This manual describes the procedures of the maintenance of the C7400/C7200 of printers.
The document is produced for maintenance personnel use. For details on the procedures for handling the
C7400/C7200 of printers, see its user documentation.
Note!
• The descriptions in this manual are subject to change without prior notice.
• In preparing the document, efforts have been made to ensure that the information in it is accurate.
However, errors may be crept into the document. Oki Data assumes no responsibility for any
damage resulting from, or claimed to be the results of, those repairs, adjustments or modifications to the printers which are made by users using the manual.
• The parts used for the printers are sensitive and, if handled improperly, may be damaged. It is
strongly recommended that the products are maintained by maintenance men registered with
Oki Data.
(11) Parts Replaced PeriodicallyFuser Unit Assy:Every 60,000 pages
Belt Cassette Assy: Equivalent of 60,000 pages (3 pages/job)
41316401TH Rev.910 /
Oki Data CONFIDENTIAL
(12) Temperatures and Relative Humidities
Temperature
Temperature Condition
Temperature (˚F) Temperature (˚C)Remark
Operation50 to 89.610 to 3217 to 27˚C
(Temperatures to assure full
color print quality)
Non-Operation32 to 109.40 to 43Power-off
Storage (Max. One Year)-14 to 109.4-10 to 43With drum and toner
Transport (Max. One Month)-20 to 122-29 to 50With drum and without toner
Transport (Max. One Month)-20 to 122-29 to 50With drum and toner
Humidity
Humidity Condition
Relative HumidityMax. Wet-BulbRemark
(%)Temperature(˚C)
Operation20 to 802550 to 70% (Humidities to assure full
color print quality)
Non-Operation10 to 9026.8Power-off
Storage10 to 9035
Transport10 to 9040
(13) Printer Life 600,000 pages (on a A4-size basis) or five years
41316401TH Rev.911 /
2.PARTS REPLACEMENT
This section describes the procedure for replacing the parts, assemblies and units in the field. The
replacing procedure is given for detachment. To attach, use the reverse procedure.
2.1Precautions in Replacing Parts
(1)Before replacing the parts, be sure to remove the AC cable and the interface cable.
(a) To remove the AC cable, always use the following procedure.
i)Flip the power switch of the printer off (to “O”).
ii) Pull the AC inlet plug of the AC cable out of the AC receptable.
iii) Remove the AC cable and the interface cable from the printer.
(b) To connect the printer again, always use the following procedure.
i)Connect the AC cable and the interface cable to the printer.
ii) Insert the AC inlet plug into the AC receptacle.
iii) Flip the power switch of the printer on (to “I”).
Oki Data CONFIDENTIAL
Disconnect
(2)Do not disassemble the printer so long as it operates properly.
(3)Minimize the disassembly. Do not detach parts other than those shown in the replacing procedure.
(4)For maintenance, use designated tools.
(5)Follow the order instructed to disassemble the printer. Incorrect order may damage the parts.
(6)Small parts such as screws and collars tend to get lost, so temporarily place and fix them in
(7)When handling ICs and circuit boards such as microprocessors, ROMs and RAMs, do not use
Connect
their original positions.
gloves that likely to have static.
(8)Do not place the printed circuit boards directly on the printer or the floor.
41316401TH Rev.912 /
Oki Data CONFIDENTIAL
[Maintenance Tools]
Table 2-1 lists tools necessary to replace the printed circuit boards and the units.
Table 2-1 Maintenance Tools
No.
1
2
3
4
5
6
71
8
9
No. 1-100 Philips
screwdriver
No. 2-200 Philips
magnetic screwdriver
No. 3-100 screwdriver
No. 5-200 screwdriver
Digital multimeter
Pliers
Handy cleaner
LED Head cleaner
P/N 4PB4083-2248P001
High-voltage probe
Q' tyUse forRemarkMaintenance T ools
1
Screws of 2 to 2.5mm
1
Screws of 3 to 5mm
1
1
1
1
1
LED head cleaning
1
41316401TH Rev.913 /
2.2Parts layout
Oki Data CONFIDENTIAL
B
B
A
A
B
B
A
A
Figure 2-1
41316401TH Rev.914 /
[Top Cover Assy]
Oki Data CONFIDENTIAL
Figure 2-2
41316401TH Rev.915 /
[Printer Unit-1/2]
Oki Data CONFIDENTIAL
Figure 2-3
A
A
41316401TH Rev.916 /
[Printer Unit-2/2]
Oki Data CONFIDENTIAL
45
Figure 2-4
41316401TH Rev.917 /
[Cassette Guide Assy (L),(R)]
B
Oki Data CONFIDENTIAL
A
C
C’
A
B
C
C’
Figure 2-5
41316401TH Rev.918 /
[Duplex Unit]
Oki Data CONFIDENTIAL
D
C
G
B
A
E
F
D
C
G
B
F
A
E
Figure 2-6
41316401TH Rev.919 /
2.3Replacing Parts
This section describes how to replace the parts and assemblies shown in the following disassembling
system diagram.
C7400/
41256204
C7200
Print Engine Controller PWB (2.3.23)
X 4
LED Assy (2.3.2)
40737401
Low Voltage Power Supply (2.3.36)
40737601
High Voltage Power Supply (2.3.37)
Cassette Guide
Printer Unit
4112801PP
Insurator
PB4076-5290P001
Main Cooling Fan Assy (2.3.19)
2381018P0001
HV T ape Harness
40847301
Main Motor Assy (2.3.33)
40846001
Main Feeder Motor (2.3.34)
40848801
Transport (Transfer) Belt Motor Assy (2.3.35)
40850201
Contact Assy (2.3.35)
41303601
Left Plate Assy (2.3.35)
40866301PA
Multipurpose Tray Cover Assy (2.3.14)
40864301
Rear Cover (2.3.10)
40864401
Left Side Cover (2.3.12)
40864501
Right Side Cover (2.3.13)
40864601
Front Cover Assy (2.3.7)
41042501
Front Cover Inner Baffle (2.3.7)
1PA4128-1074G001
Face Up Tray (2.3.11)
40864901PA
Frame Assy - Release
A
40839001
Left Cassette Guide Assy (2.3.39)
40839401
Right Cassette Guide Assy (2.3.40)
40839801
Main Feed Assy (2.3.38)
41316501
Top Cover Inner Frame Assy (2.3.4)
40861001
×
LED Assy Spring (2.3.2)
41257901
LED Control PWB (Y71) (2.3.4)
40365404
Stack Full Sensor (2.3.4)
40860601 Z 4
Eject Roller (2.3.4)
41297301
Control Panel Assy (2.3.4)
2381005P0015
Control Panel Tape Harness (2.3.4)
41309601
LED Harness K (2.3.4)
41309602
LED Harness Y (2.3.4)
41309603
LED Harness M (2.3.4)
41309604
LED Harness C (2.3.4)
40861201
Top Cover Handle (2.3.5)
40861301
Top Cover Latch (2.3.5)
40861401
Top Cover Latch Spring (2.3.5)
40861501
Eject Guide Assy (2.3.6)
8
×
2
41316401TH Rev.921 /
2.3.1Top Cover
(1) Open the Top Cover assy.
(2) Remove the nine screws 1 to detach the top cover 2.
2
Oki Data CONFIDENTIAL
1
Figure 2-3-1 Top Cover
1
1
41316401TH Rev.922 /
Oki Data CONFIDENTIAL
2.3.2LED Assy/ LED Assy Spring
(1) Open the top cover 1.
(2) Remove the three cables, and unhook the LED Assy 2 at two places to demount it (the two
springs 3 become detached together with the LED Assy 2).
(3) Remove the LED connector 4.
When assembling, attach the LED connector 4 to the LED head and insert the flat cable into it.
1
3
4
3
2
4
Figure 2-3-2 LED Assy/ LED Assy Spring
41316401TH Rev.923 /
Oki Data CONFIDENTIAL
2.3.3Top Cover Unit
(1) Remove the top cover (see section 2.3.1).
(2) Remove the rear cover (see section 2.3.10).
(3) Remove the left side cover (see section 2.3.12).
(4) Remove the right side cover (see section 2.3.13).
(5) Remove the shield plates A and B (see section 2.3.22), and unplug the connector to separate
the top cover.
(6) Disengage the top cover unit 1 at two places to detach it.
1
Figure 2-3-3 Top Cover Unit
41316401TH Rev.924 /
Oki Data CONFIDENTIAL
2.3.4Control Panel Assy/ Control Panel Bezel/ LED Control PWB/ Toner Sensors/ Stacker Full Sensor/
Control Panel/ Control Panel Tape Harness/ Eject Rollers
(1) Detach the control panel bezel placed in the control panel Assy 2.
(2) Remove the screw 1 to demount the control panel Assy 2.
(3) Detach the control panel tape harness D.
(4) Remove the top cover unit (see section 2.3.3).
(5) Unscrew the four screws 3 to remove the earth plate 4.
(6) Remove the two screws 5, unhook all the connectors 6 and demount the LED control PWB 7.
(7) Remove the screw 8.
(8) Disengage the four claws to demount the toner sensor B.
(9) Demount the stacker full sensor C.
(10)Demount the exit rollers E.
(11)Detach the LED harnesses, K, Y, M and C F.
(12)Detach the top cover inner frame Assy G.
3
C
E
G
E
F
5
5
1
7
6
B
D
2
Figure 2-3-4 Control Panel Assy/ Control Panel Bezel/ LED Control PWB/ Toner Sensors/ Stacker
Full Sensor/ Control Panel/ Control Panel Tape Harness/ Eject Rollers
41316401TH Rev.925 /
Oki Data CONFIDENTIAL
2.3.5Top Cover Handle/ Top Cover Latch/ Top Cover Latch Spring
(1) Remove the two screws 1 to detach the top cover handle 2 and disengage the top cover latch
3 (at the same time, the two top cover latch springs 4 become detached).
1
3
2
1
4
4
Figure 2-3-5 Top Cover Handle/ Tope Cover Latch/ Top Cover Latch Spring
41316401TH Rev.926 /
2.3.6Eject Guide Assy
(1) Remove the five screws 1 to detach the eject guide Assy 2.
Oki Data CONFIDENTIAL
1
1
1
2
Figure 2-3-6 Eject Guide Assy
41316401TH Rev.927 /
2.3.7 Cassette Assy/ Front Cover Assy/ Front Cover Inner Baffle
(1) Detach the cassette Assy 1.
(2) Open the front cover 2, and disengage it at two places to detach it.
(3) Detach the front cover inner baffle 3.
Oki Data CONFIDENTIAL
3
1
Figure 2-3-7 Cassette Assy/ Front Cover Assy/ Front Cover Inner Baffle
2
41316401TH Rev.928 /
2.3.8Retard Pad Assy/ Retard Pad Assy Spring
(1) Remove the cassette 1.
(2) Detach the retard pad Assy 2 (at the same time, the spring 3 becomes detached).
Oki Data CONFIDENTIAL
1
2
3
Figure 2-3-8 Retard Pad Assy/ Retard Pad Assy Spring
41316401TH Rev.929 /
2.3.9Feed Roller and Nudger Roller
(1) Remove the cassette.
(2) Unlatch and demount the feed roller 1.
(3) Unlatch and demount the nudger roller 2.
Oki Data CONFIDENTIAL
2
1
Figure 2-3-9 Feed Roller and Nudger Roller
41316401TH Rev.930 /
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