Oki PS-900 User Manual

PS-900

Soldering System

PS-900 系统用户指南

7000-2250_1a

PS-900 系統使用者指南

PS-900 取扱説明書

PS-900 시스템 사용자 설명서

PS-900 Soldering System Operations Manual & User Guide

Congratulations on your purchase of the PS-900 Soldering Station. It utilizes SmartHeat technology to ensure unsurpassed performance without the need for system calibration. It has been designed and manufactured to the highest quality standards to provide consistent good performance and reliability.

This document has been prepared to guide you with the setup, operation, and user maintenance of your station. We recommend that you review it to optimize performance and operational consistency.

Table of Contents

1. Packing / Spares Lists .............................................1

2. Initial Setup..............................................................2

3. Smartheat

4. Selecting Heater Tips...............................................3

5. Replacing Heater Tips .............................................3

6. Replacing the Coil Assembly...................................4

7. Troubleshooting.......................................................4

8. Specifications...........................................................5

9. Warranty ..................................................................6

10. Safety Information..................................................7

..............................................................2

1-a. PACKING LIST

a. PS-900 Power Supply (Part Number: PS-PW900) b. PS-900 Auto-sleep Workstand - Black (Part Number: WS2) c. Sponge (Part Number: AC-YS4) d. PS-900 Soldering Handle / Coil Assembly (Part Number: PS-HC3) e. Cartridge Removal Pad (Part Number: AC-CP2 ) f. Power Cord g. Instruction Manual

(with part numbers for re-ordering):

1-b. ADDITIONAL SPARE PART / CONSUMABLE ITEMS:

a. Coil assembly, PS-900 system (Part Number: PS-CA3) b. Handpiece / power cord. (NO Coil Assembly) (Part Number: PS-H3) c. PS-900 Auto-sleep Workstand - Green (Part Number: WS2G) d. Heater Tips (See section 4) e. Net Power Meter for PS-900 system (part Number: PS-PM900)

2. INITIAL SETUP

The PS-900 Soldering System consists of a Power Supply, Workstand with Cradle and Sponge, and a Soldering Handle. The soldering handle also houses a replaceable Coil Assembly and replaceable heater tip. Both of these consumables are available from your authorized OK International distributor as needed. The power supply features a Power Switch, green “Power On” indicator light, power cord, and a connecting port for the solder handle cord.

1. Mount the power supply in a convenient location in your workspace, such as on the workbench.

2. Insert a heater tip onto the Coil Assembly and simply push the Heater Tip all the way until it seats. You should feel a slight “click” as it locks into place.

Insert Tip onto Coil Assembly

3. With the power “Off”, attach the solder handle cord to the power supply by inserting the cord connector into the power supply connecting port. To align the 3 pins, position

CAUTION: To provide continued protection against the risk of electric shock, connect only to properly grounded

the flat side of the cable connector toward the 9 o'clock position of the power supply.

4. Wet the sponge with de-ionized water until it is moist but not soaked. Then place it in the workstand tray.

5. Plug the power cord into a grounded wall socket of the appropriately rated input line voltage. To turn the unit on, push the switch (located on the front of the power supply) until it latches. The green indicator light should light up. If it does not, see the “Troubleshooting Guide” in this manual.

outlets.

3. SMARTHEAT

: NO CALIBRATION REQUIRED

The PS-900 System is comprised of an induction coil assembly and a heater tip. Each heater tip is equipped with a self-regulating heater which ‘senses’ its own temperature and tightly maintains its pre-set idle temperature for the life of the heater-tip; all controlled by OK International’s proprietary SmartHeat inherent metallurgical properties of the heater; no external adjustment or equipment is required. The power delivered to the tip automatically varies in direct response to the thermal load. This eliminates spikes and transients associated with electrically switched elements found in conventional soldering irons. Please feel free to contact your OK International representative with any questions.

technology. The tip temperature is determined by the

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4. SELECTING HEATER TIPS

OK International’s Heater Tips come in a wide variety of tip geometries and temperature ranges (contact your local OK International Representative or visit our website for more information). These tip geometries cover a broad range of tasks from delicate precision work to heavy ground plane soldering.

6. REPLACING COIL ASSEMBLIES

1. Push the Power Switch “Off.” Wait for the heater tip to reach room temperature.

2. Remove the heater tip from the handle assembly. DO NOT USE METAL TOOLS (SUCH AS PLIERS) TO REMOVE HEATER TIPS.

3. To disconnect the Coil Assembly from the Soldering Handle depress the button on the Coil Assembly and pull it away from the Soldering Handle assembly.

Correct

1. Pick a tip that maximizes contact area between the tip and solder joint. Maximizing contact area gives the most efficient heat transfer, producing high quality solder joints quickly.

2. Pick a tip that allows good access to the solder joint. Shorter tip lengths allow more precise control. Longer or angled tips may be needed for soldering densely populated boards.

3. Pick the lowest temperature tip cartridge that will accomplish the task. This minimizes the potential for thermal damage. The temperature series is marked on the shaft of the Heater Tip.

Too Light

Too Heav

5. REPLACING HEATER TIPS

1. Push the Power Switch “Off.” Removal of the

2. Pull out the heater tip using the supplied AC-CP2

1. Push a new heater tip into the solder handle with the supplied AC-CP2 Cartridge Pad.

2. Push the Power Switch “On.” The new heater tip will heat up to temperature in less

Heater Tip with the power On will result in damage to the coil assembly.

Cartridge Removal Pad. DO NOT USE METAL

TOOLS (SUCH AS PLIERS) TO REMOVE HEATER TIPS, AS THIS CAN DAMAGE THE HEATER. CAUTION: THE HEATER TIP MAY BE HOT!

than 20 seconds.

4. Insert the new Coil assembly into the handle assembly, you will feel a ‘click’ as it seats.

7. TROUBLESHOOTING

a. Power LED Not ON

• Check the power cord

• Check to see that you have mains voltage

• Check to see if the power switch is in the ON position

b. Tip Does Not Heat

• Is the LED Illuminated?

• Is the Hand-Piece Connected to the Power Supply?

• Is the PS-CA3 Coil assembly firmly inserted into the PS-H3 Soldering

Handle assembly?

• Is the Tip Firmly Inserted onto the PS-CA3 Coil Assembly?

• Has a replacement PS-CA3 been tried?

If you cannot resolve the problem after conformation of the above, please contact your local OK International representative.

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8. SPECIFICATIONS

Power Supply

Ambient Operating Temperature 10 - 40°C Maximum Enclosure Temperature 65°C Input Line Voltage 100 - 240 VAC Input Line Frequency 50/60 Hz Power Consumption 90 Watts max. Output Power 60 Watts max. at 22°C ambient temperature Output Frequency 470 KHz Power Cord (3-wire) 183 cm 18/3 SJT Dimensions (approx.) W = 80 mm (3.1"), D = 160 mm (6.3"),

Soldering Handle and Coil Assembly

Tip-to-Ground Potential < 2 mV True RMS, 50-500 Hz Tip-to-Ground Resistance < 2 ohms DC, unit on Idle Temperature Stability ± 1.1°C in still air Handle Cord Assembly Length 122 cm – burn proof, ESD safe Connector 3-pin power connector Dimensions (approx.)

Overall length (with tip) 230 mm (9.06") with standard tips Grip diameter 13 mm (0.51") Tip to grip 58 mm (2.28") Tip shaft diameter 8.0 mm (0.31") Tip length 82 mm (3.23") to 93mm (3.66") (typical)

Workstand

Dimensions W = 105 mm (4.1"), D = 175 mm (6.9"),

H = 115 mm (4.5")

H = 90 mm (3.5")

9. WARRANTY

Please visit OK International's products web page (www.okinternational.com) where you will find available infor mation on systems, tips, acc essories, technical notes, and m ore. You may also contact your local OK International representative for pricing and availability.

OK International warrants the PS-900 power supply and Handle cord assembly against any defects in materia ls or workman ship for one (1) year from t he date of pur chase by the o riginal owner. This Warranty excludes normal maintenance and shall not apply to any opened, misused, abused, altered or damaged items. If the product should become defective within the warranty period, OK International will repair or replace it free of charge at its sole option. The replacement item(s) will be shipped, freight prepaid, to the original purchaser. The warranty period will start from the date of purchase. If the date of purchase cannot be substantiated the date of manufacture will be used as the start of the warranty period.

SERVICE AFTER WARRANTY

OK International will repair or replace (at OK International's sole option) a PS-900 Power Supply that fails in normal use within one year (1) year after the expiration of the one-year warranty at the then current repair or exchange rate. To return a failed Power Supply for repair or replacement, follow the steps outlined below. This repair/replace offer does not apply to any previously opened, modified, repaired, altered, misused or damaged Power Supply.

REPLACEABLE PS-CA3 HEATER COIL ASSEMBLY WARRANTY

OK International warra nts the coil assembly against material and wor kmanship defects for a period of 30 days.

REPLACEABLE TIP WARRANTY

OK International warrants that the heater-tip will operate according to specifications for the lifetime of the tip plating. A heater tip that fails to heat during the lifetime of the plating will be replaced at no charge. For replacement contact your local retail supplier. Because tip plating is mainly dependent upon the user’s application and practices, tips are not warranted for plating wear. Heater-tips are warranted against any defects in materials or workmanship. Misused, abused, altered or damaged tips are not warranted. All heater-tips that fail to heat will be repaired or replaced at OK International’s option. For returns follow the steps outlined below.

RETURN PROCEDURE

Please contact your local OK International Representative for return procedures and policies.

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10. SAFETY INFORMATION

With power applied, the tip temperature can be > 300°C. Failure to observe the following precautions may lead to injury to users or damage the equipment:

• Do not touch any metallic parts of the hand-piece

• Do not use ne ar flammable items

• Do not use unit for any function other than described in this manual

• Use only genuine PS replacement parts

• Use in a well ventilated area

• Do not use the equipment with wet hands

• Connect only to properly grounded outlets to prevent risk of electric shock.

• Always place hand-piece back into the workstand to prevent accidental

burning of oneself or surrounding objects. Although the systems offer superior EOS (Electrical Overstress) protection, periodic checks of

the instrument cord should be incorporated into standard operator maintenance procedures.

Waste Electrical and Electronic Equipment Directive - WEEE (2002/96/EC).

When this product is no longer required, if it cannot be re-used, we ask our customers not to dispose of it as unsorted municipal waste but to appropriately recycle the product. In Europe, please contact your OK International distributor who can advise the recycling options available (www.okinternational.com).

WARNING

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PS-900 焊接系统操作手册和用户指南

祝贺您购买了 PS-900 焊接系统。它利用 SmartHeat® 技术确保其卓越的性能，且无需系统校准。它的设计和制造过程均符合最高质量标准，可提供始终如一的卓越性能和可靠性。

本文用来指导您安装、操作和自行维护焊接台。我们建议您熟读本文，以便优化性能和操作连贯性。

1. 包装/备件清单 ..........................................................1

2. 首次安装...................................................................2

3. Smartheat

4. 选择加热烙铁头........................................................3

5. 更换加热烙铁头........................................................3

6. 更换加热体组件........................................................4

7. 故障排除...................................................................4

8. 规格说明...................................................................5

9. 保修..........................................................................6

10. 安全信息.................................................................7

1-a. 包装清单

a. PS-900 主机（零件号：PS-PW900） b. PS-900 自动休眠烙铁支架- 黑色（零件号：WS2） c. 海绵（零件号：AC-YS4） d. PS-900 焊接手柄（含加热体组件）（零件号：PS-HC3） e. 烙铁头拆卸垫（零件号：AC-CP2） f. 说明手册 g. 说明手册

..............................................................2

（提供重新订货的零件号）：

1-b. 其他备件/耗材：

a. 加热体组件（PS-900 系统）（零件号：PS-CA3） b. 手柄线/（无加热体组件）（零件号：PS-H3） c. PS-900 自动休眠烙铁支架 - 绿色（零件号：WS2G） d. 加热烙铁头（参见第 4 部分） e. PS-900 功率表（零件号：PS-PM900）

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2. 首次安装

PS-900 焊接系统由“主机”、带有“海绵”的“烙铁支架”以及“焊接手柄”组成。焊接手柄中还可装入一个可更换的加热体组件和一个可更换的加热烙铁头。可以根据需要从已授权的 OK International 经销商那里获得这两种耗材。主机包括“电源开关”、绿色“通电”指示灯、以及焊接手柄电线的连接端口。

1. 将电源固定在工作区内的适当位置上，例如工作台上。

2. 将烙铁头插入到“加热体组件”中，仅需用力推动“烙铁头”直到卡入到位。“烙铁头”插入

到位时会发出一声轻微的“卡嗒”声。

烙铁头插入到加热体组件中

3. “关闭”主机电源，将电线插头插入主机连接端口中，从而将焊接手柄电线连接到主机

上。要校准 3 个插脚，请将电线插头扁平面置于主机上（处于主机的 9 点钟位置）。

4. 用脱离子水将海绵弄湿，但不要浸透。然后将其置于烙铁支架的托盘上。

5. 将主机电源线插入具有相应额定输入线电压的接地壁装插座中。要开启设备，请按下

（位于主机前面的）开关直到卡定到位。绿色指示灯变亮。如果没有变亮，请参阅本手册的“故障排除指南”。

注意：为了长期预防触电危险和正常使用，必须连接正确接地

的电源插座。

3. SMARTHEAT

：不需要校准

PS-900 加热系统主要由一个感应线圈组和一个加热烙铁头组成。每个加热烙铁头都装有一个温度自适应加热体，用来感知自身温度并严格保持其预置的闲置温度，以延长加热烙铁头的使用寿命，这一切均可由 OK International 的专利 SmartHeat 固有金属性质所确定；不需要外部电路或外部设备来调节。输送到烙铁头的功率根据热负载的大小自动变化，从而消除了普通焊铁中采用电子开关元件作为控制电路而产生的峰值脉冲和瞬变现象。如有任何问题，请随时联系 OK International 代表处。

技术控制。该烙铁头的温度由加热器的

4. 选择加热烙铁头

OK International 的加热烙铁头形状各异、温度范围很大（详细信息请联系当地 OK International 代表处或者访问我们的网站）。这些不同形状的烙铁头能够完成从精细焊点到大接地焊盘等各种焊接任务。

1. 挑选烙铁头和焊接点之间接触面积最大的烙铁头。最大的接触面积会使热传递效率最高，从而得到高质量的焊接点。

2. 挑选与焊接点接触良好的烙铁头。长度较短的烙铁头会使控制更为精确。焊接焊点密集的电路板时，可能需要使用较长或弯曲的烙铁头。

3. 挑选可完成任务的温度最低的烙铁头。这将使可能的热损坏降至最低程度。“加热烙铁头”的杆上标有温度序列。

正确

太小

太大

5. 更换加热烙铁头

1. 应将“电源开关”置为“Off（关）”。如果在“ON(通电)”

的状态下拆卸烙铁头，将导致加热体组件的损坏。

2. 用随附的 AC-CP2“烙铁头拆卸垫”拔出烙铁头。切勿

使用金属工具（例如钳子）拔下烙铁头，因为这样做会损坏烙铁头。

注意：加热烙铁头可能很烫！

3. 用随附的 AC-CP2“烙铁头拆卸垫”将新的烙铁头推入焊接手柄中。

4. 将“电源开关”置为“On（开）”。在 20 秒之内新烙铁头将加热至工作温度。

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