Ohlins MNRXL0X Owners Guide

MNRXL0X ADDITIONAL SERVICE INFORMATION
Improved Scraper and Seal for the MNRXLOX
For higher performance and improved durability a new Scraper* and Seal* are now available. Designed after the latest developments for the MX front forks, the scraping function as well as the internal pres­sure sealing are improved. Also, the stick-slip friction is reduced.
Note!
Öhlins strongly recommends to replace these parts. This action will reduce upper bushing wear as well as wear of the inner surface of the strut casing.
Follow this guide to replace the Scraper and Seal.
Tools
Part No Tool Description
00146-01 Assembly lubricant - Red grease 01804-23 Mounting sleeve 01804-24 Seal remover tool 01804-21 Bushing removal tool 01804-22 Bushing removal tool 01804-20 Seal mount tool
Vice with soft jaws Heat gun
Loctite 05502-22 Scraper* 05502-23 Seal* 02079-01 Circlip 06817-01 Spacer shim 01314-01 Öhlins High Performance uid
Note!
For information about how to replace Bushing, please see the MNRXL0X Owner’s Manual (part no 07440-05).
MNRXL0X Additional Service Information Issued 2011-06-13
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MNRXL0X ADDITIONAL SERVICE INFORMATION
Replace Scraper and/or Seal
1
Remove the Nuts (8x)
2
Pour out all oil.
3
Remove the Strut casing.
4
Clean the Shock absorber and Lower bushing from oil. Use soft de­tergent. Inspect the Lower bushing for wear or damages, replace if necessary.
5
Clean the Strut casing. Use soft detergent. Be careful around the Scraper and Seal. Inspect the Upper bushing. If the Bushing, Scraper or Seal are worn, replace.
6
Remove the Scraper. First use a large screwdriver to loosen the Scraper from the Strut casing. Then, use a small screwdriver to re­move the Scraper.
7
Remove the Circlip.
8
Mount tool 01804-24 around the Strut casing. We recommend to grind off the sharp edges of the screwdriver. Remove the Seal.
9
Remove the Bushing holder.
1
2
3
5
6
4
7
Note!
If you can not remove the bushing holder by hand, use appropriate tool and gently tap it out from the bottom of the strut casing.
10
Mount the Spacer shim.
11
Mount the Bushing holder into the Strut casing. If you notice any play between the Bushing holder and the Strut casing, use Loctite 603.
12
Use tool 01804-23. Mount the Strut casing on the shock absorber. Tighten two [2] of the lower Nuts.
11
8
10
9
12
MNRXL0X Additional Service Information Issued 2011-06-13
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