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Table of ContentsPage
Service Guide ML390/391
0 About This Manual
Front Cover1
Manual Copyright2
1 Product Specifications
1.1 General Description - General Information3
....1.1.02 Compatibility - Microline 390/391 vs. Microline
390/391-Plus
1.2 Product Specifications5
1.3 Paper Specifications6
1.4 Physical Specifications7
1.5 Power Requirements8
1.6 Environmental Requirements9
1.7 Agency Approvals10
1.8 Options11
1.9 Consumables12
1.10 Memory Specifications13
1.11 Reliability Specifications14
2 Principles of Operation
2.1 Printer Overview - General Information15
....2.1.02 Compatibility - Microline 390/391 vs. Microline
390/391-Plus
2.2 Circuit Board Description17
....Block Diagram (Microline 390/391)18
....Block Diagram (Microline 390/391-Plus)19
2.3 Electrical Operation - Initialization20
....2.3.02 Interface Control21
....2.3.03 Print Head Drive Circuit22
....2.3.04 Spacing Operation23
....2.3.05 Line Feed24
....2.3.06 Alarm Circuits25
2.4 Mechanical Principles Of Operation - Printhead26
....2.4.02 Space Mechanism / Operation27
........Head Gap Adjusting Mechanism28
............Head Gap Adjusting Mechanism - Diagram 129
............Head Gap Adjusting Mechanism - Diagram 230
B.1 Illustrated Parts Listing - General Information126
....B.1.02 Definitions of Terms127
....B.1.03 Compatibility - Microline 390/391 vs. Microline
390/391-Plus
....B.1.04 Parts Ordering Information129
B.2 Charts - Index130
....B.2.01 Covers131
....B.2.02 Electrical Components - Rev A and B132
....B.2.03 Electrical Components - Rev C133
....B.2.04 Printer Mechanism - Rev A and B (1 of 2)134
....B.2.05 Printer Mechanism - Rev A and B (2 of 2) 135
....B.2.06 Printer Mechanism - Rev C (1 of 2)136
....B.2.07 Printer Mechanism - Rev C (2 of 2)137
....B.2.08 Operator Panel138
....B.2.09 Carriage Assembly139
....B.2.10 Tractor Assembly140
....B.2.11 Options141
....B.2.12 Consumables142
....B.2.13 Packaging143
....B.2.14 Documentation144
128
Page: 2
Service Guide ML390/391
Chapter 0 About This Manual
This document may not be reproduced without written permission of the Okidata ® Technical Training
Group. Every effort has been made to ensure the accuracy of the information contained in this training
course. Okidata is not responsible for errors beyond our control.
Electric Industry Company, Ltd.; marca registrada, Oki Electric Industry Company, Ltd.
Microline is a registered trademark of Oki Electric Industry Company, Ltd.
Centronics is a registered trademark of Centronics Inc.
IBM is a registered trademark of International Business Machines, Inc.
Proprinter is a registered trademark of International Business Machines, Inc.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 3
Service Guide ML390/391
Chapter 1 Product Specifications
1.1 GENERAL DESCRIPTION
1.1.01 General Information
The Microline 390, Microline 391, Microline 390-Plus, and 391-Plus are twenty-four pin, dot matrix printers.
These printers provide Epson LQ and IBM Proprinter emulations, which are selected through the Printer
Menu.
The major difference between the Microline 390/390-Plus and Microline 391/391-Plus is the width of each
printer. The Microline 390/390-Plus can handle 80 print columns (at 10 CPI). The Microline 391/391-Plus
can print up to 136 columns (at 10 CPI).
The standard interface is a Centronics parallel and an optional RS232-C serial interface can be installed.
The optional serial interface can transfer data at speeds up to 19.2K baud.
Both printers feature an enhanced operator panel which provides access to the following capabilities.
· Menu Selection
· Quiet Mode
· Printer Tests
· Paper Park
· Print Characteristics
· Standard Printer Controls
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 4
Service Guide ML390/391
Chapter 1 Product Specifications
1.1.02 Compatibility - Microline 390/391 vs. Microline 390/391-Plus
The differences between the Microline 390/391 and Microline 390/391-Plus printers are listed below.
Hardware Differences
· Operator Panel
· Operator Board
· Character Generator Programmable Read Only Memory (CGROM)
· Programmable Read Only Memory (PROM)
· Middle Cover
Operational Differences
· "Plus" printers have more resident fonts.
· In the "Plus" printers, data in the receive buffer is printed upon receipt, without having to wait for a line
terminator character (CR/LF or FF).
· In the "Plus" printers, the DC1/DC3 Acknowledge/Ignore, Receive Buffer Size, and RESET inhibit can be
controlled through the printers Menu.
Serial Number Revision Levels
Microline 390/391
A
Rev A units are original production units. An interconnect module connects the power supply board to the
main control board.
B
Rev B units are retrofitted to include a modified interconnect module, which prevents corrosion.
C
These units have a cable connection between the power supply board and the main control board. The
cable connection wire replaces the interconnect module.
Microline 390/391-Plus
Revision levels do NOT apply to the "Plus" printers.
NOTE:
Please refer to the parts lists for parts differentiation. Please be sure of the parts you need before ordering
to avoid confusion and incorrect parts orders.
Printer Serial Number Identification
There are three serial number revision levels for the printers. Hardware differences exist between levels.
To identify the revision level of a printer, record the serial number from the back of the printer. Refer to the
following to decode the serial number.
Example Printer Serial Number: 401A0154693
Date Code 401 (4 = year. 01 = month)
Revision A
Serial Number 0154693
Compatibility Chart
ItemOkidata
P/N
Main
Control
Board
SKRA
Board
SKRB
Board
SKRA-3
Board
55045401Main
55038702Main
55045403Main
Purpos
e /
Functio
n of
Item
Control
Board
Control
Board
Control
Board
Printer
Serial
Number
Revision
Level
390/391A390/391B390/391C390+391+
YesYesNoNoNo
YesYesYesNoNo
YesYesYesYesYes
Power
Supply
Board
PAII
Board
SUII
Board
Operator
Panel
Assembl
y
55038801Power
Supply
Board
55047401Power
Supply
Board
YesYesNoNoNo
YesYesYesYesYes
Panel:
Operator
Assembly
50069601Operato
r Panel
Assemb
ly
(390/39
1)
YesYesYesNoNo
Panel:
Operator
Assembly
PCB:
LXSP
PCB:
LXSP-5
Transfor
mer
120 Volt
XFRMR
50069610Operato
r Panel
Assemb
ly
(390/39
1-Plus)
55045601Operato
r Panel
Board
(390/39
1)
55038605Operato
r Panel
Board
(390/39
1-Plus)
56407201Transfo
rmer
(390
and
390-Plu
s)
NoNoNoYesYes
YesYesYesNoNo
NoNoNoYesYes
YesYesYesYesYes
120 Volt
XFRMR
220 Volt
XFRMR
56407202Transfo
rmer
(391
and
391-Plu
s)
56407801Transfo
rmer
(390
and
390-Plu
s)
YesYesYesYesYes
YesYesYesYesNo
220 Volt
XFRMR
Intercon
nect
Module
56407802Transfo
rmer
(391
and
391-Plu
s)
YesYesYesNoYes
Interconn
ect
Module
Cable
Cable56616802Connec
Cable
Guide
Cable
Guide
55328301Connec
ts
power
supply
board
to main
board
ts
power
supply
board
to main
board
51003801Holds
cable in
place
YesYesNoNoNo
NoNoYesYesYes
NoNoYesYesYes
Covers
Cover53488301Middle
Cover
(390)
Cover53488401Middle
Cover
(391)
YesYesYesNoNo
YesYesYesNoNo
Cover53488316Middle
Cover
(390-Pl
us)
NoNoNoYesNo
Cover53488422Middle
Cover
(391-Pl
us)
Chassis
Chassis50061101Chassis
: Main
(390
and
390-Plu
s)
Chassis50061201
Chassis
: Main
(391
and
391-Plu
s)
NoNoNoNoYes
YesYesYesYesNo
YesYesYesNoYes
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
1.2 PRODUCT SPECIFICATIONS
1.2.01 Print Method
· Impact Dot Matrix
Number of Print Wires: 24
Print Wire Diameter: .0079 inch (.2 mm)
1.2.02 Print Modes
· Utility
· Letter Quality (LQ)
1.2.03 Character Pitches
· 10 CPI
· 12 CPI
Page: 5
Service Guide ML390/391
Chapter 1 Product Specifications
· 15 CPI
· 17.1 CPI
· 20 CPI
· Proportional
1.2.04 Character Sets
· Standard ASCII
· Epson Character Set
· IBM Character Set I
· IBM Character Set II
· IBM Proprinter Compatible Character Set
· Foreign Language Substitution
· Line Graphics
NOTES:
Characters Per Inch = cpi Characters Per Second = cps Dots Per Inch = dpi
Character Sets are selected through the Menu
1.2.05 Resident Fonts
Microline 390/391
· Courier
· Utility
NOTE:
Additional fonts can be accessed by using an optional font card.
Microline 390/391-Plus
· Courier
· Roman
· Swiss
· Orator
· Gothic
· Prestige
· Utility
NOTE:
Additional fonts can be accessed by using an optional font card.
The "Plus" printers can access Down Line Loadable (DLL) fonts.
1.2.06 Print Speed
Print ModeCharacter
Pitch
10 cpi12 cpi15 cpi17.1cpi20 cpi
Utility225 cps270 cps168.6 cps192.9 cps225 cps
LQ75 cps90 cps112.5128.6 cps150 cps
1.2.07 Print Resolution
Print ModeCharacter
Pitch
10 cpi12 cpi15 cpi17.1cpi20 cpi
Utility120 dpi120 dpi240 dpi240 dpi240 dpi
LQ360 dpi360 dpi360 dpi360 dpi360 dpi
1.2.08 Character Matrix Sizes
Print ModeMatrix SizeCharacters Per Inch
Utility9 X 7All sizes
LQ17 X 1310 and 12 cpi
LQ15 X 1815 17.1 and 20 cpi
1.2.09 Characters Per Line
10 CPI12 CPI15 CPI17.1 CPI20 CPI
390/390-Plus8096120137160
391/391-Plus136163204233272
1.2.10 Paper Feed Specification
Available Paper Paths
· Rear
· Top
· Bottom Feed
NOTE:
Bottom Feed requires the use of the optional pull tractor
Line Feed Increments
· 1/6", 1/8", n/60", n/180", n/216" and n/360".
Line Feed Timing
· 70 ms @ 6 lines per inch
· Slew Rate: 3.75 inches per second (Continuous Feed Paper)
1.2.11 Interface Specifications
· Centronics Parallel (Standard)
· RS232C Serial (Optional)
NOTE:
Interface cables are sold separately.
A shielded cable is required. Twisted-pair wires are recommended for noise protection.
Parallel interface cables should be no more that 16.4 feet (5 m) in length.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
· Dimensions
Maximum: 8.5 inches wide x 11 inches long (216 mm x 260 mm)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Guide ML390/391
Chapter 1 Product Specifications
1.4 PHYSICAL SPECIFICATIONS
1.4.01 Printer Dimensions
The printer dimensions do not include the platen knob, acoustic cover, or paper separator.
Page: 7
Product
390/390-Plus4.6"15.7"13.6"
391/391-Plus4.6"21.7"13.6"
1.4.02 Weight
· Microline 390/390-Plus
18.5 pounds
· Microline 391/391-Plus
22.3 pounds
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
HeightWidthDepth
1.5 POWER REQUIREMENTS
1.5.01 Input Power Requirements
· Single Phase AC
· Voltage
120 VAC +5.5%, -15%
or
220/240 VAC +5.5%, -10%
· Frequency
50/60 Hz +/- 2%
1.5.02 Power Consumption
· Operating: 110 VA
Page: 8
Service Guide ML390/391
Chapter 1 Product Specifications
· Idle: 40 VA
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Guide ML390/391
Chapter 1 Product Specifications
1.6 ENVIRONMENTAL REQUIREMENTS
1.6.01 Temperature
· Operating
41 through 104 degrees Fahrenheit (5 to 40 degrees Celsius)
· Non-Operating
14 through 109.4 degrees Fahrenheit (-10 to 43 degrees Celsius)
· Storage
-40 through 158 degrees Fahrenheit (-40 to 70 degrees Celsius)
1.6.02 Relative Humidity
· Operating
20% to 90%
Page: 9
· Non-Operating
5% to 95%
· Storage
5% to 95%
1.6.03 Acoustic Specifications
· Standard Operation
57 dba
· Quiet Mode
52 dba
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 10
Service Guide ML390/391
Chapter 1 Product Specifications
1.7 AGENCY APPROVALS
1.7.01 Listings
· UL Standard No. 478, Ver. 5
· CSA Standard C22.2 No. 220
· FCC Part 15, Subject J, Class B
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 11
Service Guide ML390/391
Chapter 1 Product Specifications
1.8 OPTIONS
1.8.01 Font Card
· Prestige Elite
· Letter Gothic
1.8.02 Pull Tractor with Acoustic Cover
1.8.03 Cut Sheet Feeder with Access Cover (CSF-3000A)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 12
Service Guide ML390/391
Chapter 1 Product Specifications
1.9 CONSUMABLES
1.9.01 Cartridge Ribbon
· Black
· 2 million character ribbon life
· Re-inking cartridge
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
1.10 MEMORY SPECIFICATIONS
1.10.01 DRAM
· 60 Kbytes
1.10.02 Working RAM
· 15.3 Kbytes
1.10.03 Print Buffer
· 3.5 Kbytes
1.10.04 Image Buffer
· 13.2 Kbytes
1.10.05 Receive Buffer
· Epson Mode: 28 Kbytes
Page: 13
Service Guide ML390/391
Chapter 1 Product Specifications
· IBM Mode: 16 Kbytes
1.10.06 Memory Expansion Card (Option)
· 32 Kbytes Character Buffer
· Microline 390/391-Plus ONLY
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Guide ML390/391
Chapter 1 Product Specifications
1.11 RELIABILITY SPECIFICATIONS
1.11.01 Mean Time Between Failures (MTBF)
· 5000 hrs @ 25% duty cycle, 35% page density
1.11.02 Mean Time To Repair (MTTR)
· 15 minutes @ major sub-assembly level
1.11.03 Printer Life
· 12,000 hrs @ 25% duty cycle, 35% page density
1.11.04 Ribbon Life
· 2 million characters
1.11.05 Printhead Life
· 200 million characters in 10 cpi utility print quality. 35% page density and 25% duty cycle
Page: 14
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 15
Service Guide ML390/391
Chapter 2 Principles of Operation
2.1 PRINTER OVERVIEW
2.1.01 General Information
This section describes the operation of the printer. It is divided into three parts.
· Circuit Board Description
The major components of the main controller board are described and functional descriptions of the
operator panel board and power supply are provided. Some signal names are listed with a (-N) after them.
This means that the signal is "active" or ON when it is a logic "0". This is also indicated by a line over the
signal name (I-PRIME).
· Electrical Operation
This section views the printer functions from an electrical perspective.
· Mechanical Operation
This section views the printer functions from a mechanical perspective.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 16
Service Guide ML390/391
Chapter 2 Principles of Operation
2.1.02 Compatibility - Microline 390/391 vs. Microline 390/391-Plus
The differences between the Microline 390/391 and Microline 390/391-Plus printers are listed below.
Hardware Differences
· Operator Panel
· Operator Board
· Character Generator Programmable Read Only Memory (CGROM)
· Programmable Read Only Memory (PROM)
· Middle Cover
Operational Differences
· "Plus" printers have more resident fonts.
· In the "Plus" printers, data in the receive buffer is printed upon receipt, without having to wait for a line
terminator character (CR/LF or FF).
· In the "Plus" printers, the DC1/DC3 Acknowledge/Ignore, Receive Buffer Size, and RESET inhibit can be
controlled through the printers Menu.
Serial Number Revision Levels
Microline 390/391
A
Rev A units are original production units. An interconnect module connects the power supply board to the
main control board.
B
Rev B units are retrofitted to include a modified interconnect module, which prevents corrosion.
C
These units have a cable connection between the power supply board and the main control board. The
cable connection wire replaces the interconnect module.
Microline 390/391-Plus
Revision levels do NOT apply to the "Plus" printers.
NOTE:
Please refer to the parts lists for parts differentiation. Please be sure of the parts you need before ordering
to avoid confusion and incorrect parts orders.
Printer Serial Number Identification
There are three serial number revision levels for the printers. Hardware differences exist between levels.
To identify the revision level of a printer, record the serial number from the back of the printer. Refer to the
following to decode the serial number.
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