P S - 8 0 0 S o l d e r i n g S y s t e m
PS-800 Soldering System
Compact Production Soldering System
Designed to be the perfect, compact system for repetitive manual soldering and touch-up. The PS-800 Soldering System
features an innovative, compact power supply with a small footprint which is ideal for production environments. The
system combines the power and superior process control advantages of SmartHeat , with the system quality and
innovative design of OK International irons. In addition, the PS-800 Soldering System utilizing SmartHeat Technology
requires no calibration
®
®
Minimal Cost of Ownership
The PS-800 Soldering System uses replaceable heater tips rather than cartridges, with the cost being comparable to
that of conventional tips, making cost of ownership competitive. The unique two-piece design separates the induction coil
from the heater tip. The long-life induction coil remains in the handle, while replaceable heater tips are easily removed
and replaced.
OK International has developed a comprehensive line of soldering tip geometries for the PS-800 Soldering System.
Plus, enhancements to SmartHeat Technology have allowed for an increase to the plating thickness of the tips. The
result is extended tip life without reducing thermal performance.
®
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Contents of this brochure subject to change without notice
Perfect For Lead-Free Hand Soldering
The most important technical challenge of lead-
free hand soldering is being able to solder heat
sensitive components at 215-220°C, without
causing damage. This requires a soldering iron that
can respond to the thermal energy demands of the
application and deliver the correct amount of
energy to the joint without overshoot that can
cause damage.
OK International's PS-800 Soldering System is
perfect for lead-free hand soldering. SmartHeat
Technology allows the higher thermal performance
requirements of lead-free alloys to be met without
increasing the tip temperature. Thus, the risk of
thermal damage is eliminated.
The PS-800 Soldering System allows operators to produce high quality product quickly, easily and safely. It is a reliable, hassle-
free production tool that can be used to solder lead-free PCBs immediately without needing to be continually re-calibrated to meet
the higher temperature requirements like traditional technologies.
®
Shown with optional
PS-WSAS Workstand
PS-800 Soldering System
Part No.
PS-800
Includes
PS-PW1
PS-WSK1
PS-HC1
Description
PS-800 Soldering System
PS-800 Power Supply
PS-800 Workstand with Sponge
PS-800 Soldering Handle with Coil Assembly
Specifications
Power Supply
Ambient Operating Temperature 10 - 40°C
Maximum Enclosure Temperature 65°C
Input Line Voltage 90 - 240 VAC
Input Line Frequency 50/60 Hz
Power Consumption 50 Watts max.
Output Power 35 Watts max. at
22°C ambient temperature
Output Frequency 470 KHz
Power Cord (3-wire) 183cm (72”)
Dimensions (W x D x H) 70mm x 161mm x 100mm
(2.76" x 6.34" x 3.94")
P S - 8 0 0 S o l d e r i n g S y s t e m
19
P S - 8 0 0 A c c e s s o r i e s
Lead-Free Process Identification
For factories that are transitioning to lead-free, it is important to identify which
processes are using lead-free to avoid accidental cross-contamination of solder
materials. To easily identify the lead-free processes, we have designed visual
indicators that fit on the system parts where cross-contamination can occur, such
as tips & workstand sponges.
Part No.
PS-WSAS-G
AC-CK1
Description
Auto Sleep Workstand with Green Cradle
Green cartridge identification ring for
PHT Consumables (Pack of 50)
Accessories & Spare Parts
Part No.
PS-PW1
PS-WSK1
PS-WSC1
PS-WSAS
AC-YS4
PS-HC1
PS-CA1
AC-CP2
AC-PM
Description
PS-800 Power Supply
PS-800 Workstand with Sponge
PS-800 Cradle
PS-800 Auto Sleep Workstand with Sponge
Sponge 3.12" ø x 1" (pack of 10)
PS-800 Soldering Handle with Coil Assembly
PS-800 Coil Assembly
Heater Tip Removal Pad
Power Meter – AC
PS-800 Heater Tips
.394"
10mm
.472"
12.0mm
3.0mm
.12"
1.78mm
2.5mm
.04"
.07"
.10"
.197"
5.0mm
1.0mm
.06"
1.5mm
10.0mm
10.0mm
.65"
16.5mm
.06"
1.5mm
.394"
10.0mm
.394"
.394"
.315"
8.0mm
PHT- 0315 PHT- 2017
Chisel Fine 30° 1.0mm (.04") Conical 60° 0.25mm (.01")
PHT- 0326 PHT- 2035
Chisel Fine/Bent 30° 1.5mm (.06") Conical Fine 0.5mm (.02")
PHT- 0335 PHT- 2057
Chisel Fine 30° 1.78mm (.07") Conical Fine 1.0mm (.04")
PHT- 1355 PHT- 2327
Chisel 30° 2.5mm (.10") Conical Fine/Bent 0.4mm (.016")
PHT- 0325 PHT- 2335
Chisel 60° 1.5mm (.06") Conical Fine 30° 0.5mm (.02")
PHT- 1367 PHT- 2337
Chisel 30° 3.0mm (.12") Conical Fine/Bent 30° 0.5mm (.02")
PHT- 1384 PHT- 3035
Chisel 30° 5.0mm (.197") Conical 30° 0.5mm (.02")
.59"
0.4mm
0.5mm
.04"
.02"
0.02"
.02"
0.5mm
1.0mm
.016"
0.5mm
15.0mm
10.0mm
.59"
15.0mm
.63"
16.0mm
0.5mm
10.0mm
.394"
15.0mm
.59"
15.0mm
0.59"
.39"
XY XY
.01"
0.25mm
XY XY
XY XY
XY XY
XY XY
XY XY
.02"
XY XY
20
650 Series = 65, 750 Series = 75
XY XY
Dimensions and artwork listed are for indication/guidance only. Numbers have been rounded up.
Please contact your local technical support if you require specific technical information.
PS-800 Heater Tips
0.5mm
0.5mm
.59"
.04"
15.0mm
1.2mm
.59"
15.0mm
.04"
1.0mm
1.0mm
.04"
15.0mm
.590"
1.0mm
.04"
16.65mm
.656"
60°
.02"
15.0mm
.59"
45°
.02"
15.0mm
.59"
XY XY
PHT- 3047 PHT- 4497
Conical 1.2mm (.05") Hoof 45° 4.0mm (.16")
XY XY
PHT- 3057 PHT- 4697
Power Conical 1.0mm (.04") Hoof 60° 4.0mm (.16”)
XY XY
PHT- 3067 PHT- 4627F
Conical Long 1.0mm (.04") Mini Hoof 60° Face Only 1.0mm (.04")
XY XY
PHT- 3077 PHT- 4637F
Power Conical 1.0mm (.04") Mini Hoof 60° Face Only 1.5mm (.06")
XY XY
PHT- 4607 PHT- 4467F
Mini Hoof 60° 0.5mm (.02") Hoof 45° Face Only 2.0mm (.08")
XY XY
PHT- 4617 PHT- 4487F
Mini Hoof 45° 0.5mm (.02") Hoof 45° Face Only 3.0mm (.12")
4.0mm
.16"
4.0mm
.16"
1.0mm
.04"
1.5mm
.06"
2.0mm
.08"
3.0mm
.12"
45°
17.0mm
.67"
60°
17.0mm
.67"
60°
15.0mm
.59"
60°
15.0mm
.59"
45°
45°
17.0mm
.67"
17.0mm
.67"
P S - 8 0 0 H e a t e r T i p s
1.5mm
2.0mm
.08"
2.0mm
.08"
3.0mm
3.0mm
.12"
1.0mm
.04"
.06"
.12"
45°
60°
15.0mm
.59"
60°
15.0mm
.59"
45°
17.0mm
.67"
60°
17.0mm
.67"
45°
17.0mm
.67"
60°
17.0mm
.67"
XY XY
PHT- 4627 PHT- 4497F
Mini Hoof 60° 1.0mm (.04") Hoof 45°, 4.0mm (.16")
XY XY
PHT- 4637 PHT- 5437
Mini Hoof 60° 1.5mm (.06") Knife Sharp 45° 3.0mm (.12")
XY XY
PHT- 4467 PHT- 5457
Hoof 45° 2.0mm (.08") Knife Sharp 45° 4.5mm (.18")
XY XY
PHT- 4667 PHT- 5477
Hoof 60° 2.0mm (.08") Knife Bevel 45° 5.0mm (.20")
XY XY
PHT- 4487 PHT- 5487
Hoof 45° 3.0mm (.12") Knife Sharp 45° 5.0mm (.20")
XY
PHT- 4687
Hoof 60° 3.0mm (.12")
4.0mm
.16"
.12"
3.0mm
4.5mm
.18 "
5.0mm
5.0mm
0.5mm
.02"
.20"
0.43mm
.017"
.20"
45°
45°
17.0mm
.67"
15.0mm
.59 "
15.0mm
.5 9"
2.0mm
.08"
1.0mm
.04"
45°
15.0mm .59"
16.38mm
45°
4.32mm
.645"
.17"
650 Series = 65, 750 Series = 75
XY XY
Dimensions and artwork listed are for indication/guidance only. Numbers have been rounded up.
Please contact your local technical support if you require specific technical information.
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