
4
SD-505
Maintenance
3. Other
3.1 Disassembly/adjustment prohibited items
A. Paint-locked screws
NOTE
• To prevent loose screws, a screw lock in blue or green series color is applied to
the screws.
• The screw lock is applied to the screws that may get loose due to the vibrations
and loads created by the use of machine or due to the vibrations created during
transportation.
• If the screw lock coated screws are loosened or removed, be sure to apply a screw
lock after the screws are tightened.
B. Red-painted screws
NOTE
• The screws which are difficult to be adjusted in the field are painted in red in order
to prevent them from being removed by mistake.
• Do not remove or loosen any of the red-painted screws in the field. It should also
be noted that, when two or more screws are used for a single part, only one representative screw may be marked with the red paint.
C. Variable resistors on board
NOTE
• Do not turn the variable resistors on boards for which no adjusting instructions
are given in Adjustment/Setting.
D. Removal of PWBs
CAUTION
• When removing a circuit board or other electrical component, refer to “Handling of
PWBs” and follow the corresponding removal procedures.
• The removal procedures given in the following omit the removal of connectors and
screws securing the circuit board support or circuit board.
• Where it is absolutely necessary to touch the ICs and other electrical components
on the board, be sure to ground your body.
Service Manual Y108482-2
Field Service Ver. 2.0 Jan. 2008 3. Other
5
SD-505Maintenance
3.2 Disassembly/Assembly/Cleaning list (other parts)
3.2.1 Disassembly/Assembly parts list
3.2.2 Cleaning parts list
3.3 Disassembly/Assembly procedure
3.3.1 Paper output tray/front cover
1. Align the cutout and remove the paper output tray [1].
2. Remove two screws [2], and remove the front cover [3].
No. Section Part name Ref. page
1
Exterior parts
Paper output tray P. 5
2 Front cover P. 5
3 Upper cover P. 6
4Rear cover P. 6
5
Units
Saddle unit P. 7
6 Crease unit P. 9
7 Stapler unit P. 1 1
8
Others
In & out guide drive motor P. 1 5
9 Crease roller P. 1 7
No. Section Part name Ref. page
1
Exit section
Transport section
Rollers and rolls P. 2 4
4511F2C500DA
[1]
[3]
[2]
Y108482-2 Service Manual
3. Other Field Service Ver. 2.0 Jan. 2008
6
SD-505
Maintenance
3.3.2 Rear cover
1. Remove two screws [1], and remove the rear cover [2].
3.3.3 Upper cover
1. Remove the front cover.
See P.5
2. Remove the rear cover.
See P.6
3. Remove four screws [1], and remove
the upper cover [2].
4511F2C501DA
[1]
[2]
4511F2C514DA
[1]
[1]
[2]
Service Manual Y108482-2
Field Service Ver. 2.0 Jan. 2008 3. Other
7
SD-505Maintenance
3.3.4 Saddle unit
1. Remove the screw [1], and remove
the connector cover [2].
2. Remove the screw [1], and remove
the ground wire [2].
3. Disconnect two connectors [3].
4. Remove the snap band [4].
5. Remove the screw [1], and remove
the mounting bracket [2].
4511F2C555DA
[2]
[1]
4511F2C556DA
[1]
[2]
[3] [4]
4511F2C557DA
[1]
[2]
Y108482-2 Service Manual
3. Other Field Service Ver. 2.0 Jan. 2008
8
SD-505
Maintenance
6. Pull the lock release lever [1], and
open the saddle unit.
7. Remove the screw [2].
8. Remove two screws [1], and remove
the saddle unit [2].
4511F2C558DA
[2]
[1]
4511F2C559DA
[1]
[2]
Service Manual Y108482-2
Field Service Ver. 2.0 Jan. 2008 3. Other
9
SD-505Maintenance
3.3.5 Crease unit
1. Remove the saddle unit.
See P.7
2. Remove the finisher unit.
See P.34 of the FS-519/PK-515/OT-602 service manual.
3. Remove four screws [1] and remove
the finisher unit rear cover [2].
4. Disconnect the connector [3].
5. Remove three screws [1] and
remove the finisher unit upper cover
[2].
6. Remove two screws [1] and remove
the finisher unit right front cover [2].
NOTE
• At reinstallation, first fit the tab [3]
into position.
4511F2C560DA
[3]
[1]
[2]
[1]
4511F2C561DA
[1]
[1]
[2]
4511F2C562DA
[2]
[3]
[1]
Y108482-2 Service Manual
3. Other Field Service Ver. 2.0 Jan. 2008
10
SD-505
Maintenance
7. Disconnect the connector [1].
8. Remove three screws [1], and
remove the crease unit [2].
NOTE
• When the punch kit is mounted,
remove the punch kit first.
4511F2C563DA
[1]
4511F2C564DA
[1]
[1]
[1]
[2]
Service Manual Y108482-2
Field Service Ver. 2.0 Jan. 2008 3. Other
11
SD-505Maintenance
3.3.6 Stapler unit
1. Remove the saddle unit.
See P.7
2. Remove the paper output tray.
See P.5
3. Remove the front cover.
See P.5
4. Remove the rear cover.
See P.6
5. Remove the upper cover.
See P.6
6. Remove the screw [1], and remove
the ground wire [2].
7. Remove two screws [3], and remove
the holder [4].
8. Release the lock release lever [1],
and slide the saddle unit mounting
plate [2].
9. Remove the shoulder screw [3] and
the washer [4], and remove the saddle unit mounting plate [2].
10. Remove the harness clamp [1] from
the metal bracket.
11. Remove the harness from the
wire
saddle.
12. Disconnect four connectors [1].
13. Remove the C-ring [2], and remove
the bearing [3].
14. Remove five screws [4], and remove
the drive unit [5].
4511F2C513DA
[1]
[2]
[3]
[3]
[4]
4511F2C515DA
[3]
[4]
[1]
[2]
4511F2C516DA
[1]
4511F2C517DA
[5]
[1]
[1]
[2]
[3]
[4]
[4]
Y108482-2 Service Manual
3. Other Field Service Ver. 2.0 Jan. 2008
12
SD-505
Maintenance
15. Remove the wire saddle [1], and disconnect the connector [2].
16. Remove two screws [1] and two
shoulder screws [2].
17. Remove the processing tray [1].
18. Disconnect all the connectors on the
SD control board.
19. Remove the board support, and then
remove the SD control board [1].
20. Remove the screw [1], and remove
the lock release lever [2].
4511F2C518DA
[2]
[1]
4511F2C519DA
[1]
[2]
4511F2C520DA
[1]
4511F2C521DA
[1]
4511F2C522DA
[1]
[2]
Service Manual Y108482-2
Field Service Ver. 2.0 Jan. 2008 3. Other
13
SD-505Maintenance
21. Remove eight screws [1], and
remove the lower cover [2].
22. Remove the wire saddle and disconnect the connector.
23. Remove three screws [1], and
remove the clincher 1 [2].
24. Remove the staple cartridge 1 [1].
25. Remove four screws [1], and remove
the stapler 1 [2].
NOTE
• To replace clincher 2 and stapler 2,
repeat steps 22 to 25.
4511F2C523DA
[2]
[1]
[1]
[1]
[1]
4511F2C524DA
[2]
[1]
4511F2C525DA
[1]
4511F2C526DA
[1]
[2]
Y108482-2 Service Manual
3. Other Field Service Ver. 2.0 Jan. 2008
14
SD-505
Maintenance
Precaution for clincher reinstallation
• When the clincher is installed, the position of the stapler and the clincher will be
misaligned. Be sure to perform the following adjustment.
1. Use three screws [1] to temporary fix
the clincher [2].
2. Loosen the screw [1] of the stopper.
3. Loosen three screws [2] of the
clincher.
4. Aligning the protrusions of the jig [2]
with the recesses in the stapler [1], fit
the jig to the stapler.
NOTE
• Make sure that the protrusions of
the jig properly rest in the recesses.
5. Turn the gear [1] of the clincher and
then slide the clincher assy so that
the protrusion of the clincher [3] fits
into the recess in the jig [2].
4511F2C550DA
[2]
[1]
4511F2C551DA
[1]
[2]
4511F2C552DA
[2]
[1]
4511F2C553DA
[1]
[3]
[2]
Service Manual Y108482-2
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