Ohlins TTX25 Repair Manual
Safety PrecautionS
note! Warning!
The front fork is a very important part of the After installing this product, take a
test ride at vehicle and will affect the stability. low speed to make sure that your
vehicle has maintained its stability. note!
Read and make sure that you understand the Warning!
information in this manual and the mounting If the suspension makes an abnormal
noise, instructions before you use this product. If you or the function is irregular, or if you notice
any have any questions regarding installation or leakage from the product, please stop the
maintenance please contact an Öhlins dealer. vehicle immediately and return the
product to an Öhlins Service Centre. note!
Öhlins Racing AB can not be held responsible note!
for any damage to the front fork, vehicle, other
property or injury to persons, if the instructions
for installing and maintenance are not followed
When working on this product, always see
the Vehicle Service Manual for vehicle
specific procedures and information.
exactly.
note!
Warning! When working with the cartridge kit always
This product was developed and designed make sure you have a clean working space.
exclusively for a specific vehicle model and
shall only be installed on the intended vehicle
model in its original condition as delivered from
the vehicle manufacturer.
© Öhlins Racing AB. All rights reserved. Any
reprinting or unauthorized use without the written
permission of Öhlins Racing AB is prohibited.
in thiS Manual
1 Replace Spring 4
2 Remove Cartridge from Front Fork 5
2.11A Front Fork with Thread connection 6
2.11B Front Fork with Bottom Screw connection 6
2.11C Front Fork with BPF (Big Piston Fork) 6
3 Disassemble Cartridge 7
3.1 Remove Shaft 7
3.2 Disassemble Shaft 8
3.3 Disassemble Seal head 9
3.4 Disassemble Dividing Piston 9
4 Assemble Cartridge 10
4.1 Assemble Dividing Piston 10
4.2 Assemble Seal Head 10
4.3 Assemble Shaft 11
4.4 Mount Shaft 12
5 Fill Oil 13
6 Reinstall Cartridge into Fork Leg
14
Safety Symbols
In this manual, mounting instructions and
other technical documents, important
information concerning safety is
distinguished by the following symbols:
The Safety Alert Symbol means: Warning!
Your safety is involved.
Warning!
The Warning Symbol means: Failure to
follow warning instructions can result in
severe or fatal injury to anyone working
with, inspecting or using the shock
absorber, or to bystanders. caution!
The Caution Symbol means: Special
precautions must be taken to avoid
damage to the shock absorber. note!
The Note Symbol indicates information that
is important regarding procedures.
1
00146-01
Assembly lubricant – Red grease
2
00716-01
Snub nose
3
00720-02
Measure Pin (6 mm)
4
00727-02
Soft jaws 10/12
5
00727-09
Soft jaws 28/36
6
00797-08
Top cap tool
7
01460-68
Dividing piston positioning tool (tube length 32 mm)
8
01765-03
Pull-up tool (length 300 mm)
9
01781-01
Gas filling device assy (gas needle housing 01779-02)
10
01797-05
Seal head tool 33.5 (compress top out spring)
11
01797-07
Seal head tool 36 (tighten with torque)
12
01797-09
Seal head tool 36 (long fangs)
13
01820-24
Filling machine assembly adaptor M4
14
01840-xx
Öhlins Filling Machine (and Manual 07221-02)
15
01860-04
End cap tool
16
02810-01
Clip for 01765-03
17
04705-03
U-spanner 19 mm
18
01309-01
Öhlins Front Fork fluid
19
FGR1XX
Spec. card
1 rePlace SPring
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