Ohlins TTX FLOW Owners Guide

Öhlins Shock absorber for Automotive
TTX FLOW
Owner’s Manual
Öhlins Racing AB - The Story
It was the 1970’s, a young man named Kenth Öhlin spent most of his spare time pursuing his favourite sport: motocross.
Being a careful observer, Kenth’s attention
motocross bikes had more engine power than their suspension could handle. It was not long before Kenth realised that better performance could be achieved by improved wheel suspension.
Öhlins Racing was established in 1976, and
just two years later the company won its rst
World Championship title. Despite being in the business for almost 40 years, the search for perfection and new functions is still the main focus of the company.
Öhlins Headquarters Upplands Väsby, Sweden
Congratulations! You are now the owner of an Öhlins product. More than two hundred World Championships and other major world titles
are denitive proof that Öhlins products offer
outstanding performance and reliability.
Every product has gone through rigorous testing and engineers have spent thousands of hours, doing their very best to use every possible experience from our almost 40 years within the racing sport.
The product that you now have in your possession is pure racing breed that is built to withstand.
By installing this product on your vehicle you have made a clear statement… you are a serious rider or driver with a focus on getting the maximal handling ability and outstanding feedback from your vehicle. Along comes the fact that your Öhlins product will be a long lasting friend, delivering the very best of comfort and performance every time you go for a ride. Go explore!
SAFETY PRECAUTIONS
General Warnings
Note!1
The shock absorber/front fork/steering damper is an important part of the vehicle and will affect the stability.
Note!1
Read and ensure you understand the information in this manual and other technical documents provided by Öhlins, before using the product.
Note!1
Öhlins Racing AB can not be held responsible for any damage to the shock absorber/front fork/steering damper, vehicle, other property or injury to persons, if the instructions for mounting, usage and maintenance are not followed exactly.
Warning!
After installing the Öhlins product, take a test ride at low speed to ensure your vehicle has maintained stability.
Warning!
If the suspension makes an abnormal noise, or the function is irregular, or if you notice any leakage from the product, stop the vehicle immediately and return the product to an Öhlins dealer.
Warning!
The product warranty shall only apply if the product has been operated and maintained in accordance with recommendations in this manual. If you have any questions regarding usage, service, inspection and/or maintenance please contact Öhlins.
SAFETY SYMBOLS
In this manual, mounting instructions and other technical documents, important information concerning safety is distinguished by the following symbols:
The Safety Alert Symbol means: Warning! Your safety is involved.
Warning!
The Warning Symbol means: Failure to follow warning instructions can result in severe or fatal injury to anyone working with, inspecting or using the shock absorber, or to bystanders.
Caution!
The Caution Symbol means: Special precautions must be taken to avoid damage to the shock absorber.
Note!1
The Note Symbol indicates information that is important regarding procedures.
Note!1
When working with the Öhlins product, always read the vehicle service manual.
Note!1
This manual shall be considered as a part of the product and shall accompany the product throughout its life cycle.
Warning!
This product was developed and designed exclusively for
a specic vehicle model and shall only be installed on the
intended vehicle model in its original condition as delivered from the vehicle manufacturer.
Warning!
This product contains pressurized nitrogen gas (N2). Do not open, service or modify this product without proper education (Öhlins dealer) and proper tools.
Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.
© Öhlins Racing AB. All rights reserved.
2
CONTENTS
CONTENTS
Adjustment and setting up..............................4
Spring preload & Set-up ................................. 5
Compression and rebound ............................. 6
How to adjust ................................................. 7
inspection and maintenance ..........................8
Set-up sheet ..................................................9
Congratulations on choosing the Öhlins TTX shock absorber - the most unique and powerful racing shock absorber available today. The TTX
shock absorber design is the culmination of ve
decades of Öhlins successful participation in World Championship events.
This shock absorber draws on all the expertise developed by Öhlins while winning more than 350 World championship titles.
The Öhlins TTX features a patented concept
with a unique concentric twin tube design, that
allows for the gas pressure to always back-
up the low pressure side of the main piston. This design creates positive pressure build up on both compression and rebound stroke. As a result the TTX has a more direct damping response, less risk for cavitation and works
with lower gas pressure. With the new Flow­technology we redesigned the ‘check-valve’
system to balance wide valve openings and quick open/close actions to handle a large
volume of oil ow. This gives the car improved
traction, comfort and predictability which enhance the stability of the car.
Compared to a regular piggy back single tube shock absorber, that has positive pressure build up only on rebound stroke and relies on
compression valve resistance together with gas pressure to avoid cavitation on compression stroke, the TTX design is superior.
The TTX Flow shock absorbers are designed to handle the demanding damping characteristics needed for all types of surfaces. For best performance, the shock absorber must be adjusted to different driving conditions; for the smooth and fast gravel roads in Finland or the rougher roads in Greece or in the Middle East. Temperature stability is maintained by
a ow restriction design in the bleed valves that creates a turbulent ow at very low piston
velocities. Also, materials with different thermal expansion rates are used to compensate for the
viscosity change of the uid caused by changes
in temperature.
In addition the Öhlins shim system offers
innite combinations of shim stacks, with a wide
spectrum of different character using the same piston. The whole system is pressurized by
nitrogen gas behind a oating piston to ensure separation of the gas and uid.
The Öhlins TTX Flow shock absorber are racer friendly shock absorbers, easy to set up, dial in and rebuild. Remember that you can always get support from the Öhlins dealers worldwide.
3
Loading...
+ 8 hidden pages