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Table of ContentsPage
Service Guide ML320/ML321
0 About This Manual
Front Cover1
Manual Copyright2
Manual Part Number and Revision3
1 Product Specifications
1.1 General Description4
....1.1.02 Serial Number Identification & (A-D) Revision Levels5
........Compatibility Chart6
1.2 Product Specifications7
1.3 Paper Specifications8
1.4 Physical Specifications9
1.5 Power Requirements10
1.6 Environmental Requirements11
1.7 Agency Approvals12
1.8 Options13
1.9 Consumables14
1.10 Memory Specifications15
1.11 Reliability Specifications16
2 Principles of Operation
2.1 Printer Overview17
2.2 Circuit Board Description 18
....2.2.01 Operator Panel Board19
....2.2.02 Power Supply20
....2.2.03 Control Board21
........Large Scale Integrated Circuitry (LSI)22
2.3 Electrical Operation23
....2.3.01 Initialization24
....2.3.02 Interface Control25
....2.3.03 Print Head Drive Circuit 26
....2.3.04 Spacing Operation27
....2.3.05 Line Feed 28
....2.3.06 Alarm Circuit29
2.4 Mechanical Principle Of Operation & Block Diagrams30
....3.2.12 Indicator Assembly (Bail Bar Assembly)59
....3.2.13 Head Cable Access Cover60
....3.2.14 Ribbon Drive Assembly61
....3.2.15 Space Motor Assembly62
....3.2.16 Carriage Frame Assembly63
....3.2.17 Space Rack64
....3.2.18 Guide Rail65
....3.2.19 Platen Assembly66
....3.2.20 Line Feed Motor and Gear67
........Line Feed Motor Gear68
....3.2.21 Line Feed Motor Interconnect Module69
....3.2.22 Reset Spring, Change Gear, and Idler Gear70
....3.2.23 Release Lever71
....3.2.24 Paper Pressure Guide72
....3.2.25 Pressure Roller Assembly73
....3.2.26 Tractor Assembly74
....3.2.27 Sensor Lever75
....3.2.28 Paper End (B) Lever76
....3.2.29 Main Chassis Assembly77
3.3 Adjustments78
....3.3.01 Printhead Gap Adjustment79
3.4 Cleaning80
3.5 Lubrication81
4 Failure & Repair Analysis
Table of ContentsPage
Failure & Repair Analysis Introduction82
4.4 Troubleshooting Tips83
....4.4.02 Common Problems84
4.5 Fault Alarms85
4.6 Repair Analysis Procedures - Using The Raps86
4.6.02 RAP Index87
....4.6.03 Troubleshooting Cautions88
........RAP 01A:Operator Panel Lamps Do Not Light - Rev A, B,
and C
........RAP 01B: Operator Panel Lamps Do Not Light - Rev D90
........RAP 02A: Abnormal Spacing - Rev A, B, and C91
........RAP 02B:Abnormal Spacing - Rev D92
........RAP 03:Wrong or Missing Characters / Dots on Output93
........RAP 04:Line Feed Problems94
........RAP 05:Malfunction of Operator Panel Switch(es)95
........RAP 06:Parallel Interface Does Not Receive Data96
........RAP 07:Serial Interface Does Not Receive Data97
#4.7 Hexadecimal Dump - Procedure98
4.8 Resistance / Service Checks - Index To Charts99
....4.8.02 Interconnect Diagrams (Rev A & B)100
........Interconnect Diagrams (Rev C)101
........Interconnect Diagrams (Rev D)102
....4.8.03 Printhead103
....4.8.04 Space Motor104
....4.8.05 Line Feed Motor105
....4.8.06 Operator Panel Board (Rev A, B, & C)106
........Operator Panel Board (Rev D)107
....4.8.07 Control Board (Rev A - D)108
4.9 Printer Tests109
....4.9.02 Rolling ASCII Print Test110
....4.9.03 Font Sample Test111
....4.9.04 Serial Interface Loopback Test112
4.10 Menu Operation113
4.11 Top Of Form114
4.12 Paper Park115
4.13 Forms Tear Off116
A Reference Charts
A.1 Board Diagrams117
A.2 Index To Charts (A, B, C, D)118
....A.2.01 Control Board (LXMC) - Rev A and B119
........A.2.02 Control Board (LXMC-3) - Rev C120
........A.2.03 Control Board (LXMR) - Rev D121
....A.2.04 Power Supply (PAII-2) - Rev A and B122
........A.2.05 Power Supply (SUII-2) - Rev C123
89
Table of ContentsPage
....A.2.06 Filter Assembly - Rev A, B, C, and D124
....A.2.07 Operator Panel (LXSP) - Rev A, B, and C125
........A.2.08 Operator Panel (LXON) - Rev D126
....A.2.09 RS232-C Serial Interface (LXHI) - Rev A, B, C, and D127
B Illustrated Parts Listing
Illustrated Parts Listing - General Information128
....B.1.02 Definitions of Terms129
B.2 Index to Illustrated Parts Breakdown Charts130
....B.2.01 Covers - Rev A, B, and C131
........B.2.02 Covers - Rev D132
....B.2.03 Electrical Components - Rev A and B133
........B.2.04 Electrical Components - Rev C134
........B.2.05 Electrical Components - Rev D135
....B.2.06 Printer Mechanism - Rev A and B (1 of 2)136
....B.2.07 Printer Mechanism - Rev A and B (2 of 2)137
....B.2.08 Printer Mechanism - Rev C (1 of 2)138
....B.2.09 Printer Mechanism - Rev C (2 of 2)139
....B.2.10 Printer Mechanism - Rev D (1 of 2)140
....B.2.11 Printer Mechanism - Rev D (2 of 2)141
....B.2.12 Operator Panel - Rev A, B, C, and D142
....B.2.13 Carriage Assembly - Rev A, B, C, and D143
....B.2.14 Tractor Assembly - Rev A, B, C, and D144
....B.2.15 Options - Rev A, B, C, and D145
....B.2.16 Consumables - Rev A, B, C, and D146
....B.2.17 Packaging - Rev A, B, C, and D147
....B.2.18 Documentation - Rev A, B, C, and D148
Service Guide ML320/ML321
Chapter 0 About This Manual
Manual Copyright
This document may not be reproduced without written permission of the Okidata® Technical
Training Group. Every effort has been made to ensure the accuracy of the information
contained in this training course. Okidata is not responsible for errors beyond its control.
OKIDATA is a registered trademark of Oki Electric Industry Company, Ltd.;
marques deposee de Oki Electric Industry Company, Ltd.; marca registrada, Oki
Electric Industry Company, Ltd.
Microline is a registered trademark of Oki Electric Industry Company, Ltd.
Centronics is a registered trademark of Centronics Inc.
IBM is a registered trademark of International Business Machines, Inc.
Proprinter is a registered trademark of International Business Machines, Inc.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 3
Service Guide ML320/ML321
Chapter 0 About This Manual
Manual Part Number and Revision
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 4
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.1GENERAL DESCRIPTION
The Microline 320 and Microline 321 are nine pin, dot matrix printers. Two versions of the printers
are available. The first provides Microline emulation. The second version provides Epson and IBM
Proprinter emulations, which are selected through the Printer Menu.
The major difference between the Microline 320 and Microline 321 is the width of each printer. The
Microline 320 can handle 80 print columns (at 10 CPI). The Microline 321 can print up to 136 columns
(at 10 CPI).
The standard interface is a Centronics parallel and an optional RS232-C serial interface can be
installed. The optional serial interface can transfer data at speeds up to 19.2K baud.
Both printers feature an enhanced operator panel which provides access to the following
capabilities.
Menu Selection
Quiet Mode
Printer Tests
Paper Park
Print Characteristics
Standard Printer Controls
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.1.02 Serial Number Identification & (A-D) Revision Levels
A
Rev A units are original production units. An interconnect module connects the power supply board
to the main control board.
B
Rev B units are retrofitted to include a modified interconnect module, which prevents corrosion.
C
Rev C units have a cable harness connection between the power supply board and the main control
board. The cable harness replaces the interconnect module.
D
Rev D units have no power supply board. The circuitry for the power supply board has been
incorporated on the main control board.
Please Note the following:
The Rev C main control board (LXMC) and power supply board (SUII) are downward compatible
with Rev A and B units.
Page: 5
The Rev A and Rev B main control board (LXMC) and power supply board (PAII) cannot be used
in Rev C units.
Rev D units do NOT use Rev A, Rev B, or Rev C main control boards, transformers, operator panels,
upper covers, and lower covers. Rev D units have a unique main control board (LXMR), no power supply
board, a 50 volt transformer, and a unique operator panel (LXON).
NOTE:
Please refer to the parts lists (Appendix B(
need before ordering to avoid confusion and incorrect parts orders.
Printer Serial Number Identification
There are four serial number revision levels for the Microline 320 and 321 printers. Hardware differences
exist between levels. To identify the revision level of a printer, record the serial number from the back
of the printer.
Example Printer Serial Number: 401D0154693
Refer to the following to decode the serial number.
Date Code401 (4 = year. 01 = month)
RevisionD
Serial Number 0154693
)) for parts differentiation. Please be sure of the parts you
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
1.2PRODUCT SPECIFICATIONS
1.2.01 Print Method
Impact Dot Matrix
Number of Print Wires: 9
Print Wire Diameter: .013 inch (.34 mm)
1.2.02 Print Modes
Revs A, B, and C
High Speed Draft (HSD)
Utility
Near Letter Quality (NLQ)
Rev D
Super Speed Draft (SSD)
High Speed Draft (HSD)
Utility
Near Letter Quality (NLQ)
Page: 7
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.2.03 Character Pitches
10 CPI
12 CPI
17.1 CPI
20 CPI
Proportional (not available in High Speed Draft mode)
1.2.04 Character Sets
Standard (Microline) Version
Standard ASCII
IBM Line Graphics
Down-Line Loadable (DLL)
Block Graphics
Epson/IBM Version
Character Set I
Character Set II
DLL (not available through Menu)
NOTES: Characters Per Inch = cpi
1.2.05 Print Speed
NOTE: Super Speed Draft (SSD) is available ONLY with Rev D units.
Characters Per Second = cps
Dots Per Inch = dpi
Character Sets are selected through the Menu
PRINT MODE MATRIX SIZE
SSD7 x 7
HSD7 X 7
Utility9 X 7
NLQ17 X 13
Character Pitch
1.2.08 Paper Feed Specification
Available Paper Paths
Rear
Top
Bottom Feed
NOTE: Bottom Feed requires the use of the optional pull tractor
Line Feed Increments
1/6", 1/8", n/72", n/144", n/288" and n/216".
Line Feed Timing
70 ms @ 6 lines per inch
60 ms @ 8 lines per inch
Slew Rate: 4.5 inches per second (Continuous Feed Paper)
1.2.09 Interface Specifications
Centronics Parallel (Standard)
RS232C Serial (Optional)
NOTE: Interface cables are sold separately.
A shielded cable is required. Twisted-pair wires are recommended for noise protection.
Parallel interface cables should be no more that 16.4 feet (5 m) in length.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Maximum: 8.5 inches wide x 11 inches long (216 mm x 260 mm)
Set the head gap at Position 2 for 100 pound card stock.
Do NOT use fabric labels.
Do NOT print on the edge or perforation of the label.
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.4PHYSICAL SPECIFICATIONS
1.4.01 Printer Dimensions
The printer dimensions do not include the platen knob, acoustic cover, or paper separator
Page: 9
Product
3204.6"15.7"13.6"
3214.6"21.7"13.6"
1.4.02 Weight
Microline 320
Revs A, B, and C:16 pounds
Rev D:17.2 pounds (7.8 kg)
Microline 321
Revs A, B, and C:20 pounds
Rev D:22.2 pounds (10.1 kg)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
HeightWidthDepth
1.5POWER REQUIREMENTS
1.5.01 Input Power Requirements
Single Phase AC
Voltage
120 VAC +5.5%, -15%
or
220/240 VAC +10%, -15%
Frequency
50/60 Hz +/- 2%
1.5.02 Power Consumption
Revs A, B, and C
Operating: 315 VA
Idle: 80 VA
Rev D
Operating: 70 VA
Idle: 25 VA
Page: 10
Service Guide ML320/ML321
Chapter 1 Product Specifications
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
1.6ENVIRONMENTAL REQUIREMENTS
1.6.01 Temperature
Operating
41 through 104 degrees Fahrenheit (5 to 40 degrees Celsius)
Non-Operating
14 through 109.4 degrees Fahrenheit (-10 to 43 degrees Celsius)
Storage
-40 through 158 degrees Fahrenheit (-40 to 70 degrees Celsius)
1.6.02 Relative Humidity
Operating
20% to 90%
Non-Operating
5% to 95%
Storage
5% to 95%
Page: 11
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.6.03 Acoustic Specifications
Standard Operation
57 dba
Quiet Mode
52 dba
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Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 12
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.7AGENCY APPROVALS
1.7.01 Listings
Revs A, B, C, and D
UL Standard No. 478
CSA Standard C22.2 No. 220
FCC Part 15, Subject J, Class B
Revs A, B, and C
VDE 0806, VDC 0875 Class B
BS5850
Rev D
VDE 0806, VFG 0243 Class B
BS7002
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 13
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.8OPTIONS
Pull Tractor with Acoustic Cover
Cut Sheet Feeder with Access Cover (CSF-3000A)
Super-Speed RS232-C Serial Interface Board
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Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Page: 14
Service Guide ML320/ML321
Chapter 1 Product Specifications
1.9CONSUMABLES
1.9.01 Cartridge Ribbon
Black
3 million character ribbon life
Re-inking cartridge
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
1.11RELIABILITY SPECIFICATIONS
1.11.01 Mean Time Between Failures (MTBF)
5000 hrs @ 25% duty cycle, 35% page density
1.11.02 Mean Time To Repair (MTTR)
15 minutes @ major sub-assembly level
1.11.03 Printer Life
12,000 hrs @ 25% duty cycle, 35% page density
1.11.04 Ribbon Life
3 million characters
1.11.05 Printhead Life
200 million characters in 10 cpi utility print quality. 35% page density and 25% duty cycle
Page: 16
Service Guide ML320/ML321
Chapter 1 Product Specifications
Copyright 1997, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business
Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
Service Guide ML320/ML321
Chapter 2 Principles of Operation
2.1PRINTER OVERVIEW
2.1.01 General Information
This section describes the operation of the printer. It is divided into three parts.
Page: 17
1) Circuit Board Description (
The major components of the main controller board are described and functional descriptions
of the operator panel board and power supply are provided. Some signal names are listed with
a (-N) after them. This means that the signal is "active" or ON when it is a logic "0". This is also
indicated by a line over the signal name (I-PRIME).
2) Electrical Operation (
This section views the printer functions from an electrical perspective.
3) Mechanical Operation (
This section views the printer functions from a mechanical perspective.
Serial Number Identification & (A-D) Revision Levels
A
Rev A units are original production units. An interconnect module connects the power supply board
to the main control board.
B
Rev B units are retrofitted to include a modified interconnect module, which prevents corrosion.
C
Rev C units have a cable harness connection between the power supply board and the main control
board. The cable harness replaces the interconnect module.
)
)
)
D
Rev D units have no power supply board. The circuitry for the power supply board has been
incorporated on the main control board.
Please Note the following:
The Rev C main control board (LXMC) and power supply board (SUII) are downward compatible
with Rev A and B units.
The Rev A and Rev B main control board (LXMC) and power supply board (PAII) cannot be used
in Rev C units.
Rev D units do NOT use Rev A, Rev B, or Rev C main control boards, transformers, operator panels,
upper covers, and lower covers. Rev D units have a unique main control board (LXMR), no power supply
board, a 50 volt transformer, and a unique operator panel (LXON).
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